Quickie P120
User
Instruction
Manual &
Warranty
SUPPLIER:
THIS MANUAL MUST BE GIVEN TO THE
RIDER OF THIS WHEELCHAIR.
RIDER:
BEFORE USING THIS WHEELCHAIR
READ THIS ENTIRE MANUAL AND SAVE
FOR FUTURE REFERENCE.
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1 1 . T A B L E O F C O N T E N T S
1 1 1 . Y O U R C H A I R A N D I T S P A R T S
i. Pneumatic Tires .................................................................................... 21
j. Positioning Belts (Optional) .............................................................. 22
k. Push Handles ........................................................................................ 22
l. Rear Wheel Locks (Optional) .......................................................... 22
m.Seating Systems .................................................................................... 23
n. Upholstery Fabric .............................................................................. 23
VIII. TIPS FOR ATTENDANTS ............................................................ 24
a. To Climb a Curb or Single Step ...................................................... 24
b. To Descend a Curb or Single Step ................................................ 24
IX. SET UP,ADJUSTMENT & USE .................................................. 25
a. Notes .................................................................................................... 25
b. ToolsYou Will Need .......................................................................... 26
c. Check-Out ............................................................................................ 26
d. To Find & Correct A Problem ........................................................ 27
e. Batteries ................................................................................................ 27
f. Footrests .............................................................................................. 27
g. Elevating Legrests (Optional) .......................................................... 27
h. Integral Joystick .................................................................................. 27
i. Flip-Back Armrests .............................................................................. 28
j. Flip-Back Height Adjustable Armrests (Optional) ........................ 28
k. Rear Wheel Locks (Optional) .......................................................... 29
X. OPERATING GUIDE ........................................................................ 30
a. Control Settings .................................................................................. 30
b. Quickie Integral Programmer QIP (Optional) ............................ 30
c. Thermal Roll-Back .............................................................................. 31
d. Circuit Breakers .................................................................................. 31
e. Integral Controller .............................................................................. 32
f. Motor Locks ........................................................................................ 33
1
10
15
2
3
7
4
11
13
12
5
6
14
8
9
X1. BATTERIES .......................................................................................... 34
a. Introduction .......................................................................................... 34
b. Battery Charger .................................................................................. 35
c. Acid Burns ............................................................................................ 36
d. Connecting Batteries in Battery Box(es) ...................................... 36
e. Charging Batteries .............................................................................. 37
XII. MAINTENANCE ................................................................................ 38
a. Notes .................................................................................................... 38
b. Cleaning ................................................................................................ 38
c. Storage Tips .......................................................................................... 38
d. Battery Maintenance .......................................................................... 39
e. Pneumatic Tires .................................................................................. 40
f. To Repair or Replace a Tire ............................................................ 40
g. Motor Brushes .................................................................................... 41
h. Ordering Parts .................................................................................... 41
XIII. WIRING DIAGRAM .......................................................................... 42
XIV. SUNRISE LIMITED WARRANTY .............................................. 43
Q U I C K I E P 1 2 0
1. Push handle
2. Joystick
3. Integral controller
4. Swing-away Footrest
5. Heel loop
9. Caster tire
10. Backrest
11. Drive wheel
12. Motor
13. Battery
6. Foot plate
7. Cross brace
8. Caster fork
14. Swing-away
release latch
15. Arm Rest
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1 1 1 . Y O U R C H A I R A N D I T S P A R T S
1 V . N O T I C E — R E A D B E F O R E U S E
A. CHOOSE THE RIGHT CHAIR & SAFETY OPTIONS
Sunrise provides a choice of many power wheelchair styles, sizes and adjust-
ments to meet the needs of the rider. However, final selection of a wheelchair
rests solely with you and your health care professional. Choosing the best
chair for you depends on such things as:
1. Your size, disability, strength, balance and coordination.
2. Your intended use, and your level of activity.
3. The types of hazards you must overcome in daily use (in areas where you are
likely to use your chair).
QUICKIE P120
Weight
Option - non-padded seat sling
Backrest
Standard - adjustable from 17"-18"
Footrest
Quickie P120
64 lbs. without batteries
61 lbs. without batteries and front
riggings
Standard - Swing-away with composite
footplates and heel loops.
Drive Wheels
12" Mag pneumatic
Option - elevating legrests
4. The need for options for your safety and comfort (such as positioning belts
or special seat systems).
Tire types:
Casters
Standard - pneumatic
Option - airless insert
Joystick
Standard - 8"pneumatic
Option - 8" airless insert
Armrests
B. ADJUST CHAIR TO YOUR ABILITY
You need to work with your doctor, nurse or therapist, and your supplier, to fit this
chair and adjust the controller settings for your level of function and ability level.
Standard - Integral to controller
(right hand or left hand mount)
Batteries
Standard - flip back with desk pad
or full length pad
Option - Flip-back, height-adjustable
with desk pad or full length pad
Wheel Locks
Option - Push-to-lock, pull-to lock
Option - 6" extension handles
Control
C. REVIEW THIS MANUAL OFTEN
Standard - 1 box required for UI
batteries only
Before using this chair you, and each person who may assist you, should read
this entire manual and make sure to follow all instructions. Review the warnings
often, until they are second nature to you.
Option - 2 boxes required for
group 22 batteries or U1 batteries
Option - 22 NF - lead acid, 22 NF -
gel, UI - deep cycle lead acid, UI -
deep cycle gel
D. WARNINGS
Option - Quickie Integral Programmer
The word “WARNING” refers to a hazard or unsafe practice that may cause
severe injury or death to the you or to other persons.The “Warnings” are in
three main sections, as follows:
Battery Charger
Standard - dual mode (Schauer)
Option - dual mode (Lester)
Colors
Standard - blue, black, forest green,
silver texture
Frame Dimensions
Frame width: Standard - 16", 18"
Sling depth: 16"
1. VI — GENERALWARNINGS
Here you will find a safety checklist and a summary of risks you need to be
aware of before you ride this chair.
2. VII —WARNINGS — COMPONENTS & OPTIONS
Here you will learn about your chair. Consult your supplier and your health care
professional to help you choose the best set-up and options for your safety.
3. XI — BATTERIES
All features may not be available with
some chair setups or in conjunction
with another chair feature. Please
consult your supplier for more
information.Your authorized supplier
can also provide you with more
information on accessories.
Here you will learn about battery and charger safety, and how to avoid injury.
Note: Where they apply, you will also find “Warnings” in other sections of this Manual.
Standard - padded seat sling
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V . E M I ( E L E C T R O M A G N E T I C I N T E R F E R E N C E )
V . E M I ( E L E C T R O M A G N E T I C I N T E R F E R E N C E )
2. Medium-Range MobileTransceivers:
These include two-way radios used in police cars, fire trucks, ambulances and
taxi cabs.The antenna is usually mounted on the outside of the vehicle.
3. Long-RangeTransceivers:
Heed all warnings to reduce the risk of unintended brake release or chair movement:
1. Beware of the danger from hand-held transceivers. Never turn on or use a
hand-held transceiver while power to your chair is on. Use extra care if you
believe that such a device may be in use near your chair.
2. Be aware of nearby radio orTV stations, and avoid coming close to them.
3. If unintended movement occurs, turn your chair off as soon as it is safe to do so.
These include commercial radio and TV broadcast antenna towers and amateur
(HAM) radios. Note: The following are not likely to cause EMI problems: Lap-top
computers (without phone or fax), Cordless phones,TV sets or AM/FM radios, CD or
tape players.
