Toshiba Stud Sensor TK6234A5 User Manual

iIS-010 series product specification  
(8) Gauge Application  
Ver. B (Oct. 12 200)  
Comprehensive set of gauging tools gives you the ability to precisely and accurately measure lines,  
angles between lines, ellipses and circles (center, circularity or out-of-round, nicks, major and minor  
axes),arcs (centers and lengths), Annuli, thread spacing (wave tool ”),multiple measures of length and  
spacing of parts such as pins on an electrical connector (“rake tools ”),and other part measures.  
(9) Label Application  
User-defined features including label rotation, movement, rejection thresholds enables you to define  
your label quality criteria. All settings are quickly defined and changed using a sliding bar from “lower”  
to “higher”. Automatic learning of good labels, using a proprietary neural net learns labels and variations.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
3. Configuration  
Hardware  
iIS-010  
Camera Head: 20mm square type ···················································1  
Camera cable: Direct Fixing (2m) ··················································1  
*Cable fixing direction: (viewed from rear) Right  
Control Unit (iIS-010 series compatible) ········································1  
Camera Head: φ17mm type ····························································1  
Camera cable: Separated type (2m) ················································1  
*Cable fixing direction: (viewed from rear) Rear  
iIS-011  
iIS-012  
Control Unit (iIS-010 series compatible) ········································1  
Camera Head: C mount head type ··················································1  
Camera cable: Direct Fixing (2m) ··················································1  
*Cable fixing direction: (viewed from rear) Right  
Control Unit (iIS-010 series compatible) ········································1  
Accessories  
Ethernet crossover cable  
DIN rail mounting kit  
Screws for the mounting kit  
Plug for power cable  
Plug for parallel I/O cable  
Floppy Disk  
KB-10T5-03CK (Sanwa-supply, 3m) ·············································1  
CKD-80 (Takachi Denki)································································2  
PB3X10BS-NI················································································4  
39860-1002 (MOLEX, 2 terminal type)··········································1  
1-1546208-5 (AMP/Buchanan, 15 pin type)···································1  
Including switching application file················································1  
Basics (Japanese)············································································1  
Basics (English)··············································································1  
Applications (Japanese)··································································1  
Applications (English)····································································1  
A4 size ···························································································1  
Operation Manuals  
Calibration sheet  
*Ethernet® is a trademark of Xerox Corporation U.S.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Software  
iIS Web pages  
iWorks(Gauge)  
iWorks(Label)  
iAssistant  
for viewing on Internet Explorer® (Installed)  
Application for Gauge (Auto download from the control unit)  
Application for Label (Auto download from the control unit)  
Application for Upgrade (Auto download from the control unit)  
Application for monitoring connection status (Installed)  
Microsoft® online help for Gauge / Label application  
iServer  
HTML Help  
Switch To Gauge  
Switch to Label  
Others  
Binary File for switching to Gauge (including in the floppy disk)  
Binary File for switching to Label (including in the floppy disk)  
ActiveX® control libraries (Auto download from the control unit)  
*Microsoft®, Windows®, Microsoft® Internet Explorer, and ActiveX® are registered trademarks  
of Microsoft Corporation, U.S., in the U.S. and other countries.  
Optional Accessories  
Camera Lens  
For iIS-010  
Dedicated lenses (M10.5 P0.5 female)  
Dedicated lenses (M15.5 P0.5 male)  
C mount lenses  
For iIS-011  
For iIS-012  
Camera mounting kit  
For iIS-010  
CPT4310A / CPT4310B  
CPT5130  
For iIS-011  
For iIS-012  
CPT5110  
*Please contact your dealer / distributor for details of option units.  
Peripheral Devices (compatibility verified)  
DC Power supply  
PC  
PS5R-D24 (Idec)  
DynaBook 2590X (Windows® 2000 Japanese / English)  
RDF17S (Mitsubishi)  
Local Display  
*Please contact your dealer / distributor for the other peripheral devices.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
4. Name and Function of Parts  
2
3
4
1
ETHERNET  
POWER  
DISPLAY  
RS232C  
V+  
V-  
POWER  
LED1  
LED2  
LED3  
GPI3  
GPI1  
COM0  
RDY  
GPO3  
GPO1  
COM1  
D.TRIG  
5
SEL  
GPI2  
GPI0  
TRIG  
STR  
GPO2  
GPO0  
RESET  
CAMERA  
7
010  
8
6
Figure 1. Control unit (Front-panel side)  
1. RJ45 connector for Ethernet  
Connect with PC or PLC by using Ethernet cable.  
