Teledyne Weather Radio T265 User Manual

Manual Addendum

Model T265

Chemiluminescence Ozone Analyzer

(Addendum to Model T200 Operation Manual PN 06858)

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/

Teledyne Advanced Pollution Instrumentation

07337B DCN6324

December 07, 2011

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IMPORTANT SAFETY INFORMATION

Important safety messages are provided throughout this manual for the purpose of

avoiding personal injury or instrument damage. Please read these messages carefully.

Each safety message is associated with a safety alert symbol and placed throughout this

manual and inside the instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific

information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper

tools could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by

qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety

grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the manner

described in this manual. If you use this instrument in a manner other than

that for which it was intended, unpredictable behavior could ensue with

possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es)!

For Technical Assistance regarding the use and maintenance of this

instrument or any other Teledyne API product, contact Teledyne API’s

Customer Service Department:

Note

Phone: 800-324-5190

Email: [email protected]

or by accessing various service options on our website at

http://www.teledyne-api.com/.

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CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans

le but d’éviter des blessures corporelles ou d’endommager les instruments. 1tée par un

pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à

l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la

consigne complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans

protection ou sans les outils appropriés pourrait entraîner des

dommages aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce

symbole doivent être effectuées uniquement par du personnel de

maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le

point central de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière

décrite dans ce manuel. Si vous utilisez cet instrument d’une autre

manière que celle pour laquelle il a été prévu, l’instrument pourrait se

comporter de façon imprévisible et entraîner des conséquences

dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

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ABOUT THIS MANUAL

This addendum is to be used in conjunction with the T200 Operation Manual, PN

06858.

REVISION HISTORY

This section provides information regarding changes to this manual.

2011 December 07, Model T265 Addendum,

Rev

DCN

6324

Description of Changes

Specs update: Zero Noise, LDL, Zero and Span Drifts

2011 November 08, T265 Addendum, PN07337A, DCN6120, Initial Release

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ....................................................................................................................... I

ABOUT THIS MANUAL................................................................................................................................................. III

REVISION HISTORY ..................................................................................................................................................... III

TABLE OF CONTENTS....................................................................................................................................................V

INTRODUCTION......................................................................................................................................................7

OVERVIEW...........................................................................................................................................................7

SPECIFICATIONS, APPROVALS, & CERTIFICATIONS.................................................................................9

1.1

2.1

2.2

EPA DESIGNATION ............................................................................................................................................11

COMPLIANCE STATEMENTS ...............................................................................................................................11

2.2.1

2.2.2

Safety............................................................................................................................................................11

EMC .............................................................................................................................................................11

WARRANTY .......................................................................................................................................................11

2.3

GETTING STARTED..............................................................................................................................................13

3.1

3.2

UNPACKING .......................................................................................................................................................13

INSTRUMENT LAYOUT .......................................................................................................................................15

3.2.1 Front Panel .......................................................................................................................................................15

3.2.2 Rear Panel.........................................................................................................................................................16

3.2.3 Internal Chassis Layout.....................................................................................................................................17

CONNECTIONS AND SETUP.................................................................................................................................18

3.3

3.3.1

Electrical and Pneumatic Connections.......................................................................................................18

3.4

STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION ...........................................................................20

3.4.1 Startup ...............................................................................................................................................................20

3.4.2 Initial Calibration..............................................................................................................................................20

MAINTENANCE .....................................................................................................................................................23

4.1

4.2

MAINTENANCE SCHEDULE.................................................................................................................................23

MAINTENANCE ITEMS SPECIFIC TO THE MODEL T265 .......................................................................................23

PRINCIPLES OF OPERATION ............................................................................................................................25

LIST OF FIGURES

FIGURE 3-1. FRONT PANEL............................................................................................................15

FIGURE 3-2. REAR PANEL ..............................................................................................................16

FIGURE 3-3. INTERNAL CHASSIS LAYOUT ................................................................................17

FIGURE 3-4. T265 PNEUMATICS, BASIC CONFIGURATION ....................................................19

LIST OF TABLES

TABLE 2-1. MODEL T265 SPECIFICATIONS ................................................................................10

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1. INTRODUCTION

This section presents a brief overview of the Model T265; supplemental information

may be found in the Model T200 Operation Manual.

1.1 OVERVIEW

The Model T265 is a close derivative of the Model T200 Chemiluminescence NOx

Analyzer. This addendum provides an overview of the instrument with details of the

features and functions that are specific to the Model T265; it is intended as a

supplement to the Model T200 operation manual (Teledyne API part number 06858).

Note: it is imperative that before placing the analyzer into service, users familiarize

themselves with the Model T200 manual, which describes in detail specific

functionality common to both products, such as hardware adjustment during calibration,

initializing communications with the product and trouble-shooting approaches.

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Introduction

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2. SPECIFICATIONS, APPROVALS, &

CERTIFICATIONS

Table 2-1 presents the specifications for the Model T265 analyzer. This is followed by

EPA and Safety and Emissions Compliance information.

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Specifications, Approvals, & Certifications

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Table 2-1. Model T265 Specifications

PARAMETER

SPECIFICATION

Ranges

0-100 ppb to 0-2,000 ppb full scale, user selectable.