A. WHAT IS EMI?
D. DISTANCE FROM THE SOURCE
1. EMI means: electromagnetic (EM) interference (I). EMI comes from radio wave
sources such as radio transmitters and transceivers. (A “transceiver” is a
device that both sends and receives radio wave signals).
2. There are a number of sources of intense EMI in your daily environment.
Some of these are obvious and easy to avoid. Others are not, and you may not
be able to avoid them.
3. Powered wheelchairs may be susceptible to electromagnetic interference (EMI)
emitted from sources such as radio stations,TV stations, amateur radio (HAM)
transmitters, two way radios, and cellular phones.
EM energy rapidly becomes more intense as you get closer to the source.
For this reason, EMI from hand-held devices is of special concern.
(See C.1 above) A person using one of these devices can bring high
levels of EM energy very close to your chair without you knowing it.
E. IMMUNITY LEVEL
1. The level of EMI is measured in volts per meter (V/m). Every power wheel-
chair can resist EMI up to a certain level.This is called its “immunity level”.
2. The higher the immunity level, the less the risk of EMI. It is believed that a
20V/m immunity level will protect the power wheelchair user from the more
common sources of radio waves.
4. EMI can also be produced by conducted sources or electro-static discharge (ESFD).
B. WHAT EFFECT CAN EMI HAVE?
1. EMI can cause your chair, without warning, to:
3. At the time of printing this Manual, the immunity level of a standard production
Quickie P120 was believed to be at least 20V/m.
•
•
•
Release its brakes
Move by itself
Move in unintended directions
If any of these occurs, it could result in severe injury to you or others.
2. EMI can damage the control system of your chair.This could create a safety
hazard, and lead to costly repairs.
There is no way to know the effect on EMI if you add accessories or modify this chair.
Any change to your chair may increase the risk of EMI. Parts from other suppliers
have unknown EMI/RFI properties.
C. SOURCES OF EMI
F. REPORT ALL SUSPECTED EMI INCIDENTS
The sources of EMI fall into three broad types:
1. Hand-HeldTransceivers:
You should promptly report any unintended movement or brake release.
Be sure to indicate whether there was a radio wave source near your chair
at the time. Give notice to:
The antenna is usually mounted directly on the unit.These include:
•
•
•
•
•
•
Citizens band (CB) radios
“Walkie-talkies”
Security, fire and police radios
Cellular phones
Lap-top computers with phone or fax
Other personal communication devices
Sunrise Medical, Quality Department at (800) 456-8168.
Note: These devices can transmit signals while they are on, even if not in use.
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V I .
G E N E R A L W A R N I N G S
V 1 .
G E N E R A L W A R N I N G S
C. WEIGHT LIMIT
Heed all warnings in this section. If you fail to do so a fall, tip-over or loss of control may
occur and cause severe injury to you or others.
1. Never exceed a total weight of 250 pounds (113.6 kilograms) for rider plus
items carried.
2. Never use this chair for weight training if the total weight (rider plus additional
weights) exceeds 250 pounds.
A. NOTICE TO RIDER
3. Exceeding the weight limit is likely to damage the seat, frame, or fasteners, and
may cause severe injury to you or others from chair failure.
4. Exceeding the weight limit will void the warranty.
1. Before using this chair, you should be trained in safe use by your health
care professional.
2. Every wheelchair is different.Take the time to learn the feel of this chair
before you begin riding.
D. CONTROLLER SETTINGS
3. Be aware that you must develop your own methods for safe use best suited to
your level of function and ability.
4. Have someone help you practice bending, reaching and transfers until you learn
how to do them safely.
5. Never try a new maneuver on your own unless you are sure it is safe.
6. Get to know the areas where you plan to use your chair. Look for hazards and
learn how to avoid them.
Be aware that you may need to adjust the controller settings of your chair to
reduce the risk of a collision, fall or tip-over.
1. Check and adjust the settings every six to twelve months (or more often,
if needed).
2. Consult your supplier to adjust the control settings immediately if you notice any
change in your ability to:
•
•
•
Control the joystick.
Hold your torso erect.
Avoid running into objects.
B. NOTICE TO ATTENDANTS
E. EMI
Make sure you heed all warnings and follow all instructions in each section of
this manual. (Be aware that warnings that apply to the rider also apply to you).
NOTES:
1. You need to work with the rider, and the rider’s doctor, nurse or therapist, to
develop safe methods best suited to your abilities and those of the rider.
2. To manually push the chair you must release the motor locks.
Read SectionV to learn about EMI.To reduce the risk of unintended brake
release or chair movement:
1. Never turn on or use a hand-held transceiver while power to your chair is on.
Use extra care if you believe that such a device may be in use near your chair.
2. Be aware of nearby radio or TV stations, and avoid coming close to them.
3. If unintended movement or brake release occurs, turn your chair off as soon as it is safe.
•
Make sure you have full control over the chair when you release the
motor locks.When you do so the chair will not have brakes.
F. SAFETY CHECK-LIST
3. Propel this chair by the push handles only.They provide secure points for
you to hold the rear of the chair to prevent a fall or tip-over.
Before each use of this chair:
1. Make sure the chair operates smoothly. Check for noise, vibration, or a change in ease
of use. (They may indicate low tire pressure, loose fasteners, or damage to your chair).
•
Check to make sure push handle grips will not rotate or slip off.
•
If you detect a problem, make sure to repair or adjust the chair.Your supplier
can help you find and correct the problem.
HELPING THE RIDER OVERCOME AN OBSTACLE:
1. To prevent injury to your back, use good posture and proper body mechanics.
When you lift or support the rider or tilt the chair, bend your knees slightly
and keep your back as upright and straight as you can.
2. Before each use, tell the rider what you plan to do, and explain what you
expect the rider to do.This will put the rider at ease and reduce the risk
of an accident.
2. Make sure batteries are charged. Green lights on charge indicator will light up
when charge is full.Yellow lights indicate battery charge level is getting low. Red
lights indicate batteries are in immediate need of charging.
G. CHANGES & ADJUSTMENTS
3. Go straight up and straight down a curb or stair. If you turn, or climb or
descend at an angle, a fall or tip-over is likely.
4. Remind the rider to lean back when you tilt the chair backward.
5. Lower the chair slowly. Do not let the chair drop to the pavement or ground.
Doing so may damage the chair or injure the rider.
Never use non-Quickie parts or make a changes to your chair unless authorized by
Sunrise. (Doing so will void theWarranty, and may create a safety hazard).
1. If you modify or adjust this chair it may increase the risk of a fall or tip-over.
2. Modifications unauthorized by Sunrise constitutes remanufacturing of the wheelchair.
This voids the warranty.The rider then assumes all future liability for the wheelchair.
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V I .
G E N E R A L W A R N I N G S
V I .
G E N E R A L W A R N I N G S
H. WHEN SEATED IN A PARKED WHEELCHAIR
K. STREET USE
1. Always turn off all power to your chair when you are parked, even for a
In most states, power chairs are not legal for use on public roads. Be alert to
the danger of motor vehicles on roads or in parking lots.
moment.This will prevent:
•
•
Accidental movement from contact with the joystick by you or others.
Unintended brake release or movement from EMI sources. (See SectionV)
1. At night, or when it is hard to see, use reflective tape on your chair and clothing.
2. It may be hard for drivers to see you. Make eye contact with drivers before
you proceed.When in doubt, yield until you are sure it is safe.
