Trane Furnace 32 5064 WEB01 User Manual

Owner's Guide  
Indoor Units:  
Air Handlers  
Gas Furnaces  
32-5064-WEB01  
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The Problem Solver – Air Handlers  
Before you call for service, check the following:  
Problem  
Possible cause  
Possible Remedy  
Insufficient heating or cooling  
1. Dirty filters  
2. Air not circulating freely  
3. Blocked outdoor coil  
1. Clean or replace  
2. Check supply registers and return grills for blockage  
3. Clear away leaves or other debris  
Failure to operate  
Unusual Noise  
1. Power off  
2. Open circuit breaker or burned‑out fuses  
3. Improperly adjusted thermostat  
1. Make sure main switch is in on position  
2. Reset circuit breaker, or replace burned‑out fuses  
3. Check setting, adjust thermostat  
Call your local servicer  
Just set the temperature you want.  
Set temperatures by using the indicators on the thermostat*  
control. After that, your comfort control center (thermostat) will  
maintain a constant indoor temperature, regardless of changes  
in outdoor temperatures. Read your thermostat manual for  
directions on setting the temperatures.  
Whenever your house is to be vacant, arrange to have  
someone inspect your house for proper temperature. This  
is very important in below freezing weather. If for any reason  
your unit should fail to operate, damage could result, such  
as frozen water pipes.  
Save energy with an electronic programmable thermostat.  
NOTE: Improperly sized vents can cause the formation of  
condensate, combustion gas leakage and spillage, and an  
inoperable furnace.  
With an electronic programmable thermostat* energy savings is  
easy. Just program the thermostat for the temperatures you are  
most comfortable with and it will automatically change settings  
up to four times a day. Special weekend and vacation schedules  
are also easily programmed for comfort and savings. Read your  
thermostat manual for programming instructions. If you want  
the optimum balance between comfort and the cost of running  
your system, we recommend keeping the temperature settings  
at 68°F for heating and 78°F for cooling.  
This unit is not a household appliance. It is a complex  
self-contained system that requires professional maintenance  
and repair. That’s why attempts at do it yourself repairs on an  
in-warranty unit may void the remainder of your warranty. Other  
than performing the simple maintenance recommended in this  
manual, you should not attempt to make any adjustments to  
your system.  
Save energy by letting the thermostat do its job. Once you  
set the thermostat, keep subsequent adjustments to a minimum.  
Adjust it only when a new program is needed.  
NOTE: The blower motor bearings are factory lubricated and  
under normal operating conditions usually do not require  
servicing. Your local servicer can advise you if oiling is required.  
Your dealer should be able to take care of any questions or  
problems you may have.  
*Optional accessory  
Keep your unit looking like new for years.  
Clean the enamel finish of your unit with ordinary soap and water.  
For stubborn grease spots, use a household detergent. Lacquer  
thinner or other synthetic solvents may damage the finish.  
3
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Limited Warranty Information  
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Safety Section – Gas Furnaces  
IMPORTANT: Users MUST read all instructions in the manual. All manuals MUST be kept for future reference.  
FIRE OR EXPLOSION HAZARD  
EXPLOSION HAZARD  
If the information in this manual is not followed exactly, a fire or  
explosion may result causing property damage, personal injury  
or loss of life.  
In the event that electrical, fuel or mechanical failures occur,  
shut off the gas supply at the manual gas shut off valve, located  
on the supply gas piping coming into the furnace, before  
turning off the electrical power to the furnace. Contact servicer.  
— Do NOT store or use gasoline or other flammable vapors  
and liquids or combustible materials in the vicinity of this or  
any other appliance.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
— WHAT TO DO IF YOU SMELL GAS  
• Do not try to light any appliance.  
CARBON MONOXIDE POISONING HAZARD  
• Do not touch any electrical switch; do not use any phone in  
your building.  
Failure to follow the installation and operation instructions for  
the venting system’s operation could result in carbon monoxide  
poisoning or death.  
• Immediately call your gas supplier from a neighbors phone.  
