UninterrUptible power SyStem (UpS)
Single phaSe - 3.6-rohS/3.6/6/8/10/14/18/22
1600EP SERIES
inStrUCtion manUal
march 2008
part # 55288-002
manufactured in the USa
© Copyright 2008 toShiba international Corporation
all rights reserved.
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Product Use and Warranty Restrictions
the toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). these toshiba products are neither intended nor warranted for usage in equipment
that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause
loss of human life or bodily injury (Unintended Usage). Unintended Usage include atomic energy control
instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments,
combustion control instruments, surgical operating room or life-support equipment, all types of safety
devices, etc.. Unintended Usage of toshiba products listed in this document shall be made at the
customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
the instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufficiently, contact your
Toshiba sales office.
the contents of this instruction manual shall not become a part of or modify any prior or existing
agreement, commitment, or relationship. the sales contract contains the entire obligation of toshiba
international Corporation UpS Division. the warranty contained in the contract between the parties is the
sole warranty of toshiba international Corporation UpS Division and any statements contained herein Do
not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba
international Corporation will void all warranties and may void the Ul/CUl listing. Unauthorized
modifications can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualified Personnel are those that have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and has received safety
training on the hazards involved (refer to the latest edition of nFpa 70e for additional safety
requirements).
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UNINTERRUPTIBLE POWER SYSTEM (UPS)
please complete the following information and retain for your records.
Unless otherwise specified, the warranty period for the UpS or UpS part is 36 months from the shipment
date (see toshiba international Corporation bill of lading).
Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date
(see toshiba international Corporation bill of lading).
Job nUmber
moDel nUmber
Serial nUmber
appliCation
Shipment Date
inStallation Date
inSpeCteD by
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Purpose
this manual provides information on how to safely install your toshiba international Corporation power
electronics product. this manual includes a section of general safety instructions that describes the
warning labels and symbols that are used throughout the manual. read the manual completely before
installing, operating, or performing maintenance on this equipment.
this manual and the accompanying drawings should be considered a permanent part of the equipment
and should be readily available for reference and review. Dimensions shown in the manual are in metric
and/or the english customary equivalent.
toshiba international Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identified in this publication.
toshiba is a registered trademark of the toshiba Corporation. all other product or trade references
appearing in this manual are registered trademarks of their respective owners.
toshiba international Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
this manual is copyrighted. no part of this manual may be photocopied or reproduced in any form without
the prior written consent of toshiba international Corporation.
© Copyright 2008 toshiba international Corporation
all rights reserved.
printed in the U.S.a.
Toshiba Customer Support Center
Contact the toshiba Customer Support Center for assistance with application information or for any
problems that you may experience with your Uninterruptible power System (UpS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CSt) - monday through Friday
USa toll Free (877) 867-8773
tel (713) 466-0277
Fax (713) 466-8773
you may also contact toshiba by writing to:
Toshiba International Corporation
13131 west little york road
houston, texas 77041-9990
attn: UpS product manager
For further information on toshiba products and services, please visit our website at:
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Table of Contents
Symbols...................................................................................................1
Signal words ...........................................................................................2
application and Use.................................................................................5
output rating...........................................................................................5
power backup..........................................................................................5
power Conditioning..................................................................................5
Inspection/Storage/Disposal...........................................................................6
inspection ................................................................................................6
Storage ....................................................................................................6
Disposal...................................................................................................6
Installation Precautions...................................................................................7
Operating Precautions.....................................................................................8
rS-232C..................................................................................................14
UPS Specifications...........................................................................................15
Starting the UpS......................................................................................22
battery recharging..................................................................................23
Online Mode......................................................................................................24
online mode (run operation) ..............................................................................24
Front panel layout ..................................................................................27
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operating Keys........................................................................................28
Screen arrangement................................................................................29
Data Display Screens..............................................................................31
Data Setting Screens...............................................................................33
parts replacement ..................................................................................44
Dimensional Data ...................................................................................48
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General Safety Instructions
Do not attempt to transport, install, operate, maintain or dispose of this equipment until you have read
and understood all of the product safety information provided in this manual.
Symbols
the symbols listed below are used throughout this manual. when symbols are used in this manual they
will include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical - Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.
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Signal Words
the signal words listed below are used throughout this manual. when the words Danger, warning,
CaUtion and attention are used in this manual they will include important safety information that
must be carefully followed.
the word DANGER in capital letters preceded by
the safety alert symbol indicates that an imminently
hazardoussituationexists,ifnotavoided,willresult
DANGER
in loss of life or serious injury to personnel.
the word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, if not avoided,
may result in loss of life or serious injury to
personnel.
WARNING
the word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, if not avoided, may
CAUTION
result in minor or moderate injury.
the word CAUTION in capital letters without
the safety alert symbol indicates a potentially
hazardous situation exists, if not avoided, may
CAUTION
result in equipment and property damage.
the word ATTENTION in capital letters without
the safety alert symbol indicates a potentially
hazardous situation exists, if not avoided, may
ATTENTION
result in equipment and property damage.
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IMPORTANT SAFETY INSTRUCTIONS
thismanual containsimportant instructionsthat shouldbe followedduring the installation andmaintenance
of the UpS and its batteries.
hardwire-type UpS units are not equipped with an over-current protection device nor an output disconnect
for the aC output. a circuit breaker should be provided by the user between the UpS output and the load
input. this device should be rated as follows:
3.6RoHS kVA
3.6 kVA
6 kVA
8 kVA
10 kVA
14 kVA
18 kVA
22 kVA
240VAC
RATING
20 a
20 a
30 a
40 a
60 a
80 a
125 a
150 a
the nominal battery voltages for these models are as follows:
3.6RoHS kVA
3.6 kVA
6 kVA
8 kVA
10 kVA
14 kVA
18 kVA
22 kVA
BATTERY
VOLTAGE
144 Vdc
216 Vdc 216 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc
Servicing of the batteries should only be performed by a qualified factory authorized representative who
is knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries. to arrange for battery replacement, contact your nearest factory authorized service center.
1. turn off, lockout, and tagout all equipment before connecting the power wiring to the equipment ow
when performing maintenance.
2. hardwire type UpS units are not equipped with an over-current protection device, nor do they have
an output disconnect for the aC output. therefore, a user-installed circuit breaker should be provided
between the UpS output and the load input.
3. the maximum ambient operating temperature is 104 °F (40 °C).
4. Battery servicing should be performed by qualified Toshiba representative only.
5. Unauthorized personnel should not service batteries.
6. Contact your toshiba authorized service center for battery replacement.
QUALIFIED PERSONNEL ONLY
Qualified personnel is one that has the skills and knowledge relating to the construction, installation,
operation, and maintenance of the electrical equipment and has received safety training on the hazards
involved (refer to the latest edition of nFpa 70e for additional safety requirements).
Qualified personnel shall:
1. have read the entire operation manual.
2. be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and
equipment, and clear faults in accordance with established safety practices.
3. be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,
hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety
practices.
4. Be trained in rendering first aid.
5. be knowledgeable of batteries and the required handling and maintenance precautions.
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misuse of this equipment may result in human injury
and equipment damage. in no event will toshiba
Corporation be responsible or liable for either
indirect or consequential damage or injury that may
result from the use of this equipment.
CAUTION
CAUTION
Do not dispose of the battery module in
a fire. The batteries inside may explode.
Do not open or mutilate the batteries. released
electrolyte is harmful to the eyes and skin and could
also be toxic.
CAUTION
to be performed by Qualified Personnel Only:
1. Verify that the UpS is off and that the power cord is disconnected from the power source.
2. remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. wear rubber gloves and boots.
5. Do not place tools or any metal parts on top of batteries.
6. Determine if the battery is inadvertently grounded. if inadvertently grounded, remove source of
ground.
WARNING
Contact with any part of a grounded battery can result in electrical shock.
the likelihood of shock will be reduced if such grounds are removed prior to installation
or maintenance.
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS
Cette notice contient des instructions importantes concernant la sécurité.
Une battery peut présenter un risque de choc
électrique, de brûlure par transfert d’ énergie.
ATTENTION
l’ élimination des batteries est règlementèe.
Consulter les codes locaux à cet effet.
ATTENTION
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Product Description
an uninterruptible power system is a system that is installed between the commercial power and the load
equipment. the UpS provides steady aC output power during commercial power short-term blackouts or
brownouts. this power is provided for a long enough time so that the load can be shut down in an orderly
fashion. this prevents loss of data and possible damage to both hardware and software.
During normal operation, the UpS uses commercial aC power. it absorbes all of the high voltage spikes
and transients caused by switching and faults, and all of the common-mode and normal mode noise
which is associated with commercial AC power. The UPS converts it all to flat DC power. From this power,
the UpS charges its batteries and generates its own extremely high quality aC waveform output. the
result of this process is maximum power conditioning and regulation.
If theAC power supplied to the UPS drops below a specified voltage level, the unit’s batteries automatically
begin supplying power instead of receiving it. this insures that the loads connected to the UpS continue
to receive power with no interruption. when aC input power becomes available again, operation returns
to normal. the unit’s batteries begin to recharge so they will be ready for the next power interruption.
Application and Use
toshiba 1600ep Series of on-line uninterruptible power system (UpS) provides continuous computer-
grade AC power in a compact, high performance, and energy efficient unit. The UPS unit assures safe
and reliable operation of critical office equipment. This can range from word processors and personal
computers to mini-computers and local area networks. all units feature an audible alarm which sounds
if the battery voltage drops below a specified minimum during use. This is an additional aid to help in
retaining the valuable office data banks. All units allow for computer interfacing.