Single Range or AutoRange

ppb, ppm, µg/m³mg/m³

<0.15 ppb (RMS)

<0.5% of reading (RMS) above 100 ppb

<0.3 ppb

<0.5 ppb

<0.5% of full scale

<1% of full scale

Measurement Mode

Measurement Units

Zero Noise ¹

Span Noise ¹

Lower Detectable Limit

Zero Drift (24 hours)

Span Drift (24 hours)

Linearity

Precision

<0.5% of reading

<10 sec

<20 sec to 95%

500 cm³/min ± 10%

Lag Time ¹

Rise/Fall Time ¹

Sample Flow Rate

Reagent Gas

NO at 10,000 ppm ±10%

Reagent Flow

Environmental

5 ± 2 cm³/min

Installation Category (Over-voltage Category) II

Pollution Degree 2

Temperature Range

Humidity Range

Dimensions H x W x D

Weight, Analyzer

AC Power

5 – 40° C (with EPA equivalency)

10-90% RH non-condensing

7" x 17" x 23.5" (18 cm x 43 cm x 61 cm)

40 lbs (18 kg) (with internal pump)

100 V – 120 V, 60Hz (3.0 A)

220 V – 240 V, 50 Hz (2.5 A)

All Outputs: 100 mV, 1 V, 5 V, 10 V

Two concentration outputs convertible to 4-20 mA isolated current loop

(option)

Analog Output Ranges

All Ranges with 5% Under/Over Range

1 part in 4096 of selected full scale voltage

1 Ethernet: 10/100Base-T

Analog Output Resolution

Standard I/O

2 RS-232 (300 – 115,200 baud)

2 USB device ports

8 opto-isolated digital status outputs

6 opto-isolated digital control inputs

4 analog outputs

Optional I/O

1 USB com port

1 RS485

8 analog inputs (0-10V, 12-bit)

4 digital alarm outputs

Multidrop RS232

3 4-20mA current outputs

As defined by the US EPA

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Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Certifications

Specifications, Approvals, &

2.1 EPA DESIGNATION

Teledyne API’s Model T265 Chemiluminescence Ozone Analyzer received EPA

approval for Designation EQOA-0611-199. The designation will be considered valid

when operated under the following conditions:

 on any full scale range between 0-100 ppb and 0-1000 ppb

 with any range mode (Single, Dual, or AutoRange)

 at any ambient temperature in the range of 5°C to 40°C

 with a TFE filter in the sample air inlet

 with a sample flow rate of 500 ± 50 cm3/min (sea level)

 with the dilution factor set to 1

 with Temp/Press compensation ON

 in accordance with the appropriate associated instrument manuals

 with or without any of the following options:

 Internal or external sample pump

 Sample/Cal valve option

 Rack mount with or without slides

 Analog input option

 4-20 mA isolated current loop output

2.2 APPROVALS AND CERTIFICATIONS

The Teledyne - API Model T265 analyzer was tested and certified for Safety and

Electromagnetic Compatibility (EMC). This section presents the compliance

statements for those requirements and directives.

2.2.1 Safety

IEC 61010-1:2001, Safety requirements for electrical equipment for measurement,

control, and laboratory use.

CE: 2006/95/EC, Low-Voltage Directive

North American:

cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04

NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)

2.2.2 EMC

EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity

EN 55011 (CISPR 11), Group 1, Class A Emissions

FCC 47 CFR Part 15B, Class A Emissions

CE: 2004/108/EC, Electromagnetic Compatibility Directive

2.3 WARRANTY

Refer to the Model T200 operation manual regarding the Warranty policy for the

Model T265.

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Specifications, Approvals, & Certifications

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3. GETTING STARTED

This section addresses the procedures for unpacking the instrument and inspecting for

damage, and introduces the instrument layout, then presents the procedures for getting

started: making electrical and pneumatic connections, and conducting an initial

calibration check. Please see the Model T200 Operation Manual for more information.

3.1 UNPACKING

CAUTION – GENERAL SAFETY HAZARD

To avoid personal injury, always use two persons to lift and carry the Model T265.

COULD DAMAGE INSTRUMENT AND VOID WARRANTY

ATTENTION

Printed Circuit Assemblies (PCAs) are sensitive to electro-static

discharges too small to be felt by the human nervous system. Failure

to use ESD protection when working with electronic assemblies will

void the instrument warranty

See A Primer on Electro-Static Discharge in the accompanying Model

T200 manual for more information on preventing ESD damage.

CAUTION - ELECTRICAL SHOCK HAZARD

Never disconnect PCAs, wiring harnesses or electronic subassemblies while

analyzer is under power.

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Getting Started

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

CAUTION

Remove dust plugs from pneumatic fittings on the rear panel of the analyzer,

prior to applying power to the analyzer.

Note

It is recommended that you store shipping containers/materials for

future use if/when the instrument should be returned to the factory for

repair and/or calibration service. See Warranty section in this manual

and shipping procedures on our Website at http://www.teledyne-api.com

under Customer Support > Return Authorization.

1. First, verify that there is no apparent external shipping damage. If damage

has occurred, please advise the shipper first, then Teledyne-API. Save the

packaging for shipper’s examination.