Follow the gas suppliers instructions.  
• If you cannot reach your gas supplier, call the fire  
department.  
EXPLOSION HAZARD  
Should overheating occur, or the gas supply fail to shut off, shut  
off the manual gas valve to the furnace before shutting off the  
electrical supply.  
— DO NOT RELY ON SMELL ALONE TO DETECT LEAKS.  
DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE  
TO SMELL FUEL GASES.  
• U.L. recognized fuel gas and CO detectors are recommended  
in all applications, and their installation should be in accordance  
with the manufacturer's recommendations and/or local laws,  
rules, regulations, or customs.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
The following warning complies with State of California law, Proposition 65.  
THIS PRODUCT CONTAINS FIBERGLASS WOOL INSULATION!  
— Installation and service must be performed by a qualified  
installer, service agency or the gas supplier.  
Fiberglass dust and ceramic fibers are believed by the State of  
California to cause cancer through inhalation. Glasswool fibers  
may also cause respiratory, skin, or eye irritation.  
PRECAUTIONARY MEASURES  
• Avoid breathing fiberglass dust.  
Safety signal words are used to designate a degree or level  
of seriousness associated with a particular hazard. The signal  
words for safety markings are WARNING and CAUTION.  
• Use a NIOSH approved dust/mist respirator.  
• Avoid contact with the skin or eyes. Wear long-sleeved,  
loose-fitting clothing, gloves, and eye protection.  
a. WARNING indicates a potentially hazardous situation  
which, if not avoided, could result in death or serious  
injury.  
• Wash clothes separately from other clothing: rinse washer  
thoroughly.  
b. CAUTION indicates a potentially hazardous situation  
which, if not avoided, may result in minor or moderate  
injury. It is also used to alert against unsafe practices  
and hazards involving only property damage.  
• Operations such as sawing, blowing, tear-out, and spraying  
may generate fiber concentrations requiring additional  
respiratory protection. Use the appropriate NIOSH  
approved respirator in these situations.  
FIRST AID MEASURES  
Eye Contact – Flush eyes with water to remove dust. If  
symptoms persist, seek medical attention.  
EXPLOSION HAZARD  
Skin Contact – Wash affected areas gently with soap and  
Do not use this unit if any part has been under water. A ood  
damaged unit is extremely dangerous. Attempts to use the  
furnace can result in fire or explosion. A qualified service  
agency should be contacted to inspect the furnace and to  
replace all gas controls, control system parts, electrical parts  
that have been wet or the furnace if deemed necessary.  
warm water after handling.  
SAFETY HAZARD  
Bodily injury can result from high voltage electrical components,  
fast moving fans, and combustible gas. During installation and  
servicing, the electrical supply must be disconnected and the  
main gas valve must be turned off.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
5
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Safety Section – Gas Furnaces  
BURN HAZARD  
CARBON MONOXIDE HAZARD  
Do not attempt to manually light the furnace. Failure to follow  
this warning could result in property damage, personal injury  
or death.  
For proper and safe operation of the furnace, air for combustion  
and ventilation must be provided. Do not block or obstruct air  
openings on the furnace, air openings to the area in which the  
furnace is installed, or the space around the furnace.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
The furnace is equipped with a blocked vent shut-off system.  
When the furnace vent is blocked, a pressure switch will shut  
off the furnace. Call a qualified servicer.  
EXPLOSION HAZARD  
Should overheating occur, or the gas supply fail to shut off, shut  
off the manual gas valve to the furnace before shutting off the  
electrical supply.  
SAFETY HAZARD  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. See regular  
maintenance on page 9 for annual general inspection. For  
assistance or additional information consult a qualified installer,  
service agency or the gas supplier. Failure to follow this warning  
could result in property damage, personal injury or death.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
If the furnace is shut down during the cold weather months,  
provisions must be taken to prevent freeze-up of all water  
pipes and water receptacles.  
