Brunel 1A/2CB/3CB
Free Standing Stove
Models: 7008/7008Bl/7008lG/7051/7051Bl/7051lG/7053/7053Bl/7053lG
Instructions for Use,
Installation and servicing
For use in GB & Ie (Great Britain and Republic of Ireland).
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated
instructions and in some cases the appliance will require modification. Contact Stovax for further information.
IMPoRTANT
This appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be used for the
protection of young children, the elderly or infirm. do not attempt to burn rubbish in this appliance.
Please read these Instructions carefully before installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet found on page 3 of these instructions should be completed by the Installer.
PM229 - Issue 3 (November 2008)
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APPlIANCe CoMMIssIoNING CHeCKlIsT
To assist us in any guarantee claim please complete the following information:-
dealer appliance was purchased from
Name: .................................................................................................................................................................
Address:...............................................................................................................................................................
............................................................................................................................................................................
Telephone number:.............................................................................................................................................
essential Information - MUsT be completed
Date installed: .....................................................................................................................................................
Model Description:..............................................................................................................................................
Serial number:.....................................................................................................................................................
Installation engineer
Company name:.....................................................................................................................................................................
Address: .................................................................................................................................................................................
...............................................................................................................................................................................................
Telephone number:................................................................................................................................................................
Commissioning Checks (to be completed and signed)
Is flue system correct for the appliance
Flue swept and soundness test complete
Smoke test completed on installed appliance
Spillage test completed
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
Use of appliance and operation of controls explained
Instruction book handed to customer
Signature: .......................................................................................
Print name:...............................................................
3
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UseR INsTRUCTIoNs
1. GeNeRAl PoINTs
Airwash
Control
1.1 Before use of this appliance please read these
instructions fully.
Main Door
1.2 All local regulations, including those referring to national
and european standards need to be complied with when
installing the appliance.
Main Door Catch
Primary Air
Control
1.3 Only use for domestic heating in accordance with these
operating instructions.
Cleanburn
Combustion
Control
1.4 You must burn only approved fuels. Do not use with liquid
fuels or as an incinerator.
(Not 1A)
Ashdoor
Ashlip
PR7209
1.5 Appliance surfaces become very hot when in use. Use
a suitable fireguard if young children, elderly or infirm
persons are present.
AIR CoNTRols
Stovax offer firescreens, sparkguards and hearthgate systems
for protection*. Your Stovax dealer can advise you about
these products.
Stovax appliances have air systems providing cleaner
burning, and greater efficiency and control,
See Diagram 2
1.6 Do not place photographs, TV’s, paintings, porcelain or
other combustible items on the wall or near the appliance.
Exposure to hot temperatures will cause damage.
1) Airwash - air drawn over the window cleans the glass.
The source of Primary Combustion air when burning wood.
2) Primary Air - for use with solid fuel and initially with
wood fires.
1.7 Extractor fans or cooker hoods must not be placed in the
same room or space as this can cause appliance to emit
fumes into the room.
3) Cleanburn - Secondary air ( Brunel 2 & 3 CB only*)
is channelled from an inlet beneath the stove and
preheated through a heat exchanger to combust unburned
hydrocarbons, providing a cleaner and more efficient burn.
* Brunel 1A is smaller so the Airwash provides enough
combustion air for the smaller appliance.
1.8 Do not obstruct inside or outside ventilation required for
the safe use of this appliance.
1.9 Do not make unauthorised changes to the appliance.
1.10 The chimney must be swept at least once a year.
See Section 12
1.11 do not connect, or share, the same flue or chimney
system with another appliance.
seRIAl NUMBeR
1.12 This number is required when ordering spare parts or
making warranty claims.
It is found on the appliance data plate, this can be read
with a mirror. See Diagram 1
For Air Controls, see diagram 3
*In the U.K: These products must conform to BS 6539,
Fireguards for use with solid fuel appliances.
If appliance is operating unattended they must conform to
BS 3248
4
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UseR INsTRUCTIoNs
•Allow fire to burn out or safely dispose of fuel from the
appliance
Airwash
Closed
Open
• Check for chimney blockage and clean if required
• Do not attempt to relight until the cause of the emission
has been identified and corrected
If necessary seek expert advice.
• All open flued appliances can be affected by temporary
atmospheric conditions which may allow fumes to enter
the house. Because of this it is recommended that an
electronic carbon monoxide detector conforming to
Primary Air
Open Closed
BseN50291 be fitted and maintained.
2. UsING THe APPlIANCe FoR THe FIRsT
TIMe
2.1 To allow the appliance to settle and fixing glues and paint
to fully cure:
Secondary
Combustion
Control (not 1A)
Closed
Open
• Operate the appliance at a low output for first few days
PR7225a
2.2 do not touch the paint during the first period of use.
dooR HANdle
2.3 During this time the appliance may give off some
unpleasant odours:
1.12 Use a protective gloved hand to operate.
• Keep the room well ventilated to avoid a build-up of
fumes.