Output Rating
toshiba 1600ep Series (208/240V) offers UpS models with the following capacities:
moDel
output Capacity @ 240 V output kw @ .85pF 240 V
Ue3g2l036C61trohS*
Ue3g2l036C61t
Ue3g2l060C61t
Ue3g2l080C61t
Ue3g2l100C61t
Ue3g2l140C61t
Ue3g2l180C61t
Ue3g2l220C61t
3.6 kVa
3.6 kVa
6 kVa
3.1 kw
3.1 kw
5.1 kw
6.8 kw
8.5 kw
11.9 kw
15.3 kw
18.7 kw
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
* Ue3g2l036C61trohS is rohS compliant with the batteries being exempt from the directive.
Power Backup
when an electrical power failure occurs, the UpS’s internal batteries automatically supply back-up power
to the load without interruption. For example, when used to support a computer, the UpS back-up assures
enough additional time to complete the activity and store the data. this allows an orderly shutdown after
a power failure has occurred.
Power Conditioning
when commercial power is present, the UpS supplies conditioned power to the load while maintaining its
batteries in a charged condition. the UpS protects against the normal, everyday problems associated
with heavy use of raw commercial power, including power sags, surges, signal interference, and spikes.
this protection keeps power-line problems from reaching your load, where they can cause equipment to
operate erratically, or damage software and hardware.
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Inspection/Storage/Disposal
Inspection
Upon receipt of the UpS, an inspection for shipping damage should be performed. Use caution when
removing the unit from the pallet. refer to labels or documentation attached to packing material.
Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. if damage has occurred during
shipping, keep all original crating and packing materials for return to the shipping agent. the warranty
does not apply to damage incurred during shipping. ensure that the rated capacity and the model number
specified on the nameplate conform to the order specifications.
Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
1. power up the UpS and allow it to operate with no load for 24 hours to fully charge the
batteries.
2. Stop the unit (see Stop operation on page 25).
3. place the mCCb switch (see page 47 for location) in the off position.
Storing Conditions
•
For best results, store the UpS in the original shipping container and place on a wood
or metal pallet.
•
•
Storage temperature: -4 – 104 °F (-20 – 40 °C).
the optimum storage temperature is 70 °F (21 °C). a higher ambient temperature will
require recharging more frequently during storage.
avoid storage locations that:
•
•
•
•
are subject to extreme temperature changes or high humidity.
are subject to high levels of dust or metal particles.
are subject to excessive vibration.
Have inclined floor surfaces.
Storage Maintenance
•
•
•
if stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries
every 9 months.
if stored at an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries
every 6 months.
if stored at an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries
every 3 months.
Disposal
please contact your local or state environmental agency for details on disposal of electrical components
and packaging in your particular area.
It is illegal to dump lead-acid batteries in landfills or dispose of improperly.
please help our earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call toshiba toll-free at (877) 867-8773 for more information about recycling.
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Installation Precautions
CAUTION
1. install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air
ventilation and for maintenance.
2. install the unit in a stable, level and upright position that is free of excessive vibration.
3. Install the unit where the ambient temperature is within the range specified on pages 16 and 19.
4. Do not install the UpS in areas that are subject to high humidity.
5. Do not install the UpS in areas that allow exposure to direct sunlight.
6. Do not install the UpS in areas that allow exposure to high levels of airborne dust, metal particles,
or flammable gases.
7. Do not install the UpS in areas near sources of electrical noise. ensuring a proper earth ground
will reduce the effects of electrical noise and will reduce the potential for electrical shock.
8. DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the
UpS.
9. the UpS generates and can radiate radio-frequency energy during operation. although rFi noise
filters are installed inside of the unit, there is no guarantee that the UPS will not influence some
sensitive devices that are operating near by. if such interference is experienced, the UpS should
be installed farther away from the affected equipment and/or powered from a different source than
that of the affected equipment.
10. the user should provide output over-current protection for hardwired UpS systems. See the
section titled Specifications on page 15 and 18 for the device rating.
11. after ensuring that all power sources are turned off and isolated in accordance with established
lockout/tagout procedures, connect the power source wiring of the correct voltage to the input
terminals of the UpS.
12. Connect the output terminals of the UpS to the load (refer to neCarticle 300 – wiring methods and
article 310 – Conductors For general wiring). Size the branch circuit conductors in accordance
with neC table 310.16.
Conductor Routing and Grounding
1. Use separate metal conduits for routing the input power, output power, and control circuits.
2. Follow the wire size and tightening torque specifications listed on page 11.
3. always ground the unit to reduce the potential for electrical shock and to help reduce electrical
noise.
4. a separate ground cable should be run inside the conduit with the input power, output power, and
control circuits.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
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Operating Precautions
1. the UpS should not be powered up until the entire operation manual has been read.
2. the voltage of the input power source must be within the range of +10% to -30% of the rated
input voltage. the input frequency must be within the rated input frequency range. Voltages and
frequencies outside of the permissible range may activate the internal protection devices.
3. the UpS should not be used with a load that has a rated input that is greater than the rated
output of the UpS.
4. Do not use the UpS to provide power to motors that require high starting current or with motors
that require a long starting time, such as vacuum cleaners and machine tools (oversizing the UpS
for lock rotor current would be required).
5. Do not insert metal objects or combustible materials in the ventilation slots of the UpS.
6. Do not place, hang, or paste any objects on the exterior surfaces of the UpS.
7. the capacitors of the UpS maintain a residual charge for a while after turning the UpS off. the
required discharge time for each UpS typeform is provided via a cabinet label and a CHARGE
LED. wait for at least the minimum time indicated on the label and ensure that the CHARGE LED
has gone out before opening the door of the UpS once the UpS power has been turned off.
8. Do not attempt to disassemble, modify, or repair the UpS. Call your toshiba sales representative
for repair information.
9. turn the power on only after installing all of the covers.
10. Do not remove any covers of the UpS when the power is on.
11. if the UpS should emit smoke, produce an unusual odor, or make sound, turn the power off
immediately.
12. the heat sink and other components may become extremely hot to the touch. allow the unit to
cool before touching these items.
13. Warning signs should be placed on or near the load as a notification that the load is being
powered by the UpS.
14. Additional warnings and notifications shall be posted at the equipment installation location as
deemed required by Qualified Personnel.
when operating in the inverter mode, placing the
WARNING
breaker in the OFF position will switch the UpS to
the battery backup mode. the output of the UpS will
continue uninterrupted to the load. the unit must be
in the bypass mode at the time that the breaker is
placed in the OFF position for the UpS to shutdown
power to the load.
wait at least 5 minutes after an emergency power
off (epo) before resetting the UpS breaker. this
allows the UpS circuitry to fully discharge. the UpS
could be damaged if the unit is not fully discharged
before the breaker is reset.
CAUTION
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Equipment Warning Labels
below and on the following page are examples of warning labels that may be attached to either the interior
or exterior of the UpS. Do not remove or cover any of the labels. if the labels are damaged or if additional
labels are required, contact your equipment representative for additional labels.
these labels are placed to provide useful information or to indicate an imminently hazardous situation that
may result in severe equipment/property damage, serious injury, or loss of life if instructions are not fol-
lowed.
48518
DANGER/ATTENTION
DANGER
Risk�of�electrical�shock.�Do�not�touch�uninsulated
battery�terminals.�Batteries�should�be�serviced�by
qualified�service�representative�only.�Miswiring�of
battery�could�result�in�electrcal�shock�and/or�fire.
Battery�fuse�is�always
live.�Risk�of�electrical
shock.��Check�fuse
voltage�and�disconnect
external�batteries
Risque�de�choc�electrique.�Le�circuit�des�batteries
nest�pas�esolede�secteur.�Les�cosses�des�batteries
peuvent�presenter�une�tension�dangereuse�part
rapport�a�la�terre.�Verifier�avant�de�toucher.
before�changing�fuse.
48524
CAUTION/
ATTENTION
Do�not�disconnect
while�unit�is
operating
on�battery�power.
Nes�pas�debrancher
sous�charge.
CAUTION
CAUTION/ATTENTION
HOT�SURFACE.
Contact�may
Risk�of�electric�shock.��Do�not�remove�cover. NO�USER�SERVICEABLE�PARTS
INSIDE.��Refer�servicing�to�qualified�service�personnel.
result�in�burn�injury.
Allow�equipment�to�cool
before�servicing.
To�reduce�the�risk�of�fire�or�electric�shock,�install�in�a�temperature�and
humidity�controlled�indoor�area�free�of�conductive�contaminants.
En�cas�utilisation�en�atmosphere�controlee.��Consulter�la�notice�technique.
Note:��Service�personnel�only.
Hazardous�live�parts�inside�the�UPS�are�energized�from�the�battery�supply
even�when�the�input�AC�power�is�disconnected.
Capacitors�store�hazardous�energy.��Do�not�remove�cover�until�5�minutes
after�disconnecting�all�sources�of�supply.
Battery�backup�time,�which�was�factory-set�at�a�predetermined�level,
decreases�gradually�between�service�periods.��The�batteries�should�be
replaced�every�three�years�after�the�last�servicing,�the�date�of�which�is
written�on�the�ID�plate�located�on�the�rear�side�of�the�UPS�unit,�or�in�the
boxes�below.
Date�of�last�battery�charge:
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UPS Connections
Terminal Block
the following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt
units (see pages 49-50 for terminal block location).
note 1 – if aC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. Do not jumper terminal 13 to 12 or 11.