EXPLOSION HAZARD  
Propane gas is heavier than air and may collect in any low areas  
or confined spaces. In addition, odorant fade may make the gas  
undetectable except with a warning device. If the gas furnace is  
installed in a basement, an excavated area or a confined space, it  
is strongly recommended to contact a gas supplier to install a gas  
detecting warning device in case of a gas leak. The manufacturer  
of your furnace does not test any detectors and makes no  
representations regarding any brand or type of detector.  
Do NOT touch igniter. It is extremely hot.  
The furnace area must be kept clear and free of combustible  
materials, gasoline, and other flammable vapors and liquids.  
Insulating materials may be combustible. The furnace must be  
kept free and clear from insulating material. Examine the area  
around the furnace for insulation after installation or when  
insulation is added.  
Never operate your unit for either heating or cooling with  
filters removed.  
SAFETY HAZARD  
The combustion air for your furnace must be fresh  
uncontaminated air. Paints, varnishes, laundry bleaches,  
detergents, many household cleaners, water softening salts,  
adhesives, and all such products release fumes containing  
compounds which could lead to early heat exchanger and vent  
system deterioration. Do not store these types of products near  
your furnace.  
Sharp Edge Hazard. Be careful of sharp edges on equipment  
or any cuts made on sheet metal while installing or servicing.  
Personal injury may result.  
ELECTRIC SHOCK HAZARD  
These servicing instructions are for use by qualified personnel only.  
To reduce the risk of electric shock, do not perform any servicing  
other than that contained in these operating instructions unless  
you are qualified to do so.  
For horizontally vented furnaces, the vent and inlet terminals  
must be located at least 12 inches minimum (18 inches in  
Canada) above normally expected snow accumulation level.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
6
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Proper Maintenance – Gas Furnaces  
Air Filters  
Clean the filter once a month for optimum performance. A  
monthly visual inspection of the furnace is also recommended.  
See General Inspection on page 9, number 1.  
slid all the way into the filter rack. Replace blower access door. A  
bottom return air inlet as shown features a 17" x 25" x 1" filter in  
the 17-1/2" wide furnace; cabinets; a 20" x 25" x 1" filter in the 21"  
wide models; and a 24" x 25" x 1" filter in the 24-1/2" wide cabinet.  
NOTE: Filters are NOT included with all Furnaces, however; the  
Furnace should never be run without a filter.  
A clean filter saves money.  
Airflow  
When the furnace circulates and filters the air in your home, dust  
and dirt particles build up on the filter. Excessive accumulation  
can block the airflow, forcing the unit to work harder to maintain  
desired temperatures.  
Airflow  
And the harder your unit has to work, the more energy it  
uses. So you pay more any time your system is running with  
a dirty filter.  
Upflow Bottom Return  
Upflow Side Return  
For vertical UPFLOW ONLY, a left  
or right return air inlet as above  
(left side shown) requires  
trimming of the factory supplied  
filter to 17" x 25" x 1" for both the  
21" and 24-1/2" wide furnaces.  
Never operate your unit for either heating or cooling with  
filters removed.  
Help ensure top efficiency by cleaning the filter once a month.  
Clean it twice a month during seasons when the unit runs  
more often.  
Your filter may  
You can clean the filter with a  
vacuum, OR you can wash it with  
Air filters may also be located  
outside of the furnace using a side  
filter frame.  
or may not be  
framed.  
a household detergent.  
Upflow Only  
NOTE: Not all aftermarket filters  
can be washed with a household  
detergent. See the instructions  
supplied by the aftermarket filter  
manufacturer.  
Upflow/Horizontal Furnace Filters  
The Upflow/Horizontal furnace when installed horizontally  
requires a horizontal filter kit. The filters may be located remote  
to the furnace or in the return air duct near the furnace. Check  
with your dealer for the location of your filters.  
When replacing your furnace filters, always use a high velocity  
type which are the same size as originally supplied. Filters are  
available from your dealer.  
An upflow/horizontal furnace in horizontal return air filter  
application, as shown, features two 16" x 20" x 1" filters in the  
17-1/2", 21" and 24-1/2" wide furnace cabinets.  