2. Make sure that persons who help you (for example, store clerks) are aware
of the joystick and do not touch it. If they do, your chair may move suddenly
when you do not expect it.
•
Wheelchair belts are designed to position the rider only and will not protect
you in an accident; further injury may result from the belts.
I. ENVIRONMENTAL CONDITIONS
L. MOTOR VEHICLE SAFETY
Your chair is not designed for use in a heavy rain storm, or in snowy or icy conditions.
1. Contact with water or excessive moisture can cause an electrical malfunction.
The frame, motors and other chair parts are not water-tight and may rust or
corrode from the inside.To avoid a chair failure:
To date, the U.S. Department of Transportation has not approved any tie down
system for transporting a wheelchair in a motor vehicle.
1. Never sit in this chair while in a moving vehicle. In an accident or sudden
stop you may be thrown from the chair.
•
•
•
Minimize exposure of your chair to a rain storm or very wet conditions.
Never take your chair into a shower, tub, pool or sauna.
Do not use your chair in fresh or salt water (such as at the edge of a
stream, lake, or ocean).
•
Wheelchair belts are designed to position the rider only and will not protect
you in an accident; further injury may result from the belts.
2. Always move to an approved vehicle seat.You must be secured with proper
motor vehicle restraints.
3. Never transport this chair in the front seat of a vehicle. It may shift and
interfere with the driver.
•
•
•
•
Make sure battery covers are secure.
Replace joystick boot if it becomes torn or cracked.
Make sure all electrical connections are secure.
Dry the chair as soon as you can if it gets wet, or if you use water to clean it.
4. Always secure this chair so that it cannot roll or shift.
2. Proceed slowly and use extra care if you must operate your chair on a wet
or slick surface.
M.CENTER OF BALANCE
•
•
Do so only if you are sure it is safe.
Stop if one or both main wheels lose traction. If this occurs, you may lose
control of your chair or fall.
The point where this chair will tip forward, back, or to the side depends on its
center of balance and stability.
•
Never operate your chair on a slope or ramp if there is snow, ice, water
or oil film present.
•
When in doubt, have someone help you.
THE CENTER OF BALANCE IS AFFECTED BY:
1. The seat height and seat angle.
2. A change in your body position, posture or weight distribution.
3. Using this chair on a ramp or slope.
3. When not in use, keep your chair in a clean, dry place.
J. TERRAIN
4. The use of a back pack or other options, and the amount of added weight.
1. This chair is designed for use on firm, even surfaces such as concrete, asphalt
and indoor flooring.
TO REDUCE THE RISK OF A FALL OR TIP-OVER:
1. Consult your supplier for information on modifications authorized by
Sunrise before you modify or adjust this chair.
2. Do not operate your chair in sand, loose soil or over rough terrain. Doing so
may damage wheels, bearings, axles or motors, or loosen fasteners.
Note:You may need to make additional changes to correct the center of balance.
2. Use extreme care until you know the balance points of this chair and how to
avoid a fall or tip-over.
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V I .
G E N E R A L W A R N I N G
V I .
G E N E R A L W A R N I N G S
N.TRANSFERS
O. REACHING OR LEANING
It is dangerous to transfer on your own. It requires good balance and agility.
Be aware that there is a point during every transfer when the wheelchair seat
is not below you.To avoid a fall:
Reaching or leaning affects the center of balance of your chair. If done improperly,
a fall or tip-over is likely.When in doubt, ask for help or use a device to extend
your reach.
1. Always turn off power before you transfer to or from your chair. If you fail
to do so you may touch the joystick and cause your chair to move when you
do not expect it.
2. Make sure motor locks are engaged.This keeps the chair from moving when
you transfer.
TO REDUCE THE RISK AND/OR DAMAGE TO THE CHAIR:
1. Never reach or lean if you must shift your weight sideways or rise up off the seat.
2. Never reach or lean if you must move forward in your seat to do so.Always
keep your buttocks in contact with the backrest.
3. Work with your health care professional to learn safe methods.
3. Never reach with both hands (you may not be able to catch yourself to prevent a
fall if you lose your balance).
4. Never try to pick up an object from the floor by reaching down between
your knees.
•
•
Learn how to position your body and how to support yourself during a transfer.
Have someone help you until you are sure you can do a safe transfer
on your own.
4. Move your chair as close as you can to the seat you are transferring to.
If possible, use a transfer board.
5. Never put pressure on the footrests while reaching.This may cause the chair
to tip if you lean too far.
5. Rotate the front casters until they are as far forward as possible.
6. Be careful of the footrests. If you can, remove or swing them out of the way.
6. Never reach or lean over the top of the seat back.This may damage the back-
rest and cause you to fall.
•
Never stand on footrests when you transfer. Doing so may damage them or
cause your chair to tip.
IF YOU MUST REACH OR LEAN; DO SO AT YOUR OWN RISK.
Remember to:
•
Make sure your feet do not “hang up” or get caught in the space between
the footrests.
1. Move your chair as close as you can to the object you wish to reach.
2. Rotate the front casters until they are as far forward as possible.This makes the
chair more stable. Note:To do this: Move your chair past the object you want to
reach, then back up alongside it. Backing up will rotate the casters forward.
3. Turn off all power to your chair. If you fail to do so, you may touch the joystick
and cause your chair to move when you do not expect it.
7. Make sure armrests do not interfere.
8. Transfer as far back onto the seat surface as you can.This will reduce the risk
that you will miss the seat or fall.
4. Firmly grasp a rear wheel or an armrest with one hand.This will help to
prevent a fall if the chair tips.
P. DRESSING OR CHANGING CLOTHES
Be aware that your weight will shift if you dress or change clothes while seated
in this chair.To make the chair more stable, rotate the front casters until they
are forward.
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V I .
G E N E R A L W A R N I N G S
V I .
G E N E R A L W A R N I N G S
Q. OBSTACLES
T. TO REDUCE THE RISK OF A FALL,
TIP-OVER OR LOSS OF CONTROL:
Obstacles you may have to overcome in daily use include door thresholds, lifts,
ramps and hazards such as potholes and broken pavement.These can damage
your chair and may cause a fall, tip-over or loss of control.
1. Never use your chair on a slope unless
you are sure you can do so without
losing traction.
2. Always go as straight up and as straight
down as you can.
1. Be aware that thresholds are very dangerous. (Even a small change in height
may stop a caster wheel and cause your chair to tip).You may need to:
•
•
Remove or cover threshold strips between rooms.
Install a ramp at entry or exit doors.
•
Do not “cut the corner” on a slope
or ramp.
Fig. 1
2. Keep your eyes moving when you ride; scan the area well ahead of your chair.
3. Make sure the floor areas where you use this chair are level and free of obstacles.
4. To help correct your center of balance:
•
Do not turn or change direction
on a slope.
•
•
Lean your upper body forward slightly as you go up over an obstacle.
Press your upper body backward as you go down from a higher to
a lower level.
3. Always stay in the center of the ramp. Make
sure ramp is wide enough that you are not
at risk that a wheel may roll off the side.
4. Lean or press your body uphill.This will
help adjust for a change in the center of
balance caused by the slope. (Fig. 1)
5. Keep your chair moving at a slow,
steady speed. Keep control over the
chair at all times.
R. DRIVING IN REVERSE
Use extra care when you drive your chair in reverse.You may lose control or
fall if one of the rear wheels hits an object.