2. Local Display connector  
A XGA Monitor can be connected directly to the control unit, for local display of the camera image.  
3. RS-232C connector  
Connect with PC or PLC by using the crossover RS-232C cable.  
4. Power connector  
Connect the DC Power Supply (+24V DC ±10%) to the control unit power connector.  
5. LED indicator  
POWER: power-on indicator  
- steady green  
LED1:  
LED2:  
LED3:  
server “heartbeat”  
- slow flashing green  
acquisition (frame) done (or processing start) rapid flashing green  
reserved for future use steady off  
6. Camera connector  
Connect the control unit and camera head with the camera cable provided with iIS-010 series kits.  
7. Reset button  
Reset the control unit or reset to the factory default.  
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iIS-010 series product specification  
8. Parallel I/O  
Ver. B (Oct. 12 200)  
8 inputs and 7 outputs parallel I/O.  
Table 1. Parallel I/O terminal functions  
NAME  
COM0  
GPI0  
I/O  
Function  
Common for inputs  
Name  
COM1  
GPO0  
GPO1  
GPO2  
GPO3  
STR  
I/O  
O
O
Function  
I
I
I
I
I
Common for outputs  
Result (Pass) output  
RESERVE  
O
GPI1  
Select solution input  
(4bit, ID00~15)  
O
GPI2  
Result (Recycle) output  
Result (Reject) output  
Strobe pulse output  
Ready signal output  
O
GPI3  
SEL  
D.TRIG  
TRIG  
I
I
I
O
O
Change solution input  
Decision trigger input  
Inspection trigger input  
RDY  
COM0:  
Common input for all other inputs.  
GPI0 ~ 3:  
4 inputs for solution selection. This is a BCD code representing 16 different solutions that  
can be loaded.  
SEL:  
1 input for job change - This input will generate an interrupt to the CPU informing it that a  
line changeover is taking place. The system will then load one of 16 predefined solutions  
according to the BCD code present on the job selection inputs. During this process, the  
ready signal will go OFF indicating a busy state.  
D.TRIG:  
TRIG  
1 decision trigger input representing detection of a valid part to make a decision on.  
Decisions are queued following every inspection.  
1 inspection trigger input representing detection of a valid part to inspect.  
COM1:  
Common output for all other outputs.  
GPO0 ~ 3: 4 outputs for pass, fail, rework and reserve  
STR:  
RDY:  
1 strobe light control with offset and pulse width programmable.  
1 ready indicator. This OUTPUT will be active when the iIS system is available to process  
parts. It is a level sensitive signal where a ON indicates the system is available and a OFF  
indicates that it is busy, not configured or unable to continue due to a catastrophic event.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
9
Figure 2. Control unit (top view)  
9. Mounting kits for DIN rail  
You can mount with 32mm / 35mm width type DIN rail.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
5. Specification  
[General Specification]  
Power Supply  
+24V DC ±10% Ripple voltage: 50mVP-P or less)  
Power Consumption  
Operating Temperature  
Operating Humidity  
Storage Temperature  
Storage Humidtity  
10W or less (+24V DC)  
0 °C ~ +40 °C  
30 % ~ 85 %RH  
-20 °C ~ +60 °C  
(No condensing)  
(No condensing)  
10 %  
95 %RH  
EMC conditions (Electro-Magnetic Compatibility)  
EN50081-2 (Examination level: EN55011-A) Conformity  
EMI (Electro-Magnetic Interference)  
EMS (Electro-Magnetic Susceptibility) EN61000-6-2 Conformity  
* Conformity of EMC conditions  
About the conformity of the EMC standard of this machine, it has guaranteed in the conditions  
combined with the peripheral devices of the 3rd clause.  
When used combining parts other than specification of our company, I ask you to have final  
EMC conformity checked of a visitor with a machine and the whole equipment.  