Factory Setting is 208Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
note 2 – if aC input power is 240 Vac rated, short terminals 12 and 13 with a jumper wire. Do not jumper terminal 11 to 12 or
13. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
Wire Size and Tightening Torque
Use the following table to select the recommended wire size and terminal lug tightening torque for i/o
wire connections.
awg
3.6rohS
kVa
tightening
torque
lb.-in. (n•m)
terminal
number
awg
3.6 kVa 6 kVa
awg
awg
awg
awg
awg
item
8 kVa 10 kVa 14-18 kVa 22 kVa
aC input lines
aC output lines
aC output neutral
ground
1 and 2
4, 5, and 7
6
12 (8)
12 (8)
12 (8)
12 (8)
16
12 (8)
12 (8)
12 (8)
12 (8)
16
14.2 (1.56)
14.2 (1.56)
14.2 (1.56)
14.2 (1.56)
9.0 (0.99)
9.0 (0.99)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
4 (1/0)
4 (1/0)
4 (1/0)
4 (1/0)
16
1 (1/0)
1 (1/0)
1 (1/0)
1 (1/0)
16
3 and 8
14 and 15
16 and 17
epo Switch
16
16
16
16
16
16
remote Switch
16
16
16
16
note: wire size presented as the recommended size followed by a bold number in () that is the maximum wire size
the terminal block can accommodate. See page 48 for knock-out hole sizes on the back of each model.
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Communication Interfaces
Remote Contacts
the remote contacts interface is provided as a set of solid state relay switch contacts. the switches
are available through a Db9 male connector on the rear of the UpS. the following chart shows the pin
assignment for each signal.
MAxIMUM CURRENT CARRYING CAPACITY
DB9 MALE CONNECTOR OUTLINE
(FACING CONNECTOR)
OF THE SWITCH
Voltage
Current
48 Vdc peak
100 ma peak
30 Vac rms
70 ma rms
(42 Vac peak)
(100 ma peak)
pin
Signal Function
logic
in the UpS
1
Fault Signal
Closed when fault detected
2
3
UpS stop common
backup stop when the level
changes from low (-3 to -15 V) to
high (+3 to +15 V)
UpS stop signal input
4
5
6
7
8
normal input power supply
Signal common
Closed with normal supply power
Common signal return
bypass operation
battery voltage drop
UpS operation
Closed during bypass operation
Closed at voltage drop
Closed during inverter operation
9
power failure signal
Closed at power failure
NOTE
pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5.
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UPS Stop Signal Operation
when the UpS stop signal is sent to the UpS through pin 2 and 3 of the external contact interface, it is
possible to automatically reset the following operating systems (oS), which can automatically implement
the shutdown function and restart the operation:
Applicable OS: Windows NT, IBM OS/2 LAN server, LANtastic
when the power fails, the oS receives the power failure signal from the UpS and starts the shutdown
process. at the end of the oS shutdown process, the oS sends a stop signal to the UpS, and the UpS
stops. when the power recovers, the UpS automatically restarts the oS within 10 minutes after the
recovery from power failure.
if the line power recovers while the oS is in the shutdown process, the oS continues the shutdown
process, and signals the UpS to stop. the UpS temporarily cuts off the output (10 - 20 seconds) and then
restarts the oS. in this case the UpS cuts off output even with normal input power.
if the oS sends a stop signal to the UpS 10 or more minutes after recovery from a power failure, the UpS
will ignore the signal and continue normal operation.
Connect only the UpS stop signal to the external contact interface for automatic processing so that the
UpS output will not be turned off by mistake.
If the computer is started/restarted within 10 minutes after the recovery from a power failure, the
power supply may be reset while the computer is restarting.
10 MINUTES
POWER FAILURE
UPS MODE
BACKUP
NORMAL
NORMAL
OS NORMAL
OS SHUTDOWN
OS SHUTDOWN PROCESS
UPS STOP SIGNAL FROM OS
UPS OUTPUT VOLTAGE
CONTINUES OUTPUT
CHECKING TIME
TEMPORARILY CUTS OFF
THE OUTPUT FOR
10 TO 20 SECONDS
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RS-232C
the rS232C port can be used by authorized service personnel. the port is provided using a Db9 female
connector located on the rear of the UpS. For reference, the pinout of the connector is illustrated below.
RS-232C CONNECTOR PIN ASSIGNMENT
DB9 FEMALE CONNECTOR OUTLINE
(FACING CONNECTOR)
pin
1
i/o
Symbol
Description
this pin is not used
2
input
output
output
-
rXD
tXD
Dtr
Sg
receive data
3
transmit data
Data terminal ready
Signal ground
4
5
6
input
output
input
DSr
rtS
CtS
Data set ready
request to send
Clear to send
7
8
9
this pin is not used
RemotEye II Network Card
the remoteye ii is an optional network card for the toshiba UpS. this card slides into a slot located on the
back side (pages 47-48) of the UpS. the card provides a network, or lan-based communication interface
for the UpS. when installed, the UpS can be managed remotely using the common Snmp and http
web-based network protocols. The following diagram shows the flow of the Network Management
Station.
TOSHIBA UPS
NETWORK MANAGEMENT
REMOTEYE II
STATION OR PC WITH
NETWORK CARD
WEB BROWSER
NETWORK ETHERNET BACKBONE
NOTE
the UpS communication mode setting must be set to Snmp mode when using the remoteye network card
(see Comm mode variable in the Data Setting screens on page 33).
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UPS Specifications
STANdArd MOdeLS: 3.6kVA-RoHS; 3.6kVA; 6kVA; 8kVA
3.6 kVa-rohS
Unit (Capacity)
general
3.6 kVa (3.1 kw)1
6 kVa (5.1 kw)1
8 kVa (6.8 kw)1
(3.1 kw)1
topology
true on-line
Certifications
Ul, CUl, iSo 9001, nema/pe1-1993
input Characteristics
input Voltage
Single-phase, 208/240 Vac, -30% – +10%
input Frequency
input Capacity
45 – 65 hz (auto-sensing)
3.6 kVa
6.0 kVa
> 0.95 for all loads
< 5% total harmonic distortion
8.0 kVa
input power Factor
Current thD (linear load)
included aC input breaker
rating
30 a/277 V
50 a/277 V
60 a/277 V
battery Characteristics
battery type
Valve regulated lead acid, Flame retardant
backup time, fully charged
@ 0.7 power factor, 77 °F
8 min.
14 min.
7 min.
minimum2
minimum2
minimum2
backup time, fully charged
@ 0.85 power factor, 77 °F
7 min.
10 min.
7 min.
minimum2
minimum2
minimum2
recharge time
24 hr. (full), 12 hr. (90%) for internal batteries only3
battery Voltage (nominal)
output Characteristics
output Voltage
144 Vdc
216 Vdc 216 Vdc
288 Vdc
Single-phase, 240/208/120 V
output Voltage regulation
output Frequency
± 3%
±0.5 hz/1 hz/1.5 hz (factory or authorized service center selectable only)
Factory or authorized service center selectable only
< 3% for linear load; < 6% for non-linear load
< 0.5 Vrms
aUto/man Frequency
Voltage thD
Common-mode noise
rated load power Factor
Efficiency (ac-dc-ac)
Voltage transient
0.85 (0.6 – 1.0) lagging
> than 83% (without battery charge)
< ±8% (load of 0 – 100 %)
rated output Current (rms)
max. peak output Current
inverter overload Capacity
bypass overload Capacity
Crest Factor
15 a
45 a
25 a
75 a
33.3 a
100 a
125% for 30 sec./150% for 10 sec.
125% for 10 min./1000% for 1 cycle
3.0
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
2. battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
3. an initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.
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STANdArd MOdeLS: 3.6kVA-RoHS; 3.6kVA; 6kVA; 8kVA (CONT’D)
3.6 kVa-rohS
Unit (Capacity)
environment
3.6 kVa (3.1 kw)1
6 kVa (5.1 kw)1
8 kVa (6.8 kw)1
50 hz
(3.1 kw)1
operating temperature
59 – 77 °F (15 – 25 °C)
recommended
60 hz
32 – 104 °F (0 – 40 °C)
32 – 91 °F (0 – 33 °C)
Storage temperature
-4 – 104 °F (-20 – 40 °C)
to be installed in a well ventilated area free of airborne dust,
metal particles or flammable gas, allow at least 4 inches on all sides
installation area
operating humidity
altitude
30 – 90% non-condensing
< 3300 ft. (1000 m) above sea level 2
50 db (a) maximum @ 1 meter from front panel
acoustical noise
heat generation
operation Diagnosis
battery Check
1588 btU/hr
1588 btU/hr
2610 btU/hr
3482 btU/hr
Performed on start up, by schedule, on-demand (user configurable)
input oV protection
Standard
UpS calculates battery replacement time
based upon battery ambient temperature (lCD display, leD and beeps)
battery lifetime
internal temperature
event Data Storage
applications
UpS gives indication of internal temperature, alarm when high temp
64 – Supply mode, 32 – backup, 16 – Faults
Switches
generator compatibility
bypass Switch
bypass Disable
automatic retransfer
User interface
Static switch < ¼ cycle (50 hz – 5 ms/60 hz – 4.16 ms)
Factory or authorized service center selectable only
provided – Can be disabled from front panel
real time Clock
Schedule operation
rUn/Stop Disable
autostart
Standard – minimum 3 days memory backup during power loss
Schedule on/oFF operation of UpS using communication software
UpS has option for UpS to start automatically when aC is applied
Standard – external terminal
remote on/oFF
leD Display
4 leD’s indicating input/output condition, warning and battery operation
16 characters x 2 lines
lCD Screen
UpS operation: 6 Keys
buzzer Volume
run/Stop, Set/monitor, Shift/Select, Del/page Down, reset/page Up
Selectable by keypad – low, high, mute
power Connections
emergency power off
remote Contacts
rS232 aSCii interface
Standard – hard wire
Standard – terminal contacts only
Standard (inV, byp, batt, lb, aC, Flt)
Standard
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
2. at 6600 ft (2000 m) above sea level, output capacity should be derated by 3%
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STANdArd MOdeLS: 3.6kVA-RoHS; 3.6kVA; 6kVA; 8kVA (CONT’D)
3.6 kVa-rohS
Unit (Capacity)
3.6 kVa (3.1 kw)1 6 kVa (5.1 kw)1
8 kVa (6.8 kw)1
(3.1 kw)1
mechanical Design
topology
Unit enclosure is made from sheet metal meeting nema1 and Ul type 1
21 x10 x 33 in.