1. Operate your chair slowly and at an even speed.
•
On a descent, do not let your chair
accelerate beyond its normal speed.
If the chair picks up speed, center the
joystick to slow down or stop.
2. Stop often and check to make sure your path is clear of obstacles.
•
S. RAMPS, SLOPES & SIDE HILLS
Note: The solid state controller of your chair
has a logic system that will help control your
speed when driving on a slope or up hill.
The center of balance of your chair changes when you are on a slope.
Note: “Slope” includes a ramp or side hill.Your chair is less stable when it is at an
angle. Never use this chair on a slope unless your are sure it is safe.When in doubt,
•
If you stop, re-start slowly.
have someone help you.
Beware Of:
1. Steep slopes. Do Not use this chair on a slope steeper than 10%. (A 10% slope
means: One foot in elevation for every ten feet of slope length).
2. Wet or slippery surfaces (such as when ice, snow, water or oil film is present).
A loss of traction may cause a fall or tip-over.
6. Never use rear wheel locks to try to
slow or stop your chair.This is likely to
cause the chair to veer out of control.
3. A change in grade on a slope (or a lip, bump or depression).These may
cause a fall or tip-over.
4. A drop-off at the bottom of a slope. (A drop-off of as small as 3/4 inch can stop a
front caster and cause the chair to tip forward).
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V I .
G E N E R A L W A R N I N G S
V I .
G E N E R A L W A R N I N G S
U. RAMPS AT HOME & WORK
W. CURBS & SINGLE STEPS
Make sure ramps meet all Building Codes for your area.
1. For your safety, have a licensed contractor build or remodel ramp to meet
all standards.
2. Note: The proper design will vary, depending on such things as: the length and height
of the ramp; the need for an intermediate platform; landing size; doors, and the direction
of swing, and; whether the ramp includes a turn or angle.
1. Your chair is not designed to drive up or down a curb or step more than
two (2) inches high. Doing so may:
•
•
Result in a fall or tip-over.
Damage the frame, wheels, axles or other chair parts, or loosen fasteners.
2. To prevent a fall or tip-over, use wheelchair access ramps or have someone
help you.
Note: Failure to follow these warnings may result in a fall and possible injury.
3. If you must climb or descend a curb or step alone do so at your own risk
and use extreme care.
At A Minimum:
•
Go as straight up or straight down as you can. Never turn or climb or
descend at an angle as a fall or tip-over is likely.
Proceed slowly, at a steady speed.
1. Open sides of ramp must have side rails to prevent your chair from going
over the edge.
2. Slope must not be steeper than one inch in height for every one foot of
slope length.
3. Ramp surface must be even, and have a non-skid surface.
4. You may need to add a section at the top or bottom to avoid a lip or drop-off.
5. Ramp must be sturdy.Add bracing if needed, so ramp does not “bow” when
you ride on it.
•
4. Make sure that persons who assist you review the “Tips For Attendants”
and heed all warnings.
X. STAIRS
Never use this chair to go up or down stairs, even with an attendant.
Doing so is likely to cause a fall or tip-over.
V. WHEELCHAIR LIFTS
Y. ESCALATORS
Wheelchair lifts are used in vans, buses, and buildings to help you move from
one level to another.
Never take this chair on an escalator, even with an attendant. Doing so is
likely to cause a fall or tip-over.
1. Always turn off all power to your chair when you are on a lift. If you fail to
do so, you may touch the joystick by accident and cause your chair to drive
off the platform. (Be aware that a “roll-stop” at the end of the platform may
not prevent this).
2. Make sure there is not a lip or drop-off at the top or bottom of the platform.
These may cause a fall or tip-over.When in doubt, have someone help you.
3. Always secure the rider with a positioning belt to help prevent falls during transfers.
4. Avoid moving forward if a wheel is “hung up” on the lip of the ramp. Backup,
reposition the caster for a more direct approach.And slowly try again.
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V I I .
W A R N I N G S : C O M P O N E N T S
&
O P T I O N S
V I I .
W A R N I N G S : C O M P O N E N T S
&
O P T I O N S
F. FOOTRESTS
Note: If you use parts or make changes not authorized by Sunrise it may create
a safety hazard and will void the Warranty.
1. At the lowest point, footrests should be at least 21/2 inches off the ground.
If set too LOW, they may “hang up” on obstacles you can expect to find in
normal use.This may cause the chair to stop suddenly and tip forward.
2. To avoid a trip or fall when you transfer:
A. ANTI-TIP LEVERS
•
Make sure your feet do not “hang up” or get caught in the space
between the footrests.
Never remove or alter anti-tip levers.They help keep your chair from tipping
over backward in normal use. Make sure rubber rollers are in good condition.
•
•
Avoid putting weight on the footrests, as the chair may tip forward.
Remove or swing the footrests out of the way, if possible.
B. ARMRESTS
3. Never lift this chair by the footrests. Footrests detach and will not bear
the weight of this chair. Lift this chair only by non-detachable parts of the
main frame.
Armrests detach and will not bear the weight of this chair.
1. Never lift this chair by its armrests.They may come loose or break.
2. Lift this chair only by non-detachable parts of the main frame.
G. MOTOR LOCKS
C. BATTERIES
1. Do not engage or disengage motor locks unless power to the chair is off.
2. Be aware that the chair will not have brakes when motor locks are in the
free-wheel position.
3. Make sure that the person pushing the chair has full control when motor
locks are disengaged.
1. To prevent an acid spill, always keep batteries upright.
2. Never smoke or hold an open flame near batteries.They are a known
explosion hazard.
3. Always wear rubber gloves and safety glasses when you handle batteries.
4. Read all of section XI Batteries before attempting to charge or change batteries.
H. ON/OFF SWITCH
D. CUSHIONS & SLING SEATS
1. Never use the ON/OFF switch to stop the chair except in an emergency.
This will result in an abrupt stop, and may cause you to fall.
2. To slow your chair to a stop, return the joystick to neutral.
1. Quickie sling seats, standard foam cushions, and other body supports, are not
designed for the relief of pressure.
2. If you suffer from pressure sores, or if you are at risk that they will occur, you
may need a special seat system or a device to control your posture.
I. PNEUMATIC TIRES
•
Consult your doctor, nurse or therapist to find out if you need such a
device for your well-being.
Proper inflation extends the life of your tires and makes your chair easier to use.
1. Do not use this chair if any of the tires is under- or over-inflated. Check
weekly for proper inflation level, as listed on the tire sidewall.
2. Low pressure in a tire may cause the chair to veer to one side and result in a
loss of control.
E. FASTENERS
3. An over-inflated tire may burst.
4. Never use a gas station air pump to inflate a tire. Such pumps provide air at
high volume, and could cause the tire to burst.To prevent tire damage:
Many of the screws, bolts and nuts on this chair are special high-strength
fasteners. Use of improper fasteners may cause your chair to fail.
1. Only use fasteners provided by Sunrise.
2. If fasteners become loose, tighten them as soon as you can.
3. Over- or under-tightened fasteners may fail or cause damage to chair parts.
•
•
Use a hand pump (or a low volume air pump) to inflate tires.
Use a tire gauge to check pressure.
•
See Section IX,“Set-Up & Adjustment”, for proper torque settings.
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V I I .
W A R N I N G S : C O M P O N E N T S
&
O P T I O N S
V I I .