[Camera head specification]  
Image sensor  
Total pixels  
Valid pixels  
Unit cell size  
Sensitivity  
External Dimensions  
iIS-010  
All Pixel's Data Read-out Interline CCD  
692 (H) × 504 (V)  
648 (H) × 494 (V)  
7.4 (µm) × 7.4 (µm)  
400lx, F5.6 (Exposure time = 1/60s)  
20 (W)  
×
20 (H) × 25  
(D) mm  
(D) mm  
(D) mm  
iIS-011  
φ17  
φ35  
×
×
36.2  
40  
iIS-012  
Lens mount  
iIS-010  
Special mount (M10.5 P0.5 female)  
Special mount (M15.5 P0.5 male)  
C mount  
iIS-011  
iIS-012  
Weight  
iIS-010  
Approx. 19g (Excluding cable)  
Approx. 16g (Excluding cable)  
Approx. 55g (Excluding cable)  
iIS-011  
iIS-012  
Camera cable length  
2m (iIS-010 series)  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Relative Spectrum Response (*Including lens characteristics, Excluding light source characteristics)  
Wave Length)  
Figure 3. Relative Spectrum Response  
[Control Unit]  
Camera input  
Video output pixels  
Quantization  
Processing  
1
640 (H) × 480 (V)  
10bit gray scale  
8bit gray scale  
Video format  
Sensor Trigger mode  
Exposure time  
Brightness  
Non-Interlace  
Selectable Internal Timer or External trigger  
Settable from 1 to 1024 (1 step = Approx. 60µs)  
Approx. 3 ~ 19 LSB (8 bit)  
Approx. ±4dB  
Contrast  
Processor  
266MHz Intel compatible SOC processor  
64MB image acquisition and processing  
32MB program and solution (job) storage  
NS2***** (Default)  
Memory  
Device Name  
IP address  
192.168.0.100 (Default)  
Subnet Mask  
MAC address  
DHCP  
255.255.0.0 (Default)  
00-01-0D-**-**-** (* Unique ID)  
Disabled (Default)  
DHCP server  
Primary WINS server  
Not Available (Default)  
000.000.000.000 (Settable on the web page)  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Secondary WINS server  
Interfaces  
Not Available (Default)  
Ethernet  
1ch  
Connector  
RJ-45  
Table 2. Ethernet connector pin assignment  
Pin #  
I/O  
O
O
I
-
-
I
-
-
Teminal function  
TD+ (Transmit data +)  
TD- (Transmit data -)  
RD+ (Receive data +)  
1
2
3
4
5
6
7
8
NC  
NC  
RD- (Transmit data -)  
NC  
NC  
Connection Type  
10/100 BaseT Ethernet  
IEEE 802.3 compatible  
10/100 BaseT Auto Sence  
Protocol  
HTTP, ICMP, DHCP, TCP/IP  
Orange indicates for working on 100BaseT  
Green indicates for working on 10BaseT  
Light on indicates for linking Ethernet  
Blink indicates for working communication  
Twisted Pair (Category 5e or greater)  
100m (Unshielded Twisted Pair cable)  
1ch  
LED indicator  
Cables  
Maximum cable length  
DISPLAY  
Connector  
D-SUB 15 pin, Right Angle, female  
Table 3. Local Display connector pin assignment  
Pin #  
Terminal Function  
Red Data  
Green Data  
Blue Data  
NC  
Pin #  
9
10  
11  
12  
13  
14  
15  
Terminal Function  
1
2
3
4
5
6
7
8
NC  
GND  
NC  
NC  
GND  
GND  
GND  
GND  
HSYNC  
VSYNC  
NC  
Scanning type  
Video signal level  
Progressive  
0.7VP-P (75terminated)  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
for sync on green, 1.0 VP-P (75 terminated)  
(Video signal: 0.7 VP-P, sync signal: 0.3 VP-P  
)
Sync signal  
Separate sync  
Horizontal sync frequency 56.4kHz  
Vertical sync frequency  
Image resolution  
70Hz  
1024 × 768 × 16bpp  
Sampling resolving power R=5bit, G=6bit, B=5bit  
RS-232C  
1ch  
Connector  
D-SUB 9pin, Male  
Table 4. RS-232C connector pin assignment  
Pin # I/O  
Description  
NC  
RX (Receive Data)  
TX (Transmit Data)  
NC  
Pin # I/O  
Description  
NC  
1
2
3
4
5
-
I
O
-
6
7
8
9
-
-
-
-
NC  
NC  
NC  
-
Ground  
Control type  
Bit rate  
RS-232C (Non-procedure)  
110 / 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 / 38400 /  
57600 / 115200 bps  
*230400 / 460800 / 921600 bps are not supported.  
