Troy Bilt Snow Blower 772C0772 User Manual

Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty  
OPERATOR’S MANUAL  
Two-Stage Snow Thrower  
IMPORTANT:  
READ SAFETY RULES AND  
INSTRUCTIONS CAREFULLY  
BEFORE OPERATION  
772C0772  
6/28/2005  
PRINTED IN U.S.A.  
P. O. Box 1386, KITCHENER, ONTARIO N2G 4J1  
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1
Safety  
Labels  
WARNING  
This symbol points  
out important safety  
instructions which,  
if not followed, could  
endanger the per-  
sonal safety and/or  
property of yourself  
and others. Read and  
follow all instructions  
in this manual before  
attempting to operate  
this machine. Failure  
to comply with these  
instructions may  
���  
A chute clean-out tool is fastened to the top  
of the auger housing with a mounting clip. The  
tool is designed to clear a chute assembly of  
ice and snow.  
This item is fastened with a cable tie at the  
factory. Cut the cable tie before operating the  
snow thrower.  
result in personal  
injury. When you see  
this symbol.  
Chute Clean-out  
Tool  
HEED ITS WARNING!  
Your Responsibility  
Restrict the use  
of this power machine  
to persons who read,  
understand  
and follow the warnings  
and instructions  
WARNING: Never use your  
hands to clear a clogged chute  
assembly. Shut off engine and  
remain behind handles until  
all moving parts have stopped  
before using the clean-out tool  
to clear the chute assembly.  
in this manual  
and on the machine.  
3
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WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo-  
nents contain or emit chemicals known to State of California to cause cancer and  
birth defects or other reproductive harm.  
2
DANGER: This machine was built to be operated according to the rules for safe operation in this  
manual. As with any type of power equipment, carelessness or error on the part of the operator can  
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.  
Safe  
Operation Failure to observe the following safety instructions could result in serious injury or death.  
Training  
Preparation  
1. Read, understand, and follow all instructions on the  
machine and in the manual(s) before attempting to  
assemble and operate. Keep this manual in a safe place for  
future and regular reference and for ordering replacement  
parts.  
1. Thoroughly inspect the area where the equipment is to be  
used. Remove all doormats, newspapers, sleds, boards,  
wires and other foreign objects, which could be tripped over  
or thrown by the auger/impeller.  
Practices  
2. Always wear safety glasses or eye shields during operation  
and while performing an adjustment or repair to protect your  
eyes. Thrown objects which ricochet can cause serious  
injury to the eyes.  
3. Do not operate without wearing adequate winter outer  
garments. Do not wear jewelry, long scarves or other  
loose clothing, which could become entangled in moving  
parts. Wear footwear which will improve footing on slippery  
surfaces.  
4. Use a grounded three-wire extension cord and receptacle  
for all units with electric start engines.  
5. Adjust collector housing height to clear gravel or crushed  
rock surfaces.  
2. Be familiar with all controls and their proper operation.  
Know how to stop the machine and disengage them quickly.  
3. Never allow children under 14 years old to operate this  
machine. Children 14 years old and over should read and  
understand the operation instructions and safety rules in  
this manual and should be trained and supervised by a  
parent.  
4. Never allow adults to operate this machine without proper  
instruction.  
5. Thrown objects can cause serious personal injury. Plan  
your snow-throwing pattern to avoid discharge of material  
toward roads, bystanders and the like.  
6. Keep bystanders, helpers, pets and children at least 75 feet  
from the machine while it is in operation. Stop machine if  
anyone enters the area.  
7. Exercise caution to avoid slipping or falling, especially  
when operating in reverse.  
WARNING  
This symbol points  
out important safety  
instructions which,  
if not followed, could  
endanger the per-  
sonal safety and/or  
property of yourself  
and others. Read and  
follow all instructions  
in this manual before  
attempting to operate  
this machine. Failure  
to comply with these  
instructions may  
6. Disengage all control levers before starting the engine.  
7. Never attempt to make any adjustments while engine is  
running, except where specifically recommended in the  
operator’s manual.  
8. Let engine and machine adjust to outdoor temperature  
before starting to clear snow.  
9. To avoid personal injury or property damage use extreme  
care in handling gasoline. Gasoline is extremely flammable  
and the vapors are explosive. Serious personal injury can  
occur when gasoline is spilled on yourself or your clothes,  
which can ignite. Wash your skin and change clothes  
immediately.  
a. Use only an approved gasoline container.  
b. Extinguish all cigarettes, cigars, pipes and other sources  
of ignition.  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the engine is hot  
or running.  
result in personal  
injury. When you see  
this symbol.  
HEED ITS WARNING!  
e. Allow engine to cool at least two minutes before refuel-  
ing.  
f. Never over fill fuel tank. Fill tank to no more than ½ inch  
below bottom of filler neck to provide space for fuel  
expansion.  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine and equip-  
ment. Move machine to another area. Wait 5 minutes  
before starting the engine.  
i. Never store the machine or fuel container inside where  
there is an open flame, spark or pilot light (e.g. furnace,  
water heater, space heater, clothes dryer etc.).  
j. Allow machine to cool at least 5 minutes before storing.  
Your Responsibility  
Restrict the use  
of this power machine  
to persons who read,  
understand  
and follow the warnings  
and instructions  
in this manual  
and on the machine.  
4
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Operation  
Maintenance & Storage  
1. Do not put hands or feet near rotating parts, in the  
auger/impeller housing or chute assembly. Contact with the  
rotating parts can amputate hands and feet.  
1. Never tamper with safety devices. Check their proper  
operation regularly.  
2. Disengage all control levers and stop the engine. Wait until  
the auger/impeller come to a complete stop. Disconnect the  
spark plug wire and ground against the engine to prevent  
unintended starting before cleaning, repairing, or inspecting.  
3. Check bolts and screws for proper tightness at frequent  
intervals to keep the machine in safe working condition.  
Also, visually inspect machine for any damage.  
4. Do not change the engine governor setting or over-speed  
the engine. The governor controls the maximum safe  
operating speed of the engine.  