W A R N I N G S : C O M P O N E N T
&
O P T I O N S
J. POSITIONING BELTS (OPTIONAL)
M.SEATING SYSTEMS
Use a positioning belt only to help support your posture. Improper use of
such belts may cause severe injury or death.
1. Use of a seating system not approved by Sunrise may alter the center of
balance of this chair.This may cause a fall or tip-over.
2. Never change the seating system of your chair unless you consult your
supplier first.
1. Make sure you are not at risk to slide down in the wheelchair seat. If this occurs,
you may suffer chest compression or suffocate due to pressure from the belt.
2. A pelvic wedge or a similar device can help keep you from sliding down in the
seat. Consult your health care professional to find out if you need such a device.
3. The belt must be snug, but must not be so tight that it interferes with breathing.You
should be able to slide your open hand, flat, between the belt and your stomach.
4. Make sure you can easily remove the belt in an emergency.
5. Never use a positioning belt:
N.UPHOLSTERY FABRIC
1. Replace worn or torn fabric of seat sling and seat back as soon as you can.
If you fail to do so, the seat may fail and cause you to fall.Worn fabrics may
increase the potential for a fire hazard.
2. Sling fabric will deteriorate with age and use. Look for fraying or thin spots,
or stretching of fabric at rivet holes. Replace fabric as required.
3. “Dropping down” into sling seat will weaken fabric and result in the need to
inspect and replace sling on a more frequent basis.
•
In place of a motor vehicle seat belt. In an accident or sudden stop you
may be thrown from the chair.A positioning belt will not prevent this,
and further injury may result from the belt.
•
•
As a restraint.A restraint requires a doctor’s order.
On a rider who is comatose or agitated.
4. Be aware that washing may reduce flame retardation of the fabric.
K. PUSH HANDLES
1. Push handles provide secure points for an attendant to propel and control the
chair.This helps to prevent a fall or tip-over.
2. Check to make sure push handle grips will not rotate or slip off.
L. REAR WHEEL LOCKS (OPTIONAL)
If you request them, we will install rear wheel locks at Sunrise.
1. Rear wheel locks are not designed to slow or stop a moving wheelchair.
Never apply them when your chair is moving. Doing so may cause you to
veer out of control.
•
Use wheel locks only to keep the rear wheels from rolling when your
chair is at a complete stop.
2. Low pressure in a rear tire may cause the wheel lock on that side to slip and
may allow the wheel to turn when you do not expect it.
3. Make sure lock arms embed in tires at least 3/8 inch when locked. If you fail
to do so, the locks may not work.
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I X . S E T - U P , A D J U S T M E N T
&
U S E
V I I I . T I P S F O R A T T E N D A N T S
A. NOTES
1. Work Surface For Set-Up:
1. Persons who help a rider do one of the following tasks should review and
heed the warnings “Notice to Attendants” and all warnings in this Manual
for that task.
Use a flat surface, such as a table, to assemble, adjust and check your chair.
This makes the steps easier and helps ensure a correct set-up.
2. Fasteners:
2. The “Tips” that follow are suggestions only. Be aware that you will need to
learn safe methods best suited to the rider and to your abilities. Consult
your health care professional for instructions.
•
•
•
Many of the screws and bolts on this chair are special high-strength
fasteners and may have special coatings.
Many nuts are of the Nylock type.They have a plastic insert to help
prevent loosening.
A. TO CLIMB A CURB OR SINGLE STEP
Only use screws, bolts and nuts provided by Sunrise.
The following is one way to safely help a rider climb a curb or single step
going forward:
1. Stay behind the chair.
2. Face the curb and tilt the chair up on the rear wheels so that the front casters
clear the curb or step.
3. Move forward, placing the front casters on the upper level as soon as you are
sure they are past the edge.
1. Use of improper fasteners may cause the chair to fail.
2. Over-or under- tightened fasteners may fail or cause damage to chair parts.
3. If bolts or screws become loose,tighten them as soon as you can. Loose bolts
or screws can cause damage to other chair parts causing them to fail.
3. Washers & Spacers:
•
•
Note the position of washers and spacers before disassembly.
To avoid damage to the frame, replace all washers and spacers when you
reassemble parts.
4. Continue forward until the rear wheels contact the face of the curb or step.
Lift and roll the rear wheels to the upper level.
4. Torque Settings:
A torque setting is the optimal tightening for a particular fastener. Use a
•
B. TO DESCEND A CURB OR SINGLE STEP
torque wrench that measures inch-pounds to secure screws, nuts and bolts
on this chair.
Note: Unless otherwise noted, use a torque setting of 60 inch-pounds for all fasteners.
The following is one way to safely help a rider descend a curb or single step
going backward:
1. Stay at the rear of the chair.
2. Several feet before your reach the edge of the curb or step, turn the chair
around and pull it backward.
3. Proceed carefully. Look over your shoulder and carefully step back until you
are off the curb or stair and standing on the lower level.
4. Pull the chair toward you until the rear wheels reach the edge of the curb or
step.Then allow the rear wheels to slowly roll down onto the lower level.
5. When the rear wheels are safely on the lower level, tilt the chair back to its
balance point.This will lift the front casters off the curb or step.
6. Keep the chair in balance and take small steps backward. Be sure to look
where you are going.Turn the chair around and gently lower front casters
to the ground.
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I X . S E T U P , A D J U S T M E N T
&
U S E
I X . S E T - U P , A D J U S T M E N T
&
U S E
D.TO FIND & CORRECT
B. TOOLS YOU WILL NEED
1. BasicTool Kit:
1
A PROBLEM
2
1 First: Follow steps in this section to make
sure set-up is correct.
To set-up, adjust and maintain your chair you will need the following tools:
•
•
•
•
•
•
•
7/16" box and open-end wrench
1/2" box and open-end wrench
3/4" box and open-end wrench
5/32" Allen wrench
3/16" Allen wrench
Phillips screwdriver #2
2. Second: If step 1 does not work, consult
your supplier for help.
3. IfYou Still Have A Problem: contact
Sunrise Medical Customer Service at
(800) 456-8165.
E. BATTERIES (See Section XI)
F. FOOTRESTS
Custom axle wrench (or a 1/2" open-end wrench)
4
5
You can obtain a multi-purpose tool kit from Sunrise, or buy the tools you
need from a hardware store.
1.To Install:
a. Place swing-away pivot saddle (1) into the
receiver (2) on the front frame tube.
Footrest should face outward from frame.
b. Rotate footrest inward until latch plate
(3) locks into place on locking bolt (4).
2.To Remove:
2. Torque Wrench:
3
If you plan to adjust and maintain this chair yourself, Sunrise recommends that you
use a torque wrench.
Note:The wrench must measure inch-pounds.You can buy a torque wrench and proper
sockets from a hardware store.
a. Press quick-release lever (5).
b. Rotate footrest outward and lift.
3.To Adjust Height:
a. Loosen the retaining bolt (6) in
the hanger frame clamp.
b. Reposition footrest height.
c. Re-tighten bolt.
C. CHECK-OUT
Be sure this chair performs to your chosen operational settings. If it does not,
turn the chair off immediately and reprogram with the Quickie Integral
Programmer (QIP). If you do not own a Quickie Integral Programmer have
your supplier reprogram your wheelchair as needed. Or, you can order a
Quickie Integral Programmer for your own use, from your supplier.
Note: Repeat this procedure until the chair performs to your specifications.
Note: Quickie’ Smart Pad Programmer or Smart Box Programmer are not compatible
with the P120 controller.
