Subaru Robin Power Products Automobile Parts EH035 User Manual

PARTS  
MANUAL  
Models  
EH035  
ENGINE  
PUB-EP5862  
Rev. 06/04  
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HOW TO USE THIS MANUAL  
Robin engines are identied by MODEL, SPECIFICATION, and CODE NUMBER. For each  
model there may be many different versions called specications. Each specication will be  
unique in some way. The difference may only be the paint color or it may have a different type  
of PTO or some other signicant difference.  
In order the identify the correct service part number, it is important to conrm the specica-  
tion and code numbers for your engine.  
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.  
Model / Serial No. Label  
Specication No. Label  
EH035AXXXX  
EH035-41-040194  
The Model / Serial Number Label has a 14  
digit alphanumeric string that consists of the  
MODEL number (5 digits) and the SERIAL  
number (6 digits). Please note the illustra-  
tion below:  
The Specication Number Label has a 11  
digit alphanumeric string that consists of the  
MODEL number (5 digits) and the SPECIFI-  
CATION number (6 digits). Please note that  
Robin America specications use the letters  
"X" in place of the asterisk symbol. See  
example below:  
E H 0 3 5 ∗− −X X X X X X  
E H 0 3 5 A X 0 0 0 0  
MODEL NO. (5 digits) SERIAL NO. (6 digits)  
MODEL NO. (5 digits)  
SPECIFICATION NO. (6 digits)  
EH035  
- 3 -  
06-04  
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MANUAL LAYOUT  
1
2
4
3
1
3
9
6
7
2
5
4
8
1. SECTION NAME  
Parts are broadly classied according to their functions.  
Refer to the Group Index (table of contents) for respective section name.  
2. FIG. No.  
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers  
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section  
(i.e..:Electrical Device Group).  
3. REF. No .  
The Reference number identies the part illustration with the corresponding part number in the  
part list.  
4. SUBASSEMBLY  
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly  
part reference number is indicated by the number led by "-" such as "-1", "-2".  
5. PART NUMBER  
6. DESCRIPTION  
7. QTY.  
It is the number assigned for sales unit. Use the PART No. when making an order.  
It is designation of the part.  
Quantity of each part used for each product.  
8. REMARKS  
This gives a distinctive feature and/or a supplementary comment for the type, the specication,  
and the part concerned. It also shows part number(s) interchangeable for the part.  
9. FROM-TO  
This section shows the CODE No. to indicate the history of progress in which improved parts  
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.  
being employed in the product concerned. See the examples below:  
-
2101-  
- 2100  
The part is used in the product irrespective of CODE No.  
The part is used in the products with CODE No. of 2101 and after this number.  
The part is used in the products with CODE No. of 2100 and before this number.  
EH035  
- 4 -  
06-04  
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GROUP INDEX  
Group Name  
Page  
CRANKCASE GROUP............................................................................... 6  
CRANKSHAFT, PISTON GROUP.............................................................. 8  
INTAKE and EXHAUST GROUP.............................................................. 10  
COOLING and STARTING GROUP......................................................... 14  
FUEL, LUBRICANT GROUP.................................................................... 16  
ELECTRIC DEVICE GROUP ................................................................... 18  
CLUTCH GROUP .................................................................................... 20  
ACCESSORY GROUP............................................................................. 24  
INDEX OF DESCRIPTION SYMBOLS  
SYMBOL  
DESCRIPTION  
SYMBOL  
DESCRIPTION  
AY...........................ASSEMBLY  
CP...........................COMPLETE  
EX...........................EXPORT (from Japan)  
FIG..........................FIGURE  
P=...........................PITCH (in mm)  
P.T.O. (PTO) ...........POWER TAKE OFF  
REF.........................REFERENCE  
R.H. (RH)................RIGHT HAND SIDE  
RR. .........................REAR  
FR...........................FRONT  
" ..............................INCH  
INCL. ......................INCLUDE  
~L............................LITER  
L= ...........................LENGTH (in. mm)  
L.H. (LH).................LEFT-HAND SIDE  
MECH.....................MECHANICAL  
NO (NON)...............NONE  
