GAS CHARBROILER
Radiant Models
TMRC24,TMRC36,TMRC48
Lava Models
TMLC24,TMLC36,TMLC48
Installation and
Operation
Instructions
2M-Zꢀ2963 Rev. A June 27, 20ꢀ2
IL1878
TMRC36
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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SPECIFICATIONS: Gas Charbroiler
MODEL: TMLC24, TMLC36, TMLC48, TMRC24, TMRC36, TMRC48
26” (66.13)
A
5.5”
(13.88)
C
5 1/2”
(13.95)
4 (10.16)
(+1 (2.54))
3/4 MPT INLET
3 7/8”
19” (48.26)
B
(9.7)
IL1875
1 7/8 (4.66)
Weight
Installed Shipped
Model
Height x Width x Depth
Grid Area
Controls
NAT / LP
15.5” x 24” x 29”
48cm x 61cm x 65.4cm
15.5” x 36” x 29”
480 sq. in
3097 sq. cm
720 sq. in
NAT: 80,000 BTU/HR
LP: 70,000 BTU/HR
NAT: 120,000 BTU/HR
LP: 105,000 BTU/HR
NAT: 160,000 BTU/HR
LP: 140,000 BTU/HR
NAT: 80,000 BTU/HR
LP: 70,000 BTU/HR
NAT: 120,000 BTU/HR
LP: 105,000 BTU/HR
NAT: 160,000 BTU/HR
LP: 140,000 BTU/HR
149 lbs
67.7 kg
236 lbs
107.3 kg
323 lbs
146.8 kg
140 lbs
63.5 kg
220 lbs
100 kg
164 lbs
74.5 kg
256 lbs
116.4 kg
348 lbs
158.2 kg
155 lbs
70.3 kg
240 lbs
109 kg
TMLC24
TMLC36
TMLC48
TMRC24
TMRC36
TMRC48
2
3
4
2
3
4
48cm x 91.4cm x 65.4cm
15.5” x 48” x 29”
4645 sq. cm
960 sq. in
48cm x 122cm x 65.4cm
15.5” x 24” x 29”
6194 sq. cm
480 sq. in
48cm x 61cm x 65.4cm
15.5” x 36” x 29”
3097 sq. cm
720 sq. in
48cm x 91.4cm x 65.4cm
15.5” x 48” x 29”
4645 sq. cm
960 sq. in
300 lbs
136 kg
325 lbs
147.7 kg
48cm x 122cm x 65.4cm
6194 sq. cm
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
3
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GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.
CAUTION
The Toastmaster series gas charbroiler is equipped for the type of gas indicated on the nameplate
mounted on the front panel. All units are shipped from the factory for use with natural gas. The unit
can easily be converted for use with propane gas: see propane gas.
-IMPORTANT-
INSTALLINNON-COMBUSTIBLELOCATIONSONLY!Clearancefromnon-combustible
construction must be 6" from back and sides.
TheinstallationoftheAppliancemustconformtotheNATIONALFUELGASCODE
"ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND
REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2
PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
WARNING: Improperinstallation,adjustment,alteration,serviceormaintenance
can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing the
equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance. Keep the appliance area clear and free from combustibles.
For your protection, we recommend a qualified installing agency install this appliance.
They should be familiar with gas installations and your local gas requirements. In any
case, your gas company should be called to approve the final installation. In addition,
there should be posted, in a prominent location, detailed instructions to be followed in the
event the operator smells gas. Obtain the instructions from the local gas supplier.
This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test pressures in excess of ꢀ/2
PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than ꢀ/2 PSIG.
EXHAUST CANOPY
Open hearth broilers inherently create a good deal of heat and smoke and should be installed under
an efficient exhaust hood with flame proof filters. A vertical distance of not less than 48" shall be
provided between the top of the appliance and filters or any other combustible material. Exhaust
installation must conform to local codes.
AIR SUPPLY
Provisions for adequate air supply must be provided.
LEVELING UNIT
This charbroiler is supplied with ꢁ feet which must be screwed into the body. Level unit by adjusting
the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with other units.
DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET.
CAUTION
ꢁ
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GAS PIPING
Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet
the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be
checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on
the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases.