6
G.ELEVATING LEGREST (OPTIONAL)
1.To Install Or Remove:
Follow same steps as for standard footrests.
7
2.To Adjust:
a.To raise legrest, lift to desired position.
Legrest will lock in place.
b.To lower legrest, first lift slightly then,
press release lever (7) down and lower
legrest to desired position. Legrest will
lock in place.
When properly set-up, this chair will operate smoothly. Check to see that all components
work properly. If you detect a problem, be sure to correct it before use.
H.INTEGRAL JOYSTICK
1.To Connect:
a. Line up receptacle on large rectangular
connector (Beau Connector) (8), with
the pins on the Joystick box (9).
b. Push in firmly.
2.To Disconnect:
8
Pull back on connector until it disconnects
from Joystick box.
9
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I X . S E T - U P , A D J U S T M E N T
I. FLIP-BACK ARMRESTS
&
U S E
I X . S E T U P , A D J U S T M E N T
&
U S E
K. REAR WHEEL LOCKS (OPTIONAL)
When requested, rear wheel locks are
installed by Sunrise.
1.Notes:
Non-removable, we install this armrest at
the factory.
6
1. Note: Use a torque setting of 70-80 inch-
pounds to tighten wheel lock bolts.
2.To Flip Armrest Back:
Push latch lever (1) toward tube to “flip”
or tilt armrest back.
1
2.To Adjust:
a. Use a open-end wrench to loosen two
bolts (8) on top clamp (6).
b. Turn each bolt counter-clockwise one-
quarter turn; (Alternate, to keep bolts
from binding).
c. Adjust (6) clamp toward rear wheel until
lock arm (7) embeds in tire at least 1/8”
when locked.
8
J. FLIP-BACK HEIGHT-
ADJUSTABLE ARMRESTS
(OPTIONAL)
1.Notes:
Armrest are removable; you can adjust the
height of the armrest pad.
7
2.To Flip Armrest Back:
Push latch lever (2) toward tube to “flip”
or tilt armrest back.
d. Alternate as you retighten bolts (8).
e. Repeat steps on other side.
5
3
3.To Remove:
a. Push latch lever (2) toward tube and
“flip” or tilt armrest back.
b. Pull up on armrest pad.
2
4
4.To Height Adjust:
a. Press release lever (5)
b. Pull up on the armrest pad to the
desired location.
5.To Replace:
a.Tilt armrest back and insert rear arm
tube (3) into receiver (4).
b.Tilt armrest forward.This will engage pin
to secure rear arm tube.
c. Push armrest down until front tube locks
in place.
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X . O P E R A T I N G G U I D E
X . O P E R A T I N G G U I D E
A. CONTROL SETTINGS
C. THERMAL ROLL-BACK
1. It is vital to match control settings to your level of function and ability.
2. Consult your health care professional and your supplier to select the best
control settings for you.
Your chair has a thermal roll back circuit.
This protects the motors from damage
due to overheating. In extreme conditions
(such as repetitive hill climbing) the circuit
will decrease the power to your motors.
This allows the chair to operate at a
reduced speed.When the motors cool, the
chair will return to normal speed.
3. Check and adjust the settings every six to twelve months (or more often, if needed).
4. Adjust the control settings immediately if you notice any change in
your ability to:
•
•
•
Control the joystick.
Hold your torso erect.
Avoid running into objects.
5. Control Settings are adjusted through the use of the Quickie Integral
Programmer (QIP) Pad. See your supplier if you do not own a Quickie Integral
Programmer Pad.
D. CIRCUIT BREAKERS
1. Notes:
Note: Quickie’s Smart Pad Programmer or Smart Box Programmer are
not compatible with the Quickie P120 controller.
Your Quickie P120 has two styles of
battery box; Single (one circuit breaker)
and Dual (two circuit breakers, one on
each box)
B. QUICKIE INTEGRAL PROGRAMMER QIP (OPTIONAL)
Program settings beyond the ability of the rider can result in serious injury. Consult
your health care advisor before you alter settings.
•
In the unlikely event of a short circuit
or heavy overload, all power to your
chair will be shut off.
1. Notes:
The Quickie Integral Programmer lets
you adjust the control settings of the
P120.You can customize a program for
yourself or select the standard program.
•
To reset your chair, depress the circuit
breaker button(s) on the battery box
lids.A few minutes wait is required
before the circuit breaker(s) will reset.
•
•
•
•
•
•
•
acceleration rate
deceleration rate
turn acceleration
turn deceleration
forward speed
reverse speed
2. Repeated Shutdown:
If the chair continues to shut down
after resetting, have it serviced by
a supplier.
turn speed
2. To ProgramYour Chair:
a. Turn off power to the chair.
b. Insert Integral Programmer Pad plug
(1) into the charger socket.
1
c. Turn on power to the chair; program
as needed.
d. Remove plug and drive chair.
Note: Review the Quickie Integral
Programmer Owner’s Manual for more
details on how to program your chair.
Note: Quickie’s Smart Pad Programmer or
Smart Box Programmer are not compatible
with the Quickie P120 controller C.
Note: Program settings that are not matched
for the capabilities of the rider can result in
serious injury. Do Not alter settings without
the advice of your health care professional.
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X . O P E R A T I N G G U I D E
X . O P E R A T I N G G U I D E
E. INTEGRAL CONTROLLER
The controller contains a microprocessor,
which controls the chair’s performance.The
controller consists of the following parts:
1. Speed Control Knob:
1
5
4
2
1. Never use the ON/OFF switch to stop your chair except in an emergency.
This will result in an abrupt stop, and may cause you to fall.
2. To slow or stop your chair, return the joystick to neutral.
Use this knob to adjust the maximum
speed of your chair.Turn it counter-clock-
wise to reduce speed; turn it clockwise to
increase speed.The speed control knob
will also affect maximum acceleration
reverse speed and turning speed.
F. MOTOR LOCKS
3
Disconnect the motor locks when you need to manually push the chair.
(For example, in an emergency, or if batteries fail).
2. Battery Charge Indicator:
•
•
•
Green lights indicate that batteries are
fully charged.
Yellow lights indicate that batteries
need recharging.
When the lights stay in the red band,
the batteries must be recharged.
1. Do not disengage motor locks unless power to the chair is off.
2. Be aware that the chair will not have brakes in the free-wheel position.
3. Make sure that the person pushing the chair has full control when motor
locks are disengaged.
3. On/Off Button:
Press the green on/off button to provide
power to your chair.Turn the on/off but-
ton off when chair is not in use.The bat-
tery level indicator will illuminate when
power switch is on.
1. To Disengage Motor Locks:
a. Turn off power to the chair.
b. Facing the rear of the chair, rotate
lever (A - left side) clockwise.
c. Rotate lever (B - right side) counter
4. `Joystick:
A
The joystick controls the direction an speed
of your chair.Turn the chair on and move
the joystick in the direction you want to go.
clockwise.
2. To Engage Motor Locks:
B
a. Turn off power to the chair.
b. Face the rear of the chair; rotate lever
(A - left side) counter clockwise.
•
Moving the joystick from the neutral
(center) position disengages the motor
locks, allowing the chair to move.
•
•
The chair will move faster the more you
move the joystick away from neutral.
Note: If your speed becomes hard to
manage, release the joystick and the
chair will come to a complete stop.
When you release the joystick it will
return to neutral; the chair will slow to a
stop and the motor locks will re engage.