(533x254x838 mm)
27.5 x 10.0 x 33.0 in.
(698 x 254 x 838 mm)
28.4x 13 x 33.5 in.
(721 x 330 x 851 mm)
Size (hxwxD) (max)
paint System
powder coating
panel mounted on back of UpS to allow for easy replacement of fans without turning
Fan panel
UpS off.
battery System
battery replacement
battery packs
Slide out battery packs accessible from front of UpS. Factory or authorized service
center serviceable only.
Designed for battery acid leakage containment with six (6) batteries per pack.
battery pack Size
5 x 7.3 x 18.2 in.
(hxwxD) max.
(127 x 185 x 462 mm)
battery pack Quantity
battery manufacturer
battery type
2
3
4
enersys
npX-35
toshiba’s part number for
battery pack
51896
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
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STANdArd MOdeLS: 10kVA; 14kVA; 18KVA; 22kVA
Capacity
10 kVa (8.5 kw)1
14 kVa (11.9 kw)1 18 kVa (15.3 kw)1 22 kVa (18.7 kw)1
general
topology
true on-line
Certifications
Ul, CUl, iSo 9001, nema/pe1-1993
input Characteristics
input Voltage
Single-phase, 208/240 VaC, +10% to –30% 1 1
input Frequency
45-65 hz (auto-sensing)
10 kVa
14 kVa
> 0.95 for all loads
18 kVa
input Capacity
input power Factor
Current thD (linear load)
< 5%
included aC input breaker
63 a / 277 V
100 a / 277 V
125 a / 277 V
rating
battery Characteristics
battery type
Valve regulated lead acid, Flame retardant
10 kVa
14 kVa
7 min minimum2
18 kVa
22 kVa
backup time, fully charged
@ 0.7 power factor, 77 F
5 min
backup time, fully charged
@ 0.85 power factor, 77 F
5 min
7 min
5 min
3 min
minimum2
minimum2
minimum2
minimum2
recharge time
24hr. (full), 12hr.(90%) for internal batteries only3
battery Voltage (nominal)
output Characteristics
output Voltage
288 VDC
Single-phase, 240/208/120 volts
output Voltage regulation
output Frequency
±3%
±0.5hz/1hz/1.5hz (factory or authorized service center selectable only)
Factory or authorized service center selectable only
< 3% for linear load; < 6% for non-linear load
< .5 Vrms
aUto/man Frequency
Voltage thD
Common-mode noise
rated load power Factor
Efficiency (AC-DC-AC)
Voltage transient
0.85 (0.6 - 1.0) lagging
> 83% (without battery charge)
< ±8% (load of 0 to 100 %)
rated output Current (rms)
max. peak output Current
inverter overload Capacity
bypass overload Capacity
Crest Factor
41.6 a
125 a
58.0 a
174 a
75.0 a
225 a
91.6 a
275 a
125%-30 sec/150%-10 sec
125%-10 min./1000%-1 cycle
3.0
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
2. battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
3. an initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.
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STANdArd MOdeLS: 10kVA; 14kVA; 18KVA; 22kVA (CONT’D)
10 kVa (8.5 kw)1 14 kVa (11.9 kw)1 18 kVa (15.3 kw)1 22 kVa (18.7 kw)1
Capacity
environment
operating temperature
(15 – 25° C recommended)
60 hz (0 – 40 °C) ; 50hz (0 – 33 °C)
-20 – 40 °C (-4 – 104 °F)
Storage temperature
to be installed in a well ventilated area free of airborne dust,
metal particles or flammable gas, allow at least 4 inches on all sides
installation area
operating humidity
altitude
30 – 90% (no condensation)
< 3200 ft. (1000 m) above sea level 2
50 db (a) maximum @ 1 meter from front panel
acoustical noise
heat generation
operation Diagnosis
battery Check
4352 btU/hr
6092 btU/hr
7832 btU/hr
9600 btU/hr
Performed on start up, by schedule, on-demand (user configurable)
input oV protection
Standard
UpS calculates battery replacement time based upon
battery ambient temperature (lCD display, leD and beeps)
battery lifetime
internal temperature
event Data Storage
applications
UpS gives indication of internal temperature, alarm when high temp
64-Supply mode, 32-back up, 16-Faults
Switches
generator compatible
bypass Switch
bypass Disable
automatic retransfer
User interface
Static switch <1/4 cycle (50hz: 5 ms/60hz: 4.16 ms)
Factory or authorized service center selectable only
provided – Can be disabled from front panel
real time Clock
Schedule operation
rUn/Stop Disable
autostart
Standard – minimum 3 days memory backup during power loss
Schedule on/oFF operation of UpS using communication software
UpS has option for UpS to start automatically when aC is applied
Standard – external terminal
remote on/oFF
leD Display
4 leD’s indicating input/output condition, warning and battery operation
16 characters x 2 lines
lCD Screen
UpS operation: 6 Keys
buzzer Volume
run/Stop, Set/monitor, Shift/Select, Del/(page down), reset/(page up)
low, high, mute; Selectable by keypad
power Connections
emergency power off
remote Contacts
rS232 aSCii interface
Standard – hard wire
Standard – terminal contacts only
Standard (inV, byp, batt, lb, aC, Flt)
Standard
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
2. at 6600 ft (2000 m) above sea level, output capacity should be derated by 3%
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STANdArd MOdeLS: 10kVA; 14kVA; 18KVA; 22kVA (CONT’D)
Capacity
mechanical Design
enclosure
10 kVa (8.5 kw)1
14 kVa (11.9 kw)1 18 kVa (15.3 kw)1 22 kVa (18.7 kw) 1
enclosure of unit made from sheet metal meeting nema1 and Ul type 1
28.4 x 13 x 33.5 in.
(721 x 330 x 851 mm)
39.1 x 17.5 x 34.8 in.
(993 x 444 x 889 mm)
Size (hxwxD) (max)
paint System
powder coating.
panel mounted on back of UpS to allow for
easy replacement of fans without turning UpS off.
Fan panel
battery System
battery replacement
battery packs
Slide out battery packs accessible from front of UpS,
factory or authorized service center serviceable only
Designed for battery acid leakage containment with (6) batteries per pack.
battery pack Size
5 x 7.3 x 18.2 in.
(hxwxD) max.
(127 x 185 x 462 mm)
battery pack Quantity
battery manufacturer
battery type
4
8
enersys
npX-35
toshiba part number
for battery pack
51896
1. Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is
greater than 204 volts; otherwise, ratings given for 0.70pF are applicable.
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Operating the UPS
Battery Backup Time and Discharge Process
the UpS batteries provide about 5-7 minutes of back-up time depending on the 1600ep unit kVa rating.
these times are valid when the unit is operating under full load and at the rated power factor. the exact
length of these times will depend on the UpS model used, condition of the batteries, amount and type of
load, temperature and other variables. See battery backup time in ‘Standard Specifications’ beginning on
pages 15-20.
the following illustration graphically shows the battery discharge process at full load conditions.
CURRENT VOLTAGE
VNOM
VLOW
SHUTDOWN
VMIN
IMAx
IMIN
100%
20% 0%
BATTERY CAPACITY
Battery Low Voltage Tolerances
excessive discharge will cause the UpS battery voltage to drop. the chart shown below lists the voltage
level at which each UpS low-voltage alarm will sound and at what level the low-voltage condition will
cause the unit to automatically shut down.
3.6 kVa-
rohS
3.6 kVa
6 kVa
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
UpS Capacity
144 Vdc 216 Vdc 216 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc
130 Vdc 192 Vdc 192 Vdc 246 Vdc 246 Vdc 246 Vdc 246 Vdc 246 Vdc
114 Vdc 170 Vdc 170 Vdc 227 Vdc 227 Vdc 227 Vdc 227 Vdc 227 Vdc
nominal voltage (Vnom)
alarm voltage (Vlow)
Shutdown voltage (Vmin)
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Starting the UPS
turn the main circuit breaker (mCCb) on the back of the UpS (see pages 47-48) to the ON position. the
breaker should normally remain in the ON position.
Verify that the ON-LINE leD on the front panel (see page 32 and 33) lights green. all leD’s on the front
panel may light for a moment when the input breaker is turned on. this is normal. the UpS will now be
supplying power in the bypass mode.
CAUTION
When running the UPS for the first time or after the power failure backup
operation, charge the batteries for at least 24 hours (input breaker on) before
operating the connecting load.
Using the UpS without charging the battery shortens the battery backup operation
time, which may result in the destruction of data in case of a power failure.
press RUN key to begin UpS operation (see page 29 for startup screens).
CAUTION
If the input breaker is turned off while UPS is in the bypass state, the output
power stops. Any load devices will lose power.
ensure that all sensitive loads have been previously shut down.
Stopping the UPS
to stop the UpS press and hold the STOP key approximately 1 second until the ON-LINE leD changes
from green to off. the UpS is now in the bypass mode.
to completely stop the UpS, turn the input breaker at the back of the UpS to the OFF position.
