Strong Enterprises Work Light 48057 User Manual

XENON TROUPER  
Follow Spotlight  
Type 48057  
Issue 4/98  
PRELIMINARY  
STRONG  
INTERNATIONAL  
a division of Ballantyne of Omaha, Inc.  
4350 McKinley Street  
Omaha, Nebraska 68112 USA  
Tel 402/453-4444 • Fax 402/453-7238  
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PREFACE  
THE STRONG XENON TROUPER, Type 48057, is a direct current follow spotlight com-  
plete with a xenon lamphouse, power supply, optical system, base and yoke assembly, and color boomerang. It  
utilizes proven design features of the Strong Xenon Super Trouper combined with advanced properties of the  
Strong Super Trouper II. Using a 700 watt xenon bulb as a light source, the Xenon Trouper meets or exceeds  
all professional requirements for short- to medium-throw follow spotlight applications.  
ONLY THE SPECIAL XENON POWER SUPPLIES manufactured by Strong International  
can be used with the xenon spotlight. For installation and operation of the power supply, see the manual  
furnished separately.  
THE XENON LAMPHOUSE utilizes a deep ellipse dichroic (“cold”) coated metal reflector  
designed to operate in a fixed position with a horizontally mounted xenon bulb as the light source. The dichroic  
reflector coating reduces heat at the aperture and optical system.  
BULB ADAPTERS, required to mount the 700 watt bulb into the lamphouse, are included in  
the spotlight accessory kit. Two anode adapters are supplied; the 65259 adapter, measuring 2-5/8 inches in  
length, is used with the Hanovia XH0700HS bulb, and the shorter 65199 adapter is used with the OSRAM  
XBO700W/HS OFR bulb.  
ADJUSTMENT CONTROL for positioning the xenon bulb is located at the rear of the lamp-  
house. The adjustments are for the horizontal and vertical positioning, and focus control, of the bulb.  
THE LAMPHOUSE INSTRUMENT PANEL is equipped with an ammeter and running time  
meter. The ammeter indicates the operating current of the lamp, and the running time meter records the number  
of hours the lamp has operated.  
THE BULB is ignited and extinguished by use of the LAMP switch mounted on the instrument  
panel. A DC Pulse Igniter Assembly requires no AC control circuit; it operates from DC open circuit voltage  
normally generated by the xenon power supply. Remote ignition switching is accommodated by wiring a dry  
contact across wires 3 & 6. See the Interconnection Wiring Diagram.  
THE LAMP BLOWER, internally wired in the lamp, operates on 115 V.AC and is required to  
keep the seals on the bulb at a safe operating temperature. This blower will operate continuously until power is  
turned off at the main line switch to the xenon power supply.  
THE LAMPHOUSE is supplied with a 13 foot cable containing the two DC leads, the ground  
lead, and all AC control leads. The cable terminates in a multiple pin MS connector to mate to the receptacle on  
the power supply.  
WHEN TRANSPORTING the spotlight, it is recommended that the xenon bulb be removed  
and placed in its original shipping carton with the cover on the bulb to insure against breakage.  
XTR/001  
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LAMPHOUSE - POWER SUPPLY  
Interconnection Diagram  
LAMPHOUSE  
(Connections Pre-wired)  
MS CONNECTOR  
Pin  
A
B
C
D
E
F
Wire No,  
DC-  
DC+  
2
3
4
5
6
G
I
7
J
8
M
Grnd  
Remote - Auto  
Sustained 5 Amp.  
Dry Contact  
Lamphouse  
Cable Assembly  
(by Installer)  
Conduit  
XENON  
POWER  
SUPPLY  
SYSTEM MUST BE GROUNDED  
All wiring must conform to local  
codes; shield lamphouse cable in  
conduit if required.  
MS Connector (pre-wired)  
DC+  
DC-  
Grn  
Ground Lug  
(as reqd. for older units)  
XTR/002  
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INSTALLATION & SET-UP  
THE XENON TROUPER is shipped in sections which must be assembled. The Folding Base  
Stand Assembly 65838 is shipped collapsed, and requires only unfolding and securing the (4) base legs using the  
T-bolts supplied.  
WHEN INSTALLED in a permanent location, the leveling feet must be removed, and the  
clearance holes in the base leg brackets used for hardware (user supplied) to bolt the base to the floor or  
platform. If it is desired to have the unit portable, when operating, the leveling feet must be adjusted down until  
the weight of the spotlight has been shifted from the casters to the leveling feet.  
THE INNER TUBE and support yoke has three holes to permit adjusting the height of the  
spotlight. The three holes are on four inch centers and will allow an optical height of approximately 53 inches,  
57 inches, and 61 inches above floor level to the optical center of the lamphouse and lens system. The leveling  
feet may be adjusted through an additional two inch range. Insert the height location pin through the hole in the  
outer tube and one of the holes in the inner tube.  
THE HORIZONTAL SWING and vertical tilt locking knobs are on the right hand (operating)  
side of the yoke assembly. Tighten both of these locking devices securely before attempting to place the lamp-  
house and lens system on the support yoke.  
PLACE THE LAMPHOUSE and lens system on the yoke assembly, with the spot size control  
handle to the right hand (operating) side, the same as the locking controls on the yoke. Line up the four  
mounting holes in the bottom of the base rail with the four mating holes in the support yoke and secure with the  
four 5/16-18 wing screws.  
ATTACH THE COLOR BOOMERANG to the front of the optical system cover by inserting  
the hinge pin through the hinge on the boomerang and optical system. Fasten the boomerang yoke to the slotted  
angle bracket on the underside of the optical system pan. Adjust and securely tighten the wing nut and lock nuts  
to hold the boomerang parallel with the front of the optical system housing.  
ATTACH THE LAMPHOUSE CABLE CONNECTOR to the receptacle on the power supply.  
Align the pins before tightening the locking ring. Do not energize the xenon power supply before first installing  
the xenon bulb into the lamphouse.  
EARLIER MODELS of Strong xenon spotlights included a heavy-gauge green ground wire in  
the lamphouse cable assembly. This ground wire was attached to a ground stud connected to the power supply  
cabinet. Current models of Strong power supplies include a 1/4-20 stud in the cabinet adjacent to the MS  
connector to allow ground termination of older spotlights.  
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SAFETY PROCEDURES  
READ CAREFULLY BEFORE INSTALLING XENON BULB  
THE XENON BULB is highly pressurized. When ignited, the normal operating temperature  
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to  
the manufacturer’s operating instructions.  