WARNING: Any loose foreign material, debris, or metal particles allowed to enter the gas lines
on this appliance will damage the valve and affect its operation. When installing this appliance,
all pipe and fittings must be free from all internal loose dirt.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with each charbroiler. It should be connected to the
inlet pipe at the rear of the unit. The gas supply is then connected to it. It is shipped set for 6" water
column manifold pressure for use with natural gas. Allow 6" clearance from back of unit to wall for
servicing and installation.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the manifold and within six feet of the
charbroiler.
CONNECTING GAS SUPPLY LINE
The gas inlet of the charbroiler is sealed at the factory to prevent entry of dirt. Do not remove this seal
until the actual connection is made to the gas supply line.
PROPANE GAS
This charbroiler is equipped with fixed orifice hoods and is shipped from the factory for use with
natural gas. To convert to propane gas, install the burner orifice hoods, included with the unit, as
follows:
ꢀ. Remove grill, radiants and burners.
2. Remove the burner orifice hoods and install the orifice hoods supplied.
3. Replace the burners, radiants, and grill.
4. Set manifold pressure to (10) inch water column. A 1/8" pipe plug on the burner manifold can
be removed for attaching a pressure gauge. Remove the slotted, or hex-threaded plug from the
pressure regulator. Invert the plug and re-install. The letters "LP" should now be visible on the
plug. The regulator is now set for 10" (25.4 cm) water column.Attach the conversion label, supplied
with the unit, close to the nameplate.
CHECKING FOR GAS LEAKS
Check entire piping system for leaks. Soap and water solution or other material acceptable for the
purpose shall be used in locating gas leakage.
Matches, candle flame or other sources of ignition shall not be used for this
purpose.
CAUTION
ꢂ
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PILOT LIGHTING INSTRUCTIONS
The charbroiler is equipped with standing pilots, and should be lit immediately after the gas is turned on.
ꢀ. Turn off main valve to unit.
2. Turn off all knobs and pilot valves and wait ꢂ minutes to clear gas.
3. Turn on main valve and light all pilots. The best access to the pilot is obtained from the bottom
with the grease drawer removed.
4. Adjust pilot light flames as small as possible, but high enough to light burner immediately when
burner valve is turned on high.
ꢂ. Turn burner knobs to desired setting.
6. To turn burners off, turn knobs off.
SHUTTING DOWN INSTRUCTIONS
Turn the burner valve knobs to the off position to turn burners off.
BURNER IGNITION AND ADJUSTMENT
1. To ignite burners turn burner valve knob to "HI" position.
2. Slowly decrease openings of air shutters on burners to give a soft blue flame having
luminous tips, then slowly increase openings to a point where the yellow tips disappear
and a hard blue flame is obtained.
PLACING LAVA ROCK ON GRATES
(FOR TMLC SERIES)
Open the lava rock bags and place rock evenly on grates. Do not cover the grates with more than two
layers of lava rock. DO NOT PUT MORE THAN 5 LBS. OF ROCK PER BURNER!
BURNER OPERATION
Each burner is controlled by an individual high-low, on-off valve. An infinite number of broiling
temperatures may be obtained by turning the burner valve knob to any position between high and
low. It is possible through this arrangement to have a high heat or searing section, while having a low
heat finishing or holding section. For the searing operation, set the valves for the section at a position
of "HI" or close to it. For holding or finishing, set the valves closer to the "LOW" position on the dial.
You select the heat pattern you like, and set the valves accordingly.
6
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GENERAL OPERATING INSTRUCTIONS
WATER PAN / DRIP TRAY
Water Pan / Drip Tray
Fill with water before operating
to prevent flare-ups and
catches grease.
The water pan is located at the bottom of the
unit, and is easily removed from the front of the
unit. Water should be added to the water pan
and replaced as necessary. The water pan helps
prevent flare ups and catches grease.
LIGHTING
When broiler is first lit, it will smoke for
approximately 20-30 minutes until the
preservation oils and impurities are burned off.
SEASONING THE COOKING GRATES
Set the heat control switch to the low position and
preheat for about ꢀꢂ to 20 minutes. Using a cloth,
spread a thin film of cooking oil over the top of
the grate surface. Allow the film to remain on the
grate for about ꢂ minutes. Wipe the surface clean
IL1442
and apply another film of cooking oil. Wipe the surface clean again. The broiler is now ready for use.
The oil may tend to smoke - this is normal.