Where disposable filters are used, they must be a high velocity  
type which are the same size as originally supplied.  
To replace filters, remove the filter access door, lift the filter  
from the lower bracket and shift the filter to the side to free the  
top filter from the bracket and slide the filters out through the  
filter access door. After cleaning, replace the filters in the same  
manner making sure that the filters are secured in place in both  
top and bottom filter brackets. Replace filter access door.  
How to remove the filter from your Gas Furnace.  
ELECTRIC SHOCK HAZARD  
Disconnect power to unit before removing blower door. Failure  
to follow this warning could result in property damage, personal  
injury or death.  
Upflow furnaces use a high velocity type air filter which may  
be located within the furnace blower compartment in either a  
BOTTOM or SIDE (left or right) return air inlet. The filter may be  
secured with filter retaining brackets (as shown) or a filter rack.  
To clean or replace filters, remove blower access door, slide the  
filter from the filter rack or remove the filter from the retaining  
brackets. After cleaning, replace the filter in the same manner,  
making sure that the filter is secured in place in both the front and  
back filter retaining brackets, if present, or that the filter is securely  
ntal  
With Filter Kit  
7
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Proper Maintenance – Gas Furnaces  
Air filters may also be located  
outside of the furnace using a  
remote filter grille. The filter grille  
could be in a hallway, wall, or in the  
ceiling. Check with your dealer for  
the exact location of your filter and  
the method of changing the filters.  
A downflow/horizontal furnace return air filter application, as  
shown, features two 14" x 20" x 1" filters in the 17-1/2" wide  
furnace cabinets; or two 16" x 20" x 1" filters in the 21" and  
24-1/2" wide furnace cabinets.  
For regular dealer maintenance please refer to  
Downflow/Horizontal furnaces are  
factory supplied with 2 standard  
size permanent type air filters  
which may be located remote  
to the furnace or in the return air  
duct. Check with your dealer for the  
location of your filters.  
Downflow Filter  
Downflow/Horizontal  
With Filter Kit  
The Problem Solver – Gas Furnaces  
Before you call for service, check the following:  
Problem  
Possible cause  
Possible Remedy  
No heating –  
Blower does not operate  
1. Thermostat set incorrectly  
2. Blown fuse or tripped circuit breaker  
3. Defective component  
4. Burner does not ignite  
5. Main gas line turned off  
6. Blower door removed or ajar  
7. Lockout  
1. Adjust thermostat. See operating instructions.  
2. Replace or reset protective device or call for servicer  
3. Most controls are automatic and will recycle. If your unit  
still does not operate call for servicer.  
4. Call servicer  
5. Have gas company check  
6. Close door securely to restore power to blower  
and gas valve  
7. Turn power on‑off‑on‑off twice in 30 seconds  
Insufficient heating or cooling  
No Heat – Vent motor is running  
1. Dirty filters  
2. Air not circulating freely  
3. Blocked outdoor coil  
1. Clean or replace  
2. Check supply registers and return grills for blockage  
3. Clear away leaves or other debris  
1. Restricted or plugged furnace  
condensate drain  
1. Remove drain clamps to condensate trap  
and drain pan outlet  
2. Flush or clean drain blockage  
3. Reinstall clamps  
Unusual Noise  
Call your local servicer  
Other than performing the simple maintenance recommended  
in this manual, you should not attempt to make any adjustments  
to your furnace. Your dealer will be able to take care of any  
questions or problems you may have. A periodic inspection of  
your furnace should be made by a qualified service agency at  
the start of each heating season.  
CARBON MONOXIDE POISONING HAZARD  
DO not attempt to change the venting system. Failure to  
follow the installation and operation instructions for the  
venting system’s operation could result in carbon monoxide  
poisoning or death.  
In the event that electrical, fuel, or mechanical failures occur,  
immediately turn the gas supply off at the manual gas valve located  
on the gas pipe leading to the furnace before turning off electrical  
power to the furnace. Contact a qualified service agency.  