2
2. The auger/impeller control lever is a safety device. Never  
bypass its operation. Doing so makes the machine unsafe  
and may cause personal injury.  
3. The control levers must operate easily in both directions  
and automatically return to the disengaged position when  
released.  
4. Never operate with a missing or damaged chute assembly.  
Keep all safety devices in place and working.  
5. Never run an engine indoors or in a poorly ventilated area.  
Safe  
Operation  
Practices  
Engine exhaust contains carbon monoxide, an odorless and 5. Snow thrower shave plates and skid shoes are subject to  
deadly gas.  
wear and damage. For your safety protection, frequently  
check all components and replace with original equipment  
manufacturer’s (OEM) parts only. “Use of parts which do  
not meet the original equipment specifications may lead to  
improper performance and compromise safety!”  
6. Check controls periodically to verify they engage and  
disengage properly and adjust, if necessary. Refer to the  
adjustment section in this operator’s manual for instructions.  
7. Maintain or replace safety and instruction labels, as neces-  
sary.  
6. Do not operate machine while under the influence of alcohol  
or drugs.  
7. Muffler and engine become hot and can cause a burn. Do  
not touch.  
8. Exercise extreme caution when operating on or crossing  
gravel surfaces. Stay alert for hidden hazards or traffic.  
9. Exercise caution when changing direction and while operat-  
ing on slopes.  
10. Plan your snow-throwing pattern to avoid discharge towards  
windows, walls, cars etc. Thus, avoiding possible property  
damage or personal injury caused by a ricochet.  
11. Never direct discharge at children, bystanders and pets or  
allow anyone in front of the machine.  
WARNING  
8. Observe proper disposal laws and regulations for gas, oil,  
etc. to protect the environment.  
This symbol points  
out important safety  
instructions, which  
if not followed, could  
endanger the per-  
sonal safety and/or  
property of yourself  
and others. Read and  
follow all instructions  
in this manual before  
attempting to operate  
this machine. Failure  
to comply with these  
instructions may  
9. Prior to storing, run machine a few minutes to clear snow  
from machine and prevent freeze up of auger/impeller.  
10. Never store the machine or fuel container inside where  
there is an open flame, spark or pilot light such as a water  
heater, furnace, clothes dryer etc.  
12. Do not overload machine capacity by attempting to clear  
snow at too fast of a rate.  
13. Never operate this machine without good visibility or light.  
Always be sure of your footing and keep a firm hold on the  
handles. Walk, never run.  
11. Always refer to the operator’s manual for proper instructions  
on off-season storage.  
14. Disengage power to the auger/impeller when transporting or Do not modify engine  
not in use.  
To avoid serious injury or death, do not modify engine in any  
15. Never operate machine at high transport speeds on slippery  
surfaces. Look down and behind and use care when  
backing up.  
way.Tampering with the governor setting can lead to a runaway  
engine and cause it to operate at unsafe speeds. Never tamper  
with factory setting of engine governor.  
16. If the machine should start to vibrate abnormally, stop the  
engine, disconnect the spark plug wire and ground it against  
the engine. Inspect thoroughly for damage. Repair any  
damage before starting and operating.  
17. Disengage all control levers and stop engine before you  
leave the operating position (behind the handles). Wait  
until the auger/impeller comes to a complete stop before  
unclogging the chute assembly, making any adjustments, or  
inspections.  
Notice regarding Emissions  
Engines which are certified to comply with California and federal  
EPA emission regulations for SORE (Small Off Road Equipment)  
are certified to operate on regular unleaded gasoline, and may  
include the following emission control systems: Engine Modifica-  
tion (EM) and Three Way Catalyst (TWC) if so equipped.  
result in personal  
injury. When you see  
this symbol.  
18. Never put your hand in the discharge or collector openings.  
Always use the clean-out tool provided to unclog the dis-  
charge opening. Do not unclog chute assembly while engine  
is running. Shut off engine and remain behind handles until  
all moving parts have stopped before unclogging.  
19. Use only attachments and accessories approved by the  
manufacturer (e.g. wheel weights, tire chains, cabs etc.).  
20. If situations occur which are not covered in this manual, use  
care and good judgment. Call customer assistance for the  
name of your nearest servicing dealer.  
HEED IT’S WARNING!  
Your Responsibility  
Restrict the use  
of this power machine  
to persons who read,  
understand  
and follow the warnings  
and instructions  
in this manual  
and on the machine.  
5
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IMPORTANT: The snow thrower is shipped with oil  
and WITHOUT GASOLINE. After assembly, refer to  
separate engine manual for proper fuel and engine oil  
recommendations.  
1
1. Observe the lower area of the snow thrower to be  
sure both cables are aligned with roller guides before  
pivoting handle upward.  
3
Setting Up  
Your Snow  
Thrower  
a. Pull up and back on upper handle as shown in  
Figure 1. Align upper handle with the lower handle.  
b. Tighten hand knobs securing upper handle to  
lower handle.  
2. Remove wing nut and hex screw from chute control  
assembly and clevis pin and cotter pin from chute  
support bracket. See Figure 2. Position the chute  
assembly (forward-facing) over the chute base.  
3. Place chute assembly onto chute base and secure  
chute control assembly to chute support bracket with  
clevis pin and cotter pin removed earlier. See Figure 3.  
NOTE: References to  
right or left side of the  
snow thrower are deter-  
mined from behind the  
unit in the operating  
position.  
Figure 1  
3
2
NOTE: This Operator’s  
Manual covers several  
models, handle panels,  
lights and chute cranks  
are some features that  
may vary by model.  
Not all features refer-  
enced in this manual  
are applicable to all  
snow thrower models.  
Figure 3  
Figure 2  
NOTE: Two replace-  
ment auger shear pins  
are included with this  
manual (or stowed  
in the plastic handle  
panel). Refer to Augers  
in the Maintainance  
Section for more  
information regarding  
shear pin replacement.  
6
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4. Finish securing chute control assembly to chute  
support bracket with wing nut and hex screw removed  
earlier. See Figure 4.  
4
3
Setting Up  
Your Snow  
Thrower  
Figure 4  
CAUTION  
Prior to operating  
your snow thrower,  
refer to Auger Control  
Test on page 13.  