2. Included with your analyzer is a printed record of the final performance

characterization performed on your instrument at the factory. This record,

titled Final Test and Validation Data Sheet (P/N 06627) is an important

quality assurance and calibration record for this instrument. It should be

placed in the quality records file for this instrument.

3. Carefully remove the top cover of the analyzer and check for internal

shipping damage.

 Remove the set screw located in the top, center of the front panel.

 Remove the two screws fastening the top cover to the unit (one per side

towards the rear).

 Slide the cover backward until it clears the analyzer’s front bezel.

 Lift the cover straight up.

 Check for internal shipping damage, and generally inspect the interior

of the instrument to make sure all circuit boards and other components

are in good shape and properly seated.

4. Reinstall the cover and screws, once the inspection is complete.

5. Check the voltage and frequency label on the serial number tag on the rear

panel. Compare that to your local power before plugging the instrument

into an outlet.

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Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Getting Started

3.2 INSTRUMENT LAYOUT

Instrument layout includes front panel and display, rear panel connectors, and internal

chassis layout.

3.2.1 Front Panel

Figure 3-1 illustrates the front panel of the Model T265 analyzer.

Figure 3-1. Front Panel

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Getting Started

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

3.2.2 Rear Panel

Figure 3-2 illustrates the layout of the Model T265 analyzer’s rear panel.

Figure 3-2. Rear Panel

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Getting Started

3.2.3 Internal Chassis Layout

Figure 3-3 illustrates the location of the internal chassis components.

Figure 3-3. Internal Chassis Layout

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Getting Started

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

3.3 CONNECTIONS AND SETUP

This section presents connection information for setting up the instrument to operate.

3.3.1 Electrical and Pneumatic Connections

1. Refer to Figure 3-2 for the rear panel electrical and pneumatic connectors.

2. Mount the NOx scrubber with base down (arrow labeled “FLOW” pointing

down) onto the rear panel.

3. Connect tubing from NOx scrubber base fitting to rear panel fitting labeled

“FROM SCRUBBER”.

4. Connect tubing from NOx scrubber top fitting to rear panel fitting labeled

“TO SCRUBBER”.

5. Vent the EXHAUST port to atmospheric pressure and out of the room,

because of its nitric oxide content.

CAUTION

GENERAL SAFETY HAZARD

Analyzer Exhaust Contains Nitric Oxide Gas.

Vent pump exhaust to a well-ventilated area at atmospheric pressure.

Obtain a Material Safety Data Sheet (MSDS) for this material. Read and

rigorously follow the safety guidelines described there.

6. Attach the sample inlet line to the sample inlet port. The pressure of the

sample gas at the inlet port should be at ambient pressure and constant.

7. Using 1/8” stainless steel tubing, attach a cylinder with 10,000 ppm ±10%

of nitric oxide (NO) in nitrogen (N2), with an appropriate pressure

regulator, to the 1/8” stainless steel port (labeled NITRIC OXIDE) on the

rear panel as shown in Figure 3-2. Note: The NO cylinder’s pressure

regulator should be set to deliver gas at 20 PSIG ± 5 PSIG.

8. Attach a strip chart recorder and/or data-logger to the appropriate analog

output connections on the rear panel. See section on analog output

connections in the Model T200 manual for connector pin-out definitions.

9. Connect the power cord to the correct line voltage.

WARNING

Lethal voltages present inside the analyzer’s case.



Do not operate with cover off during normal operation.

Before operation, check for correct input voltage and frequency.

Do not operate without proper chassis grounding.

Do not defeat the ground wire on power plug.

Turn off analyzer power before disconnecting electrical subassemblies.

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Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Getting Started

Figure 3-4. T265 Pneumatics, Basic Configuration

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Getting Started

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION

3.4.1 Startup

1. Turn on the instrument by pressing the on/off rocker switch on the front

panel. The display should immediately light, showing the computer’s

memory configuration, then the instrument type - Model T265. A diagram

of the software menu trees can be found in Appendix A of this addendum.

2. Thirty minutes after power-up an internal solenoid valve will open

allowing Nitric Oxide gas to flow. Check the Nitric Oxide flow “NO

FLOW” test function (TEST button, <TST TST> buttons) on the front

panel to verify that the flow is 5 cm³/min ± 2. cm³/min.

 If the flow is out of this range, check the Nitric Oxide pressure “NO

PRESS” test function on the front panel display, to verify that the

pressure is set to 5 PSIG +/- 1 PSIG.

 If the pressure is out of this range, check that the cylinder regulator is

set to 20 PSIG, then drop the front panel and use a flat head screw

driver to turn the NO Pressure Adjustment Stem (Figure 3-3) to adjust

the NO pressure regulator: clockwise to increase; counter-clockwise to

decrease.

Note

The NO pressure sets the flow; therefore, the ‘NO PRESS” test function

is of greater importance when setting up the analyzer. The “NO FLOW”

test function is only provided to indicate the presence of gas flow.

 The Model T265 analyzer requires about one hour for all internal

components to heat to operating temperature.

IMPORTANT

IMPACT ON READINGS OR DATA

It is recommended that the analyzer operate for about four (4) hours before

calibration and the collection of reliable readings.