Data bits  
Stop bits  
Parity  
5 / 6 / 7 / 8  
1 / 1.5 / 2  
Odd / Even / None / Mark / Space  
None  
Flow Control  
Parallel I/O  
Connector  
8 inputs (COM0 / GPI0 ~ 3 / SEL / D.TRIG / TRIG)  
7 outputs (COM1 / GPO0 ~ 3 / STR / RDY)  
Terminal Block (1-1546208-5 supplied by AMP)  
IOPWR BOARD  
Ferrite A  
COM0  
650Ω / 1W  
Ferrite B  
All other inputs  
PS2805 (NEC)  
1000pF/50V  
0.1µF/50V  
Signal Groud  
Chassis Ground  
Input circuit  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Rated input voltage  
Input voltage range  
Input voltage level  
25V (1ch)  
0V to 25V  
ON: 5V to 25V  
OFF: 0.8V or less  
ON: 5mA to 20mA  
OFF: 1.9mA or less  
3ch  
Input current level  
Control signal inputs  
TRIG  
Inspection Trigger input  
Decision Trigger input  
Change Solution input  
Positive  
D.TRIG  
SEL  
Polarity  
Minimum pulse width  
Select Solution Inputs  
200µs  
4ch  
Table 5. Select Solution Inputs  
GPI3  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
ON  
GPI2  
OFF  
OFF  
OFF  
OFF  
ON  
GPI1  
OFF  
OFF  
ON  
GPI0  
OFF  
ON  
ID_00  
ID_01  
ID_02  
ID_03  
ID_04  
ID_05  
ID_06  
ID_07  
ID_08  
ID_09  
ID_10  
ID_11  
ID_12  
ID_13  
ID_14  
ID_15  
OFF  
ON  
ON  
OFF  
OFF  
ON  
OFF  
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
OFF  
OFF  
OFF  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
ON  
OFF  
OFF  
ON  
OFF  
ON  
ON  
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
ON  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
IOPWR BOARD  
Ferrite B  
All other Output  
COM1  
220Ω  
Ferrite A  
PS2805 (NEC)  
1000pF/50V  
0.1µF/50V  
Signal Ground  
Chassis Ground  
Output circuit  
Rated Voltage  
Reverse voltage  
Total Power Dissipation  
Load voltage range  
Rated output current  
Decision outputs  
GPO0  
80V (Collector to Emitter)  
-6V (Emitter to Collector)  
120mW  
5V to 24V  
50mA  
4ch  
Pass output  
GPO1  
RESERVE  
GPO2  
Recycle output  
Reject output  
GPO3  
Light control output (STR) 1ch  
READY output (RDY) 1ch  
OFF: Booting the control unit / When changing solution  
ON: After boot, start application / After changing solution  
External Dimensions  
Weight  
150 (W)  
×
60(H) × 80 (D)  
Approx. 500g (Excluding DIN rail mounting kits)  
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iIS-010 series product specification  
[Example Installation]  
Ver. B (Oct. 12 200)  
PC / PLC  
TX  
RX  
TX  
RX  
PC  
or  
LAN  
TX  
RX  
TX  
RX  
LOCAL  
DISPLAY  
RS-232C  
ETHERNET  
DC Power Supply  
24V DC +/- 10%  
1A or more  
CAMERA  
External  
Control Devices  
*The length of the power line between the control unit and DC power supply must be less than  
10m, and use twisted-pair wire.  