THE BULB is stable at room temperature, but may still explode if dropped or otherwise mis-  
handled. Breakage resulting from transport and handling is not covered by the bulb manufacturer’s warrranty,  
and it is strongly recommended to dismaount the xenon bulb when transporting the spotlight.  
REFER bulb replacement and service to QUALIFIED PERSONNEL with adequate protective  
clothing (face shield, clean cotton gloves, welder’s jacket). For routine lamphouse service, observe the follow-  
ing rules:  
1.  
Allow the bulb to cool to room temperature before opening the lamphouse. Put on protective clothing  
described above.  
2.  
3.  
De-energize the xenon power supply at the AC source before opening the lamphouse compartment.  
When possible, encase the bulb in its protective cover when cleaning or servicing the lamphouse inte-  
rior. The bulb, when outside the lamphouse, must be encased in the cover.  
4.  
Clean the bulb after it has cooled to room temperature. Do not touch the quartz envelope of the bulb;  
fingerprints will burn in and create hot spots which may shorten bulb life. If fingermarks are made,  
they should be carefully removed with methyl alcohol and cotton prior to bulb operation.  
5.  
6.  
7.  
8.  
9.  
Never view an ignited bulb directly. BLINDNESS OR PERMANENT EYE DAMAGE MAY BE  
INCURRED.  
Use only xenon bulbs designated as OZONE FREE. When possible, vent the lamphouse exhaust to  
outside atmosphere.  
Maintain the lamphouse blower in good operating condition. Keep the blower inlet clean for unre-  
stricted air flow.  
To insure maximum bulb life, operate the lamphouse blower and the exhaust system for at least ten  
minutes after extinguishing the bulb.  
If returning a bulb for warranty adjustment, pack it in its original shipping container. Complete and  
return all required warranty information.  
XG2/005  
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10.  
11.  
Dispose of expired bulbs that are beyond warranty in the following manner: Wrap the bulb tightly in  
several layers of canvas or heavy cloth. Place it on a hard surface and shatter the envelope with a sharp  
hammer blow. DO NOT place an unshattered bulb in an ordinary refuse container.  
DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE  
OF XENON BULB HANDLING OR SERVICE.  
Cathode End Cap  
Anode End Cap  
Envelope  
Seal  
Anode Pin  
Seal  
Cathode  
Cathode Pin  
Anode  
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700 WATT XENON BULB INSTALLATION  
Type 48057 Trouper  
CAUTION: OBSERVE ALL SAFETY PROCEDURES. Put on the protective face mask.  
Wear clean cotton gloves to prevent marking the quartz envelope of the bulb with fingerprints.  
REMOVE THE TOP COVER of the lamphouse by removing the four Holt head (tamperproof)  
screws with the special screwdriver provided. Loosen the two knurled-head thumb screws (65152) on the front  
bulb support yoke and pivot the retaining plate (65151) aside. Slide the 65131 clamp on the end of the igniter  
lead over the brass socket of the rear bulb support collet (65844).  
ASSEMBLE THE ADAPTERS to the 700 watt bulb prior to inserting the bulb into the lamp-  
house. Be very careful not to apply any strain on the quartz envelope when installing adapters. Screw the  
cathode adapter (65198) onto the threaded negative stud so it seats firmly against the shoulder of the (-) end cap.  
Slip the 65259 anode adapter over the positive pin up to the shoulder of the (+) end cap. Tighten the set screw  
(00720) securely to insure a good electrical connection.  
Thumb Screw 65152  
Set Screw 00720  
Hanovia XH0700HS  
Retainer Plate 65151  
Anode Clamp  
65131  
Anode Adapter 65259*  
Clamping Screw 01532  
Rear Bulb Support Collet 65960  
Cathode Adapter 65198  
Front Bulb Support 65117  
* Use short adapter (65199) with OSRAM bulb  
REMOVE THE PLASTIC PROTECTIVE COVER from the xenon bulb only if necessary.  
Insert the bulb through the top of the lamphouse, between the reflector support and the front casting. Pass the  
anode (+) end of the bulb through the hole in the reflector, taking care not to touch the surface of the reflector.  
INSERT THE ANODE ADAPTER STEM into the rear support collet. The stem must be  
inserted as far as possible to permit full focus travel of the bulb. Place the cathode adapter into the 65117 front  
bulb support, pivot the retaining plate to its closed position, and tighten the (2) thumb screws. Tighten the  
socket head clamping screw in the anode contact securely to insure a good electrical contact.  
INSTALL THE CATHODE LEAD CONTACT over the end of the cathode adapter up to the  
shoulder of the contact and tighten the clamping screw securely. Lay the lead in front of the air duct to minimize  
the shadow.  
A GLASS STRIP HEAT FILTER is supplied to reduce the thermal energy at the optical sys-  
tem and color gels. Insert the heat filter in the bracket provided on the inside of the lamphouse at the front  
opening. Place the filter in position with the coated surface facing the bulb. The coated surface is indicated by  
a small XX or other marking. This filter is a narrow strip that covers only the center portion of the beam. To  
prevent damage to optical system components, do not operate the spotlight with the filter removed or reversed.  
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REMOVE THE PLASTIC COVER from the xenon bulb. Store the protective cover and the  
original bulb packing in a secure location. The spare anode adapter (65199) is for use with an OSRAM 700  
watt bulb (XBO700W/HS OFR) should such a bulb be used as a replacement.  
SECURE THE LAMPHOUSE COVER with the (4) tamperproof screws using the special  
screwdriver provided. The cover must be securely in position to actuate the interlock switch and permit lamp  
ignition.  
IT IS RECOMMENDED to establish a routine for periodically checking all electrical connec-  
tions for tightness, particularly those at the bulb. A loose connection in the DC circuit will cause failure of the  
contacts and leads, and may damage the bulb.  
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OPERATION  
PLACE THE MODE SWITCH (on units so equipped) in the “MAN.” position and energize  
the xenon power supply. The lamphouse blower will start and actuate the blower interlock switch to permit bulb  
ignition. This lamp blower will operate continuously until the xenon power supply is de-energized.  
PLACE THE LAMP SWITCH in the ON position and the xenon bulb will ignite. Allow a few  
minutes for the current to stabilize, and read the lamphouse ammeter. The 700 watt xenon bulb must be  
operated within the current range specified by the bulb manufacturer, normally 36 amperes nominal; maximum  
current 40 amperes. Refer to the manufacturer’s documents shipped with the bulb for the exact figures.  
ADJUST THE POWER SUPPLY as instructed in the power supply manual for the correct  
operating current. New 700 watt bulbs are normally first operated at their nominal current level (36 A.). The  
current setting must be increased in time to compensate for bulb aging, but do not, at any time, exceed the  
maximum current rating (40 A.).  