3. When the instrument is warmed up, check the TEST functions. All of the

readings should compare closely with those in Appendix C of this

addendum.

4. After checking the TEST functions, calibrate the instrument as presented

sequentially in Parts 1 through 3 in Section 3.4.2, which follows.

3.4.2 Initial Calibration

The initial calibration is accomplished in three parts:

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Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Getting Started



Setting the range and inputting the expected ozone span gas concentration

Performing a zero/span calibration

Running a calibration quality check

Part 1 - Set the range, then enter the expected ozone span gas concentration:

Step

Action

Comment

Press

CAL>CONC

This menu sequence causes the Model T265 to

prompt for the expected span concentration. Enter

the span value by pressing the button for each digit

until the expected value is set.

Press ENTR

ENTR stores the expected span value. The internal

formula is adjusted to compute this number when

span gas concentration is input into the instrument.

Press EXIT

Press

Returns instrument to SAMPLE mode.

If necessary, you may want to change the Range

SETUP>RNGE> Mode. Choices are either Single or AutoRange.

MODE>SNGL

Normally the instrument is shipped in Single Range

Mode.

Press

After the mode is set, you may want to set the

SETUP>RNGE> maximum Range value. The instrument is shipped

SET

with the Range set at 500 ppb. This setting affects

only your analog outputs, not the RS-232 output.

Part 2 - Calibrate the instrument: Zero/Span Calibration Procedure

Step

Action

Comment

Input zero gas Allow zero gas to flow passed the sample port on the

rear of the instrument.

Press CAL

The Model T265 enters the calibrate mode from

sample mode.

Wait 30 min

Wait for the reading to stabilize at the zero value. If

you wait less than 10 minutes the final zero value may

drift. You may want to watch the stability “O₃STB”

test function (moving standard deviation) for its

minimum value.

Press ZERO

Press ENTR

The ZERO button will be displayed once the

concentration approaches zero.

Pressing ENTR zeroes the instrument and adjusts both

offset and slope so that Zero concentration is

displayed.

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Getting Started

Model T265 Chemiluminescence Ozone Analyzer Addendum to Model T200 Manual

Step

Action

Press EXIT,

Comment

The Model T265 returns to the CAL menu. Now allow

input Span gas span gas to flow passed the instrument.

Wait 30 min

Press SPAN

Wait for the O₃reading to stabilize at the span value

(watch O₃STB).

The SPAN button should be displayed once the

concentration approaches the span value. In certain

circumstances at low span concentrations both the

ZERO and SPAN buttons will appear. Do not press

ZERO again when running span gas!

Press ENTR

Press EXIT

Pressing ENTR to span the instrument actually changes

the equations so that the concentration displayed is the

same as the expected span concentration you entered

above, thus spanning the instrument.

10.

Pressing EXIT returns the instrument to SAMPLE

mode.

IMPORTANT

IMPACT ON READINGS OR DATA

Over time PMTs lose sensitivity, which is reflected by an increase in the O₃slope test

function during ongoing calibrations. If the slope falls outside the range of 0.7 to 1.3,

a hardware adjustment to the PMT gain is required. The process involves the

adjustment of both a high and low gain potentiometer, located on the preamp printed

circuit board, while noting the “NORM PMT” test function value, for a particular

concentration of Ozone span gas. Typically, the high voltage to the PMT is adjusted,

such that, the “NORM PMT” is twice the measured O₃concentration. See PMT Sensor

Hardware Calibration in the Model T200 manual’s Troubleshooting &Service

section for detailed procedures.

Step 3 - Review Quality of calibration: Calibration Quality Check Procedure

Step

Action

Comment

Scroll the TEST

function menu until the

O₃SLOPE is

The SLOPE value for O₃should be 1.0 ± 0.3. If

the SLOPE value is in the acceptable range the

instrument will perform optimally.

displayed.

Scroll the TEST

function menu until the

O₃OFFS is displayed.

The Model T265 will display the offset

parameter “O3 OFF” for the O₃equation. This

number should be near zero. A value of ±10

indicates calibration in the optimal range.

The Model T265 is now ready to measure sample gas.

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4. MAINTENANCE

4.1 MAINTENANCE SCHEDULE

CAUTION

The operations outlined in this section are to be performed by qualified

maintenance personnel only.

Please refer to the Instrument Maintenance section of the Model T200 manual for

maintenance items and their interval schedules.

Exceptions:



“Ozone cleanser” does not apply.

The reaction cell window (optical filter) may not need to be cleaned

annually, but rather on an “as needed” basis.

4.2 MAINTENANCE ITEMS SPECIFIC TO THE MODEL T265

Annually replace the charcoal in the NOx scrubber, attached to the rear of the

analyzer; Kit 005960000.

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Maintenance

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5. PRINCIPLES OF OPERATION

The Teledyne API Model T265 analyzer is designed to measure the concentration

of ozone using the chemiluminescence reaction below. The signal comes from the

light emitted by the gas phase reaction of nitric oxide (NO) and ozone (O₃) as

follows:

NO  O₃ NO₂^* O₂

NO₂^* NO₂ hv

The reaction of ozone with NO results in electronically excited NO₂molecules as

shown in the first equation. The excited NO₂molecules release their excess energy

by emitting a photon hν and dropping to a lower energy level as shown in the

second equation. It has been shown that the number of emitted photons is directly

proportional to the O₃concentration in the sample stream.