STD. .......................STANDARD  
SW..........................SWITCH  
T= ...........................THICKNESS (in mm)  
UN ..........................UNIT  
U.S..........................UNDER SIZE  
~V...........................VOLTAGE  
~W..........................WATT  
OPT.........................OPTIONAL  
O.S. ........................OVER SIZE  
W/ ...........................WITH  
W/O ........................WITHOUT  
EH035  
- 5 -  
06-04  
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SECTION 1  
CRANKCASE GROUP  
FIG. 100  
EH035  
- 6 -  
06-04  
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SECTION 1  
CRANKCASE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
100  
10  
95  
96  
593-10050-00  
011-90594-70  
011-90598-60  
CYLINDER BLOCK AY  
SOCKET HEAD BOLT  
SOCKET HEAD BOLT  
OIL GAUGE  
GASKET  
OIL CASE  
GASKET, CASE  
SCREW AY  
SPACER  
ROCKER COVER CP  
GASKET, ROCKER COVER  
SCREW and WASHER  
RETAINER PLATE  
LEAD VALVE  
SOCKET HEAD BOLT  
CAMGEAR COVER  
GASKET, CAMGEAR COVER 1  
BREATHER PIPE  
HOSE CLAMP  
SCREW and WASHER  
OIL TUBE  
1
4
4
1
1
1
1
4
2
1
1
4
1
1
1
1
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
270 592-65006-00  
280 021-31699-90  
410 593-65000-00  
415 593-65001-00  
420 004-36051-80  
665 592-15014-00  
680 593-10040-00  
690 593-15008-00  
710 004-36051-60  
720 592-15011-00  
722 592-15010-00  
725 011-90499-60  
810 592-15005-02  
830 592-15007-00  
850 593-15009-00  
853 056-10800-10  
860 004-36051-40  
870 592-65002-00  
875 592-65003-00  
880 592-15018-00  
1
1
3
1
1
2
100  
100  
100  
100  
100  
100  
OIL WEIGHT  
CHECK VALVE  
EH035  
- 7 -  
06-04  
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SECTION 2  
CRANKSHAFT, PISTON GROUP  
FIG. 200  
EH035  
- 8 -  
06-04  
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SECTION 2  
CRANKSHAFT, PISTON GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
45  
46  
48  
593-20030-00 CRANKSHAFT  
044-01299-50 OIL SEAL, L  
044-01099-70 OIL SEAL, S  
593-25010-00 CLIP  
1
1
1
1
1
1
1
1
2
200  
200  
200  
200  
200  
200  
200  
200  
200  
55  
013-00699-40 BOLT  
350  
360  
370  
380  
593-25009-00 PISTON PIN  
593-25004-00 PISTON  
593-20040-00 PISTON RING SET  
056-50999-90 CLIP  
EH035  
- 9 -  
06-04  
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SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 300  
900  
521  
520  
514  
EH035  
- 10 -  
06-04  
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SECTION 3  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
CAMGEAR SHAFT  
CAMGEAR AY  
CAMLIFTER  
CAMLIFTER SHAFT  
VALVE SPRING  
RETAINER SPRING  
INTAKE VALVE  
EXHAUST VALVE  
ROCKER SHAFT  
PUSH ROD  
ROCKER ARM AY  
MUFFLER  
MUFFLER COVER  
GASKET, MUFFLER  
SCREW  
SOCKET HEAD BOLT  
CLEANER PLATE AY  
AIR CLEANER COVER  
ELEMENT, foam  
ELEMENT, felt  
INSULATOR  
GASKET, INSULATOR  
GASKET, CARBURETOR  
NUT  
QTY. REMARKS  
FROM-TO FIG.  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
10  
30  
50  
55  
60  
70  
80  
90  
592-35005-01  
593-30030-00  
592-35000-01  
592-35006-00  
593-35002-00  
593-35003-00  
593-35005-00  
593-35004-00  
1
1
1
1
2
2
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
200 593-35001-00  
210 593-35000-00  
220 593-30020-00  
310 592-30010-00  
320 592-35034-00  
340 592-35016-01  
360 014-00599-62  
365 011-90595-20  
510 593-30010-00  
514 593-35008-00  
520 593-35012-00  
521 593-35009-00  
540 592-30050-01  
550 592-35018-01  
560 592-35019-00  
570 017-00599-80  
580 592-35031-00  
581 014-00594-80  
585 592-35026-00  
870 014-90699-72  
SCREW  
SCREW  
PLATE  
ADJUST SCREW  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
EH035AX0303 Phat Boy  
EH035AX0304  
EH035AX0305  
EH035AX0306  
EH035AX0307  
EH035AX0302  
EH035AX0308 Zooma - APP  
EH035AX0309 Mosquito / Apache  
870 014-90699-61  
ADJUST SCREW  
872 002-27060-00  
873 002-27060-00  
880 531-65007-01  
881 592-35024-00  
884 592-35025-00  
885 593-35016-00  
886 592-35035-00  
888 592-35030-01  
890 592-35022-00  
892 592-35023-01  
894 021-30699-90  
NUT  
NUT  
CHECK VALVE  
CHECK VALVE, 1  
PLATE, CHECK VALVE  
PLATE SEPARATOR  
GASKET, SEPARATOR  
PIPE  
CHOKE LEVER  
CHOKE PLATE  
GASKET  
EH035  
- 11 -  
06-04  
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SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 300  
900  
521  
520  
514  
EH035  
- 12 -  
06-04  
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SECTION 3  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
895 024-01399-70  
896 024-01599-90  
900 593-60020-00  
DESCRIPTION  
O RING  
O RING  
QTY. REMARKS  
FROM-TO FIG.  
