Thermaltake Power Supply ATX 12V 22 User Manual

14cm Fan  
ATX 12V 2.2 & EPS 12V  
- Tough Atomic Energy  
Build for the Extreme -  
Revision A 2005.09  
2006 Thermaltake Technology Co.,Ltd. All Rights Reserved.  
C
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Toughpower 750W  
Toughpower 750W  
03  
02  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
Please take the time in familiarize yourself with the  
power supply, its connectors and the contents of this  
manual before proceeding with the installation of the  
power unit. You will need a Phillips crosshead  
screwdriver, perhaps your PC case manual and most  
certainly your motherboard manual.  
-Extremely good voltage regulation ( 3%)  
Most power supplies has only one group regulation choke  
with three windings. However, the Toughpower takes on  
a different approach. The three (+3.3V, +5V, +12V) rails  
are all separate rails with individual windings. This  
feature allows the rails to have a tighter load regulation  
(3% or better) than the other power supplies. This  
feature also helps system voltage stay steady.  
Should you have any questions regarding the  
aforementioned steps, please contact Thermaltake directly.  
Failure to follow the proper procedures may cause severe  
bodily harm or PC component damage.  
-Industrial grade components (capacitor,  
transformer, etc)  
For Support or General Inquiries, please contact us at:  
The key feature of the Toughpower is the usage of the  
highest quality components possible. Therefore,  
Toughpower allows the users to enjoy performance  
without worrying about the reliability.  
Thermaltake Technology USA  
Toll Free: (800)988-1088  
-High reliability: MTBF > 120,000 hours  
Toughpower features an extremely long MTBF (Mean  
Time Between Failures): 120,000 hours; which goes  
above and beyond all ATX specifications.  
Thermaltake Europe B.V.  
Tel:+31-10-409-0150  
Thermaltake Beijing Co.Ltd.  
Tel:+86-10-82883159/3189 ext.16  
-Extend warranty: 3 years  
With our high quality and solid circuit designs, we are  
confident to provide three years of warranty instead of  
the one-year industrial standard period.  
Thermaltake Australia and New Zealand Pty Ltd  
Tel:+613-9763-1622  
Thermaltake Japan Inc.  
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Toughpower 750W  
Toughpower 750W  
05  
04  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
2.  
1
Components Check  
3.  
Installation  
3.1 Warnings and Cautions  
750W power supply unit  
3.1.1 Do not pull the AC power cord when the power supply is in  
use or else damage to components will result.  
3.1.2 Do not store the Power Supply in a high humidity and high  
temperature environment.  
3.1.3 When using an ATX type power supply under testing  
conditions where the power supply unit is not installed in a  
PC with its components, please follow the steps below:  
1)Please take a paper clip and untwist it.  
2
One AC Inputpower cord  
2)Make sure the power supply unit is in the "OFF" position.  
3)Locate the 20 or 24 pin motherboard connector from the  
power supply unit.  
4)Plug one side of the paper clip into the green wire hole.  
5)Plug the other side of the paper clip into any of the black  
wire holes.  
Mounting screws  
3
4
6)Turn on the PSU to see if the power supply fans turn on.  
3.1.4 High voltages exist in the power supply. Do not open the  
power supply case unless you are an authorized service  
technician or electrician.  
User manual  
3.1.5 All warrantees and guarantees shall be voided should there  
be a failure to comply with any of the warnings and cautions  
covered in this manual.  
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Toughpower 750W  
Toughpower 750W  
07  
06  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
3.2 Installation Steps  
4.  
Product Specification  
To prevent electrical shocks, please disconnect the power cord  
4.1 Output Specification  
from your existing power supply unit. Toughpower 750W PSU has  
automatic Voltage Selector which will automatically change to  
100V-240V.  