[Client PC system requirements]  
Operating System  
Microsoft® Windows® NT 4.0 SP5 or later,  
Microsoft® Windows® 2000 SP3 or later,  
Microsoft® Windows® XP SP1  
Web Browser  
Microsoft Internet Explorer 6.0 or later  
(ActiveX control supported)  
History Log Viewer  
Hilgraeve HyperTerminal for Conditional/strings output  
Microsoft EXCEL for the History log of CSV type  
X86 compatible  
PC type  
Interface  
Ethernet (Static or Dynamic addressing)  
RJ-45 type connector  
* The PC control program may not work for the effect installed software for application and  
driver. The workaround for this problem is to be done by users at their own risk.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Software function specification - on Internet Explorer (Ver.1.2.0.0)]  
Select Language  
Devise Setup  
Network Alias  
Network Settings  
Monitor  
English / Japanese  
Naming a network name your control unit  
Selectable using DHCP or Static IP Address  
Monitoring inspections from the web  
Software Upgrades / Backup / Restore  
Switch to Gauge or Label  
Upgrade  
Open iWorks  
HistoryLog  
Open Gauge or Label application window  
Viewing data output  
File logging (CSV type)  
Table 6. CSV file output format (Gauge application)  
A
B
C
D
E
….  
1
Inspection Number N  
Time Stamp T1 Result Measured Value VN1  
Measured Value VN2  
Measured Value V  
2
3
.
Inspection Number N+1 Time Stamp T2 Result Measured Value V  
(N+1)1  
(N+1)2  
Inspection Number N+2 Time Stamp T3 Result Measured Value V  
Measured Value V  
(N+2)2  
(N+2)1  
.
.
.
.
.
.
.
.
.
.
.
Inspection Number  
Time Stamp  
Parts Inspection Number  
Inspection time taken from Client PC (HH:MM:SS)  
Pass/ Recycle / Fail  
Result  
Measured value  
The values for each measurement.  
Measurements sort in ascii order  
Significant digit: 3  
Table 7. CSV file output format (Label application)  
A
B
C
D
E
F
1
2
3
.
Inspection Number N  
Time Stamp T1  
Failed Area FN  
Angle Offset AN  
Result Barcode String  
Result Barcode String  
Result Barcode String  
Inspection Number N+1  
Time Stamp T2  
Failed Area F(N+1)  
Angle Offset A(N+1)  
Inspection Number N+2  
Time Stamp T3  
Failed Area F(N+2)  
Angle Offset A(N+2)  
.
.
.
.
.
.
.
.
.
.
.
.
.
Inspection Number  
Time Stamp  
Failed Area  
Parts Inspection Number  
Inspection time taken from Client PC (HH:MM:SS)  
How much of the Label's area failed (%, significant digit: 3)  
How much of the Label's angle failed degree, significant digit: 3)  
Pass / Recycle/ Fail  
Angle offset  
Result  
Barcode String  
Barcode string output if you enabled the barcode reader  
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iIS-010 series product specification  
Password Protection  
Ver. B (Oct. 12 200)  
For preventing others from changing your Solution  
[Software Function Specification: Gauge/Label in common specifications (Ver.1.2.0.0)]  
Camera image  
Camera Image size  
Zoom in / Zoom out  
Cursor Location  
Pixel Intensity  
Solution ID  
Displaying on the right panel of the application window  
640 × 480 pixel  
Zoom in / Zoom out buttons  
Displaying X-Y coordinate at mouse cursor location  
Displaying Pixel intensity at mouse cursor location (0 ~ 255)  
Displaying Current Solution ID (00 ~ 15)  
Microsoft® HTML Help  
Online Help  
Setup Status Bar  
Displaying current status  
(Not configured / Stopped / Ready to Run / Running)  
Starting new solution  
Select solution panel  
Loading last saved solution  
Importing solution from network client  
Setup Sensor panel  
Sensor Trigger mode  
Internal Trigger period  
Inspection Trigger Delay  
Light Control  
Selectable Internal Trigger or External Trigger  
Settable from 35ms to 1000ms (1 step = 1ms)  
Settable from 0ms to 1500ms (1 step = 1ms)  
Duration  
Settable from 0ms to 64ms (1 step = 1 ms)  
Settable from 0µs to 2000µs (1 step = 1µs)  
Every 100 / Continuous / None  
Offset  
Local display refresh rate  
Exposure  
Selectable from 1 to 1024 (1 step = 60.0µs)  
0% ~ 100%  
Brightness  
Contrast  
0% ~ 100% (with inverting contrast function)  
* Due to the level variation characteristics of the control amplifier, incremental change amount  
per step is not uniform.  