Calibration of the instrument is performed in software and usually does not require

physical adjustments to the instrument. During calibration, the microprocessor

measures the photo multiplier tube (PMT) signal when gases with known amounts

of O₃are supplied, and stores these results in memory. The microprocessor uses

these calibration values, along with the signal from the sample gas, the pressure

readings for both the reaction cell and sample gas and box temperature in order to

calculate a final concentration.

The product requires a cylinder of NO balanced in N₂, which acts as the reagent gas.

Both the electronic and pneumatic platforms are built using the current T series

hardware. An additional precision regulator is added to keep the NO pressure

constant, prior to the reaction cell. The internal pump draws sample through the

sample dryer, removing ambient moisture, into the reaction cell. Periodically, an

AutoZero valve switches the sample stream to the vacuum manifold, allowing the

reaction cell to be evacuated and the analyzer to read zero background. The

AutoZero readings are subtracted from the concentration readings, which improves

zero baseline stability.

The analyzer uses two temperature-controlled critical orifices to deliver sample O₃

and reagent NO into the reaction cell. See diagram of the pneumatic design in

Figure 3-4.

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Principles of Operation

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APPENDIX A: Models T265 and 265E Menu Trees

The following menu trees in this appendix show the structure of the Sample

menu and the Setup submenu. For additional details refer to Appendix A of the

Model T200 operation manual.

A-1

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A-2

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APPENDIX A-1: Software Menu Trees: Sample Menu

Press to cycle

through the

active warning

messages.

Press to clear

any active

warning

messages.

¹Only appears when warning messages are active.

²Appears only if AUTO RANGE mode is activated.

³Only appears if analyzer is equipped with Calibration Valves.

A-3

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A-4

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APPENDIX B - Spare Parts

Use of replacement parts other than those supplied by Teledyne Advanced

Note

Pollution Instrumentation (TAPI) may result in non-compliance with European

standard EN 61010-1.

Due to the dynamic nature of part numbers, please refer to the TAPI Website at

http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more

recent updates to part numbers.

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T265 Spare Parts List

(Reference: 07388 06/01/2011, 15:53)

PARTNUMBER

000940600

000941800

001330000

002160000

002270100

002730000

005960000

008140000

008830000

009690200

009690300

009810300

009810600

009811000

011630000

013140000

014080200

014610000

016290000

016301100

022890000

037860000

040010000

040030800

040400000

040900000

041800500

041920000

043170000

045230100

045500300

045500800

046030000

047150200

049310100

051990000

055740000

055740100

055740200

058021100

059430000

059430100

059940000

064540000

064540100

064540200

066100000

066140000

066210000

DESCRIPTION

CD, ORIFICE, .010 BROWN

CD, ORIFICE, .001, RED/BLK

SLEEVE, 303 SS (UNPLATED) (KB)

ASSY, SCRUBBER, M200A/AH/M100AH, PUMPACK

AKIT, GASKETS, WINDOW, (12 GASKETS = 1)

CD, FILTER, 665NM (KB)

AKIT, EXP, 6LBS ACT CHARCOAL (2 BT=1)

DRYER ASSEMBLY (KB)

COLD BLOCK (KB)

AKIT, TFE FLTR ELEM (FL19,100=1) 47mm

AKIT, TFE FLTR ELEM (FL19, 30=1) 47mm

ASSY, PUMP PK, 115V/60HZ w/FL34/NO/SO

ASSY, PUMP PACK, 100V/60HZ w/FL34

ASSY, PUMP, NOX, 220-240V/50-60HZ FL34

HVPS INSULATOR GASKET (KB)

ASSY, COOLER FAN (NOX/SOX)

ASSY, HVPS, NOX

KIT, REPLACMENT COOLER ASSY

WINDOW, SAMPLE FILTER, 47MM (KB)

ASSY, SAMPLE FILTER, 47MM, ANG BKT, 1UM

ASSY, PMT, LOW DARK CURR/HI GAIN, M200AU

ORING, TEFLON, RETAINING RING, 47MM (KB)

ASSY, FAN REAR PANEL

PCA, PRESS SENSORS (2X), FLOW, (NOX)

ASSY, HEATERS/THERMAL SWITCH, RX CELL

ORIFICE HOLDER, REACTION CELL (KB)

PCA, PMT PREAMP, VR

ASSY, THERMISTOR

MANIFOLD, RCELL, (KB) *

PCA, RELAY CARD(KB)

ASSY, ORIFICE HOLDER, 10 MIL, (NOX)

ASSY, ORIFICE HOLDER, 1 MIL

AKIT, CH-43, 3 REFILLS

AKIT, EXPENDABLES, M265E

PCA,TEC DRIVER,PMT,(KB)