Main Power Connector  
Voltage  
Color  
Orange  
Orange  
Black  
Color  
Orange  
Blue  
Voltage  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
4
3
+3.3  
+3.3  
COM  
V
1
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
+3.3  
-12  
V
V
2
V
Installation Steps  
3
Black  
Green  
Black  
Black  
Black  
N/C  
COM  
+5  
COM  
+5  
COM  
V
Red  
4
PS_ON#  
COM  
3.2.1 Disconnect the power cord from your old power supply.  
3.2.2 Follow your computer case manual and disassemble the case.  
3.2.3 Disconnect all the power connectors from the motherboard  
and from the peripheral devices such as case fans, hard  
drives, floppy drives. etc.  
Black  
5
V
Red  
6
COM  
Black  
7
COM  
PWR_ON  
+5 Vsb  
+12 V3  
+12 V3  
Gray  
8
N/C  
Purple  
Yellow  
Yellow  
Orange  
9
Red  
+5  
+5  
+5  
V
V
V
10  
11  
12  
Red  
2
1
Red  
3.2.4 Remove the existing power supply from your computer case  
and replace it with your new Thermaltake Toughpower  
750W PSU.  
+3.3  
V
Black  
COM  
3.2.5 Connect the power connectors to the motherboard and  
peripheral devices (refer to the rest of this manual to match  
the various one-way key-locked connectors to the  
motherboard and accessories).  
3.2.6 Connect the 6-pin PCI Express connector to PCI Express  
graphic card if you need.  
PCI Express Connector (6 pin)  
Color  
Signal Pin  
Note: Please read the user manual supplied with your graphic card  
for detail usage instructions.  
Yellow  
12V2DC  
12V2DC  
12V2DC  
COM  
1
2
3
4
5
6
Yellow  
Yellow  
Black  
Black  
Black  
3.2.7 Close the computer case.  
3.2.8 Make sure your power supply switch is on "OFF" position,  
and connect the supplied power cord to your Thermaltake  
Toughpower 750W PSU.  
COM  
COM  
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Toughpower 750W  
Toughpower 750W  
09  
08  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
Floppy Disk Connector(4 pin)  
Signal  
+5VDC  
COM  
Color  
Red  
Pin  
1
+12V connector (4 pin)  
Color  
Black  
Signal Pin  
4
3
2
1
COM  
COM  
1
2
3
4
Black  
Black  
Yellow  
2
Black  
COM  
3
Yellow  
Yellow  
+12V1DC  
+12V1DC  
+12V
4
DC  
4
Serial ATA Power Connector (5 pin)  
Color  
Signal  
Pin  
+12V Connector (8pin)  
Signal  
COM  
Color  
Black  
Pin  
1
Yellow +12V4DC  
1
Black  
Red  
COM  
+5VDC  
COM  
2
3
4
5
5
6
7
8
4
3
2
1
Black  
COM  
2
Black  
Black  
COM  
3
Orange +3.3
 
VDC  
Black  
COM  
4
+12VDC  
+12VDC  
+12VDC  
+12VDC  
5
Yellow  
Yellow  
Yellow  
Yellow  
6
7
8
Peripheral Connector (4pin)  
Signal  
+12V4DC  
COM  
Color  
Yellow  
Black  
Black  
Red  
Pin  
1
1
2
COM  
3
4
+5VDC  
4
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Toughpower 750W  
Toughpower 750W  
11  
10  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
Total Output Connector  
4.2 Touhgpower 750W PSU Specification  
X1  
X1  
X1  
Features:  
-Complies with ATX 12V 2.2 & EPS 12V version.  
24-pin  
Main Connector  
8-pin +12V  
Power Connector Power Connector  
4-pin +12V  
-SLI, CrossFire , and Dual Core CPU ready.  
X8  
X2  
X6  
X2  
-Next generation four +12V rails(12V1, 12V2, 12V3, 12V4) supports  
high-end graphic card and PC system (combined loading of 60A).  
-Independent Voltage Circuit: offers unflappable current delivery under  
heavy load and makes voltage output more stable.  
-Active Power Factor Correction (PF>0.99) and high efficiency (up to 85%).  