Read and follow all  
instructions care-  
fully and perform all  
adjustments to verify  
your unit is operating  
safely and properly.  
5. Check that all cables are properly routed through the  
cable guide on top of the engine. See Figure 5.  
5
For 7 HP models only: Do not route the cables from the  
chute control assembly through the cable guide.  
The extension cord is fastened with a cable tie to the rear  
of the auger housing for shipping purposes. Cut the cable  
tie and remove it before operating the snow thrower.  
CAUTION: Prior to operating your  
snow thrower, refer to Auger Control  
Test on page 13. Read and follow all  
instructions carefully, and perform  
all adjustments to verify your snow  
thrower is operating safely and  
properly.  
Figure 5  
Shear Pin Storage (optional)  
An area for convenient shear pin storage is located under  
the plastic dash panel. See Figure 6.  
Figure 6  
7
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Drift Cutters (If Equipped)  
Drift cutters should be used when operating the snow  
thrower in heavy drift conditions.  
On models so equipped, drift cutters are assembled to  
the auger housing inverted. See Figure 7.  
3
Remove the carriage bolts by unthreading the hex  
nuts which secure them, and reinstall the drift cutters  
facing forward before operating the snow thrower.  
Refer to Figure 8.  
Setting Up  
Your Snow  
Thrower  
Secure to the auger housing with carriage bolts and  
hex nuts previously removed. See Figure 9.  
If your unit is not equipped with drift cutters, you may  
contact Customer Support as instructed on page 2 for  
information regarding price and availability.  
Snow Thrower Model Drift Cutter Kit:  
All models-  
OEM-390-679  
Figure 7  
WARNING  
Never use your hands  
to clean snow and  
ice from the chute  
assembly or auger  
housing.  
IMPORTANT  
Under any circum-  
stance do not exceed  
manufacturer’s recom-  
mended psi. Equal tire  
pressure should be  
maintained at all times.  
Excessive pressure  
when seating beads  
may cause tire/rim  
assembly to burst  
Figure 8  
with force sufficient to  
cause serious injury.  
Refer to sidewall of  
tire for recommended  
pressure.  
Figure 9  
8
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Clean-Out Tool  
The clean-out tool is mounted to the rear of the auger  
housing and is designed to clear a clogged chute. Refer  
to page 11 for instructions on how to properly use it.  
Clean-Out  
Tool  
3
NOTE: This item is fastened with a cable tie to the rear  
of the auger housing at the factory. Cut the cable tie  
before operating the snow thrower.  
Setting Up  
Your Snow  
Thrower  
WARNING: Never use your hands to  
clean snow and ice from the chute  
assembly or auger housing.  
Skid Shoes  
Position the skid shoes based on surface conditions.  
Adjust upward for hard-packed snow. Adjust downward  
when operating on gravel or crushed rock surfaces.  
Figure 10  
Tire Pressure (Pneumatic Tires)  
WARNING  
The tires are over-inflated for shipping purposes.  
Check the tire pressure before operating the snow  
thrower. Refer to the tire side wall for tire manufacturer’s  
recommended psi and deflate (or inflate) the tires as  
necessary.  
Never use your hands  
to clean snow and  
ice from the chute  
assembly or auger  
housing.  
NOTE: If the tire pressure is not equal in both tires, the  
unit may not travel in a straight path and the shave plate  
may wear unevenly.  
General Recommendations  
1. Always observe safety rules when performing  
any maintenance.  
2. The warranty on this snow thrower does not cover  
items that have been subjected to operator abuse  
or negligence. To receive full value from warranty,  
operator must maintain the snow thrower as  
instructed here.  
IMPORTANT  
Under any circum-  
stance do not exceed  
manufacturer’s recom-  
mended psi. Equal tire  
pressure should be  
maintained at all times.  
Excessive pressure  
when seating beads  
may cause tire/rim  
assembly to burst  
3. Some adjustments will have to be made periodically  
to maintain your unit properly.  
4. Periodically check all fasteners and make sure these  
are tight.  
with force sufficient to  
cause serious injury.  
Refer to sidewall of  
tire for recommended  
pressure.  
9
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KnowYour Snow Thrower  
 
 
4
 
 
 
 
 
Operating  
Your Snow  
Thrower  
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WARNING  
Read, understand,  
and follow all instruc-  
tions and warnings  
on the machine and  
in this manual before  
operating.  
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Figure 11  
Use extreme care  
when handling  
Now that you have set up your snow thrower for opera-  
tion, get acquainted with its controls and features. These  
are described below and illustrated in Figure 11. This  
knowledge will allow you to use your new equipment to  
its fullest potential.  
Choke Control  
gasoline. Gasoline is  
extremely flammable  
and the vapors are  
explosive. Never fuel  
the machine indoors  
or while the engine  
is hot or running.  
Extinguish cigarettes,  
cigars, pipes and  
other sources of  
ignition.  
NOTE: For detailed starting instructions and more  
information on all engine controls, refer to the separate  
engine manual packed with your unit.  
The choke control is found on the rear of the engine and  
is activated by rotating the knob clockwise. Activating the  
choke control closes the choke plate on the carburetor  
and aids in starting the engine.  
Shift Lever  
Throttle Control  
The shift lever is located on the right side  
of the handle panel. Place the shift lever  
into any of eight positions to control the  
direction of travel and ground speed.  
The throttle control is located on the engine.  
It regulates the speed of the engine and  
will shut off the engine when pushed down  
completely.  
Forward  
Primer  
Depressing the primer forces fuel directly  
into the engine’s carburetor to aid in cold-  
weather starting.  
Your snow thrower has six forward (F)  
speeds, with position number one (1)  
being the slowest speed.  
Reverse  
Your snow thrower has two reverse (R)  
speeds, with position number one (1)  
being the slower speed.  
Oil Fill  
Engine oil level can be checked and oil  
added through the oil fill.  
 
10  
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To change the direction in which snow is thrown,  
squeeze the button on the joy-stick and pivot the  
joy-stick to the right or to the left.  