NOTE: Improperly sized vents can cause the formation of  
condensate, combustion gas leakage and spillage, and an  
inoperable furnace.  
Keep your furnace looking like new for years.  
A furnace is not a household appliance. It is complex and  
requires professional maintenance and repair. Attempts at  
“do-it-yourself” repairs on an in-warranty unit may void the  
remainder of your warranty.  
Clean the enamel finish of your furnace with ordinary soap and  
water. For stubborn grease spots, use a household detergent.  
Lacquer thinner or other synthetic solvents may damage the finish.  
8
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Regular Dealer Maintenance  
For regular dealer maintenance please refer to  
1. GENERAL INSPECTION – Examine the furnace installation  
for the following items:  
To ensure proper operation of your furnace, the  
recommended dealer inspection is once a year, before the  
heating season. Regular maintenance must be performed by  
a qualified service professional.  
a. All flue product carrying areas external to the furnace  
(i.e. chimney, vent connector) are clear and free of  
obstruction.  
b. The vent connector is in place, slopes upward and is  
The servicer should perform steps 1–9 once a year before  
the heating season.  
physically sound without holes or excessive corrosion.  
c. The return air duct connection(s) is physically sound, is  
sealed to the furnace and terminates outside the space  
containing the furnace.  
The homeowner should perform the visual inspection in step  
1 monthly when cleaning the furnace filter.  
Unless it is an emergency, never stop the heating system by  
shutting off the main power.  
d. The physical support of the furnace should be sound  
without sagging, cracks, gaps, etc., around the base so  
as to provide a seal between the support and the base.  
If the main power to your air conditioner is ever disconnected  
for more than three hours, turn off the thermostat. Then wait  
for at least three more hours after the power has been restored  
before turning the thermostat back on. Failure to follow this  
procedure could result in damage to your furnace.  
e. There are no obvious signs of deterioration of the  
furnace.  
f. The burner flames are in good adjustment without  
erratic flames. See illustration below.  
The following warning complies with State of California law, Proposition 65.  
g. Fresh air inlet and vent are not blocked and free from  
obstruction. The horizontal or vertical vent and inlet  
must be located at least 12 inches minimum (18 inches  
in Canada) above the normally expected snow  
accumulation level.  
HAZARDOUS GASES  
Exposure to fuel substances or by-products of incomplete  
fuel combustion is believed by the state of California to cause  
cancer, birth defects, or other reproductive harm.  
Contact your service agent if you feel you are uncomfortable  
performing any of the inspections noted in section 1.  
HAZARDOUS GASES  
Unit is equipped with a blower door switch which cuts power  
to blower and gas valve causing shutdown when door is  
removed. Unit must not be altered to allow operation with the  
blower door removed. Operation with doors removed or ajar  
can permit the escape of dangerous fumes. All panels must be  
securely closed at all times for safe operation of the furnace.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
2. BLOWERS – The blower size and speed determine  
the air volume delivered by the furnace. The blower  
motor bearings are factory lubricated and under normal  
operating conditions usually do not require servicing.  
Annual cleaning of the blower wheel and housing is  
recommended for maximum air output, and this must be  
performed only by a qualified servicer or service agency.  
EXPLOSION HAZARD  
In the event that electrical, fuel or mechanical failures occur,  
SHUT off the gas supply at the manual gas SHUT OFF valve,  
located ON THE SUPPLY GAS PIPING COMING INTO THE  
FURNACE, BEFORE TURNING OFF THE electrical power to the  
furnace. contact servicer.  
FLAME  
Failure to follow this warning could result in property damage,  
personal injury or death.  
Do NOT touch igniter. It is extremely hot.  
EXPLOSION HAZARD  
Should overheating occur, or the gas supply fail to shut off, shut  
off the manual gas valve to the furnace before shutting off the  
electrical supply.  
3. IGNITER – This unit has a special hot surface direct ignition  
device that automatically lights the burners. Please note  
that it is very fragile and should be handled with care.  
Failure to follow this warning could result in property damage,  
personal injury or death.  