BROILING
Turn valves on and pre-heat unit on "HI" before attempting to broil. You will have to experiment with
the grill settings and the valve settings for your particular food products. We recommend that you set
the grate at the full tilt position to start. This position allows the grease to run down the grate into the
grease tray, reducing flare ups. Check water pans frequently and add a sufficient amount of water
when necessary. Hot water vapors rising from the water pans and through the combustion chamber
helps reduce flare ups. Exercise care when using your broiler.
TILTING THE GRATE
Raise or lower the grate to the next step by lifting the grate at the back of the charbroiler where the
grate rests. Use potholders or gloves to reposition.
CHARBROILERS ARE HOT! NEVER ATTEMPT TO CHANGE THE GRATE POSITION WHILE
FOOD PRODUCTS ARE COOKING. FLARE UPS CAN OCCUR UNEXPECTEDLY. TURN OFF
THE CHARBROILER AND ALLOW IT TO COOL.
CAUTION
CLEANING
Clean regularly. Remove grate section to sink for washing. Brush out carboned particles. Remove and
wash water pan. Wipe exterior surfaces with detergent and a cloth. A non-abrasive cleaner can be
used on caked areas.
AIR INTAKES IN BOTTOM
Air for combustion enters from the bottom of the unit.
Do not obstruct this area.
CAUTION
7
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32
1
31
30
2
4
29
28
26
5
23
6
25
8
21
9
20 10
11
19
18
15
12
33
14
13
16
17
MODEL TMRC24, TMLC24
SK2428
REV -
8/25/09
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PARTS LIST
June 27, 20ꢀ2, Rev. A-
TMRC24, TMRC36, TMRC48 Toastmaster Radiant Charbroilers
TMLC24, TMLC36, TMLC48 Toastmaster Lava Charbroilers
MODEL
Fig No.
Part No.
H4-TC0004
H4-TC0002
H4-TC0006
2F-Z5949
Qty
Description
TOP ASSEMBLY, 24” CHAR
TOP ASSEMBLY, 36” CHAR
TOP ASSEMBLY, 48” CHAR
BURNER
Application
TMRC24, TMLC24
1
1
TMRC36, TMLC36
TMRC48, TMLC48
2
4
2/3/4
1
ALL 24-INCH / 36-INCH / 48-INCH
TMLC24, TMRC24, TMLC36, TMRC36,
TMLC48, TMRC48
G3-624304
CHUTE ASSEMBLY
H4-Z12869
H4-Z12832
H4-Z12877
H4-Z12828
H4-Z12829
H4-TC0003
H4-TC0001
H4-TC0005
G4-Z12976
G4-Z12974
G4-Z12975
COVER, REAR 24”
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
ALL
5
1
COVER, REAR 36”
COVER, REAR 48”
6
8
1
1
SIDE PANEL ASSEMBLY RIGHT
SIDE PANEL ASSEMBLY LEFT
ALL
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
TMLC24, TMRC24, TMLC36, TMRC36
TMRC48, TMLC48
ALL
9
1
1
LINER ASSEMBLY
CENTER WALL, 24”
CENTER WALL, 36”
CENTER WALL, 48”
10
2
11
12
13
G3-Z6036
DRAWER SLIDE
4
2A-Z0314
H3-Z6482
H3-Z6483
G3-Z5976
G3-Z5978
G3-Z5980
VARIOUS
2M-Z12927
2M-Z12928
2M-Z12929
2R-Z13014
2V-6671
4
1/1/2/2
1
FOOT, 4 IN DIE CAST
TMRC24 / TMLC24 / TMRC48 / TMLC48
TMRC36, TMLC36
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
ALL
WATER PAN / GREASE DRAWER
14
15
16
1
1
1
FRONT PANEL
NAMEPLATE
GRAPHIC PANEL, 24” CHAR/GRD
GRAPHIC PANEL, 36” CHAR/GRD
GRAPHIC PANEL, 48” CHAR/GRD
KNOB, MANUAL GAS
PILOT VALVE
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
ALL 24-INCH / 36-INCH / 48-INCH
ALL 24-INCH / 36-INCH / 48-INCH
TMRC24, TMLC24
TMRC36, TMLC36
TMRC48, TMLC48
ALL
17
18
2/3/4
2/3/4
2K-Z5962
2K-Z5964
2K-Z5966
2P-1453
MANIFOLD, 24”
19
1
MANIFOLD, 36”
MANIFOLD, 48”
20
21
1
PIPE PLUG
2V-Z6647
2/3/4
PILOT BURNER
ALL 24-INCH / 36-INCH / 48-INCH
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
OF
1
2
Some items are included for illustrative purposes only and in certain instances may not be available.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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PARTS LIST
June 27, 20ꢀ2, Rev. A
TMRC24, TMRC36, TMRC48 Toastmaster Radiant Charbroilers
TMLC24, TMLC36, TMLC48 Toastmaster Lava Charbroilers
MODEL
Fig No.