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Battery Recharging
the illustration below shows a graphical representation of the UpS battery recharge process after a full
discharge.
CURRENT
VOLTAGE
CHARGING
CURRENT
BATTERY
CHARGE
VOLTAGE
ICHARGE
VMAx
VMIN
DISCHARGE
SHUT-OFF
POINT
FULLY
CHARGED
TIME
0
0
PERIOD 1
PERIOD 2
PERIOD 3
The recharge process usually consists of three periods. During the first period, the current is maintained
at approximately 1 ampere. this current limit is the maximum value that can be used to charge the
batteries (for minimal recharge time) while assuring safety and long battery life. in the second period,
constant-voltage control starts and current gradually decreases as the batteries charge to their normal
fully charged state. In the third period, a slight trickle current continues to flow into the batteries to keep
them fully charged and floating at the normal Vdc level. A full recharge usually requires 24 hours (90%
recharge in 12 hours) after a complete discharge.
the following chart shows the rated maximum and minimum battery voltages and the charge current for
each of the sizes.
RATED BATTERY VOLTAGES
model
3.6 kVa-rohS
3.6 kVa
6 kVa
Vmax
163 V
245.7 V
245.7 V
327 V
327 V
327 V
327 V
327 V
Vmin
114 V
170 V
170 V
227 V
227 V
227 V
227 V
227 V
icharge
1.0 a
1.0 a
1.0 a
1.0 a
1.0 a
1.0 a
1.0 a
1.0 a
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
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Online Mode
Online Mode (Run operation)
The following illustration shows circuit power flow when the UPS is operating normally in the online
mode. The UPS rectifier, including a boost chopper circuit, converts AC input power to DC power. The
boost chopper circuit maintains a constant voltage, with current limiting, for charging the batteries. it also
supplies a DC voltage of the proper level to the inverter section. the inverter section generates a high
quality sine wave output voltage. the unit’s batteries are always maintained in a constantly charged state
when the UpS is in the run operation mode.
POWER FLOW IN ONLINE MODE FOR ALL MODELS
Static-Bypass Mode (Stop operation)
If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched
from the unit’s main circuit to the bypass circuit. Power flow through the bypass is shown in the following
illustration. this change-over occurs automatically in phase in less than 4 milliseconds. the switching
period is not long enough to cause interruptions to occur in most loads.
•
If the power flow is transferred to the bypass circuit because of an overload and that overload condition
ends within a specified period of time then the power flow will be transferred back to the Online mode
(run operation) automatically.
•
•
If the power flow is transferred to the bypass circuit due to an external fault the UpS will shut down
power through the bypass to the load and indicate a system fault message.
If the power flow is transferred to the bypass circuit due to an internal fault the UPS will continue to
supply power to the load through the bypass and indicate a system fault message (see system fault
message DC-oC on page 43).
•
If the power flow is transferred to the bypass circuit due to an overload condition (see system warning
message OL: redUCe LOAd on page 39 and AUTO RETRANSFER on page 41), then the power
flow will automatically transfer from the UPS’s bypass circuit back to the inverter circuit after removing
the overload if set to do so (see auto-transfer setting on page 35).
POWER FLOW IN BYPASS MODE FOR ALL MODELS
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Battery Backup Mode (On batteries)
The following illustration shows power flow during the battery backup mode. When commercial AC power
failures occur, the UpS’s batteries instantly begin supplying DC voltage to the UpS’s main inverter circuit.
this circuit changes (inverts) the DC power into aC power. the aC power is available at the output of the
unit.
this back-up process will continue until the UpS’s battery voltage drops below a specific minimum level.
when this occurs, the batteries will stop supplying power to the load. this minimum level is the rated
minimum voltage (Vmin). the rated battery voltage chart on page 23 shows (Vmin). the battery backup
time and discharge process is explained on page 23.
POWER FLOW IN BATTERY BACKUP FOR ALL MODELS
EPO (Emergency Power Off) Function
these units are equipped with terminals for receiving an emergency power-off (epo) command via a
closed-contact switch at a remote location (see terminal block Details on page 11 and terminal block
location on page 37-38). this safety feature enables quick shut-down of the UpS’s aC output and battery
circuits.
Usually the emergency power off switch is installed in a central location that is easily accessible to
personnel concerned with the operation of the UpS unit and the load equipment connected to it. the epo
function is initiated by pressing the switch to the closed (shutdown) position.
the effect of using the epo switch is the same whether the UpS unit is in aC input mode (see page 24),
battery backup mode (see page 25), or the circuit bypass mode (see page 24). The following figure shows
the UpS condition after application of the epo switch.
POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS
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Audible Alarm Functions
audible alarms will sound when the UpS is in the battery backup mode, has a fault, has low battery
voltage, or is in an overload condition. the following chart shows the audible alarm pattern durations for
each condition. time units are shown in seconds.
Shift
run
the audible alarm can be silenced by pressing
+
key on the front panel (see page 27).
Select
AUDIBLE ALARMS
Condition
audible pattern
UpS in battery
9 s
1 s
backup mode
1 s
1 s
1 s
UpS low
battery voltage
1 s
overload
0.5 s 0.5 s
Fault
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Display and Keys
Front Panel Layout
the front panel consists of several elements for monitor and operation of the UpS. panel components
are shown in the illustration below:
LIQUID CRYSTAL
DISPLAY SCREEN
reset
run
Shift
Set
OPERATING KEYS
Select
monitor
Cancel
Stop
LIGHT
EMITTING DIODES
on-line/ aC input
Fault
timer
alarm
Liquid Crystal Display (LCD) Functions
the lCD screen is a 2-line by 16-character wide liquid crystal display. the lCD displays information about
the operation of the UpS. it should be used in conjunction with the leD display (see page 28, 39-40) and
the audible alarms (see page 26) for total system monitoring. the lCD screen displays information which
may be shown only on specific lines of the display. This information is determined by the UPS operating
mode and conditions. these messages are shown in the leD displays and lCD screens on pages 28
through 41.
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Operating Keys
refer to this illustration for all UpS front panel operating procedures.
Key
Functional Description
press and hold this key while pressing one of the other keys to execute the function
marked above the upper line of the key. pressing this key alone enters the mode
set on the internal data setting lCD screen (see page 33).
Shift
Select
reset
Scrolls the display upward or with shift key resets the display.
Cancel
Scrolls the display downward or with shift key cancels the preceding operation.
Set
press and hold this key to view the Data Display screens (see page 31). Continue to
monitor
press this key to access the Data Setting screens (see page 33).
run
runs the UpS or with shift key silences the trouble indicator audio alarm.
Stop
Stops the UpS and switches to bypass mode.
Light Emitting Diodes (LED)
the following table describes the various leD behaviors and the system indications they provide.
leD
behavior
lights in green (run)
Flashes in green
lights in red
Significance/Meaning
normal UpS (inverter) in operation
UpS output off
on-line/
Fault
UpS failure (no output)
bypass operation on (inverter off)
leD oFF (Stop)
lights in green (run)
Flashes in green
leD off (Stop)
normal UpS input aC voltage
UpS input aC overvoltage
aC input
UpS input aC undervoltage (power failure)
lights in amber
Flashes in amber
leD off (Stop)
warning
warning
alarm
normal UpS (inverter) in operation
lights in green
Flashes in green
leD offF
Schedule/timer setting
execution notice of reserved operation (5 mins. in
advance)
timer
no schedule/timer setting
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Display Screens
Screen Arrangement
the display screens are organized into three groups that can be cyclically selectable by pressing the
SELECT key. the groups are:
SCREEN ARRANGEMENT GROUPS
1 System overview Screens
2 Data Display Screens
3 Data Settings Screens
provides operational status summary
provides detailed UpS data monitoring
Provides system configuration
System Overview Screens
the System overview screens provide a summary of the current operational state of the UpS. only one
of the several possible overview screens is available at any moment. the current screen is automatically
determined based upon the UpS state.
UPS Start-Up Screens Sequence
the Start-Up screens consist of a series of automatically sequencing System overview screens. these
screens notify operator of steps taken by UpS during its initialization. the sequence of Start-Up screens
begins when aC input power is detected at UpS input.
if the correct aC input power is available and no abnormal operating conditions are present then the
following system message will be displayed on the lCD screen.
TOSHIBA 1600 UPS
INITIALIZING...
next, the lCD will report the current date and time. if necessary, the proper date and time can be set from
the Data Settings screens (see pages 33 and 36 for details). the date and time appear using the format
depicted in the following example:
05/09/2007 (WED)
15.:22:47
next, the lCD will report the current UpS operational mode and the current percentage of the maximum
UpS capacity being supplied. initially, the UpS is in bypass mode, and the following screen will appear:
BYPASS OPERATION
LOAD ###%
NOTe: If input voltage is removed while UPS is in the
Bypass Mode the output stops.
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only if the UpS is instructed to enter its online (normal) mode, will the UpS attempt transfer into such
operation mode. to enter the normal mode, the RUN key is pressed or the AUTO RUN has been configured
to YES (aUto rUn setup is described in the Data Screen Settings actions on pages 33 - 38. if either
condition exists, the following screen will appear:
UPS OPERATION
LOAD ###%
Shortly after transfer into the UpS online (normal) mode, the UpS will automatically begin a battery test if
the setting is enabled (see page 35). this test ensures a healthy battery system is available should it be
necessary to support the load. During the test, the lCD reports the current battery voltage as a percent
of its expected value at full charge. This figure will drop throughout the test, as the battery voltage is
intentionally lowered to test performance. the test lasts for about 10 seconds, during which the following
screen appears:
BATTERY TEST
BAT VOLTAGE ###%
once the battery test has concluded, the lCD will return to display of the current UpS operation mode
and percent load. it should appear as follows:
UPS OPERATION
LOAD ###%
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Data Display Screens
the Data Display screens sequentially display the data parameters
that can be monitored by operator. to enter the series of Data Display
screens, press UP or DOWN arrows while the current System overview
Screen is appearing.