Decision panel  
Action when Images are skipped Ignore / Stop when count reaches set value / Pass / Recycle / Reject  
Action when frames are failed  
Setup Outputs panel  
History Log  
Ignore / Stop when continuous or total count reaches set value  
Selectable Enable or Disable  
Decision output  
Output timing  
Selectable Immediate or Decision sensor  
Rejection Delay  
Duration  
Settable from 0ms to 1500ms (1 step = 1ms)  
Settable from 0.1ms to 1000.0ms (1 step = 0.1ms)  
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Ver. B (Oct. 12 200)  
Conditional output  
if (Condition)  
Selectable Disable or Enable  
Create / Edit Condition  
Add / Edit Output string  
Add / Edit Destination  
Then (Send)  
To (Destination)  
Serial (COM3) port settings  
Bit rate  
Selectable 110 / 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 /  
38400 / 57600 / 115200bps  
*230400 / 460800 / 921600bps are not supported.  
Selectable 5 / 6 / 7 /8  
Data Bits  
Parity  
Selectable Odd / Even / None / Mark / Space  
Selectable 1/ 1.5 / 2  
Stop bit  
Flow control  
None  
TCP/IP  
Control unit role  
As client  
Selectable "as client" or "as server"  
Define device IP address  
As server  
Alter or reassign Port Number  
*The reliability of controlling external devices (such as a conveyer, a kicker or etc.) on the  
product line via Ethernet is NOT guaranteed.  
Inspection status  
Selectable Ready to Run / Running  
Monitoring  
Statistics Information  
Displaying parts inspected number  
Displaying parts skipped number  
Displaying Pass / Recycle / Reject parts number  
Displaying set upped inspection information  
Displaying the total time take to find (search) and inspect the part  
Product line and Statistics  
Inspection Information  
Processing Time  
Reset  
History Recall  
Saving image  
Showing history records for inspected parts  
Bitmap image  
Image Data / Data Only / Nothing  
Saving Solution  
To the Control Unit memory  
Up to 16 solutions  
Settable Solution description (Up to 127 letters)  
Saving to PC or a network device  
All / Current solution / Single Solution  
Export  
Deleting saved Solution  
[Software function specifications: Gauge Application (Ver.1.2.0.0)]  
Calibration Measurement in real units with the calibration sheet  
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Ver. B (Oct. 12 200)  
Take a picture  
Taking a still or frozen picture  
Location setup  
Position / Angle  
Origin Properties  
Locator Properties  
Settable search area and search pattern  
Moving the origin to another location  
Confidence / Position / X / Y/ Rotation  
Naming each measurements  
Setting Tolerance  
Edge Sensitivity  
Inspection tools  
Perpend Line-Line  
Line-Line  
Settable from 1 to 100  
measure the perpendicular distance between two edges  
measure the distance between two edges  
measure the distance between two points  
measure the distance between one edge and one point  
measure the angle between two edges  
define a corner point, or measure the angle between two edges.  
define a point, or measure the diameter or circularity of a circle  
measure the distance between 2 circle centers  
measure the distance from a circle center to an edge  
measure the distance between a circle and one point  
measure the distance from each circle center, to the average center  
Naming measurement  
Point-Point  
Point-Line  
Angle  
Corner  
Circle  
Circle-Circle  
Circle-Line  
Point-Circle  
Concentric Circles  
Ruler Properties  
Setting Tolerance (settable units on the measurement)  
Settable Accuracy from 2 to 50  
Track locator (Enable / Disable)  
Angle Properties  
Circle Properties  
Naming measurement  
Setting Tolerance  
Settable Accuracy from 2 to 50  
Track locator (Enable / Disable)  
Diameter / Circularity  
Naming measurement  
Setting Tolerance (settable units on the measurement)  
Settable Accuracy from 8 to 72  
Track locator (Enable / Disable)  
Concentricity Properties  
Naming measurement  
Setting Tolerance  
More inspection tools  
ROI (Region of Interest)  
Selectable the shape (Line / Rectangle / Circle / Poly)  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Count  
count the number of objects in a ROI  
Count / Area  
Count Properties  
Naming measurement  
Setting Tolerance (settable units on the measurement)  
Selectable defecting bright object or dark object  
Settable Inspection Area / Length / Height  
Rejecting objects that touch edges (Enable / Disable)  
Track locator (Enable / Disable)  
Setting Sensitivity from 0 to 100  
Edge count  
Counting the edges crossed, along a line or the outline of the ROI.  