-Extremely good voltage regulation ( 3%): provides steady voltage for  
system.  
4-pin Peripheral  
Power Connector  
5-pin S-ATA  
Connector  
6-pin PC Express  
Connector  
4-pin Floppy Drive  
Connector  
Technology Features  
SPECIFICATION  
-Industrial grade components  
W0117  
750 Watts  
Black  
P/N  
Maximum Power  
Color  
(capacitor, transformer, etc)  
-High reliability:  
MTBF>120,000 hours.  
-Mirror effect housing and  
reliable 14cm ball-bearing  
fan.  
Mirror Effect  
Housing  
Quad +12V Rails and EPS Structure  
ATX Logic on-off additional power  
rocker switch  
Switches  
PFC  
(Power Factor  
Correction)  
Active PFC  
-Protections: Over Current,  
Over Voltage, and  
Noise Preventive Silicon Pad -Effectively  
reduces vibration noise by as muchas 80%  
Six S-ATA  
Connectors  
Silent 140mm Fan  
14cm Fan  
Short-Circuit protection.  
-Safety / EMI Approvals: CE,  
CB, TUV, FCC, UL, CUL, and  
BSMI certified.  
SPEED: 1900 RPM(+10%~-10%)  
Cable Application  
Cooling System  
DIMENSION: 140  
X
140  
X
25 mm  
AIR FLOW: 82 CFM  
TEMP. AUTO CONTROL  
Intelligent Cable Management:  
All cables withblack cable sleeving  
Optimum air-flow in thechassis  
16 dBA at 1300 RPM  
100-500 ms  
Noise  
P. G. Signal  
Over Voltage  
Protection  
Recycle AC  
to Reset  
+5V 7.0 Vmax  
+3.3V 4.5 Vmax  
+12V 15.6 Vmax  
DIMENSIONS  
Unit Size  
OUTPUT  
16cm(L)x15cm(W)x8.5cm(H)  
2.6 kg  
Net Weight  
Voltage  
+5V  
28A  
2.0A  
-
+12V1  
18A  
1.0A  
-
+12V2  
18A  
1.0A  
-
+12V3  
18A  
1.0A  
-
+12V4  
18A  
1.0A  
-
12V  
0.8A  
0A  
+5VSB  
3.0A  
0A  
+3.3V  
30A  
0.5A  
-
INPUT  
Max.  
Load  
Input Voltage  
90VAC  
47  
-
264VAC  
63 Hz  
Min.  
Load  
Input  
Frequency  
Range  
-
Reak  
Load  
-
3.5A  
100VAC  
200VAC  
/
/
10A max.  
5A max.  
Input Current  
Load  
Reg.  
+3%  
- 3%  
+3% +3%  
- 3%  
+3% +3%  
- 3 %  
+3%  
- 3 %  
+9%  
- 5%  
+5%  
- 3%  
- 3 %  
- 3 %  
Hold-up Time  
Efficiency  
16 ms  
Ripple  
50  
mV  
50  
mV  
120  
mV  
120  
mV  
120  
mV  
120  
mV  
120  
mV  
50  
mV  
&
Noise  
up to 85%  
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Toughpower 750W  
Toughpower 750W  
13  
12  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
4.3 Other Specification  
4.4.3 Short Protection  
All output to GND.  
4.3.1 Inrush Current:  
55A max. when AC input 115Vac at 25oC cold start.  
110A max. when AC input 230Vac at 25oC cold start.  
4.5 Environment:  
4.3.2 Power Efficiency:  
4.5.1 Operating Temp. 10oC to +40oC (+50oC for 750W series)  
4.5.2 Storage Temp. -20oC to +70oC  
80% (min.),up to 85%  
115VAC - Full load 80%  
230VAC - Full load 85%  
4.5.3 Operating Humidity20% to 90%, non-condensing  
4.5.4 Storage Humidity5% to 95%, non-condensing  
4.5.5 Operating Altitude0 to 10,000 feet  
4.3.3 Power Factor:  
PF>0.9  
4.5.6 Storage Altitude0 to 50,000 feet  
4.3.4 Note:  
The continuous total output power is 750W max.  