We recommend that you switch the
chair off if you stop for any length of
time.This will conserve battery power.
c. Rotate lever (B - right side) clockwise.
Note: Chair will move freely, power on or
power off, with the motor locks disengaged.
•
•
Note: Once the chair stops, switching the
chair off will not affect the motor locks.
5. Joystick Boot:
Make sure the boot is not torn or cracked
(this could allow water or moisture to enter).
If the boot is torn or cracked, replace it
as soon as you can.
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X I . B A T T E R I E S
X I . B A T T E R I E S
B. BATTERY CHARGER
A. INTRODUCTION
A battery charger produces a direct current (DC).When applied to a discharged
battery, this reverses the chemical reaction that led to its discharge.
1. Charge Rate. How fast a battery will charge depends on:
1. Notes:
•
•
•
Batteries supply the power for your chair.They contain a finite amount of
energy and have limits on how long they can store and supply energy.
You can charge batteries only a certain number of times before they will
fail and no longer hold a charge.
•
Its electrical capacity; state of charge; electrolyte temperature, and;
internal condition.
•
The DC output of the charger. (The charge rate will vary if the alternating
current (AC) supply is higher or lower than 110 volts).
For answers to questions about batteries, consult your Sunrise supplier.
2. Use Proper Batteries:
2. Caution —To Avoid Damage to the Charger:
Your chair operates on two 12 volt batteries.
•
Never place the charger on top of a battery during charging. (Gases from
the battery can damage the charger and may lead to an explosion or fire).
Never place a battery on top of the charger.
Never expose charger to rain or snow.
Never unplug charger by pulling on the electrical cord.This will damage
the cord.
•
•
They should be 22 NF or U1 size with a minimum of 30 ampere hour
rating, and of the deep cycle type.
When you buy a replacement, insist on a deep cycle type. Do not use a car
starter battery.
•
•
•
3. Breaking In:
•
A battery requires “breaking-in” for the first 6 to 12 charges. It will not
•
•
Never open a charger or attempt to repair it yourself. Return charger to
Sunrise or have repairs made only by a qualified person.
Keep cord out of the way, where it will not be stepped on, tripped over,
or damaged.
accept a full charge for this period.
It is best to limit the length of your trips until you break the batteries in
and you know the range of your chair.
•
4. Discharged Batteries:
3. Caution —To Avoid Damage to the Battery:
•
•
•
Never allow a battery to completely discharge. If you operate your wheelchair
until it has almost stopped, you will greatly reduce the life of your batteries.
Never let a battery sit in a discharged condition. Give unused or stored
batteries a full charge once per month.
•
Make sure you use the correct setting (located on the charger) for
“wet” or “gel” type batteries.
•
Never charge a frozen battery.A fully charged battery will rarely freeze,
but the fluid in a discharged battery can freeze at 16 degrees Fahrenheit
(minus 9 degrees Centigrade). If you suspect a battery is frozen, thaw it
before charging.
Always fully charge the batteries. Avoid “topping Off” with frequent charges.
Never connect a life support or auxiliary device to a wheelchair battery.The electrical
system may fail, and result in severe injury to or death of rider.
Lead acid batteries generate explosive gas while charging. Completely read and follow
all warnings about the batteries in this user instruction manual and any labels applied
to the product. Failure to do so could result in fire, explosion, injury and/or death.
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X I . B A T T E R I E S
X I . B A T T E R I E S
E. CHARGING BATTERIES
C. ACID BURNS
Acid in batteries is corrosive. It can cause serious burns to the eyes and skin
and can damage floors, furniture, clothing and your wheelchair.
To avoid the risk of severe injury or death from electrical shock, fire or explosion
while charging:
1. Use extreme care not to spill acid when you handle batteries.
Keep batteries upright.
1. Never connect charger to a 240 volt source.The main input voltage is 110 volts.
2. Never touch the charger after it is connected to an electrical outlet.This may cause
electrical shock.
2. Avoid contact of acid with bare skin or clothing.
3. Always wear rubber gloves and safety glasses when you handle batteries.
4. If acid contacts your skin or clothing, wash immediately with soap and water.
5. If acid contacts your eyes, immediately flood eyes with cold running water for at least
15 minutes. Seek medical attention immediately.
•
Connect charger to the power supply ONLY AFTER you connect charger to
the battery.
•
Never connect or disconnect charger from battery while there is power to
the charger.
3. Never use an extension cord. Use of an improper cord could damage the charger, or
cause a fire or electrical shock.
D. CONNECTING BATTERIES IN BATTERY BOX(ES)
4. Do not use charger if it has been dropped or damaged.
5. A battery emits explosive hydrogen gas during charging.To reduce the risk of fire
or explosion:
1. Batteries weigh up to 40 lbs.Take care to avoid injury when lifting.
2. Keep batteries upright.Take care not to spill acid.
3. Always wear rubber gloves and safety glasses when you handle batteries.
4. Before handling, remove all metal personal effects, such as neck laces, rings, pens and
other metal jewelry that might contact battery and cause a short.
•
•
•
Make sure area is well vented. Never charge battery in a closed-in area.
Never smoke or allow a spark, flame or high heat near battery during changing.
Never allow metal tools or chair parts to contact battery.
6. Never look directly into cells when charging battery.
1. Lift battery into battery box base.
2. Connect and disconnect battery cables
with caution. Connect the red lead to the
positive terminal and the black lead to the
negative terminal. In the single (UI) battery
box connect the red lead to a different
battery than the black lead. Connect the
remaining positive terminal to the negative
terminal at the other battery using the
range jumper connector.
1. Use the charger that comes with your wheelchair. Read and follow all
instructions and warnings.
2. Use the correct switch setting (located on the charger) for the type of
batteries being used (wet or gel).
3. Make sure room is well ventilated.
4. Turn off all power to your chair.
5. Connect and disconnect battery cables with caution. Only connect the charger
to the power supply after the charger has been connected to the chair
6. Make sure to allow enough time to fully charge batteries.
Note: Batteries should never be left for long periods in the discharged state. Unused or
stored batteries should be given a charge once per month.
3. Tighten all the terminal fasteners using
two wrenches.
4. Place the battery lids on the bases and
secure with the battery box strap.
5. Place battery box into battery cage.
Connector on box lid should face the chair.
6. Connect the harness lead to the battery
box connector on the lid.
7. Lift the battery cage on to the locating pins
found on the gear boxes. Make sure cage is
seated properly.
8. Lock the battery cage into place by pushing
down on the battery cage handle.
Never make direct contact across both battery terminals, as an explosion may occur.
A spark may result in an explosion and/or fire resulting in severe injury or death.
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X I I . M A I N T E N A N C E
X I I . M A I N T E N A N C E
A. NOTES
D. BATTERY MAINTENANCE
1. Proper maintenance will improve performance and extend the useful life
of your chair.
2. Clean your chair regularly.This will help you find loose or worn parts and will
make your chair easier to use.
1. To prevent an acid spill, always keep batteries upright.
2. Never smoke or hold an open flame near batteries.
3. To protect your investment, have all major service and repair work done by
your supplier.
3. Always wear rubber gloves and safety glasses when you handle batteries.
1. Maintenance Schedule:
This varies for different types of batteries.Always follow the instructions
supplied with your batteries.
Note: Always wear rubber gloves and safety glasses when you handle or service batteries.