REMOVE THE REAR COVER PANEL (two pull type knobs) located below the instrument  
panel. This will expose the bulb position adjustment controls.  
THE CENTER SECTION of the control is a threaded member that focuses the bulb in relation  
to the reflector. Turning this adjustment moves the bulb on the horizontal plane, into or out of the reflector.  
Rotating this section clockwise moves the bulb away from the reflector. The small knurled screw to the left of  
this section can be tightened to lock the focusing mechanism in place after the bulb alignment procedure has  
been completed.  
THE THUMB SCREWS to the left and right of the focusing control lock the horizontal and  
vertical position of the bulb. These thumb screws are spring-loaded to apply a degree of friction against the  
lamphouse back casting.  
TWO METHODS are recommended to align the bulb in order to project the best light to the stage:  
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MOVE THE SPOT SIZE CONTROL HANDLE on the large lens carriage to the forwardmost  
position to project the smallest spot possible with the iris, choppers, and dimming controls in their full open  
positions. Project the spot to a wall or similar flat perpendicular surface opposite the spotlight.  
TURN THE CENTER FOCUS CONTROL counterclockwise until a small black spot is pro-  
jected on the wall. It may be well to run this adjustment both directions to permit positive identification of the  
dark spot.  
LOOSEN THE TWO THUMB SCREWS to the left and right of the focus control just enough  
to permit manual movement of complete control assembly. Move the control assembly around the two thumb  
screws and observe the smooth dark shadow of the bulb electrode inside the shaded circle of the reflector center  
opening. The shadow of the electrode must be centered in the projected opening of the reflector.  
MOVE THE CONTROL ASSEMBLY around the thumb screws until the dark electrode shadow  
is as round as possible to project. It may be necessary to again rotate the focus control to define the electrode  
shadow.  
AFTER THE ELECTRODE SHADOW is as even around the outside as possible, tighten the  
two thumb screws to lock this adjustment in place, and rotate the focus control to obtain the brightest light with  
the best light distribution. Turn the spot focus control knob, located on the front of the lens mechanism, to  
sharpen the edge of the spot.  
THE SECOND METHOD of aligning the xenon bulb is to project the spot to the stage, and  
using the bulb adjustment controls, obtain a “hot spot” in the projected spot. Center this “hot spot” in the  
projected spot by moving the entire control section around the two thumb screws. Once the “hot spot” is  
centered in the projected spot, lock the adjustment control in position with the two thumb screws and rotate the  
focus control to obtain a spot with an even distribution of light. Turn the spot focus control knob at the front of  
the lens mechanism to sharpen the edge of the spot.  
THIS ADJUSTMENT should not be disturbed until the xenon bulb is rotated or replaced. At  
this time it will be necessary to repeat the alignment procedure.  
REPLACE THE REAR COVER PANEL over the bulb adjustment control mechanism.  
Secure using the plastic fasteners.  
BECAUSE OF MANUFACTURING TOLERANCES and normal bulb aging, it may be nec-  
essary to operate one lamp at slightly higher or lower current than others to obtain equal light balance between  
two or more spotlights. These adjustments are made at the xenon power supply.  
TO EXTINGUISH THE ARC, place the LAMP switch in the OFF position. The blower in the  
lamphouse will continue running until the xenon power supply is de-energized. Allow the blower to operate and  
cool the bulb for at least five minutes after extinguishing.  
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HANDLING THE SPOTLIGHT  
GENERALLY THE BEST POSITION for the operator to stand is near the center of the spot-  
light, on the right hand side, although the angle of tilt and the size of the porthole may alter the position for the  
most convenient operation.  
EACH OPERATOR will, after a few minutes of operation, generally develop his own system  
and position for operating the unit.  
THE HORIZONTAL SWING LOCK LEVER and vertical tilt lock lever located on the base  
assembly can be set to give the desired amount of friction on the spotlight swing to suit the individual operator.  
THE LENS CARRIAGE FRICTION BRAKE is a nylon drag screw located on the outrider of  
the large lens carriage, and is preset at the factory for most satisfactory operation. Individual requirements may  
vary, and the brake can be adjusted to best suit the operator or allow for a severe “down” angle. Remove the  
color boomerang and lens mechanism housing, loosen the nylon lock nut and adjust the screw on the friction  
brake to apply the desired tension. Tighten the lock nut and replace the housing and boomerang.  
REMOTE/AUTO OPERATION  
TO IGNITE THE SPOTLIGHT from a remote location or an automation controller, the lamp-  
house must be equipped with the MODE (Auto-Man.) switch. With the MODE switch in the “AUTO” position,  
and the LAMP switch “ON”, the lamphouse will ignite by means of a dry contact across terminals 3 and 6 at the  
lamphouse or power supply (See Lamphouse-Power Supply Interconnection Diagram). This type of installa-  
tion is intended for use only if the spotlight is locked down as a fixed spot without an operator at the unit.  
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EXHAUST SYSTEM INSTALLATION  
IF THE SPOTLIGHT is installed in a closed booth, it is recommended to vent the lamphouse  
exhaust to outside atmosphere to remove the heat from the booth.  
THE EXHAUST STACK of the lamphouse is designed to fit a six inch diameter duct. The  
exhaust system must be designed and installed is a way to eliminate any possibility of a down draft or of rain  
dripping into the lamphouse. The exhaust fan must be capable of removing 750 lineal feet (150 cfm) of air per  
minute at each lamphouse.  
TO PERMIT MOVEMENT of the follow spotlight, install a section six inch diameter flexible  
tubing between the lamphouse exhaust stack and the projection booth exhaust system. The two holes in the  
stack exposed by removing the vent cap can be used to secure the tubing.  
IF THE INSTALLATION is to be made in a location where it is not possible to install an  
exhaust system, leave the vent cap mounted to the exhaust stack.  
THE RADIATION from some xenon bulbs can convert the oxygen in the surrounding air to  
ozone. In large quantities, ozone can endanger health, but it spontaneously changes back into oxygen in a very  
short time, especially if it mixes with a large volume of air (as in an auditorium, arena, or outdoors). Most  
currently manufactured xenon bulbs are classified as ozone free and do not release ozone.  
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OPERATION OF OPTICAL SYSTEM  
THE IRIS CONTROL is the front lever which projects through the top of the optical system  
housing. When this lever is to the left (as viewed from the rear of the unit), the largest aperture is provided.  
Smaller apertures are obtained as the lever is moved to the right.  