ASSY, SCRUBBER, INLINE EXHAUST, DISPOS

ASSY, PUMP, NOx PUMP PACK, 115V/60HZ

ASSY, PUMP, NOx PUMP PACK, 220V/60HZ

ASSY, PUMP, NOx PUMP PACK, 220V/50HZ

PCA, MOTHERBD, GEN 5-ICOP

ASSY, VALVE, VA59 w/o DIODE, 5" LEADS *

ASSY, VALVE, VA59 w/o DIODE, 9" LEADS *

OPTION, SAMPLE GAS CONDITIONER, NOX*

ASSY, PUMP NOX INTERNAL, 115V/60HZ

ASSY, PUMP NOX INTERNAL, 230V/60HZ

ASSY, PUMP NOX INTERNAL, 230V/50HZ

REGULATOR, PRESSURE, 0-10 PSIG

SENSOR M265E,03 CHEMI ANALYZER

ASSY, O3 REACTION CELL 265E

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T265 Spare Parts List

(Reference: 07388 06/01/2011, 15:53)

PARTNUMBER

066220000

066970000

067240000

067300000

067300100

067300200

067900000

068810000

068870000

069500000

072150000

073370000

CN0000073

CN0000458

CN0000520

FL0000001

FL0000003

FL0000019

FM0000004

FT0000010

HW0000005

HW0000020

HW0000030

HW0000031

HW0000093

HW0000099

HW0000101

HW0000453

HW0000685

KIT000051

KIT000095

KIT000207

KIT000208

KIT000219

KIT000231

KIT000240

KIT000249

KIT000253

KIT000254

OR0000001

OR0000002

OR0000025

OR0000027

OR0000034

OR0000039

OR0000044

OR0000086

OR0000094

PU0000005

DESCRIPTION

ASSY, VACUUM MANIFOLD, M265E

PCA, INTRF. LCD TOUCH SCRN, F/P

CPU, PC-104, VSX-6154E, ICOP *(KB)

PCA, AUX-I/O BD, ETHERNET, ANALOG & USB

PCA, AUX-I/O BOARD, ETHERNET

PCA, AUX-I/O BOARD, ETHERNET & USB

LCD MODULE, W/TOUCHSCREEN(KB)

PCA, LVDS TRANSMITTER BOARD

ASSY, VALVE, 265E REGULATOR

PCA, SERIAL & VIDEO INTERFACE BOARD

ASSY. TOUCHSCREEN CONTROL MODULE

MANUAL, ADDENDUM, T265

POWER ENTRY, 120/60 (KB)

PLUG, 12, MC 1.5/12-ST-3.81 (KB)

PLUG, 10, MC 1.5/10-ST-3.81 (KB)

FILTER, SS (KB)

FILTER, DFU (KB)

ELEMENT, FILTER, TFE, 47MM, (1UM) *(KB)

FLOWMETER (KB)

CONNECTOR-ORING, SS, 1/8" (HK)

FOOT

SPRING

ISOLATOR

FERRULE, SHOCKMOUNT

SPRING

STANDOFF, #6-32X.5, HEX SS M/F

ISOLATOR

SUPPORT, CIRCUIT BD, 3/16" ICOP

LATCH, MAGNETIC, FRONT PANEL

AKIT, REBUILD, RX CELL AMBIENT

AKIT, REPLACEMENT COOLER

KIT, RELAY RETROFIT

KIT, M200E RELAY RETRO, GNDED HICON

AKIT, 4-20MA CURRENT OUTPUT

KIT, RETROFIT, Z/S VALVE

KIT, M200E RELAY RETRO, ISOLATED HICON

KIT, M200E RELAY BOARD RETROFIT, 220V

ASSY & TEST, SPARE PS37

ASSY & TEST, SPARE PS38

ORING, 2-006VT *(KB)

ORING, 2-023V

ORING, 2-133V

ORING, 2-042V

ORING, 2-011V FT10

ORING, 2-012V

ORING, 2-125V

ORING, 2-006, CV-75 COMPOUND(KB)

ORING, 2-228V, 50 DURO VITON(KB)

PUMP, THOMAS 607, 115V/60HZ (KB)

B-4

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T265 Spare Parts List

(Reference: 07388 06/01/2011, 15:53)

PARTNUMBER

PU0000011

PU0000052

PU0000054

PU0000083

RL0000015

SW0000025

SW0000059

WR0000008

DESCRIPTION

REBUILD KIT, THOMAS 607(KB)

PUMP, THOMAS 688, 220/240V 50HZ/60HZ

PUMP, THOMAS 688, 100V, 50/60HZ

KIT, REBUILD, PU80, PU81, PU82

RELAY, DPDT, (KB)

SWITCH, POWER, CIRC BREAK, VDE/CE *(KB)

PRESSURE SENSOR, 0-15 PSIA, ALL SEN

POWER CORD, 10A(KB)

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Appendix C

Warranty/Repair Questionnaire

M265E and T265

(P/N 074990000 Rev A, DCN# 6167)

CUSTOMER: ____________________________________ PHONE: ___________________________________________

CONTACT NAME: _______________________________ FAX NO. ___________________________________________

SITE ADDRESS: ______________________________________________________________________________________

MODEL SERIAL NO.: ____________________________ FIRMWARE REVISION: _______________________________

1. ARE THERE ANY FAILURE MESSAGES? ____________________________________________________________

_____________________________________________________________________________________________________

PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST

PARAMETERS SHOWN BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT)