2. Adding Water: (Wet Cells Only)
1. Your chair needs regular maintenance for peak performance and to avoid injury from
chair failure, damage or premature wear.
2. Inspect and maintain this chair strictly per the “Maintenance Chart”. (p. 41)
3. If you detect a problem, make sure to service or repair the chair before use.
4. At least once a year, have a complete safety check and service of your chair performed
by a supplier.
•
Wet-type lead acid batteries need periodic replacement of water lost due
to evaporation.
Note: use distilled water only.
•
Check the battery fluid level about once a week.When you remove the
stoppers (on top of the battery) there should be one-eighth to one-quarter
of an inch of fluid above the internal plates. Do not overfill.
B. CLEANING
1. Paint Finish:
3. Corrosion:
•
•
Clean the paint finish with mild soapy water monthly.
Protect the paint with a coat of non-abrasive auto wax every three months.
Check battery terminals often for corrosion.
a. If corrosion is present, use a wire brush to clean the terminals.
Note: Always wear safety glasses and rubber gloves.
b. Use baking soda to neutralize acid.
c. Use petroleum jelly to re-grease the terminals after connecting cable to
battery. (Completely cover the terminal nut and bolt, cable clip and any
exposed cable with jelly).
2. Motors:
•
•
•
Clean around motor area weekly with a slightly damp (not wet) cloth.
Wipe off or blow away any fluff, dust, or dirt on or around the motors.
Note: You do not need to grease or oil the chair.
3. Upholstery:
•
•
Hand-wash only as needed. Machine washing may damage fabric.
Drip-dry only. Heat from a dryer may damage fabric.
4. For AnswersTo Questions: Contact your supplier.
Note: Washing the fabric may decrease fire retardant properties.
C. STORAGE TIPS
1. Store your chair in a clean, dry area. If you fail to do so, parts may rust or corrode.
2. Before using your chair, make sure it is in proper working order. Inspect and
service all items on the “Maintenance Chart”. (See p. 41)
3. If you store this chair for more than three months, have it inspected by a sup-
plier before use.
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X I I . M A I N T E N A N C E
X I I . M A I N T E N A N C E
E. PNEUMATIC TIRES
2. 12" Drive Wheels:
a. Elevate and securely support chair so that wheel is off the ground. Release
all air from tire.
b. Remove plastic dome plug.
c. Remove lock nut and tab washer.
d. Remove wheel.
1. Do not use this chair if any of the tires in under- or over-inflated.
2. Low pressure in a tire may cause the chair to veer to one side and result in loss
of control.
3. An over-inflated tire may burst.
e. Repair or replace inner tube.
4. Never use a gas station pump to inflate a tire. Such pumps provide air at height
volume, and cause tire to burst.
f. Install wheel on chair by replacing center tab washer and locknut. Use a
torque setting of 35 ft.-lbs. to re-tighten nuts. Install plastic
dome plug.
1. Check for signs of wear and correct
air pressure in pneumatic tires weekly.
2. For best performance, inflate tires to
the same pressure level, as shown
on the tire sidewall:
g. Inflate tire to proper pressure level (listed on tire sidewall).
G. MOTOR BRUSHES
Check the motor brushes every three (3) months for wear.The brushes
should be clean and shiny. Replace worn or blackened brushes.
• 8" pneumatic casters - 30 to 40 psi
• 12" pneumatic drive wheels -
35 to 45 psi
H. ORDERING PARTS
When you order parts, provide the following:
1. Model of chair
3. Caution:
To prevent tire damage:
2. Serial number of chair
• Use a hand pump (or a low
volume air pump) to inflate tires.
• Use a tire gauge to check pressure.
3. Left hand or right hand control
4. Part number, description and quantity of parts you need.
5. State reason for replacement.
F. TO REPAIR OR REPLACE A TIRE
MAINTENANCE CHART
You should check the items on this chart at the indicated intervals. If any of
the items are loose, worn, bent or distorted, immediately have them checked
and/or repaired by your authorized Sunrise supplier. Frequent maintenance
and servicing will improve performance and extend wheelchair life.
Residual air pressure in tires can cause severe
injury. Make sure you release all air in tire
before attempting to service or repair tires.
1. 8" Caster Wheels:
a. Release all air from tire.
b. Remove caster wheel from fork.
c. Make sure there is no residual air in
tire before you remove bolts that hold
the two rim halves together.
d. Remove four bolts from rim. Separate
two halves of rim.
CHECK...
Charge Batteries
ꢀ
Check tires for proper inflation level
ꢀ
Check batteries for proper electrolyte level (wet only)
ꢀ
e. Repair or replace inner tube.
f. Reassemble the caster wheel; make
sure the bearing spacer is in place and
all four bolts are secure.
Note: Use a torque setting of 240 inch-
pounds when tightening bolts.
g. Mount caster wheel onto fork.
Replace washers correctly.
h. Inflate fire to proper pressure level.
Check plugs and connectors for proper connections
ꢀ
Check all moving parts for wear
ꢀ
Inspect all nuts, bolts and fasteners for looseness or wear
ꢀ
Inspect upholstery for wear
ꢀ
Remove and inspect motor brushes
ꢀ
Servicing by authorized Sunrise Supplier
ꢀ
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X I I I . W I R I N G D I A G R A M
X I V . S U N R I S E L I M I T E D W A R R A N T Y
Wiring Diagram Detail
1. FOR 5YEARS
We warrant the main frame of this wheelchair against defects in materials
and workmanship for 5 years after the first consumer purchase.
2. ADDITIONAL WARRANTY
We warrant Sunrise-made components of this wheelchair against defects
in materials and workmanship as follows:
a. Main electronic controller—For two (2) years from the date of first
consumer purchase.
b. Motors, gear boxes and remote joystick—For one (1) year from the
date of first consumer purchase.
c. All other original components (such as wheels, upholstery, plastic,
rubber parts and painted surfaces)—For three (3) months from the
date of first consumer purchase.
3. LIMITATIONS
a. We do not warrant damage due to:
• Neglect, misuse, or improper installation or repair.
• Use of parts or changes not authorized by Sunrise.
• Exceeding the weight limit of 250 pounds.
b. This warranty is void if the original chair serial number tag is
removed or altered.
c. This warranty applies in the USA only. Check with your supplier to
find out if international warranties apply.
4. WHAT WE WILL DO
Our sole liability is to repair or replace covered parts.This is your only
remedy for consequential damages.
5. WHATYOU MUST DO
a. Return the warranty card.
b. Obtain from us, while this warranty is in effect, prior approval for
return or repair covered parts.
c. Return the wheelchair or part(s), freight pre-paid, to Sunrise Mobility
Products Division at: 2842 Business Park Ave., Fresno, CA 93727-1328.
d. Pay the cost of labor to install or repair parts.
6. NOTICETO CONSUMER
There are no other express warranties.To the extent permitted by law,
any implied warranty (including a warranty of merchantability or fitness
for a particular purpose) is limited to:
a. One (1) year from the first consumer purchase, and;
b. Repair or replacement of the defective part only.
This warranty gives you certain legal rights.You may also have other
rights that vary from state to state.
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Sunrise Home Healthcare Group
Mobility Products Division
7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA
(800) 456-8165
In Canada (800) 263-3390
Manufactured under one or more of the following patents:
U.S. Patent # 5,062,677; 5,149,173; 5,211,446; 5,352,023; 5,407,248; plus other foreign patents.
© 1997, Sunrise Medical 10.97
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