THE SPOT SIZE CONTROL HANDLE is located on the right hand side of the optical system  
just above the base rail. A variation of spot sizes from full flood to small spot can be obtained by moving the  
spot size control handle from one extreme to the other. Beam intensity is increased by this optical system when  
reducing from flood to spot, and maximum intensity is reached when the spot size control handle is in the  
extreme forward position.  
THE MAXIMUM FLOOD SPOT is obtained with the iris control lever to the left (away from  
operating side) for the largest aperture and with the spot size control handle moved as far to the rear as possible.  
SMALLER SIZED SPOTS are projected as the spot size control handle is moved forward.  
Most of the spot sizes needed will be produced with the iris in its maximum open position.  
FOR A “HEAD SPOT,” or any spot smaller than can be obtained with the spot size control  
handle in its extreme forward position, shift the iris control lever to the right (toward operating side) for a  
smaller aperture. The iris control lever should always be returned to its extreme left position before the spot size  
control handle is again moved to obtain larger spots.  
THE MASKING SHUTTER (chopper) lever is the middle lever projecting through the top of  
the optical system housing. The masking shutter blades are operated by this lever to shape the projected spot to  
a rectangle, strip spot, or dousing.  
THE DISENGAGED POSITION of the masking shutter lever is to the extreme right (toward  
operating side) and varying degrees of masking to complete cutoff are obtained by moving the lever to the left  
(away from operating side).  
THE ANGLE of the masking shutter blades can be adjusted to compensate for the horizontal  
projection angle. Remove the color boomerang and optical system housing, and loosen the screws holding each  
of the masking shutter blades enough to allow adjustments. Ignite the bulb and adjust the angle of the bottom  
blade by tapping with a screwdriver so its projected edge lies parallel to the footlights. Tighten the screw.  
Operate the masking shutter lever to close the blades. Adjust the upper blade to close in line with the bottom  
blade and tighten the screw.  
THE FADEOUT MECHANISM AND DOUSER CONTROL is the rear lever projecting  
through the top of the optical system cover. This lever controls the intensity of light from complete fadeout  
when the lever is to the left, to full intensity when the lever is to the right.  
THE SPOT FOCUSING CONTROL KNOB is located on the operating side of the optical  
system at the forward end above the base rail. This control is used to adjust the optical system for the length of  
throw. When making an adjustment, rotate the spot focusing control knob until the sharpest edge is obtained on  
the projected spot.  
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OPERATION OF COLOR BOOMERANG  
THE COLOR BOOMERANG is equipped with six color holders and an ultraviolet filter.  
Additional filter holders can be supplied by an authorized Strong International Dealer.  
TO OPERATE INDIVIDUAL COLOR FILTERS, lower the desired filter selector lever. A  
rocker catch located in the color disc housing holds the filter in position.  
TO RELEASE A COLOR, push the filter release lever or engage another color, thus releasing  
the previous color automatically.  
TO REPLACE A FILTER HOLDER, open the hinged top of the color disc housing and lift out  
the desired filter holder.  
HIGH TEMPERATURE FILTERS (RoscoLux® or equivalent) cut to nine inch diameter are  
required, and are secured in the filter holders with paper fasteners.  
NOTE: WHEN PLACING COLOR FILTERS in the boomerang, the less dense colors (pink,  
amber) should be placed in the holders toward the rear of the boomerang (toward arc), and those of greater  
density (red, green) should be placed in the holders toward the front of the boomerang (away from the arc).  
COLOR TEMPERATURE REDUCTION FILTERS, required for use with television and  
videotape, are available from theatrical supply dealers.  
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MAINTENANCE  
THE STRONG XENON TROUPER SPOTLIGHT requires very little maintenance to keep it  
in good working order.  
THE REFLECTOR should be cleaned periodically with a soft, clean, lint-free cloth to remove  
dust from the reflecting surface. If excessively soiled, the reflector may be cleaned with Windex® or an equiva-  
lent glass cleaner. DO NOT use abrasive cleaners of any kind. Clean the heat filter glass; replace with the  
coated surface toward the lamphouse.  
CHECK ALL ELECTRICAL CONNECTIONS for tightness on a regular basis. Loose con-  
nections, particularly in the DC circuit, may cause premature bulb failure and damage lamphouse components.  
THE XENON BULB should be checked occasionally for the presence of dust or foreign mate-  
rials. If necessary, clean the quartz envelope of the bulb with alcohol, and wipe dry with a clean, lint-free cloth.  
Observe all safety procedures when working with the exposed bulb.  
THE INSIDE OF THE LAMPHOUSE and the blower should be cleaned periodically, depend-  
ing on the dust conditions at each installation. Keep the blower inlet grille clean to permit free air flow. The  
blower is permanently lubricated and requires no oil.  
THE LENS SYSTEM should be kept clean to prevent any light reduction in the projected spot.  
Tighten the horizontal swing and vertical tilt locking clamps. Remove the boomerang and the optical system  
cover to reach and clean the back surface of the large lens. Remove the cover casting over the fadeout, chopper,  
and iris controls to remove the small projection lens which is held in place with a large spring-type retainer ring  
at the front of the lens barrel.  
CLEAN THE PROJECTION LENS and large lens with with any cleaner approved for use on  
coated projection lenses. Replace the projection lens with the end with the FL marking ring toward the iris;  
secure with the retainer ring.  
BEFORE TRANSPORTING the spotlight, remove the xenon bulb from the lamphouse. Place  
the bulb in its plastic cover and original shipping container.  
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oncted  
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PARTS LIST  
Wiring Diagram  
Ref,  
Desig. Part No.  
Description  
B1  
C1,2 76132  
C3 76133  
C4A,B 80177  
62-98002  
Blower, 115 V.AC, 50/60 Hz.  
Capacitor, .005 µf, 600 WVDC  
Capacitor, .01 µf, 400 WVDC  
Capacitor, 1.0+1.0 µf, 600 WVDC  
Capacitor, .01 µf, 600 WVDC  
Xenon Bulb, 700 Watt  
Elapsed Time Meter, 60 Hz.  
Elapsed Time Meter, 50 Hz. (Export)  
Ammeter, 0-150 A.  
Shunt, 150 A. 50 mV.  
Top Cover Interlock Switch  
LAMP Switch, ON-OFF  
MODE Switch, AUTO-MAN.  