Count / Average Separation / Min / Max  
Naming measurement  
Edge Count Properties  
Setting Tolerance  
Selectable transition (Dark-Light / Light-Dark / Both)  
Track locator (Enable / Disable)  
Setting Sensitivity from 0 to 100  
Intensity  
Avg. / Min / Max /Std. Dev.  
measure pixel intensities in a ROI and calculate statistics  
Naming measurement  
Statistics Properties  
Setting Tolerance  
Track locator (Enable / Disable)  
Eraser  
delete a measurement  
Tip Window  
Color settings  
gives hints on drawing measurements  
changing colors of the measurement tools and graphics  
to suit your preference  
(HighLight1 / Actual Edge / User Drawn /  
User Drawn Same Tool / Gauge Point / Construct /  
Control Point / Landmark / Landmark 2 /  
Landmark Search / Pass / Warning / Reject)  
Windows® Bitmap Image  
Saving good parts image  
Decision outputs setting  
Monitoring  
Define the conditions for part acceptance, recycling or rejections  
Statistics Information  
Displaying parts inspected number  
Displaying parts skipped number  
Displaying Pass / Recycle / Reject parts number  
Displaying each measured value  
Inspection Information  
Processing Time  
Displaying the total time take to find (search) and inspect the part  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Reset  
Product line and Statistics  
History Log  
Saving current parts image  
Display  
Recent 8 images and data of Pass / Recycle / Reject  
Windows® Bitmap Image  
Image and Data / Data only / Nothing  
[Software Function Specifications: iWorks Label (Ver.1.2.0.0)]  
Take a Picture  
Taking a still or frozen picture  
Setting inspection area  
Setting search areas  
Inspection Area Settings  
Define any areas to ignore  
Enable / Disable  
Barcode Reading (Optional)  
Barcode change  
None / Change  
Inputting Barcode Value  
Inspecting as Part of the Label  
Barcode Inspection Settings  
Inspection Settings  
If applicable  
Enable / Disable  
Report Every Read / Report Only If Error  
Label Locator  
On / Off  
Label Rotation Tolerance  
Acceptable Tolerance  
Learning Good Parts  
Settable ±5° (Maximum, 1step=0.25°)  
Contrast / Failed area  
Acceptable Tolerance  
Forgetting Learned Images  
Monitoring Inspections  
Statistics Information  
Differences  
Displaying parts inspected number  
Displaying parts skipped number  
Displaying Pass / Recycle / Reject parts number  
Displaying the total time take to find (search) and inspect the part  
Label Quality  
Processing Time  
Inspection Information  
Angle Offset  
Displaying barcode string (if you enabled the barcode reader)  
Product line and Statistics  
Reset  
History Log  
Display  
Recent 8 images and data of Pass / Recycle / Reject / Learn mode  
Image and Data / Data only / Nothing  
Windows® Bitmap image format (*.BMP)  
Saving current image  
* For detailed information operating procedures, see the operation manuals.  
* The design and specification may change without prior notice.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
6. External View  
iIS-010 series control unit - external view  
D4130145B  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
iIS-010  
20mm square camera head - external view  
D4130145B  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
iIS-011  
φ17mm camera head- external view  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
iIS-012  
C mount camera head - external view  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Restriction For Use  
Should the equipment be used in the following conditions or environments, give consideration to safety  
measures and inform us of such usage:  
1. Use of the equipment in the conditions or environment contrary to those specified, or use outdoors.  
2. Use of the equipment in applications expected to cause potential hazard to people or property, which  
require special safety measures to be adopted.  
This product can be used under diverse operating conditions. Determination of applicability of  
equipment or devices concerned shall be determined after analysis or testing as necessary by the designer  
of such equipment or devices, or personal related to the specifications. Such designer or personal shall  
assure the performance and safety of the equipment or devices.  