Auger Control  
 
 
To change the angle/distance which snow is thrown,  
pivot the joy-stick forward or backward.  
4
Ignition Key  
The ignition key must be inserted and snapped in place  
in order for the engine to start. Remove the ignition key to  
prevent unauthorized use of equipment. Do NOT attempt  
to turn the key.  
Operating  
Your Snow  
Thrower  
 
Clean-Out Tool  
WARNING: Never use your hands to  
clear a clogged chute assembly. Shut  
off engine and remain behind handles  
until all moving parts have stopped  
before unclogging.  
The auger control is located on the left handle. Squeeze  
the control grip against the handle to engage the augers  
and start snow throwing action. Release to stop.  
Drive Control/ Auger Control Lock  
1. Release both the auger control and the drive/auger  
control lock.  
 
 
2. Stop the engine by moving the throttle to the stop  
position.  
WARNING  
3. Remove the clean-out tool from the mounting clip.  
4. Use the shovel-shaped end of the clean-out tool to  
remove any snow and ice in the chute assembly.  
The operation of  
any snow thrower  
5. Re-fasten the clean-out tool to the mounting clip on  
the rear of the auger housing and restart engine.  
 
can result in foreign  
objects being thrown  
into the eyes, which  
can damage your  
eyes severely. Always  
wear safety glasses  
while operating the  
snow thrower, or while  
performing any adjust-  
ments or repairs on it.  
6. While standing in the operator’s position (behind the  
snow thrower), engage the auger control for a few  
seconds to clear any remaining snow or ice from the  
chute assembly before continuing to clear snow.  
The drive control is located on the right handle. Squeeze  
the control grip against the handle to engage the wheel  
drive. Release to stop.  
The drive control also locks the auger control so you can  
operate the chute directional control without interrupting  
the snow throwing process. If the auger control is en-  
gaged simultaneously with the drive control, the operator  
can release the auger control (on the left handle) and  
the augers will remain engaged. Release both controls to  
stop the augers and wheel drive.  
Heated Handles Switch (If Equipped)  
This switch is located on the right side of the snow  
thrower dash panel. To activate the heated handles,  
toggle the switch to the right to generate heat within the  
handle grips. Toggle the switch to the left to the OFF  
position after using the snow thrower.  
NOTE: The heated handles grips are a compliment to,  
not a substitute for, proper cold weather outerwear for  
the operator’s hands. It is recommended that the snow  
thrower operator wear gloves/mittens to avoid extremities  
of winter while operating this equipment.  
Be sure no one other  
than the operator is  
standing near the snow  
thrower while starting  
engine or operating  
snow thrower. Never  
run engine indoors or  
in enclosed, poorly  
ventilated areas. En-  
gine exhaust contains  
carbon monoxide, an  
odorless and deadly  
gas. Keep hands, feet,  
hair and loose clothing  
away from any moving  
parts on engine and  
snow thrower.  
IMPORTANT: Always release the drive control before  
changing speeds.  
Four-Way Chute Control™  
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The chute directional control is located on the left side of  
the dash panel.  
11  
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7. When disconnecting the extension cord, always  
unplug the end at the three-prong wall outlet before  
unplugging the opposite end from the snow thrower.  
Gas & Oil Fill-Up  
Service the engine with gasoline and oil as instructed in  
the separate engine manual packed with your unit. Read  
instructions carefully.  
Recoil Starter  
4
1. Rotate choke control to FULL choke position (cold  
Starting The Engine  
engine start).  
1. Attach spark plug wire to spark plug. Make certain the  
metal loop on the end of the spark plug wire (inside  
the rubber boot) is fastened securely over the metal  
tip on the spark plug.  
NOTE: If the engine is already warm, place choke control  
in the OFF position instead of FULL.  
2. Push the primer two or three times for cold engine  
start, making sure to cover vent hole in the center of  
the primer when pushing.  
2. Make certain both the auger control and drive control  
are in the disengaged (released) position.  
3. Move throttle control up to FAST position. Insert  
ignition key into slot. Make sure it snaps into place.  
Do not attempt to turn the key.  
NOTE: DO NOT use primer to restart a warm engine  
after a short shutdown.  
WARNING  
Read, understand,  
and follow all instruc-  
tions and warnings  
on the machine and  
in this manual before  
operating.  
NOTE: The engine cannot start unless the key is  
inserted into ignition switch.  
NOTE: Additional priming may be necessary if the  
temperature is below 15° Fahrenheit.  
3. Grasp the recoil starter handle and slowly pull the  
rope out. At the point where it becomes slightly harder  
to pull the rope, slowly allow the rope to recoil.  
Electric Starter  
1. Determine that your home’s wiring is a three-wire  
grounded system. Ask a licensed electrician if you are  
not certain.  
4. Pull the starter handle with a firm, rapid stroke. Do not  
release the handle and allow it to snap back. Keep a  
firm hold on the starter handle and allow it to slowly  
recoil.  
WARNING: The optional electric starter  
is equipped with a grounded three-wire  
power cord and plug, and is designed  
to operate on 120 volt AC household  
current. It must be used with a properly  
grounded three-prong receptacle at all  
times to avoid the possibility of electric  
shock. Follow all instructions carefully  
prior to operating the electric starter.  
Use extreme care  
when handling  
5. As the engine warms, slowly rotate the choke control  
to the OFF position. If the engine falters, quickly rotate  
the choke control back to the FULL position and then  
slowly into the OFF position again.  
gasoline. Gasoline is  
extremely flammable  
and the vapors are  
explosive. Never fuel  
the machine indoors  
or while the engine  
is hot or running.  
Extinguish ciga-  
NOTE: Allow the engine to warm up for a few minutes  
after starting. The engine will not develop full power until  
it reaches operating temperatures.  
If you have a grounded three-prong receptacle, proceed  
as follows:  
1. Plug the extension cord into the outlet located on the  
engine’s surface. Plug the other end of extension cord  
into a three-prong 120-volt, grounded, AC outlet in a  
well-ventilated area.  
Stopping The Engine  
Run engine for a few minutes before stopping to help dry  
off any moisture on the engine.  