Side Cover Interlock Switch  
Fan Cord & Plug Assembly  
C5  
DS1  
M1  
-
81947  
-
65891  
39195  
65142  
82167  
80168  
81275  
81276  
80168  
37990  
M2  
R1  
S1  
S2  
S3  
S5  
J1  
65503  
65935  
88318  
DC Pulse Igniter Assembly  
Lamphouse/Power Supply Cable Assembly  
MS Connector (incl. with 65935)  
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TROUBLE CHART  
NORMAL OPERATION  
WHEN THE SWITCH in the main AC supply line to the xenon power supply is in the ON  
position, and the 30 A. circuit breaker on the switching power supply is ON, the POWER light on the xenon  
power supply will glow. The lamphouse blower will start. The blower in the power supply, if a older Strong  
high reactance type (61000, 61001) or current production switching type, will operate.  
IF THE LAMPHOUSE TOP COVER and access panel are correctly installed, the top and side  
panel interlock switches will close. At this time, the control circuit to the LAMP switch will be completed.  
THE MODE SWITCH, located on the lamphouse instrument panel, should be in the “MAN.”  
(manual) position. This is the normal setting for spotlight opertion, as it allows direct ignition control by the  
operator.  
WHEN THE “LAMP” SWITCH is placed in the ON position, the AC control circuit in the  
lamphouse will energize the power supply contactor circuit and provide DC current to the igniter and bulb. The  
high DC open circuit voltage generated upon start-up of the power supply will actuate the DC Pulse Igniter.  
THERE WILL BE a distinctly audible high voltage arc ping at the igniter arc gap and across  
the bulb electrodes. The bulb should ignite immediately after one or two of these high voltage pulses, and the  
lamp current will adjust to the output setting of the xenon power supply. Multiple ignition pulses prior to bulb  
ignition normally indicate a low DC output setting. See xenon power supply manual. A “warm” or aged xenon  
bulb might also require multiple strikes.  
TROUBLE SHOOTING  
IF THE XENON BULB does not ignite, observe the following operational sequences for assis-  
tance in locating and isolating the trouble area.  
WHEN THE FAN(S) and the indicator light on the power supply are on, the AC circuit in the  
power supply is trouble free up to the terminal block in the power supply.  
AT THIS TIME, the lamphouse blower should operate. If this does not occur, the trouble is in  
the cover interlock switch, the access panel interlock switch, the blower motor, a loose connection, or a broken  
#2 or #4 lead. Check at this time for 115 V.AC Control Voltage at the cover interlock switch (wires 2 & 4), the  
side access panel (wires 13 & 14), and the blower terminals (9 & 12). The cover interlock switch must be  
manually actuated to energize the blower. Observe caution when taking voltage readings in a power ON  
condition.  
THE VANE on the air flow switch should actuate. With the MODE switch in the “MAN.”  
position and the LAMP switch in the “ON” position, the running time meter should start and indicate elapsed  
time. If this meter does not operate, check for continuity at the MODE and LAMP switches. A defective  
running time meter will not prevent bulb ignition.  
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WITH THE “LAMP” SWITCH in the “ON” position, a distinct high voltage arc ping should  
be heard at the spark gap in the igniter, and the flash of the xenon bulb should be visible through the ammeter as  
a high RF voltage pulse is applied across the bulb electrodes.  
IF THE HIGH VOLTAGE PING or the flash at the ammeter is not apparent, check the “No  
Load” DC Voltage between the lamphouse and power supply. Check the DC voltage across terminals #10 (-)  
and #15 (+). A reading of 85-150 V.DC should be measured if using a high reactance power supply; 140-170  
V.DC if using a switching type. If this voltage is not indicated, the problem is in the leads between the lamp-  
house and power supply, or in the power supply boost circuit. See the trouble shooting section of the power  
supply manual for additional instructions.  
THE SWITCHING-TYPE xenon power supply normally furnished with the spotlight system  
contains thermal overload switches and circuits to protect the power supply from high or low AC input voltage.  
A lack of open circuit voltage, or interruptions in sustaining DC current, may be traced to these circuits.  
IF THE HIGH VOLTAGE ARC is audible at the lamphouse and the bulb does not flash, check  
for a lamphouse DC lead arcing to ground. If no ground fault is detected, replace the bulb and attempt ignition  
with the new bulb.  
IF THE HIGH VOLTAGE ARC is audible at the lamphouse, the flash of the bulb is visible in  
the ammeter, but ignition of the bulb is not sustained, the problem area is in the power supply. See the trouble  
shooting section of the power supply manual for additional instructions.  
IF THE HIGH VOLTAGE ARC is not audible or the flash of the bulb visible, the problem is in  
the igniter assembly.  
EXCHANGE of components (i.e. igniters, power supplies) between similar Strong Xenon  
Troupers to aid in diagnosis of a problem is encouraged. This will not lead to equipment damage, and will not  
void equipment warranty.  
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XENON TROUPER TROUBLESHOOTING  
Bulb fails to ignite.  
1. MODE switch S3 set to “AUTO.” Place in “MAN.” position when not employing automated or remote  
lamphouse operation.  
2. AC power not on to lamphouse. Turn switching power supply 30 A. circuit breaker ON. If 115 V.AC not  
read at 2 & 4, see power supply manual.  
3. Top cover or side access panel interlock switch (S1, S5) open. Close and secure lamphouse top cover.  
Tighten all four mounting screws; check switch actuating screw. Tighten side access panel screws.  
4. Faulty interlock switch(s). Check for 115 V.AC at 9 & 12; replace switch(s) if defective.  
5. Faulty S2 “ON-OFF” switch. Check for voltage at 3 & 5; check for loose terminals or wiring. Replace if  
defective.  
Bulb fails to ignite; ping audible, bulb flash visible.  
1. Inadequate DC output from xenon power supply. Set power supply output to correct range required for  
bulb wattage (65 A. for 1.6 kW, 75 A. for 2 kW).  
2. If bulb flash is visible but faint, check for defective glass capacitor 65216 in igniter (capacitor body  
cracked or leaking oil). Replace if defective.  
3. Faulty or expired xenon bulb. Replace as required.  
Bulb fails to ignite; ping audible, no bulb flash.  
1. Faulty xenon bulb. Check for cracked electrodes or darkened envelope. Replace if defective.  
2. Ignition pulse shorting to ground. Inspect DC leads for burned insulation; dress leads away from grounded  
metal components.  
No high voltage ping audible; MODE switch in “MAN.” and LAMP switch in “ON.”  
1. Loss of AC control voltage. Check xenon power supply for tripped circuit breaker or open thermal switch.  
See power supply manual.  
2. Little or no DC “No Load” voltage. Measure DC “No Load” voltage at 10 & 15. See power supply  
manual.  