2
inpUt Voltage
###V
inpUt FreQUenCy
##.#hz
NOTES
1. if the SET/MONITOR key is pressed from any of the Data Display
screens then the display will advance to the Data Setting screens.
See page 33.
oUtpUt Voltage
###V
oUtpUt FreQUenCy
##.#hz
2. Displays 240V output voltage.
3. Displays the current as a % of maximum load capacity.
3
4
oUtpUt CUrrent
##%
4. Displays the battery charge voltage as a % of the rated nominal
DC voltage of the batteries.
battery Voltage
##%
5. Displays the date and time setting.
6. if the SHIFT/SELECT key is pressed from any one of the timer
Start Data, timer Stop Data, weekly Schedule, Special operate,
and Special off time screens then special Data Display screens
are viewed. these functions can only to be changed via the serial
communication interface (see page 32).
batt inStall Date
11/28/2007
battery liFe
remain 4.1 yr
internal temp
## C
5
6
6
01/28/2008
10:17
timer Start Data
to View: SeleCt
timer Stop Data
to View: SeleCt
Cal oper moDe
DiSable
6
6
6
weeKly SCheDUle
to View: SeleCt
SpeCial operate
to View: SeleCt
SpeCial operate
to View: SeleCt
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Special Display Screens
the special Data Display screens show below depict settings that can be viewed (but not changed locally)
on the lCD panel. these settings can only be changed through the rS232C or optional remoteye
network card.
Start time 1 Day
Continued from timer Start Data screen page 31
##hr ##min ##SeC
Stop time 1 Day
Continued from timer Stop Data screen page 31
##hr ##min ##SeC
weeKly (mon)
###.## - ###.##
Continued from weekly Schedule Data screen page 31
Start 1
###.## - ###.##
Continued from Special operate Data screen page 31
Stop 1
Continued from Special off time Data screen page 31
###.## - ###.##
NOTES
1. to access the data setting screens pess the SET/MONITOR key from any of the (see page 33)
Data Settings screens.
2. pressing the SHIFT/SELECT and CANCEL key returns to the Data Display screens.
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Data Setting Screens
KeyS loCK: DiS
to Change: SeleCt
the ‘Data Setting screens’ sequentially display the data
variables that can be set. each variable is displayed
as the DOWN arrow key is pressed. the UP arrow can
also be pressed at any time to back up to the previous
screen:
See page 34
See page 36
See page 36
See page 34
See page 34
See page 36
See page 35
See page 35
See page 35
See page 37
See page 35
See page 37
See page 37
See page 38
See page 38
See page 38
See page 38
## / ## / #### (###)
to Change: SeleCt
time: ##:##:##
to Change: SeleCt
NOTES
1. when the automatic battery test mode has been
set to YES then the this screen is displayed when
scrolling through the Data Setting screens.
bUZZer VolUme: 2
to Change: SeleCt
lCD Sleep: 3 min
to Change: SeleCt
interVal: 10 Day
See page 37
to Change: SeleCt
aUto rUn: no
to Change: SeleCt
aUto retran: yeS
to Change: SeleCt
remote: bypaSS
to Change: SeleCt
Comm moDe: rS232
to Change: SeleCt
baUD rate: 1200
to Change: SeleCt
ini bat tSt: yeS
to Change: SeleCt
1
aUto batt tSt: no
to Change: SeleCt
battery teSt
Data Set: SeleCt
perForm bat teSt
pUSh: SeleCt
Voltage aDJ: +0
to Change: SeleCt
Clear timer Set
DeFaUlt SettingS
pUSh: SeleCt
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Data Setting Screens (Cont’d)
the following screens show the procedure for setting the data variables. they are accessed from the main
Data Setting screens (see page 33) when the SHIFT/SELECT key is pressed:
Key lock function: allows the operator
to disable the RUN + STOP button
functions. when this function is set to
EN the unit will remain in the operating
mode it was in when enabled and
will not be able to be changed with
the RUN + STOP buttons until this
function is disabled. with this function
set to DIS, the RUN + STOP buttons
function normally.
Shift
Set
DeFaUlt SettingS
pUSh: SeleCt
Key loCK: DiS
to Change: SeleCt
+
+
Select
monitor
Shift
Set
DeFaUlt SettingS
pUSh: SeleCt
Key loCK: en
to Change: SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
Default setting is DIS.
buzzer:
2 = high
1 = low
0 = off
Shift
Set
bUZZer VolUme: 2
to aCCept: Set
bUZZer VolUme: 2
to Change: SeleCt
+
+
+
Select
monitor
Shift
Set
bUZZer VolUme: 0
to aCCept: Set
bUZZer VolUme: 0
to Change: SeleCt
Default setting is 2 = high (loudest)
Select
monitor
Shift
Set
bUZZer VolUme: 1
to aCCept: Set
bUZZer VolUme: 1
to Change: SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through three
possibilities
lCD Sleep: Displays the number of
minutes (3 or 30) of idle time before
the lCD will go blank (this is to prolong
lCD life). the lCD will be active again
once a display button is pressed.
Shift
Set
lCD Sleep: 3 min
to aCCept: Set
lCD Sleep: 3 min
to Change: SeleCt
+
+
Select
monitor
Shift
Set
lCD Sleep: 30 min
to aCCept: Set
lCD Sleep: 30 min
to Change: SeleCt
Select
monitor
Default setting is 3 min.
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
Shift
Set
auto run: if set to YES, the unit will
automatically start up in the UpS
mode (on line) when input voltage is
applied, regardless of what mode it
was in when shut down.
aUto rUn: yeS
to aCCept: Set
aUto rUn: yeS
to Change: SeleCt
+
+
Select
monitor
Shift
Set
aUto rUn: no
to aCCept: Set
aUto rUn: no
to Change: SeleCt
Select
monitor
Default setting is NO.
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
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Data Setting Screens (Cont’d)
the following screens show the setting procedure for setting the data variables. they are accessed from
the main ‘Data Setting screens’ (see page 33) when the SHIFT/SELECT key is pressed:
Set to yeS, the unit will automati-
Shift
Set
aUto retran: yeS
to aCCept: Set
aUto retran: yeS
to Change: SeleCt
cally retransfer back to UpS mode
after transferring momentarily to by-
pass mode to prevent a sag in the
output due to an instantaneous load
change. if set to no, the unit will
attempt to ride out the load change
an the output voltage could be
decreased momentarily.
+
+
Select
monitor
Shift
Set
aUto retran: no
to aCCept: Set
aUto retran: no
to Change: SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
Default setting is yeS.
this setting uses the remote switch to
place the unit in bypass mode.
Shift
Set
remote: bypaSS
to aCCept: Set
remote: bypaSS
to Change: SeleCt
+
+
Select
monitor
this setting uses the remote switch to
shut the output of the unit off. while
off, the On-Line LED will be flashing
and the lCD will display the mes-
sage:
Shift
Set
remote: SySDwn
to aCCept: Set
Key loCK: en
to Change: SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
oUtpUt ShUtDown
remote oFF
loops through both
possibilities
the remote switch connection is on
the rear terminal block at terminals 16
and 17. the unit will transfer 2 sec-
onds after the switch opens.
Default setting is bypaSS.
this setting selects the rS232 as the
communication port. Snmp is dis-
abled.
Shift
Set
Comm moDe: rS232
to aCCept: Set
Comm moDe: rS232
to Change: SeleCt
+
+
Select
monitor
this setting selects the Snmp as the
communication port. rS232 is dis-
abled.
Shift
Set
Comm moDe: Snmp
to aCCept: Set
Comm moDe: Snmp
to Change: SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
Default setting is Snmp.
loops through both
possibilities
Set to yeS, the unit will perform a bat-
tery test the first time the unit trans-
fers to on-line. if auto run (see page
34) is set to yeS then the battery test
will be done at power up.
Shift
Set
int batt tSt: yeS
to aCCept: Set
int batt tSt: yeS
to Change: SeleCt
+
+
Select
monitor
Shift
Set
int batt tSt: no
to aCCept: Set
int batt tSt: no
to Change: SeleCt
Select
monitor
Default setting is no.
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
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Data Setting Screens (Cont’d)
the following screens show the procedure for setting the data variables. they are accessed from the
main Data Setting screens (see page 33) when the SHIFT/SELECT key is pressed:
Shift
Set
press the ShiFt/SeleCt key until the
field you want to edit is flashing.
10/28/2007 (mon)
For neXt: SeleCt
+
+
+
Select
monitor
press the Up/Down arrow keys until
the desired value appears in the flashing
field.
Shift
Set
11/28/2007 (mon)
For neXt: SeleCt
12/28/2007 (mon)
to Change: SeleCt
Select
monitor
returns to Day and Date Data
Setting screen (with new value
applied)
Save the new value by pressing the
key conbination ShiFt/SeleCt + Set/
monitor.
Shift
Set
12/28/2007 (mon)
For neXt: SeleCt
Select
monitor
at any time all of the prceding operations
can be canceled by pressing ShiFt +
CanCel. Canceling returns to the Data
Settng screens menu.
loops through all
months of the year
Shift
Set
press the ShiFt/SeleCt key until the
field you want to edit is flashing.
time 10:38:58
For neXt: SeleCt
+
+
+
Select
monitor
press the Up/Down arrow keys until
the desired value appears in the flashing
field.