1
1
300  
300  
300  
CARBURETOR  
1
Walboro Part Number WYL-173-1  
The following kits are available from Walboro  
Carburetor Repair Kit - K20-WYL  
Gasket/Diahpragm Kit - D11-WYL  
EH035  
- 13 -  
06-04  
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SECTION 4  
COOLING and STARTING GROUP  
FIG. 400  
EH035  
- 14 -  
06-04  
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SECTION 4  
COOLING and STARTING GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
40  
60  
80  
81  
90  
593-55002-00 BLOWER HOUSING  
011-90595-31 SCREW and WASHER  
593-35006-00 INSULATOR, CARBURETOR  
004-36051-80 SCREW AY  
1
4
1
2
1
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
014-00593-70 SCREW AY  
593-55007-00 CYLINDER COVER  
593-55015-00 CYLINDER COVER  
593-55005-00 PLUG COVER  
014-00593-70 SCREW AY  
014-00594-80 SCREW  
014-36052-50 SCREW  
1
1
1
3
4
4
1
1
1
1
1
1
1
1
1
Yellow  
EH035AX0306  
91  
95  
96  
EH035AX0306  
97  
200  
210  
-1  
-2  
-3  
014-00599-20 SCREW  
531-50230-00 PULLEY  
593-50020-00 RECOIL STARTER  
502-50010-20 SPIRAL SPRING  
531-50220-20 REEL  
531-50220-40 STARTER ROPE  
521-50021-10 STARTER KNOB  
542-50030-10 SET SCREW  
593-55011-00 SPACER  
-4  
-49  
EH035AX0306  
EH035  
- 15 -  
06-04  
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SECTION 5  
FUEL LUBRICANT GROUP  
FIG. 500  
EH035  
- 16 -  
06-04  
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SECTION 5  
FUEL LUBRICANT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
30  
40  
80  
593-65002-00 FUEL TANK  
592-60160-00 FUEL TANK CAP  
523-65039-00 FILTER  
593-60030-00 TUBE  
056-10599-90 HOSE CLAMP  
503-65002-00 PLATE  
1
1
1
1
1
1
1
1
500  
500  
500  
500  
500  
500  
500  
500  
90  
110  
111  
112  
503-65003-00 PLATE  
519-65003-01 DAMPER  
EH035  
- 17 -  
06-04  
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SECTION 6  
ELECTRIC DEVICE GROUP  
FIG. 600  
60  
61  
70  
EH035  
- 18 -  
06-04  
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SECTION 6  
ELECTRIC DEVICE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
11  
30  
50  
593-70010-20 FLYWHEEL  
593-70010-10 IGNITION COIL  
014-00499-20 SCREW  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
700  
700  
700  
700  
700  
700  
700  
525-70180-01 WIRE CP  
EH035AX0302  
EH035AX0303 Phat Boy  
EH035AX0304  
EH035AX0305  
EH035AX0307 Vibra Strike/Lindley  
EH035AX0308 Zooma - APP  
EH035AX0309 Mosquito/Apache  
EH035AX0306  
EH035AX0302  
EH035AX0304  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
50  
51  
593-70040-00 WIRE CP  
592-70030-00 WIRE CP  
80  
95  
525-75003-00 GROMMET  
065-40099-31 SPRING, PLUG CAP  
100 065-01099-50 SPARK PLUG  
110  
60  
592-75001-00 SPARK PLUG CAP  
066-00003-61 SWITCH AY  
EH035AX0305  
EH035AX0307 Vibra Strike/Lindley  
EH035AX0305  
EH035AX0307 Vibra Strike/Lindley  
EH035AX0305  
EH035AX0307 Vibra Strike/Lindley  
EH035AX0307 Vibra Strike/Lindley  
EH035AX0307 Vibra Strike/Lindley  
61  
70  
593-75002-00 PLATE  
1
015-00499-80 TAPPING SCREW  
063-01099-40 CONTROL CABLE  
2
2
1
1
063-10098-11  
CONTROL LEVER  
EH035  
- 19 -  
06-04  
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SECTION 7  
CLUTCH GROUP  
FIG. 700  
EH035  
- 20 -  
06-04  
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SECTION 7  
CLUTCH GROUP  
REF. PART NO.  
DESCRIPTION  
CLUTCH SHOE  
CLUTCH SHOE  
QTY. REMARKS  
FROM-TO FIG.  
210  
531-80030-10  
593-80010-10  
2
700  
700  
700  
700  
700  
700  
700  
2
EH035AX0303 Phat Boy  
EH035AX0306  
215  
225  
020-00898-00  
531-80030-20  
593-80010-20  
593-85000-00  
WASHER  
SPRING  
SPRING  
2
1
1
1
EH035AX0303 Phat Boy  
EH035AX0306  
230  
CLUTCH BOLT  
EH035  
- 21 -  
06-04  
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SECTION 8  
ACCESSORY GROUP  
FIG. 800  
EH035  
- 22 -  
06-04  
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SECTION 8  
ACCESSORY GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
592-90020-00 TOOL  
593-90030-00 TOOL  
1
1
800  
800  
800  
800  
800  
EH035AX0303 Phat Boy  
EH035AX0306  
100  
101  
073-63899-61 LABEL, CAUTION  
593-95012-00 LABEL, MODEL  
1
1
EH035  
- 23 -  
06-04  
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PRINTED IN THE USA  
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