To help prevent possible starter freeze-up, proceed as  
follows:  
rettes, cigars, pipes  
and other sources of  
ignition.  
2. Rotate choke control to FULL choke position (for a  
cold engine start).  
If your home’s wiring  
system is not a  
Electric Starter (If Equipped)  
NOTE: If the engine is already warm, place choke control  
in the OFF position instead of FULL.  
1. Connect extension cord to the electric starter outlet  
on the engine, then to 120 volt AC outlet.  
three-wire grounded  
system, do not use  
this electric starter  
under any condi-  
tions.  
3. Push the primer two or three times for cold engine  
start, making sure to cover vent hole in the center of  
the primer when pushing.  
2. With the engine running, push the starter button and  
allow the starter for spin for several seconds. The  
noise made by the starter is normal. The engine’s  
starter is not being harmed.  
NOTE: DO NOT use primer to restart a warm engine  
after a short shutdown.  
3. When disconnecting the extension cord, always  
unplug the end at the three-prong wall outlet before  
unplugging the opposite end from the snow thrower.  
4. Push starter button to start engine.  
If your home  
electrical system  
is grounded,  
5. Once the engine starts, immediately release starter  
button.  
4. Move throttle control to STOP position.  
5. Remove the ignition key (Do not turn key) to prevent  
unauthorized use of equipment.  
6. As the engine warms, slowly rotate the choke control  
to the OFF position. If the engine falters, quickly  
rotate the choke control back to FULL and then slowly  
into the OFF position again.  
but a three-hole  
receptacle is not  
available, do not use  
your snow thrower’s  
electric starter.  
6. Wipe all snow and moisture from the area around the  
engine as well as the area in and around the drive  
control and auger control. Also, engage and release  
both controls several times.  
12  
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NOTE: Keep the key in a safe place. The engine cannot  
Auger Control Test  
start without the ignition key.  
Perform the following test before operating your snow  
thrower for the first time and at the start of each winter.  
Recoil Starter  
Check the adjustment of the auger control as follows:  
1. When the auger control is released and in the  
disengaged “up” position, the cable should have very  
little slack. It should NOT be tight.  
1. With engine running, pull starter rope with a rapid,  
continuous full arm stroke three or four times. Pulling  
the starter rope will produce a loud clattering sound,  
which is not harmful to engine.  
4
2. In a well-ventilated area, start the snow thrower  
engine as instructed on the previous page. Make sure  
the throttle is set in the FAST position.  
2. Move throttle control to STOP position.  
3. Remove the ignition key (Do not turn key) to prevent  
unauthorized use of equipment.  
3. While standing in the operator’s position (behind the  
snow thrower), engage the auger.  
NOTE: Keep the key in a safe place. The engine cannot  
start without the ignition key.  
WARNING  
4. Allow the auger to remain engaged for approximately  
ten (10) seconds before releasing the auger control.  
Repeat this several times.  
4. Wipe all snow and moisture from the area around the  
engine as well as the area in and around the drive  
control and auger control. Also, engage and release  
both controls several times.  
Never use your hands  
to clean snow and  
ice from the chute  
assembly or auger  
housing.  
5. With the throttle control in the FAST (rabbit) position  
and the auger control in the disengaged “up” position,  
walk to the front of the machine.  
To Engage Drive  
6. Confirm that the auger has completely stopped  
rotating and shows NO signs of motion. If the auger  
shows ANY signs of rotating, immediately return to  
the operator’s position and shut off the engine. Wait  
for ALL moving parts to stop before re-adjusting the  
auger control.  
1. With the engine running near top speed, move  
shift lever to one of six FORWARD positions or two  
REVERSE positions. Select a speed appropriate for  
the snow conditions that exist.  
The muffler, engine  
and surrounding  
areas become hot  
and can cause a  
burn. Do not touch.  
2. Squeeze drive control against the right handle and  
the snow thrower will move. Release it and the drive  
motion will stop.  
7. To readjust the control cable, loosen the upper hex  
nut on the auger cable bracket.  
To Engage Augers  
1. To engage augers and start snow throwing, squeeze  
the left hand auger control against the left handle.  
Release to stop augers.  
8. Position the bracket upward to provide more slack (or  
downward to increase cable tension). See Figure 12.  
9. Retighten the upper hex nut.  
10.Repeat Auger Control Test to verify proper adjustment  
has been achieved.  
2. While the auger control is engaged, squeeze the  
drive control to move, release to stop. Do not shift  
speeds while the drive is engaged.  
When selecting a  
Drive Speed, use the  
slower speeds until  
you are comfortable  
and familiar with the  
operation of the snow  
thrower.  
NOTE: This same lever also locks auger control so you  
can turn the chute control without interrupting the snow  
throwing process.  
3. Release the auger control; the interlock mechanism  
should keep the auger control engaged until the drive  
control is released.  
4. Release the drive control to stop both the augers and  
the wheel drive. To stop the auger, both levers must  
be released.  
NEVER reposition the  
shift lever (change  
speeds or direction  
of travel) without first  
releasing the drive  
control and bringing  
the snow thrower  
Figure 12  
to a complete stop.  
Doing so will result in  
premature wear to the  
snow thrower’s drive  
system.  
13  
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Shift Cable  
If the full range of speeds (forward and reverse) cannot  
be achieved, refer to the figure to the left and adjust the  
shift cable as follows:  
1. Place the shift lever in the fastest forward speed  
position.  
5
2. Loosen the hex nut on the shift cable index bracket.  
See Figure 13.  
Making  
Adjustments  
3. Pivot the bracket downward to take up slack in the  
cable.  
4. Retighten the hex nut.  
5. Check for correct adjustment before operating the  
snow thrower.  
Chute Control  
Figure 13  
Once a season or every 25 hours of operation, whichever  
is earlier, check whether the four-way chute control™  
cables have slackened. If the chute does not rotate  
fully or its pitch cannot be moved up or down, the chute  
control cables will have to be adjusted.  
WARNING  
Read, understand,  
and follow all instruc-  
tions and warnings  
on the machine and  
in this manual before  
operating.  