Do NOT place your device near any noises generating source. Correct result outputs may be not obtained  
causes the inputted data are disturbed. Take extra precautions against electromagnetic-wave-interference  
if the camera is used with a servomotor, inverter, or other electromagnetic-wave-generating equipment.  
This product is not designed or manufactured to be used for control of equipment directly concerned with  
human life(*1) or equipment relating to maintenance of public services/functions involving factors of  
safety(*2). Therefore, the product shall not be used for such applications.  
(*1): Equipment directly concerned with human life refer to:  
Medical equipment such as life-support systems, equipment for operating theaters.  
Exhaust control equipment for exhaust gases such as toxic fumes or smoke.  
Equipment mandatory to be installed by various laws and regulations such as the Fire Act or  
Building Standard Law.  
Equipment related to the above.  
(*2): Equipment relating to maintenance of public service/functions involving factors of safety refer to:  
Traffic control systems for air transportation, railways, roads, or marine transportation.  
Equipment for nuclear power generation.  
Equipment related to the above.  
Although sufficient check is performed about translation of these specifications, we will apply a Japanese  
sentence, if a doubt should occur.  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
Precautions  
The contents of this manual may not be reproduced in whole or in part without prior written consent from  
TELI (Tokyo Electronic Industry Co., Ltd.).  
The contents of this manual may be revised without notice to reflect future product modifications.  
If the CCD Camera or the system using the CCD Camera is subject to strategic products or technologies as  
set forth in Foreign Exchange and Foreign Trade Control Laws, an export license by the Japanese  
Government is required before it can be transported to other countries.  
While every precaution has been taken in the preparation of the operation manual to ensure accuracy and  
completeness, some errors may remain. Please contact TELI if you find any inaccuracies or ambiguities.  
Before connecting and using any other with the CCD Camera, please read the operation manual for the  
equipment to familiarize yourself with usage precautions and correct operating procedures.  
Some files and data are copyrighted or protected by other rights. Make sure you are familiar with pertinent  
responsibility and liability issues before duplicating or distributing such data. TELI assumes no  
responsibility or liability for illegal handling of data or problems involving copyrighted printed matter.  
If used in conjunction with equipment not previously verified for compatibility by TELI, the CCD Camera  
may become defective, break down, or operate unreliably. In these cases, the purchaser may be required to  
bear the cost of any repairs. For information on hardware compatibility, please contact TELI, or a TELI  
dealer or distributor.  
Exemption Clauses  
TELI assumes no responsibility or liability for damage arising from fire, earthquake, an act by a third  
party or other accidents, or intentional or careless error or misuse by the user, or use under abnormal  
conditions.  
TELI assumes no responsibility or liability for incidental damages (e.g., loss of business profits or  
interruption of business) arising from use of or inability to use the camera equipment.  
TELI assumes no responsibility or liability in the case damages or losses are caused by failure to observe  
the information contained in the operation manual and specifications.  
TELI assumes no responsibility or liability in the case damages or losses are caused by use contrary to the  
instructions in this operation manual and specifications.  
TELI does NOT guarantee the items that are not described in the specification.  
TELI assumes no responsibility or liability in the case damages or losses are caused by malfunction or  
other problems resulting from use of equipment or software that is not specified.  
TELI assumes no responsibility or liability in the case damages or losses are caused by repair or  
modification conducted by the customer or any unauthorized third party (such as an unauthorized service  
representative).  
The CCD Camera is not designed for use in mission-critical or life-support applications, facilities, or  
equipment, such as medical equipment, nuclear facilities and equipment, aerospace equipment, or  
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iIS-010 series product specification  
Ver. B (Oct. 12 200)  
transportation facilities and equipment, or any other application, facility, or equipment that requires  
extreme reliability. TELI assumes no responsibility or liability for injury, fire, or consequential damages  
arising from failure of the CCD camera in such applications.  
Expenses we bear on this product shall be limited to the individual price of the product.  
D4130145B  
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Head Office: 7-1, 4 chome, Asahigaoka, Hino-shi, Tokyo, 191-0065, Japan  
(Overseas Sales Department)  
Phone: +81-42-589-8771 Fax: +81-42-589-8774  
iIS-010 series - Product Specification  
October 2004  
D4130145B  
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