Part No.
Qty
Description
Application
ALL 24-INCH / 36-INCH / 48-INCH
ALL 24-INCH / 36-INCH / 48-INCH
ALL 24-INCH / 36-INCH / 48-INCH
ALL 24-INCH / 36-INCH / 48-INCH
ALL
22
I5-Z5463
2/3/4
PILOT BRACKET
2J-Z12961
2J-Z12962
2V-Y8832
2J-Z0792
H4-Z13775
H4-Z12887
2F-Z3078
2F-Z3077
2F-Y7193
2F-Y8830
2C-8823
ORIFICE NATURAL #42
23
2/3/4
ORIFICE PROPANE #52
25
26
28
29
2/3/4
1
MANUAL VALVE
PRESSURE REGULATOR
2/3/4
2/3/4
1/2
U-BURNER RDIANT, TMRC SERIES
U-BURNER RADIANT TMLC SERIES
LAVAROCK GRATE 12” X 17 1/16”
GRATE LAVA ROCK 10 1/2” X 17 1/16”
LAVA ROCK 2”
TMRC24, TMRC36, TMRC48
TMLC24, TMLC36, TMLC48
TMLC36 / TMLC48
30
2/2/2
2/3/4
4/6/8
TMLC24 / TMLC36 / TMLC48
TMLC24 / TMLC36 / TMLC48
ALL 24-INCH / 36-INCH / 48-INCH
ALL
31
32
33
GRATE CHARBROILER, 20 5/16" LENGTH
Various SCREW #8 x 3/8 HEX
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
OF
2
2
Some items are included for illustrative purposes only and in certain instances may not be available.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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Warranty Statement
Toastmaster warrants equipment that it manufactures to be free from defects in material and
workmanship. Toastmaster’s obligation is limited to repairing or replacing, at Toastmaster’s option, without
cost to the customer, any part found to be defective, as well as any labor or material expense required to
replace the part.
Length of Warranty
This warranty is effective for a period of 12 months from the date the equipment is placed in service.
Exceptions
•
•
This warranty is valid only for the original end user owner/operator of the equipment.
This warranty does not apply to normal maintenance functions, including (but not limited to)
improper operation, installation or the use of an improper utility supply.
•
•
•
•
This warranty is valid only if the equipment is used in a commercial setting. The equipment
is designed and constructed for commercial use by trained professionals only. Any use of the
equipment in private or domestic applications immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses for service that is not
pre-approved and performed by a Toastmaster authorized service agent. Any such service
immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses associated with the
installation of parts that are not factory-approved for use in the equipment. Any use of such
parts immediately voids this warranty.
This warranty is not valid if terms of payment have not been met.
Parts Warranty
Parts that are sold to repair our of warranty equipment are warranted for ninety (90) days. The part
only is warranted, the labor to replace the parts is NOT warranted.
Portable Equipment
Toastmaster will not honor service bills that include travel time and mileage charges for servicing any
products considered “Portable”. These products should be taken to the Service Agency for repair.
A portable unit is a unit thats designed to sit on a countertop, has a powercord & is less than 50lbs
installed.
Toastmaster reserves the right to change the design and specifications of this equipment or any related
documentation at any time. The end user is not entitled to upgrades resulting from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and
implied. There are no implied warranties of merchantability or of fitness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the end user sole and exclusive remedy
for any action including breach of contract or negligence. In no event shall Toastmaster be liable for a sum
in excess of the purchase price of the equipment, or for any prospective or lost profits of the end user.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
ꢀꢀ
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ꢀ2
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ꢀ3
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ꢀꢁ
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6
G A
M
s e c t i o n .
n é c e ’ a s L i s r a
c e t t e
b o u c b h a e s r N e
l ’ a p p d a e r e i b l . a s l e p a r e n t r e
c o m l a b à u s t i o n
P R R E N B A S
n o n a b r a s i f .