To adjust these cables, proceed as follows:  
1. To tighten cable, loosen the top nut and tighten the  
bottom nut on the cable.  
2. Adjust equally on both sides by working on both  
cables. See Figure 14.  
Drive Control & Shift Lever  
Never attempt to  
make any adjust-  
ments while the  
engine is running,  
except where speci-  
fied in operator’s  
manual.  
When the drive control is released and in the disengaged  
“up” position, the cable should have very little slack. It  
should NOT be tight.  
Check the adjustment of the drive control as follows:  
1. With the drive control released, push the snow thrower  
gently forward. The unit should roll freely.  
2. Engage the drive control and gently attempt to push  
the snow thrower forward. The wheels should not turn.  
The unit should not roll freely.  
Figure 14  
3. With the drive control released, move the shift lever  
back and forth between the R2 position and the F6  
position several times. There should be no resistance  
in the shift lever.  
4. If any of the above tests failed, the drive cable is in  
need of adjustment. Proceed as follows:  
5. Loosen the lower hex nut on the drive cable bracket.  
See Figure 15.  
6. Position the bracket upward to provide more slack (or  
downward to increase cable tension).  
7. Retighten the lower hex nut.  
You can also check the adjustment as follows:  
1. With the snow thrower tipped forward (be certain to  
drain gasoline or place plastic film under the gas cap if  
the snow thrower has already been operated), remove  
the frame cover underneath the snow thrower by  
removing the self-tapping screws. Refer to step 2 on  
page 17.  
Figure 15  
14  
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2. With the drive control released, there must be 1/8”  
clearance between the friction wheel and the drive  
pulley in all positions of the shift lever.  
3. With the drive control engaged, the friction wheel must  
contact the drive pulley.  
5
4. If adjustment is necessary, loosen the lower hex nut  
on the drive cable index bracket and pivot the bracket  
upward or downward as necessary. Refer to Figure 15.  
Tighten the lower hex nut to secure the bracket when  
correct adjustment is reached.  
Making  
Adjustments  
5. Reassemble the frame cover and turn the unit back to  
its operating position.  
NOTE: If you placed plastic under the gas cap, be certain  
to remove it now.  
Skid Shoes  
The space between this shave plate and the ground can  
be adjusted. For close snow removal, place skid shoes in  
the low position. Use middle or high position when area to  
be cleared is uneven.  
1. Adjust skid shoes by loosening the four lock nuts  
and carriage bolts and moving skid shoes to desired  
position. See Figure 16A or 16B.  
IMPORTANT  
It is not recommended  
that you operate this  
snow thrower on gravel  
as loose gravel can be  
easily picked up and  
thrown by the auger  
causing personal injury  
or damage to the snow  
thrower.  
Figure 16A - Standard Skid Shoe  
2. Make certain the entire bottom surface of skid shoes  
are against the ground to avoid uneven wear on the  
skid shoes.  
3. Tighten nuts and bolts securely.  
NOTE: Some models are equipped with reversible skid  
shoes and may be turned over to increase their lifespan.  
See Figure 16B.  
If for some reason,  
you have to operate  
the snow thrower on  
gravel, keep the skid  
shoe in the highest  
position for maximum  
clearance between the  
ground and the shave  
plate.  
Auger Control  
To adjust the auger control, refer to page 13.  
Figure 16B - Reversible Skid Shoe  
15  
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Engine  
Refer to the separate engine manual packed with your  
unit for all engine maintenance.  
6
Lubrication  
Engine  
Refer to the separate engine manual packed with your  
unit for all engine lubrication instructions.  
Maintaining  
Your Snow  
Thrower  
Gear Shaft  
The gear (hex) shaft should be lubricated at least once  
a season or after every 25 hours of operation.  
1. Remove the lower frame cover by removing the two  
screws which secure it.  
2. Apply a light coating of an all-weather multi-purpose  
grease to the hex shaft. See Figure 17.  
Figure 17  
Wheels  
At least once a season, remove both wheels. Clean and  
coat the axles with a multipurpose automotive grease  
before reinstalling wheels.  
 
 
Chute Directional Control  
 
WARNING  
Once a season, the joystick should be lubricated with  
petroleum jelly, linseed oil, mineral oil, paraffin wax or  
3-in-1 oil.  
Before lubricating,  
repairing, or inspect-  
ing, disengage all  
controls and stop  
engine. Wait until all  
moving parts have  
come to a complete  
stop.  
Auger Shaft  
At least once a season, remove the shear pins on auger  
shaft. Spray lubricant inside shaft, around the spacers.  
Also lubricate the flange bearings found at either end of  
the shaft. See Figure 18.  
Gear Case  
The auger gear case has been filled with grease at the  
factory. If disassembled for any reason, lubricate with  
two ounces of grease (Part Number 737-0168).  
Figure 18  
NOTE: Do not overfill the gear case. Damage to the  
seals could result. Be sure the vent plug is free of  
grease in order to relieve pressure.  
Shave Plate and Skid Shoes  
The shave plate and skid shoes on the bottom of the  
snow thrower are subject to wear. They should be  
checked periodically and replaced when necessary.  
To remove skid shoes:  
Avoid oil spillage on  
rubber friction wheel  
and aluminum drive  
plate.  
1. Remove the four carriage bolts and hex flange nuts  
which secure them to the snow thrower.  
Do not overfill the gear  
case. Damage to the  
seals could result.  
2. Reassemble new skid shoes with the four carriage  
bolts (two on each side) and hex flange nuts. Refer  
to Figure 19.  
To remove shave plate:  
1. Remove the carriage bolts and hex nuts which attach  
it and the skid shoes to the snow thrower housing.  
Figure 19  
2. Reassemble new shave plate, making sure heads of  
carriage bolts are to the inside of housing. Tighten  
securely.  
16  
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Auger Belt Replacement  
To remove and replace your snow thrower’s auger belt,  
proceed as follows:  
1
1. Remove the plastic belt cover on the front of the  
engine by removing the two self-tapping screws.  
6
NOTE: Drain the gasoline from the snow thrower, or  
place a piece of plastic under the gas cap.  