The combined power of +5V and +3.3V is 180W max.  
Peak currents may last up to 12 seconds with not more  
than one occurrence per minute.  
4.6 Hi-Pot:(Input/Output isolation)  
Total combined +12V output load not exceed 60A.  
4.6.1 Primary to Secondary  
4242Vdc for 1 minute  
4.6.2 Insulation Resistance  
Primary toear thground 500Vdc, 50M ohms Min.  
4.3.5 Hold-Up Time:  
16msec (minimum) at 80% of full load at 230Vac input.  
4.3.6 Power Good Delay:  
100-500 msec.  
4.3.7 Power Fail Delay:  
>1 msec.  
4.7 CE Requirements  
4.7.1 ConductedEMI  
1. Meet FCC: ClassB  
2. Meet CISPR 22:Cla ssB  
3. Meet BSMI: ClassB  
4.7.2 SafetyStandards  
1. Meet CUL (UL 60950)  
2. Meet TUV EN60950  
3. Meet CB (IEC 950)  
4. Meet CE  
4.3.8 Turn-On Delay Time:  
2000 msec max.  
4.3.9 Rise Time:  
20ms max at full load.  
4.4 Protection  
When OCP,OVP or short protectionis triggered, the mainoutputs will  
be latched off.The main outputs canbe reset by cyclingthe DC remote  
on/off or AC power. +5Vsb output isauto recovery when fault  
condition removed.  
5. Meet CCC  
4.7.3 Harmonic  
MeetIEC1000-3- 2,Class D  
4.7.4 MTBFat 25OC(demonstrated)  
Over 120Khr s  
4.4.1 Over CurrentProtection  
Not over 240VA for every output voltage.  
4.4.2 Over VoltageProtection  
+3.3V output 4.5 Vmax  
+5.0V output 7.0Vmax  
+12.0V output 15.6 Vmax  
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Toughpower 750W  
Toughpower 750W  
15  
14  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
5.  
Trouble Shooting  
6.  
Cable Retail Package(Optional)  
Condition 1:  
No DC output. The fan or fans are motionlessCheck:  
1-1 Is the AC inlet plug firmly plugged into the PSU inlet  
socket?  
P/N:A2169 PSU Adaptor Cable  
Specification  
1-2 Is the wall socket, extension power cord, power strip  
or surge protector in use, fully functional and wall power  
switch turned 'ON'?  
(A)  
(B)  
Model  
Adaptor Cable  
Adaptor Cable  
1-3 Is the Main Board socket (24pin) plug fully and firmly  
inserted?  
Dimension  
(mm)  
193mm  
198mm  
Connector  
type  
4pin - 8pin  
20pin - 24pin  
Condition 2:  
The fan or fans began rotating and then stopped. The system  
Cable  
sleeving  
color  
Red  
Black  
hangs without proceeding any further.  
Check:  
Material  
Weight  
Voltage  
Plastic  
16 g  
Plastic  
58 g  
2-1 Are the peripheral connectors firmly plugged into  
accessory devices, such as the main hard drive, CD ROM  
, etc?  
3.3V,5V,+12v,-12V  
12 V  
2-2 If a plug has been inadvertently connected in an off-set or  
reversed position, unplug the AC power source, reconnect  
the offending connectors and then wait for 30 seconds  
before replug in the AC power source and try again.  
(A)4pin-8pin  
(B)20pin-24pin  
Note:  
If the power supply still cannot or is still unable to power up  
after following the above instruction, please send the unit back  
to your dealer or retailer for after sales service.  
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Toughpower 750W  
Toughpower 750W  
17  
16  
ATX 12V 2.2 & EPS 12V Version  
ATX 12V 2.2 & EPS 12V Version  
Note  
Note  
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