f o n e t d ’ u n d é t l e ’ a r g i d e e n t d . ’ u S n u r c l h e i s f s u r f a c e s e n c
b r o s s e l e s p a r t i c u l e s c a r b o n
N e t t o y e r l e b a r b e c u e r é g u l i è
A G O E Y N E T T
. E n l e v e r à l a
L E L A I S S E R S E R E F R O
G A
’ I M P R O V I S T E . É T E I G N E R L E B A R B E C U E F E L T A M B É E S P E U V E N T S
M
C U I S S O N D E S P P E R N O D D A U N I T T S L A D E V I A N P D O L E S A . G R I L
Y E R D E C H A N G E R N E E S S A
!
L E C U E S S O N T
.
r e p o s e l e g r i l l e . U t i l i s e r d e s
É l e v e r o u a b a i s s e r l e g r i l l e à
I N C L I N A I S O N D U G R I
fl a m b é e s . F a i r e a t t e n t i o n l o r
q u i s ’ é v a p o r e n t d e s b a c s à e
s o u v e n t l e s b a c s à e a u e t a j
p e r m e t à l a g r a i s s e d e s ’ é c o
v i a n d e . O n v o u s r e c o m m a n
d e v r i e z e x p é r i m e n t e r a v e c l
o u s
f e r l ’ a p p a r e i l s u r « H I » a v a n t d O e u c v o r m i r m l e e s n v c a e n r n l a e s c u e i t s p s o r é n c s h u a r
C U I S S O N S U R L E G R
’ h u i l e p o u r r a i t f u m à e r ê t - r e c ’ e s m t p n l o r y m é . a L l e .
a p p l i q u e n t u n a u t r e fi l m d ’ h u
s u r f a c e d e g r i l l e . L a i s s e z l e
1 5 à 2 0 m i n u t e s . E n u t i l i s a n
f e z p e n d a n t
P l a c e z l e c o m m u t a t e u r d e c
A S S A I S P O N U N R E R L E S G R I L L E
p r o t e c t i o n e t l e s i m p u r e t é s b
L o r s d u p r e m i e r a l l u m a g e d u
A L L U M A G E
fl a m b é e s e t a t t r a p e l a g r a i s s
I l f a u t a j o u t e r d e l ’ e a u a u b a
L e b a c à e a u e s t s i t u é a u b a
B A C À E A U
I N S T R U C T I O N S D E
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ꢂ
l e s v a l v e s e n c o n s é q u e n
o u s s é l e c t i o n n e z l e m o d è l e d e l a " c B h A a l S e S u r E q " u p e l a v c o e u s s u a r i m l e e c z a
, m e t t e z l e s v a l v e s p l u s p r o c h e à l a " o u p r è s d e l u i . P o u r t e n i r o u fi n s i e r c t i o n à u n e p l a c e d e "
a y a n t u n e b a s s e c h a l e u r
e t b a s . C ' e s t p o s s i b l e à
t e m p é r a t u r e s p e u t ê t r e o
C h a q u e b r û l e u r e s t c o n t r
T I O N D U L B ' R O Û P L É E R U A R
B R Û L E U R !
A R
A S P L U S D E 5 N L E I V M R E E T S T E D Z E P R O C P
a v e c p l u s d e d e u x c o u c h
O u v r e z l e s s a c s d u r o c d
( P O U R T M L C S É R I E )
P L A Ç A N T R O C D E L
V E S L U A R L E S F O Y E R S
e t u n e fl a m m e b l e u e d u r e e s t o
l ' a u d g e m e n t a t i o n o u v e r t u r e s l e n t e m a l e o n r s t m o l l e ,
o b t u d r a e t s e u r s l ' o u v e r t u r e l e n t e m e n t D i m i 2 n . u e z
d i s p a r a j i a s u s n e e n s t p o i n l e t e s s o ù p o i u n n t à
b l e u e fl a m u m n e e d o n n p e o r u r b r û l e s u r s s u r d ' a i r
l a p l a c e .
" T U L A S " à r u e l û r b u d e v l a v a l e d n o t u o b e l t n e n r u o t s r u e l û r b s e d r e m u l l A 1 .
A J U S T E M E N T
I G N I T I O N D U B R Û L
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