3. Open fuse F1 (600 V.) on switching power supply. SEE POWER SUPPLY MANUAL. Allow (20)  
minutes for capacitor discharge before replacing.  
4. Faulty igniter. Check for adequate DC “No Load” at 10 & 15. If present, and igniter does not fire, replace  
igniter.  
Bulb goes out during operation.  
1. Xenon power supply overheated; thermal switch open. Check power supply blower(s), air inlets and  
outlets unobstructed. See power supply manual.  
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Bulb goes out during operation (continued)  
2. Xenon bulb depressurizing. Check for envelope discoloration; replace if defective.  
3. Power supply brown-out protection actuated by voltage drop. See power supply manual.  
4. Phase loss detected by power supply (3 phase units only). See power supply manual.  
Power supply does not energize when actuated.  
1. S1 or S5 cover interlock switch, S4 air vane switch, S2 power switch, S3 MODE switch. Check for 115  
V.AC at each station; replace defective component.  
SEE POWER SUPPLY TROUBLESHOOTING UNDER SAME HEADING.  
Noise in theatre sound as bulb ignites.  
1. Faulty RF suppression capacitor(s). Remove and test C1, C2, C3, C4A or C4B. Replace if defective.  
2. Lamphouse, power supply, or sound system not properly grounded. Connect to adequate earth ground.  
3. Leads between lamphouse and automation contact not shielded. Shield leads in conduit.  
Excessive light flicker.  
1. Faulty or aged bulb. Check for cracked or sagging electrodes; replace if defective.  
2. Excessive ripple in DC output. See power supply manual.  
3. Arc stabilization magnet reversed. NORTH pole should point toward operator side. Check with compass  
if required.  
Reduced light output.  
1. Normal bulb aging. Increase output current. DO NOT EXCEED MAXIMUM CURRENT SPECIFIED  
BY BULB MANUFACTURER.  
2. Soiled reflector. Clean using commercial glass cleaner. USE NO ABRASIVES.  
3. Soiled heat filter, projection lens or large lens. Clean as required.  
Extremely long duration between ignition pulses.  
1. Low DC “No Load” from xenon power supply. Check “No Load” voltage; see power supply manual.  
2. Defective spark gap. A “Ping” sound is normal; excessive “Hissing” is abnormal. Replace if defective.  
3. Low AC voltage to lamphouse. Check for 115 V.AC at 2 & 4; if below 95 volts, check stepdown or  
isolation transformer in xenon power supply. See power supply manual.  
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Color gels burning or fading prematurely.  
1. Bulb focused to “hot spot.” Refocus bulb to flat field with iris fully open and spot size control handle  
(“trombone”) fully forward.  
2. Heat filter glass reversed or peeled. Check for coated surface toward bulb; replace if coating peeled.  
3. Reflector coating peeled. Replace if defective.  
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PARTS LIST  
Figure 1  
Item  
1
2
3
4
5
6
-
7
-
-
-
8
9
-
10  
11  
-
Part No.  
65114  
00805  
65164  
65111  
65865  
65155  
65156  
65117  
65151  
65152A  
01567  
65115  
00262  
65171  
65175  
41-51122  
00876  
00805  
01432  
65503  
80168  
72178  
65112  
61-98002  
65966  
65827  
65960  
21-48027  
65131  
65134  
00182  
65160  
00255  
80168  
65185  
00254  
23756  
Description  
Reflector Bulkhead Casting  
Tie Rod Lock Nut, 1/4-20 Hex  
Tie Rod, Bulkhead to Front Casting  
Lamphouse Front Casting  
Lamphouse Base Pan & Lower Side  
Inner Heat Shield, Left  
Inner Heat Shield, Right (not shown)  
Front Bulb Support Yoke  
Retainer Plate  
Thumb Screw, Retainer Plate (2 req’d.)  
Mounting Screw, 10-24 x 1/2" Bind Head  
Air Duct Casting  
Screw, 8-32 x 1" Fillister Head  
Insulator Bushing  
Insulator Plate  
Screw, 1/4-20 x 3/4" Hex Head  
Lockwasher, 1/4" Split Ring  
Hexnut, 1/4-20  
Screw, 1/4-20 x 1/2" Socket Head  
DC Pulse Igniter Assembly  
Side Cover Interlock Switch (S5)  
Switch Mounting Bracket  
-
12  
13  
14  
-
15  
16  
17  
18  
19  
-
20  
21  
-
-
-
Lamphouse Back Casting  
Blower (B1), 115 V.AC, 50/60 Hz.  
Igniter Lead & Clamp Assembly  
Bulb Positioning Assembly (less Collet)  
Rear Support Collet  
Collet Retaining Ring  
Contact Clamp (incl. with Item 17)  
Barrier Strip, (10) Terminal  
Screw, 6-32 x 7/16" Fillister Head  
Barrier Strip Mounting Bracket  
Screw, 8-32 x 5/16" Fillister Head  
Top Cover Interlock Switch (S1)  
Switch Mounting Bracket  
22  
-
-
Screw, 8-32 x 1/4" Fillister Head  
Flanged Reflector, 10" Dichroic  
23  
NOT SHOWN  
65895  
65866  
Lamphouse Top Cover Assembly  
Cap, Exhaust Stack  
01736-1  
65149A  
Tamperproof Screw, 10-32 x 1/2" Holt Head  
Screwdriver (for 1736-1)  
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PARTS LIST  
Figure 2  
Item  
1
2
3
4
-
5
-
-
6
7
8
-
9
10  
-
-
-
Part No.  
65142  
81276  
81275  
65116  
65197  
37985  
15010  
65150  
65112  
65959  
65153  
65154  
76329  
65891  
65870  
00953  
01343  
01620  
01382  
65107  
Description  
Ammeter (M2)  
MODE Switch (S3), AUTO-MAN.  
LAMP Switch (S2), ON-OFF  
Casting, Bulb Positioning Control  
Fender Washer, Inner  
Thumb Screw  
Compression Spring  
Fender Washer. Outer  
Lamphouse Back Casting  
Focus Screw & Bearing  
Focus Lock Screw  
Nylon Ball, 3/16" Diameter  
Plug Button, Chromed  
Elapsed Time Meter (M1), 60 Hz.  
Elapsed Time Meter, 50 Hz. (Export)  
Screw, 4-40 x 1/2" Round Head  
Lockwasher, #4  
-
11  
12  
Hexnut, 4-40 Brass  
Screw, 8-32 x 3/16" Bind Head  
Instrument Panel (less Components)  
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PARTS LIST  
Figure 3  
Item  
1
-
-
-
Part No.  