9
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Regular Dealer Maintenance  
4. BURNER – Gas burners do not normally require scheduled  
servicing, however, accumulation of foreign material  
may cause a yellowing flame or delayed ignition. Either  
condition indicates that a service call is required. For  
best operation, burners must be cleaned annually using  
brushes and vacuum cleaner.  
6. CIRCUIT PROTECTION – If blower or gas valve fail to  
operate, the cause could be the circuit breaker or a loose  
or blown fuse. Replace fuse or reset circuit breaker.  
7. OPERATION – Your warm air furnace should not be  
operated in a corrosive atmosphere. Paint solvents,  
cleaning chemicals, spray propellants, and bleaches  
should not be used in the vicinity of the furnace during  
normal operation.  
Turn off gas and electric power supply. To clean burners, remove  
top burner bracket and lift burner from orifice.  
NOTE: Be careful not to break igniter when removing burners.  
8. CONDENSATE DRAINS – If you have a cooling coil installed  
with your furnace, condensate drains should be checked  
and cleaned periodically to assure that condensate can  
drain freely from coil to drain. If condensate cannot drain  
freely water damage could occur. Furnace drain should also  
be checked and cleaned at the start of each heating season.  
Clean burners with brush and/ or vacuum cleaner. Reassemble  
parts by reversal of the above procedure.  
NOTE: On LP (propane) units, some light yellow tipping of the  
outer mantle is normal. Inner mantle should be bright blue.  
Natural gas units should not have any yellow tipped flames.  
This condition indicates that a service call is required. For best  
operation, burners must be cleaned annually using brushes and  
vacuum cleaner.  
9. AIR CIRCULATION – To ensure increased comfort, the  
blower on this unit may be operated continuously for both  
heating and cooling. This will result in constantly filtered air  
and aid in maintaining more even temperatures by avoiding  
temperature stratification throughout the conditioned area.  
To accomplish constant air circulation, set your comfort  
control fan selector to “ON.” Continuous fan mode during  
COOLING operation may not be appropriate in humid  
climates. If the indoor air exceeds 60% relative humidity or  
simply feels uncomfortably humid, it is recommended that  
the fan only be used in the “AUTO” mode.  
NOTE: On LP (propane) units, due to variations in BTU content  
and altitude, servicing may be required at shorter intervals.  
5. HEAT EXCHANGER/FLUE PIPE – These items must be  
inspected for signs of corrosion, and/ or deterioration  
at the beginning of each heating season by a qualified  
service technician and cleaned annually for best  
operation.  
10  
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Limited Warranty Information  
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Important Product Information  
Thank you for purchasing Trane home comfort products. Registering your products helps us provide you with one of the strongest  
manufacturer limited warranties available. Product registration can be completed either online at Trane.com or by calling  
800-554-6413. You will need the serial number, model number, and installation date for each product being registered. Your dealer  
may have included these on your invoice or can provide a list for you to use. Please take a few moments to record the following  
information to ensure your product registration process is quick and easy:  
Air Handler/Furnace Serial Number _________________________________________________________________________________  
Air Handler/Furnace Model Number ________________________________________________________________________________  
Indoor Coil Serial Number _________________________________________________________________________________________  
Indoor Coil Model Number ________________________________________________________________________________________  
Date of Installation _______________________________________________________________________________________________  
Dealer __________________________________________________________________________________________________________  
Service Information  
Call your installing dealer if the unit is inoperative. Before you call, always check the following to be sure service is required:  
a. Be sure the main switch that supplies power to the unit is in the ON position.  
b. Replace any burned-out fuses or reset circuit breakers.  
c. Be sure the thermostat is properly set.  
Service Phone ___________________________________________________________________________________________________  
Ingersoll Rand Residential Solutions, a business comprised of well-known brands like Schlage and Trane, delivers  
safety, comfort and efficiency to homeowners throughout North America. Our quality products, services and  
solutions include mechanical and electronic locks, heating and air conditioning systems, indoor air quality  
solutions, advanced controls, portable security systems and remote home management. For more information on  
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