*IF OPTION IS INSTALLED

PARAMETER

RECORDED VALUE

ACCEPTABLE VALUE

RANGE

PPB/PPM

100 PPB TO 2000 PPB

O3 STAB

PPB/PPM < 0.3 PPB (RMS) WITH ZERO

AIR

SAMPLE FLOW

NO FLOW

CM³

500 ± 50

5 ± 2

PMT SIGNAL WITH ZERO

AIR

-20 TO 150

PMT SIGNAL AT SPAN GAS

CONC

NORM PMT SIGNAL AT

SPAN GAS CONC

AZERO

PPB

0-5000MV

0-20000 PPB

0-5000MV

0-20000PPB

-20 TO 150

HVPS

RCELL TEMP

BOX TEMP

PMT TEMP

RCEL PRESS

SAMP PRESS

NO PRESS

O3 SLOPE

O3 OFFSET

ETEST

ºC

400 – 900

50 ± 1

ºC

AMBIENT + 3 -7ºC

7 ± 2ºC

ºC

IN-HG-A

IN PSIG

2-10 (constant)

AMBIENT - 1 ± 1

5 ± 0.2

1.0 ± 0.3

-20 TO 150

2000 ± 1000

PMT MV

OTEST

Values are in the Signal I/O

REF_4096_MV

REF_GND

4096mv ±2mv and Must be

Stable

0± 0.5 and Must be Stable

TELEDYNE API CUSTOMER SERVICE

EMAIL: [email protected]

PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190FAX: (858) 657-9816

07337B DCN6324

C-1

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Appendix C

Warranty/Repair Questionnaire

M265E and T265

(P/N 074990000 Rev A, DCN# 6167)

2. WHAT ARE THE RCELL & SAMPLE PRESSURES WITH THE SAMPLE INLET ON REAR OF MACHINE CAPPED?

RCELL PRESS -

IN-HG-A SAMPLE PRESSURE -

IN-HG-A

3. WHAT ARE THE FAILURE SYMPTOMS? ___________________________________________________________

___________________________________________________________________________________________________

4. WHAT TEST(S) HAVE YOU DONE TRYING TO SOLVE THE PROBLEM? ________________________________

___________________________________________________________________________________________________

5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE

PERTINENT DATA.

THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND

FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.

TELEDYNE API CUSTOMER SERVICE

EMAIL: [email protected]

PHONE: (858) 657-9800

TOLL FREE: (800) 324-5190FAX: (858) 657-9816

C-2

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APPENDIX D – Wire List and Electronic Schematics

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T265 INTERCONNECT LIST

(Reference: 0739001A DCN6165)

CONNECTION FROM

CONNECTION TO

Cable Part

Signal

Assembly

J/P Pin

Assembly

J/P Pin

0364901 CBL, AC POWER

AC Line

Power Entry

CN0000073

SW0000025

CN0000073

SW0000025

CN0000073

SW0000025

CN0000073

Power Switch

Shield

SW0000025

AC Neutral

Power Grnd

Power Entry

Power Switch

Power Entry

Power Switch

Power Entry

Power Switch

Power Entry

Chassis

AC Line Switched

AC Neutral Switched

Power Grnd

AC Line Switched

AC Neutral Switched

Power Grnd

AC Line Switched

AC Neutral Switched

Power Grnd

PS2 (+12)

PS1 (+5, ±15)

Relay PCA

060820000

068010000

045230100

SK2

03829

CBL, DC POWER TO MOTHERBOARD

DGND

+5V

AGND

+15V

AGND

-15V

+12V RET

+12V

Relay PCA

045230100

Motherboard

058021100

P15

Chassis Gnd

10 Motherboard

04023

04105

CBL, I2C, RELAY PCA TO MOTHERBOARD

I2C Serial Clock

I2C Serial Data

I2C Reset

Motherboard

058021100

P107

Relay PCA

045230100

I2C Shield

CBL, KEYBOARD, DISPLAY TO MOTHERBOARD

Kbd Interrupt

DGND

SDA

SCL

Shld

LCD Interface PCA

066970000

Motherboard

058021100

J106

10 Motherboard

04176

CBL, DC POWER TO RELAY PCA

DGND

+5V

+15V

AGND

-15V

+12V RET

+12V

Relay PCA

045230100

Power Supply Triple

068010000

Relay PCA

Power Supply Triple

Power Supply Single

068020000

04433

04437

CBL, PREAMPLIFIER TO RELAY PCA

Preamplifier DGND

Preamplifier +5V

Preamplifier AGND

Preamplifier +15V

Preamplifier -15V

Relay PCA

045230100

Preamp PCA

041800500

CBL, PREAMPLIFIER TO TEC

Preamp TEC drive VREF

Preamp TEC drive CTRL

Preamp TEC drive AGND

Preamp PCA

041800500

TEC PCA

049310100

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T265 INTERCONNECT LIST

(Reference: 0739001A DCN6165)

CONNECTION FROM

CONNECTION TO

Cable Part

Signal

Assembly

J/P Pin

Assembly

J/P Pin

04671

CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION)