80168  
01741  
65185  
00254  
00891A  
65876  
79131  
65960  
21-48027  
M4361  
00377  
82167  
00385  
00875  
65935  
95119  
95120  
81947  
00381  
80177  
00375  
00885  
65966  
00685  
00876  
65131  
01532  
65951  
65134  
00182  
65160  
00255  
00891A  
65890  
00182  
Description  
Top Cover Interlock Switch (S1)  
Lockwasher, 7/16"  
Switch Mounting Bracket  
Screw, 8-32 x 1/4" Fillister Head  
Lockwasher, #8  
Potentiometer (early models*)  
Ground Terminal  
Rear Bulb Support Collet  
Collet Retaining Ring  
Cable Clamp  
Screw, 10-24 x 1/4" Fillister Head  
Shunt (R1)  
Screw, 10-24 x 1/2" Fillister Head  
Split Lockwasher, #10  
Lamphouse/Power Supply Cable Assembly  
Bushing, 1-1/4"  
Lock Nut, 1-1/4"  
Capacitor (C5)  
Ground Screw, 10-24 x 5/8" Fillister Head  
Capacitor (C4A, C4B)  
Screw, 10-24 x 3/16" Fillister Head  
Lockwasher, #10  
Igniter Lead & Clamp Assembly  
Screw, 1/4-20 x 3/8" Hex Head  
Split Lockwasher, 1/4"  
Contact Clamp (incl. with Item 10)  
Clamping Screw, 8-32 x 7/8" Socket Head  
Lamphouse Wire Harness Assembly  
Barrier Strip, (10) Terminal  
Screw, 6-32 x 7/16" Fillister Head  
Barrier Strip Mointing Bracket  
Screw, 8-32 x 5/16" Fillister Head  
Lockwasher, #8  
-
2
3
4
-
5
-
6
-
-
7
-
-
8
-
9
-
-
10  
-
-
11  
-
12  
13  
-
-
-
-
14  
-
Capacitor Assembly (C1, C2, C3)  
Screw, 6-32 x 7/16" Fillister Head  
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w;n  
osfet  
ntsho  
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PARTS LIST  
Figure 4  
Item  
1
2
-
-
-
-
3
4
5
-
-
6
7
8
-
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
-
Part No.  
51875  
51493  
51492  
00217  
00830  
00866  
51102  
51133  
51489  
00866  
01475  
41-51170  
51168  
51167  
00490  
51114  
51992  
51509  
48410  
01752  
01754  
48899  
51162  
41-51178  
51114  
51485  
48127  
48147  
51157  
51160  
00830  
48895  
01307  
00541  
48896  
51101  
48404  
48042  
00241  
Description  
Carriage Casting, Large Lens  
Lens Retaining Ring  
Rubber Lens Cushion  
Screw, 8-32 x 5/16" Round Head  
Flatwasher, #8 Brass  
Flatwasher, #10  
Large Lens  
Lens Focus Block  
Lens Focus Shaft  
Flatwasher, #10  
Cotter Pin, 1/16" x 3/8"  
Set Screw, Focus Knob  
Focus Knob, Lens Mechanism  
Post, Focus Ribbon  
Mounting Screw, 1/4-20 x 1/2" Flat Head  
Stop Collar  
Lens Focus Ribbon  
Handle, Red Plastic  
Handle Shaft  
Lock Nut, 1/4-20 Nylon Hex  
Friction Brake Screw, 1/4-20 x 1" Hex Head Nylon  
Base Pan, Welded Assembly  
Tension Spring  
Set Screw, 10-32 x 1/4"  
Stop Collar  
Slide Rod (Left & Right)  
Truarc Ring, #5100-56  
Truarc Ring, #5101-56  
Pulley, Focus Ribbon  
-
20  
21  
-
22  
-
-
23  
-
Pulley Stud  
Flatwasher, #8 Brass  
Lens Housing Welded Assembly  
Screw, 10-32 x 3/8" Pan Head  
Screw, 1/4-20 x 1/2" Pan Head  
Small Lens Carriage Welded Assembly  
Small Lens (not shown; mounts to 48896)  
Small Lens Mounting Plate (not shown; 2 req’d.)  
Mounting Tube (for Item 24 Lens)  
Tube Mounting Screw, 8-32 x 5/8" Flat Head  
-
-
-
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PARTS LIST, Figure 4 (continued)  
Item  
24  
25  
26  
-
Part No.  
44239A  
83155  
51160  
00830  
Description  
Projection Lens  
Retaining Clip, Projection Lens  
Pulley Stud  
Flatwasher, #8 Brass  
NOT SHOWN  
48891  
49342  
01346  
00877  
Base Rail, Lamphouse & Lens Mechanism  
Hand Rail  
Screw, 5/16-18 x 1/2" Hex Head  
Split Lockwasher, 5/16"  
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PARTS LIST  
Figure 5  
Item  
1
2
3
4
5
6
7
8
Part No.  
10048A  
48402  
00179  
00892  
51978  
00184  
00892  
51979  
Description  
Knob, Red Plastic  
Iris Shaft  
Screw, 6-32 x 1/4" Fillister Head  
Lockwasher, #6  
Friction Spring & Pad (for 51979)  
Screw, 6-32 x 5/8" Fillister Head  
Lockwasher, #6  
Iris (as shown; also see Figure 5A)  
See Figure 5A for current configuration  
Stud, Chopper Blade  
9
51226  
51871  
51160  
51157  
00830  
47191  
47191  
47982  
00253  
00891A  
00853  
51156  
51602  
00876  
00805  
51517  
00866  
00400  
00831  
01344  
00378  
51443  
51226  
48898  
48878  
48879  
51153  
51515  
00919  
51520  
51452  
01406  
10  
11  
12  
13  
14  
15  
16  
17  
-
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
Aperture Support Plate, Welded Assembly  
Pulley Stud  
Small Pulley  
Flatwasher, #8 Brass  
Chopper Blade  
Chopper Blade  
Slide Assembly, Chopper Blade  
Screw, 8-32 x 3/16" Fillister Head  
Lockwasher, #8  
Washer, 1/4" Steel, S.A.E.  