Shift
Set
time 11:38:58
For neXt: SeleCt
time 12:13:58
to Change: SeleCt
Select
monitor
Save the new value by pressing the
key conbination ShiFt/SeleCt + Set/
monitor.
returns to time Data Setting
screen (with new value applied)
Shift
Set
time 12:38:58
For neXt: SeleCt
Select
monitor
at any time all of the prceding operations
can be canceled by pressing ShiFt +
CanCel. Canceling returns to the Data
Settng screens menu.
loops through all hours
of the day
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Data Setting Screens (Cont’d)
the following screens show the procedure for setting the data variables. they are accessed from the
main Data Setting screens (see page 33) when the SHIFT/SELECT key is pressed:
this parameter allows the correct
communication baud rate to be set.
Shift
Set
baUD rate: 1200
to aCCept: Set
baUD rate: 1200
to Change:SeleCt
+
Select
monitor
Default is 9600 baud.
Shift
Set
baUD rate: 2400
to aCCept: Set
baUD rate: 2400
to Change:SeleCt
+
+
+
Select
monitor
Shift
Set
baUD rate: 4800
to aCCept: Set
baUD rate: 4800
to Change:SeleCt
Select
monitor
Shift
Set
baUD rate: 9600
to aCCept: Set
baUD rate: 9600
to Change:SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through four
possibilities
if set to yeS, the unit will perform a
periodic test at the interval set in the
battery test interval parameter.
Shift
Set
aUto batt teSt: no
to aCCept: Set
aUto batt teSt: no
to Change:SeleCt
+
Select
monitor
Default is no.
Shift
Set
aUto batt teSt: yeS
to aCCept: Set
aUto batt teSt: yeS
to Change:SeleCt
+
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through both
possibilities
the battery test interval variable se-
lects the interval in days that the bat-
tery test will be conducted. the op-
tions cycle through 1 to 99.
Shift
Set
interVal: 1 Day
to aCCept: Set
interVal: 1 Day
to Change:SeleCt
+
Select
monitor
Shift
Set
interVal: 2 Day
to aCCept: Set
interVal: 2 Day
to Change:SeleCt
Default is 1 day.
+
+
Select
monitor
Shift
Set
interVal: 99 Day
to aCCept: Set
interVal: 99 Day
to Change:SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through 99
possibilities
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Data Setting Screens (Cont’d)
the following screens show the setting procedure for setting the data variables. they are accessed from
the main Data Setting screens (see page 33) when the SHIFT/SELECT key is pressed:
this parameter has no options to set.
a battery test will be performed once
the ShiFt + Set button is pressed.
Shift
Set
to begin: Set
or
battery teSt
###%
+
Select
monitor
executes battery test and returns
to Data Setting screens
battery teSt
inhibit
if the bat teSt inhibit message is
displayed, it indicates that a battery
test has been performed recently.
the UpS will not allow frequent bat-
tery tests to insure that the batteries
remain in a fully charged state.
this parameter allows the user to off-
set the output voltage (while the unit
is running on-lline) in 1% increments
over a range of +/-5% total offset.
Shift
Set
Voltage aDJ: +5
to aCCept: Set
Voltage aDJ: +5
to Change:SeleCt
+
+
+
Select
monitor
Shift
Set
Voltage aDJ: +4
to aCCept: Set
Voltage aDJ: +4
to Change:SeleCt
Default value is 0%
Select
monitor
Shift
Set
Voltage aDJ: -5
to aCCept: Set
Voltage aDJ: -5
to Change:SeleCt
Select
monitor
returns to Data Setting screens
(with new value applied)
loops through
eleven possibilities
this parameter has no options to set.
pressing the ShiFt + Set button
while this message is displayed will
cancel timer settings.
Shift
Set
Clear timer Set
to aCCept: Set
Clear timer Set
to Change:SeleCt
+
Select
monitor
executes battery test and returns
to Data Setting screens
this parameter has no options to
set. pressing the ShiFt + Set but-
ton while this message is displayed
will reset all variables to their default
value.
Shift
Set
DeFaUlt SettingS
to aCCept: Set
DeFaUlt SettingS
to Change:SeleCt
+
Select
monitor
executes battery test and returns
to Data Setting screens
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System Warning Messages
warning messages will be displayed when an abnormal operating condition occurs. the following chart
shows possible messages and their meaning.
lCD message
leD message
meaning/action
Meaning: the UpS is overloaded (110% or
above). Unit will switch to bypass operation or
shut down if no action is taken.
amber
leD
oVerloaD: 132%
Flashes
Action: Shut down excess equipment to
reduce load
alarm
Meaning: the UpS is overloaded (110% or
above) and has switched to bypass. Unit will
shut down the output if no action is taken.
amber
leD
Flashes
ol: reDUCe loaD
battery low 90%
Action: Shut down excess equipment to
reduce load
alarm
Meaning: the battery level has dropped
low (about 90% or less) during operation.
Continued operation in this mode will deplete
battery and cause output shut down.
amber
leD
Flashes
Action: immediately shut down the load
equipment in an orderly fashion and then press
the STOP key.
alarm
Meaning: the unit is overheated (warning is
given when the internal temperature reaches
and exceeds 50° C rise @ 40° C ambient).
amber
leD
Flashes
UpS-temp 52°C
Action: Check to see if the ambient
temperature is abnormally high (40° C or
more). if so, turn on air conditioning and check
the ventilation fan at the back of the unit for
operation or obstructions. otherwise, shut
down the unit and call for service.
alarm
Meaning: advance notice that batteries are
nearing the end of the expected lifetime.
amber
leD
Flashes
replaCe bat
Soon
Action: Contact your toshiba authorized
service center to arrange for battery
replacement.
alarm
amber
leD
Flashes
replaCe battS
Meaning: batteries at end of life.
Action: have batteries replaced immediately.
alarm
amber
leD
Flashes
reQUireS SerViCe
pleaSe SerViCe
Meaning: inspection of unit is advised.
Action: have inspection/service performed.
alarm
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System Fault Messages
when an abnormal operating condition occurs the following fault message will be displayed
if the input voltage is normal when the fault occurs then the UpS will switch
FaUlt (byp oper)
0V
immediately to the bypass mode to continuously feed power to the load. if the
input power is abnormal while in the bypass mode the UpS will shut down the
output to prevent load equipment damage.
o
U
t
-
D
C
-
0V
press CANCEL or RESET keys to view the messages explaining the system fault.
lCD message
leD message
meaning/action
Meaning: DC overcurrent condition occurred.
red
leD
Flashes
Action: UpS is probably faulty. Check the
UpS operating conditions at time of fault. not
advisable to try restarting. Call for service.
DC-oC
on-line/
Fault
Meaning: output overvoltage condition
occurred.
red
leD
Flashes
oUt-0V
oUt-UV
DC-0V
Action: UpS is probably faulty. Check the UpS
operating conditions at time of fault. not
advisable to try restarting. Call for service.
on-line/
Fault
Meaning: output undervoltage condition
occurred.
red
leD
Flashes
Action: UpS is probably faulty. Check the UpS
operating conditions at time of fault. not
advisable to try restarting. Call for service.
on-line/
Fault
Meaning: DC overvoltage condition occurred.
red
leD
Flashes
Action: UpS is possible faulty, input wiring
error, input overvoltage or connection of a motor
load. try restarting. if condition persists call for
service.
on-line/
Fault
Meaning: output overload condition occurred.
red
leD
Flashes
Action: reduce equipment load to 100% or
less and try restarting.
oVerloaD
on-line/
Fault
Meaning: DC voltage unbalance occurred.
red
leD
Flashes
Action: possible causes are UpS fault or
connection of half-wave rectifier load. Check
load and try restarting. if condition persists, call
for service.
DC-UnbalanCe
on-line/
Fault
Meaning: overheating condition occurred.
Action: Check unit for blocked or in-operable
fan. lower ambient temperature if it is 104 °F
(40 °C) or greater. bypass operation will also
cease ifoverheat condition isnot correctedwithin
1 hr. from inverter shutdown. try restarting. if
condition re-occurs plan for total shutdown and
call for service.
red
leD
Flashes
oVerheat
on-line/
Fault
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Status Change Indications
warning messages will be displayed when an abnormal operating condition occurs. the following chart
shows possible messages.
lCD message
meaning/action
Meaning: the UpS has automatically entered
the bypass mode because it detected an output
current that is larger than the inverter can
normally handle.
aUto retranSFer
Action: remove excess load equipment to
reduce the output current.
Meaning: the UpS input frequency is outside of
the ± 1 hz synchronization frequency tolerance
of the inverter output frequency.
aUto retranSFer
Action: no action is necessary. Unit cannot
switch to bypass mode while the input frequency
is out of tolerance with the output frequency.
Meaning: the battery level has dropped low
(about 90% or less) during operation. Continued
operation in this mode will deplete battery and
cause output shut down.
battery low
Action: immediately shutdown the load
equipment in an orderly fashion and then press
the STOP key.
Meaning: a start notice is displayed 5 minutes
before starting the UpS when the start timer is
set by communication, and continues to display
remaining time during countdown.
time to rUn 4 min
Action: none required
Meaning: a stop notice is displayed 5 minutes
before stopping the UpS when the stop timer is
set by communication.
time to Stop 10 SeC
Key loCK: en
Action: none required.
Meaning: when the key lock is set or the
timer is set to start/stop the UpS by data
communication, pressing the RUN or STOP key
displays this message.
Action: none required.
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UPS Protection System
System Protection Features
the following schematic shows the electrical locations of the protection devices on the UpS.
overheating
overcurrent
Current limit
overload
overvoltage/
Undervoltage
input
abnormal
low battery
level
System Protection Functions
the following charts show the built-in system fault protection functions on all the UpS models.