GND

RX0

RTS0

TX0

CTS0

RS-GND0

RTS1

CTS1/485-

RX1

TX1/485+

RS-GND1

RX1

TX1/485+

RS-GND1

CBL, MAIN, M265E/T

TPMT

HVPS

PMT+

AGND

ETST

OTST

PRNG

CH2

AGND

+15V

TEC +12V

TEC +12V RET

DGND

+5V

DGND

VCC

+12V RET

+12V

P/Flow Sensor AGND

P/Flow Sensor +15V

Pressure signal 1

Pressure signal 2

Flow signal 1

Flow signal 2

Shield

Motherboard

058021100

P12

Xmitter bd w/Multidrop

069500000

P12 14 Xmitter bd w/Multidrop

P12 13 Xmitter bd w/Multidrop

P12 12 Xmitter bd w/Multidrop

P12 11 Xmitter bd w/Multidrop

P12 10 Xmitter bd w/Multidrop

P12

Xmitter bd w/Multidrop

06634

Motherboard

Relay PCA

Motherboard

058021100

045230100

058021100

P109

Preamp PCA

041800500

P109 11 Shield

P108 Preamp PCA

P108 16 Preamp PCA

P108

P109

P10

P11

041800500

040030800

049310100

066970000

040010000

040030800

045230100

P14

P17

Preamp PCA

P/Flow Sensor PCA

TEC PCA

LCD Interface PCA

Chassis fan

P/Flow Sensor PCA

P110

P110 12 P/Flow Sensor PCA

Shield

P110

Relay PCA

Thermocouple signal 1

TC 1 signal DGND

Thermocouple signal 2

TC 2 signal DGND

CBL, FAN

+12V

06636

Relay PCA

045230100

P12

PMT cooling fan

013140000

+12V RET

D-4

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T265 INTERCONNECT LIST

(Reference: 0739001A DCN6165)

CONNECTION FROM

CONNECTION TO

Cable Part

Signal

Assembly

J/P Pin

Assembly

J/P Pin

06651

CBL, RX CELL THERM

Rcell thermistor A

Reaction cell thermistor

041920000

Motherboard

058021100

P27

Rcell thermistor B

06652

CBL, Z/S, SAMP, AZ VALVES

Zero/Span valve +12V

Relay PCA

Zero/Span valve +12V RET Relay PCA

045230100

Zero/Span valve

Sample valve

AutoZero valve

NONOx valve

042680100

Sample valve +12V

Relay PCA

Sample valve +12V RET

AutoZero valve +12V

AutoZero valve +12V RET

NONOx valve +12V

NONOx valve +12V RET

CBL, RX CELL HTRS

06653

Configuration jumper intern. Relay PCA

045230100

13 Relay PCA

045230100

040400000

Relay PCA

Reaction cell heater/switch

Relay PCA

Reaction cell heater 1B

Reaction cell heater 2B

Reaction cell heater 1A

Reaction cell heat switch 040400000

Reaction cell heater 2A

040400000

06737

CBL, I2C to AUX I/O (ANALOG IN OPTION)

ATX+

ATX-

LED0

ARX+

ARX-

AUX I/O PCA

067300000

Motherboard

058021100

J106

LED0+

LED1+

06738

CBL, CPU COM to AUX I/O (USB OPTION)

RXD1

DCD1

DTR1

TXD1

DSR1

GND

CTS1

RTS1

RI1

CPU PCA

067240000

COM1

AUX I/O PCA

0673000 or -02

COM1 10 AUX I/O PCA

06738

CBL, CPU COM to AUX I/O (MULTIDROP OPTION)

RXD

DCD

DTR

TXD

DSR

GND

CTS

RTS

CPU PCA

067240000

COM1

Xmitter bd w/Multidrop

069500000

COM1 10 Xmitter bd w/Multidrop

06739

CBL, CPU LAN TO AUX I/O PCA

ATX-

CPU PCA

067240000

LAN

AUX I/O PCA

06730XXXX

ATX+

LED0

ARX+

ARX-

LED0+

LED1

LED1+

CPU PCA

06741

CBL, CPU USB to Front Panel

GND

CPU PCA

067240000

USB

LCD Interface PCA

066970000

JP9

LUSBD3+

LUSBD3-

VCC

CPU PCA

07337B DCN6324

D-5

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T265 INTERCONNECT LIST

(Reference: 0739001A DCN6165)

CONNECTION FROM

CONNECTION TO

Cable Part

Signal

Assembly

J/P Pin

Assembly

J/P Pin

06746

CBL, MB TO 06154 CPU

GND

Motherboard

058021100

P12

Shield

RX0

RTS0

TX0

CTS0

RS-GND0

RTS1

CTS1/485-

RX1

TX1/485+

RS-GND1

RX1

TX1/485+

RS-GND1

Motherboard

P12 14 CPU PCA

P12 13 CPU PCA

P12 12 CPU PCA

P12 11 CPU PCA

P12 10 CPU PCA

P12

067240000

COM1

COM2

485

CPU PCA

485

WR256

CBL, TRANSMITTER TO INTERFACE

LCD Interface PCA

066970000

J15

Transmitter PCA

068810000

D-6

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