Friction Plate  
Pull Rod, Lower Fadeout Blade  
Split Lockwasher, 1/4"  
Hexnut, 1/4-20  
Spacer  
Flatwasher, #10  
Screw, 10-32 x 1-1/2" Fillister Head  
Flatwasher, #10; .036" Thick  
Lockwasher, #10  
Screw, 10-32 x 1/4" Fillister Head  
Pivot Shaft Retainer  
Stud, Chopper Blade  
Fadeout Mechanism Bracket, Welded Assembly  
Lower Fadeout Blade  
Upper Fadeout Blade  
Pivot Bushing  
Pull Rod, Upper Fadeout Blade  
Cotter Pin, 1/16" x 1/2"  
Fadeout Control Handle Bracket  
Handle, Fadeout Control  
Nut, 5-16-18 FlexLock Hex  
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PARTS LIST, Figure 5 (continued)  
Item  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
Part No.  
00853  
51156  
51498  
51155  
10048A  
00254  
00891  
47170  
48406  
51153  
00876  
00805  
01406  
51497  
Description  
Washer, 1/4" Steel, S.A.E.  
Friction Plate  
Chopper Pull Rod, Short  
Handle, Chopper Control  
Knob, Red Plastic  
Screw, 8-32 x 1/4" Fillister Head  
Lockwasher, #8  
Iris Stop Bracket  
Bracket, Chopper Control Handle  
Pivot Bushing  
Split Lockwasher, 1/4"  
Hexnut, 1/4-20  
Locknut, 5/16-18  
Chopper Pull Rod, Long  
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FIGURE 5A  
Part No.  
01306  
Description  
Screw, 6-32 x 5/16"  
21-70029 Spring Washer  
24369  
24372  
24374  
25034  
25035  
Bell Crank  
Adapter Ring  
Iris  
Iris Clamp  
Link with Pins  
48402  
41-51252 Screw, 8-32 x 5/8"  
41-50325 Screw, 6-32 x 3/8"  
41-51530 Shoulder Bolt  
24369  
01306  
48402  
Iris Control Handle  
24374  
21-70029  
41-51530  
41-51325  
25035  
41-51252  
25034  
24372  
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51850 BOOMERANG ASSEMBLY  
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BOOMERANG PARTS LIST  
Part No.  
51850  
00180  
00255  
00793  
00829  
00831  
00837  
00839  
00856  
00886  
01309  
01310  
01406  
01419  
01456  
01515  
01566  
01573  
45209  
49226*  
51166  
51192  
51196  
51347*  
51376  
51396  
51398  
51399  
51406  
51522  
51526  
51527  
51530  
51535  
51591  
51842  
51845  
51848  
51928  
51932  
51933  
51934  
90473  
91199  
Description  
Boomerang Assembly  
Screw, 6-32 x 5/16" Fillister Head  
Screw, 8-32 x 5/16" Fillister Head  
Nut, 6-32, Steel  
Washer, #8 Brass, 3/8" O.D.  
Washer, #10 Brass, 7/16" O.D.  
Washer, 5/16" Brass, 3/4" O.D.  
Washer, 3/8" Brass, 7/8" O.D.  
Washer, 1/2" S.A.E.  
Lockwasher, #8 Split Ring  
Order 41-35065 Wing Nut 1/2-13  
Hex Half Nut, 1/2-13  
Locknut, 5/16-18 x 1/4"  
Screw, 5/16-18 x 3/4" Hex Head Cap  
Paper Fastener  
Screw, 4-40 x 1/4" Round Head  
Screw, 10-24 x 5/16" Pan Head  
Jam Nut, 1/4-20  
“E” Ring, 3/16"  
Adjusting Screw (Replace with 51347*)  
Shoulder Screw  
Ultra Violet Filter  
Hinge Pin  
Adjusting Screw (Mfr. 1991 and Later)  
Cover Plate, Color Frame  
Catch  
Nylon Spacer Washer  
Spacer  
Clip, U.V. Filter  
Frame, Color Disc Housing  
Shaft, Rocker Catch Pivot  
Shaft, Color Disc Pivot  
Yoke  
Screw, U.V. Filter Pivot  
Latch, Color Disc Housing  
U.V. Filter Support Frame Assembly  
Rocker Catch Assembly  
Housing, Welded Assembly  
Color Frame Slide Channel Assembly  
Arm Assembly (5-3/16")  
Arm Assembly (4-11/16")  
Arm Assembly (4-3/16")  
Spring  
“E” Ring, 5/16"  
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1
2
3
33  
4
5
32  
31  
6
30  
7
8
9
29  
28  
27  
26  
10  
11  
25  
24  
23  
12  
13  
22  
14  
21  
17  
19  
16  
20  
18  
15  
FOLDING BASE & STAND  
Assembly No. 65838  
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PARTS LIST  
Folding Base & Stand  
Item  
1
2
3
4
5
6
7
8
Part No.  
49120  
02411  
49121  
41-35020  
00845  
49126  
49125  
49124  
49129  
49130  
10048A  
49179  
49114  
10048A  
83742  
49208  
00854  
41-51397  
41-70007  
41-35056  
83745  
83744  
49226  
00919  
48395  
65824  
48399  
83381  
00687  
01304  
48394  
65431  
01317  
65823  
00689  
83341  
48884  
Description  
Tilt Axis Bolt  
Washer, 1.25" O.D. x .640" I.D.  
Washer, Tilt Axis  
Hexnut, 3/8-16  
Flatwasher, 3/8" S.A.E.  
Clamping Plate  
Clamping Spring, Compression  
Clamp Bushing  
Shaft, Tilt Clamp  
Handle, Clamp Shaft  
9
10  
11  
12  
13  
-
14  
15  
16  
17  
-
Knob, Red Plastic  
Swivel Clamping Nut  
Handle Stud, Swivel Clamp  
Knob, Red Plastic  
Base Column, Welded Assembly  
Swivel Caster  
Flatwasher, 3/8" S.A.E.  
Screw, 7/16-14 x 3" Hex Head  
Flatwasher, 7/16"  
Nut, 7/16-14 FlexLock  
Leg T-Bolt, Welded Assembly  
Base Leg, Welded Assembly  
Leveling Foot  
Lock Nut, 1/2-13 Hex  
Height Adjust Pin, 3/8" Diameter  
Inner Tube & Ring Welded Assembly  
Bronze Washer  
Collar, Swivel Clamp  
Screw, 1/4-20 x 1/2" Hex Head  
Screw, 8-32 x 5/16" Pan Head  
Yoke Cover Plate  
Inner Tube Retaining Collar  
Screw, 1/2-13 x 2-1/2" Hex Head  
Yoke, Welded Assembly  
Screw, 1/4-20 x 5/8" Hex Head  
Cable Clamp  
-
18  
19  
20  
-
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Saddle & Quadrant Plate, Welded Assembly  
ASSEMBLIES  
65838  
18765  
Base & Stand, Complete (Items 1-33)  
Folding Base Assembly (Items 14-20)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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