BUILT-IN UPS FAULT PROTECTION FUNCTIONS
protection item
output overvoltage
output Undervoltage
output overload
lCD message
OUT-OV
OUT-UV
OVERLOAD
Control malfunction;
Control malfunction;
Fuse opened; load issue
Cause
overload – Short circuit at load
chip error
inverter ol: transfer to bypass;
bypass ol: inverter, chopper
stopped
operation mode
after Fault
bypass operation – Chopper and inverter are
stopped
See audible alarm Functions on
audible alarm
yes – Continuous buzzer
page 26
inverter ol: Fault lamp off
bypass ol: Fault lamp on
Visible alarm
red Fault leD on
Fault relay open;
inverter ol: bypass relay closed
bypass ol: bypass relay open
relay Contact
alarm
Fault relay closed
bypass relay closed
inverter ol: yes if bypass is oK
auto-retransfer
no
bypass ol: no
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BUILT-IN UPS FAULT PROTECTION FUNCTIONS (CONT’D)
protection item
internal overheat
DC Circuit overvoltage
DC Circuit overcurrent
lCD message
OVERHEAT
DC-OV
DC-OC
Fan failure;
high ambient temperature
Cause
Chopper malfunction
inverter/chopper fault
operation mode
after Fault
bypass operation – Chopper and inverter are stopped
Shutdown – no output
inverter ol – transfer to bypass
audible alarm
yes – Continuous buzzer
Visible alarm
red Fault leD on
relay Contact
Fault relay closed
alarm
bypass relay closed
auto-retransfer
no
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Preventive Maintenance/Parts Replacement
Preventive Maintenance
toshiba 1600ep Series of uninterruptible power systems have been designed to provide years of trouble-
free operation requiring a minimum of preventive maintenance.
the best preventive measure that the UpS user can take is to keep the area around the unit, particularly
the air inlet vents, clean and free of moisture and dust accumulations. if the atmosphere of the installation
site is very dusty, use a vacuum cleaner to periodically remove dust accumulations around and from the
unit.
CAUTION
Only a qualified Toshiba representative should be allowed to perform any
routine maintenance or service on this equipment other than those preventive
maintenance details which are described directly above this caution.
Parts Replacement
the following list shows recommended intervals for periodic replacement of certain UpS parts:
1. aluminum electrolytic capacitors: replace once every 5 years.
2. Fuses: replace once every 7 years.
3. Cooling fan: when operated in an ambient temperature of 86 °F (30 °C) to 104 °F (40°
C), replace every 3.5 years. when operated in an ambient temperature of less than 86 °F
(30 °C) , replace every 5 years.
4. batteries: in order to maintain system reliability, the UpS batteries should be replaced on a
regular schedule. to ensure reliable operation, all of the batteries should be replaced at the
same time. Use the following chart for replacement:
UPS BATTERY REPLACEMENT
BATT AMB TEMP
68 – 77 °F (20 – 25 °C)
86 °F (30 °C)
AVERAGE LIFETIME
approximately 5 yrs.
approximately 3.5 yrs.
approximately 2.5 yrs.
approximately 1.8 yrs.
approximately 1.25 yrs.
(% REDUCED)
0%
30%
50%
66%
75%
95 °F (35 °C)
104 °F (40 °C)
113 °F (45 °C)
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Optional Receptacle Panel Installation Instructions
these are the instructions for installing the optional modular output receptacle panels for the 1600ep
Series UpS. these instructions apply to all Ue3-rp-XX panel options.
warning: the work outlined in these instructions is to be performed only on a completely un-energized
UpS system.
refer to Figure 1 for location of UpS referenced material. refer to Figure 2 for material referring to the
receptacle panel module.
Step 1: remove the modular receptacle panel cover plate.
on the rear of the UpS, locate the cover plate for the receptacle panel module interface
(see Figure 1).
remove the 6 mounting screws.
remove the cover plate. a square-shaped plug will appear exposed near the upper-left corner
of the uncovered slot.
Step 2: Snap-in output receptacle modular panel
Carefully mate the square-shaped connector on the UpS to its matching counter part on the rear of the
modular panel.
Step 3: mount the receptacle panel
attach the screws removed from the cover plate through the mounting holes of the receptacle panels and
back into the UpS mounting points.
mounting
Screws
Figure 1
Figure 2
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Optional MB (Maintenance Bypass) Units
The following illustration shows the circuit power flow when the UPS is operating in the optional Mainte-
nance bypass mode. the input on the UpS must be set for 240 VaC.
CAUTION
ensure the UpS is in Static bypass before switching the unit from UpS to maintenance
bypass mode or from maintenance bypass to UpS mode. Failure to do so could result
in damage to the maintenance bypass switch or the UpS.
this maintenance bypass unit can only be used for 240 V applications. ensure the
UpS voltage selector jumper is set to 240 V. See page 11 for the correct 240 V setting.
POWER FLOW IN MAINTENANCE BYPASS MODE FOR ALL MODELS
Follow the instructions below when switching to and from the maintenance bypass mode.
From inverter mode to maintenance bypass mode
1. turn the rUn/Stop switch to the Stop position on the UpS.
2. turn the maintenance bypass Switch to the bypass position. the bypass leD should be on and the
UpS leD should be oFF. the leDs are next to the maintenance bypass switch, on the back of the
UpS.
3. turn the mCCb input breaker on the UpS to the oFF position. the UpS is now operating in mainte-
nance bypass mode.
From maintenance bypass mode to inverter mode
1. turn the mCCb input breaker on the UpS to the on position.
2. turn the maintenance bypass switch to the UpS position. the UpS leD should be on and the by-
pass leD oFF>
3. turn the rUn/Stoop switch to the rUn position on the UpS. the UpS is now operating in the UpS
mode.
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the following connections must be made to the Utility panel and the load panel. the main UpS output is
located on the terminal block on the back of the UpS. (tb-4(X1) and tb-7(X3) 240 VaC.)
maintenanCe
bypaSS
UpS
l1
l2
X1
X3
n
main
oUtpUt
Utility
panel
loaD
panel
g
g
l1
l2
n
l1
l2
n
g
g
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External Layouts/Dimensions/Shipping Weights
Dimensional Data
DIMENSIONAL DATA
3.6 kVA-RoHS
3.6 kVa
6 kVa
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
21 in.
(533 mm)
27.5 in.
27.5 in.
28.4 in.
28.4 in.
39.1 in.
39.1 in.
39.1 in.
a
b
C
D
e
(699 mm) (699 mm) (721 mm) (721 mm) (993 mm) (993 mm) (993 mm)
10 in. 10 in. 13 in. 13 in. 17.5 in. 17.5 in. 17.5 in.
(254 mm) (254 mm) (330 mm) (330 mm) (445 mm) (445 mm) (445 mm)
33 in. 33 in. 33.5 in. 33.5 in. 34.8 in. 34.8 in. 34.8 in.
(838 mm) (838 mm) (851 mm) (851 mm) (884 mm) (884 mm) (884 mm)
24.7 in. 24.7 in. 25.7 in. 25.7 in. 35.6 in. 35.6 in. 35.6 in.
(627 mm) (627 mm) (653 mm) (653 mm) (904 mm) (904 mm) (904 mm)
10 in.
( 254 mm)
33 in.
(838 mm)
18 in.
(457 mm)
2.8 in.
(72 mm)
2.8 in.
(72 mm)
2.8 in.
2.7 in.
2.7 in.
3.47 in.
3.47 in.
3.47 in.
(72 mm) (69 mm) (69 mm) (88 mm) (88 mm) (88 mm)
Electrical Conduit Knock-out Data
ELECTRICAL CONDUIT KNOCK-OUT HOLE SIZES (DIAMETER)
3.6 kVA-
RoHS
3.6 kVa
6 kVa
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
6 ea.
6 ea.
6 ea.
5 ea.
5 ea.
8 ea.
8 ea.
8 ea.
1.125 in.
1.125 in.
1.125 in.
1.72 in.
1.72 in.
1.72 in.
1.72 in.
1.72 in.
(28.575 mm) (28.575 mm) (28.575 mm) (43.69 mm) (43.69 mm) (43.69 mm) (43.69 mm) (43.69 mm)
1 ea.
1.5 in.
1 ea.
1.5 in.
–
–
–
–
–
–
(38.1 mm)
(38.1 mm)
Unit and Shipping Weights
Unit Weight
Shipping Weight
Pounds Kilograms
325 147
Model
Pounds
Kilograms
3.6 kVa-rohS
3.6 kVa
6 kVa
280
322
346
476
476
784
784
784
127
146
157
216
216
356
356
356
371
395
533
533
835
835
835
168
179
242
242
379
379
379
8 kVa
10 kVa
14 kVa
18 kVa
22 kVa
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External Layout for 3.6 kVA-RoHS, 3.6 kVA, and 6 kVA units.
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External Layout for 8 kVA, 10 kVA, 14 kVA, 18 kVA, and 22 kVA units.
Display
panel
remote
Contacts
remote
Contacts
Snmp
port
Snmp
port
Cooling
Fans
terminal
block
Cover
mCCb
Front View
back View
back View
8/10 kVa
14/18/22 kVa
Air
Side View
air
Flow
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Index
A
D
Data. See Data Display Screens, Data Setting
Screens
Db9 Connector
B
battery
E
F
bypass
Frequency
aUto/man 18
C
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INDUSTRIAL DIVISION
13131 west little york road, houston, texas 77041
tel (713) 466-0277 Fax. (713) 466-8773
US (800) 231-1412 Canada (800) 872-2192 mexico 01/800/527-1204
www.toshiba.com/ind
printed in the U.S.a.
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