Maintaining  
Your Snow  
Thrower  
2. Carefully pivot the snow thrower up and forward so  
that it rests on the auger housing. Remove the frame  
cover from the underside of the snow thrower by  
removing four self-tapping screws which secure it.  
3. Roll the auger belt off the engine pulley.  
4. a. Loosen and remove the shoulder screw which  
acts as a belt keeper.  
2
b. Unhook the support bracket spring from the  
frame.  
5. Remove the belt from around the auger pulley, and  
slip the belt between the support bracket and the  
auger pulley. Reassemble auger belt by following  
instructions in reverse order.  
NOTE: Although  
multi-viscosity oils  
(5W30, 10W30 etc.)  
improve starting in cold  
weather, these multi-  
viscosity oils also result  
in higher oil consump-  
tion when used above  
32ºF (0ºC). Check your  
snow thrower’s engine  
oil level more frequently  
to avoid possible  
NOTE: Do NOT forget to reinstall the shoulder screw  
and reconnect the spring to the frame after installing  
a replacement auger belt and to remove the piece of  
plastic from under the gas cap.  
3
engine damage from  
running low on oil.  
NOTE: Do not sand-  
blast spark plug. Spark  
plug should be cleaned  
by scraping or wire  
brushing and washing  
with a commercial  
solvent.  
4
5
IMPORTANT  
NEVER replace the  
auger shear pins with  
standard pins. Any  
damage to the auger  
gearbox or other com-  
ponents, as a result of  
doing so, will NOT be  
covered by your snow  
thrower’s warranty.  
17  
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Augers  
The augers are secured to the spiral shaft with two  
shear pins and cotter pins. If the auger should strike a  
foreign object or ice jam, the snow thrower is designed  
so that the pins may shear. Refer to Figure 9.  
1
6
• If the augers will not turn, check to see if the pins have  
sheared. One set of replacement shear pins has been  
provided with the snow thrower. When replacing pins,  
spray an oil lubricant into shaft before inserting new  
pins.  
Maintaining  
Your Snow  
Thrower  
Drive Belt Replacement  
To remove and replace your snow thrower’s auger belt,  
proceed as follows:  
1. Remove the plastic belt cover on the front of the  
engine by removing the two self-tapping screws.  
Drain the gasoline from the snow thrower, or place a  
piece of plastic under the gas cap.  
2
Carefully pivot the snow thrower up and forward so  
that it rests on the auger housing.  
NEVER replace the  
auger shear pins with  
standard hex pins.  
Any damage to the  
auger gearbox or  
other components  
as a result of failing  
to do so will NOT be  
covered by your snow  
thrower’s warranty.  
2. Remove the frame cover from the underside of the  
snow thrower by removing four self-tapping screws  
which secure it.  
3. a. Grasp the idler pulley and pivot it toward the right.  
b. Roll the auger belt off the engine pulley.  
c. Lift the drive belt off engine pulley.  
4. Slip the drive belt off the pulley and between friction  
wheel and friction wheel disc.  
Remove and replace belt in the reverse order.  
4
3
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Friction Wheel Removal  
If the snow thrower fails to drive with the drive control  
engaged, and performing the drive control cable adjust-  
ment on page 12 fails to correct the problem, the friction  
wheel may need to be replaced. Follow the instructions  
below. Examine the friction wheel for signs of wear or  
cracking and replace if necessary.  
1
6
Place the shift lever in third Forward (F3) position.  
Maintaining  
Your Snow  
Thrower  
Drain the gasoline from the snow thrower, or place a  
piece of plastic under the gas cap.  
Carefully pivot the snow thrower up and forward so  
that it rests on the auger housing.  
1. a. Remove the frame cover from the underside of  
the snow thrower by removing four self-tapping  
screws which secure it.  
b. Remove the right-hand wheel by removing the  
screw and cupped washer which secure it to the  
axle.  
2. Carefully remove the hex nut and washer which  
secures the hex shaft to the snow thrower frame and  
lightly tap the shaft’s end to dislodge the ball bearing  
from the right side of the frame.  
When reassembling  
the friction wheel as-  
sembly, tighten each  
screw only one rota-  
tion before turning the  
wheel clockwise and  
proceeding with the  
next screw. Repeat  
this process several  
times to ensure the  
plates are secured  
with equal force.  
2
3. Carefully position the hex shaft downward and to  
the left before carefully sliding the friction wheel  
assembly off the shaft.  
NOTE: If you’re replacing the friction wheel assembly  
as a whole, discard the worn part and slide the new part  
onto the hex shaft. Follow the steps above in reverse  
order to reassemble components. If you’re disassem-  
bling the friction wheel and replacing only the rubber  
ring, proceed as follows:  
4. Remove the four screws which secure the friction  
wheel’s side plates together.  
Remove the rubber ring from between the plates.  
Reassemble the side plates with a new rubber ring.  
NEVER replace the  
auger shear pins with  
standard hex pins.  
Any damage to the  
auger gearbox or  
other components  
as a result of failing  
to do so will NOT be  
covered by your snow  
thrower’s warranty.  
Slide the friction wheel assembly back onto the hex  
shaft and follow the steps above in reverse order to  
reassemble components.  
3
4
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Observe the following, when preparing your snow thrower  
for off-season storage:  
Drain fuel into an approved container outdoors, away  
from any open flame. Allow engine to cool. Extinguish  
cigarettes, cigars, pipes and other sources of ignition  
prior to draining fuel. Fuel left in engine during warm  
weather deteriorates and will cause serious starting  
problems.  
7
Off-Season  
Storage  
• If unit is to be stored over 30 days, prepare for storage  
as instructed in the separate engine manual packed  
with your unit.  
Run engine until fuel tank is empty and engine stops  
due to lack of fuel.  
Remove gasoline from carburetor and fuel tank to  
prevent gum deposits from forming on these parts and  
causing possible malfunction of engine.  
Drain carburetor by pressing upward on bowl drain,  
located below the carburetor cover.  
WARNING  
Fuel stabilizers, such as STA-BIL®, are an acceptable  
alternative in minimizing the formation of fuel gum  
deposits during storage. Do not drain carburetor if  
using a fuel stabilizer.  
Never store snow  
thrower with fuel  
in tank indoors or  
in poorly ventilated  
areas, where fuel  
fumes may reach an  
open flame, spark  
or pilot light as on a  
furnace, water heater,  
clothes dryer or gas  
appliance.  
Wipe equipment with an oiled rag to prevent rust.  
Remove spark plug and pour one ounce of engine oil  
through spark plug hole into cylinder. Cover spark plug  
hole with rag. Crank engine several times to distribute  
oil. Replace spark plug.  
Follow the lubrication recommendations found in the  
Maintenance Section.  
Always store the snow thrower in a clean, dry area.  
Drain fuel into an  
approved container  
outdoors, away from  
any open flame. Be  
certain engine is  
cool. Do not smoke.  
Fuel left in engine  
during warm weather  
deteriorates and will  
cause serious  
starting problems.  
Do not drain  
carburetor if  
using fuel stabilizer.  
Never use engine or  
carburetor cleaning  
products in the fuel  
tank or permanent  
damage may occur.  
20  
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Problem  
Engine fails to start  
Cause  
1. Choke not in ON position.  
2. Spark plug wire disconnected.  
3. Fuel tank empty or stale fuel.  
4. Engine not primed.  
Remedy  
1. Move choke to ON position.  
2. Connect wire to spark plug.  
3. Fill tank with clean, fresh gasoline.  
8
4. Prime engine as instructed in  
“Operating Your Snow Thrower”.  
Trouble-  
Shooting  
5. Clean, adjust gap, or replace.  
6. Clean fuel line.  
5. Faulty spark plug.  
6. Blocked fuel line.  
7. Insert key fully into the switch.  
8. Open fuel shut-off valve.  
7. Safety key not in ignition on engine.  
8. Fuel shut-ff valve closed. (If Equipped)  
1. Unit running on CHOKE.  
1. Move choke lever to OFF position.  
Engine runs erratic  
Engine overheats  
2. Clean fuel line; fill tank with clean,  
fresh gasoline.  
2. Blocked fuel line or stale fuel.  
3. Water or dirt in fuel system.  
4. Carburetor out of adjustment.  
NOTE: This section  
addresses minor  
service issues. For  
further details, contact  
customer assistance.  
3. Drain fuel tank. Refill with  
fresh fuel.  
4. Contact Service Center.  
1. Carburetor not adjusted properly.  
1. Loose parts or damaged auger.  
1. Contact Service Center.  
1. Stop engine immediately and  
disconnect spark plug wire. Tighten  
all bolts and nuts. If vibration  
continues, have unit serviced by a  
Service Center.  
Excessive  
Vibration  
Loss of power  
1. Spark plug wire loose.  
2. Gas cap vent hole plugged.  
3. Exhaust port plugged.  
1. Connect and tighten spark plug  
wire.  
2. Remove ice and snow from gas  
cap. Be certain vent hole is clear.  
3. Contact Service Center.  
1. Drive control cable in need of adjust-  
ment.  
1. Adjust drive control cable. Refer to  
“Adjustments”.  
Unit fails  
to propel itself  
2. Drive belt loose or damaged.  
2. Replace drive belt.  
1. Chute assembly clogged.  
Unit fails  
to discharge snow  
1. Stop engine immediately and  
disconnect spark plug wire. Clean  
chute assembly and inside of auger  
housing with clean-out tool or a  
stick.  
2. Foreign object lodged in auger.  
2. Stop engine immediately and  
disconnect spark plug wire.  
Remove object from auger with  
clean-out tool or a stick.  
3. Auger control cable in need of adjust-  
ment.  
3. Refer to “Auger Control Test” .  
4. Refer to Maintenance section.  
5. Replace with new shear pin(s).  
4. Auger belt loose or damaged.  
5. Shear pin(s) sheared.  
21  
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TWOYEAR SUPREME WARRANTY:  
For two years from date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option,  
repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in mate-  
rial or workmanship. This warranty covers units which have been operated and maintained in accordance  
with the owner’s instructions furnished with the unit, and which have not been subject to misuse, abuse,  
commercial use, neglect, accident improper maintenance or alteration. Normal wear parts or components  
thereof are subject to special terms as noted below in the NO FAULT Ninety Day Consumer Warranty  
clause.  
The engine, starter motor or component parts thereof carry separate warranties from their manufacturers.  
Please refer to the applicable manufacturer’s warranty policy for these items.  
NO FAULT Ninety Day Consumer Warranty on Normal Wear Parts: All normal wear part failures will be  
covered on this product for a period of 90 days regardless of cause. After 90 days but within the two year  
warranty period, normal wear part failures will be covered if caused by defects in material or workmanship  
of other component parts. Normal wear parts are defined as batteries, belts, blades, blade adaptors, grass  
bags, rider deck wheels, seats, tires and clutch parts (friction wheels).  
Full Ninety Day Warranty on Battery: For ninety (90) days from the date of retail purchase, if any battery  
included with this unit proves defective in material or workmanship and our testing determines the battery  
will not hold a charge, MTD PRODUCTS LIMITED will replace the battery at no charge to the original pur-  
chaser.  
Additional Limited Thirty Day Warranty on Battery: After ninety (90) days but within one hundred  
twenty (120) days from the date of purchase, MTD PRODUCTS LIMITED will replace the defective battery,  
for the original purchaser, for a cost of one -half (½) of the current retail price of the battery in effect at the  
date of return.  
How to Obtain Service: Warranty service is available, with proof of purchase, through your local MTD  
Authorized Service Dealer. If you do not know the dealer in your area, please write to the Service Depart-  
ment of MTD PRODUCTS LIMITED, P.O. BOX 1386, KITCHENER, ONTARIO N2G 4J1. The return of a  
complete unit will not be accepted by the factory unless prior written permission has been extended by MTD  
PRODUCTS LIMITED.  
Other Warranties: All other warranties, express or implied, including any implied warranty of merchant-  
ability is limited in its duration to that set forth in this express limited warranty. The provisions as set forth in  
this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from  
the sale of its products. MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or  
damage.  
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