See Diagram 4
do NoT oPeN THe dooR WITH BARe HANds
3. ReCoMMeNded FUels
3.1 Wood logs:
• Burn only seasoned timber with a moisture content of less
than 20%
Wood length
Door Tool:
Lift and Pull
forward to open
Appliance
Brunel 1A
Wood length
250mmm
330mm
Brunel 2CB
Brunel 3CB
400mm
WARNING
• Dry cut wood for 12 to 18 months before use
Poor quality timber:
— Causes low combustion efficiency
— Produces harmful condensation
— Reduces effectiveness of the airwash and life of the
appliance
Properly installed, operated and maintained this
appliance will not emit fumes into the room.
Occasional fumes from de-ashing and refuelling may occur.
do not burn construction timber, painted, impregnated
/ treated wood, manufactured board products or pallet
wood.
Persistent fume emission is potentially dangerous and
must not be tolerated.
If fume emission does persist:
• Open doors and windows to ventilate the room
5
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UseR INsTRUCTIoNs
3.2 solid fuel:
4. lIGHTING THe FIRe
• Burn only anthracite or manufactured briquette smokeless
fuels listed as suitable for use with closed heating appliances
4.1 For best results:
• Set air controls, See Diagram 6
do not burn bituminous coal, ‘petro-coke’ or other
petroleum based fuels as this will invalidate the product
guarantee.
Airwash
Fully Open
3.3 Fuel consumption.
As tested at nominal heat output to the requirements of EN
13240: 2001 for intermittent operation:
Fuel Consumption
Kg/Hour
Description
Kg/Hour
Wood
Briquette
Smokeless
Fuel
Primary Air
Fully Open
7008
7008BL
7008LG
Brunel 1A
Brunel 2CB
Brunel 3CB
1.34
2.00
2.16
0.71
0.95
1.03
7051
7051BL
7051LG
Secondary
Combustion
Control (not 1A)
Fully
Open
7053
7053BL
7053LG
PR7225a
• Place firelighters or paper and dry kindling wood on the
grate
• Light the paper or firelighters, See Diagram 7
3.4 For advice on suitable solid fuels:*
• Contact your local approved coal merchant
A number of factors can affect the performance of the appliance.
See Section 8 for details.
• Leave the door slightly open as the fire establishes and
the glass warms to avoid the build-up of condensation
• Add larger pieces of wood
Too many logs may smother the fire.
do not load fuel above the log guard and the secondary
combustion inlets at the back of the firebox.
See Diagram 8
*In the U.K:
• Ring the Solid Fuel Association advice line on
0845 601 4406 for details
6
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UseR INsTRUCTIoNs
• Rake the embers evenly over the fire bed and open the
Airwash control fully for a few minutes before re-fuelling
5.2 Burn new logs at high output for a few minutes before
adjusting the Airwash control. Refuel little and often for
clean, efficient burning.
5.3 Experience establishes settings to suit personal preferences.
Air Inlets
5.4 Do not burn large amounts of fuel with the Airwash control
closed for long periods of time. This reduces the glass
cleaning effect and causes tars and creosotes to build-up in
the appliance and flue system.
Log Guard
5.5 When in use, burning the appliance at high output for a
short period also reduces tars and creosote.
AR2147
• Close the door
5.6 Burning solid fuel:
do not leave the door open as this could over-fire and
damage the appliance.
• Set air controls, See Diagram 10
Airwash
5. RUNNING THe APPlIANCe
25% Open
5.1 Burning Wood:
• Close the Primary air control and use the Airwash
to control the burn rate when appliance is at operating
temperature, see Diagram 9
• Leave the secondary Combustion control open
The position will vary between half and fully open
depending on the flue draught.
Primary Air
Fully Open
Air Wash: Adjust
Secondary
Combustion
Control (not 1A)
Closed
PR7225a
5.7 De-ash the fire bed before re-fuelling, See Ash Removal
• Open the Primary air control fully to establish a glowing
bed before adding new fuel
• Burn new fuel at high output for a few minutes before
adjusting the Primary air control to the desired setting
• Refuel little and often for clean, efficient burning.
5.8 Experience establishes control settings to suit personal
preferences
5.9 Do not burn large amounts of fuel with the Primary Air
Control on low settings for long periods of time. This
reduces the glass cleaning effect of the airwash and causes
tars and creosotes to build-up in the appliance and flue
system.
Secondary
Combustion
Control (not 1A)
Half - Fully open
PR7225a
5.10 When in use, burning the appliance at high output for a
short period also reduces tars and creosote.
• Wood burns best on a bed of ash
7
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UseR INsTRUCTIoNs
2) To provide a sufficient amount of draught (suction) in the
appliance ensuring the fire keeps burning.
5.11 You must burn only anthracite or smokeless fuels
suitable for use in closed appliances.
Draught is caused by the rising hot air in the chimney when
the appliance is lit.
5.12 do not burn bituminous coal, ‘petro-coke’ or other
petroleum based fuels as this invalidates the product
guarantee.
Symptoms of poor performance related to flue draught
include:
— Excessive fuel consumption (high flue draught)
— Poor burning control, overheating (high flue draught)
— Wind noise from air controls (high flue draught)
— Difficulty getting a fire going and keeping it burning well
(low flue draught)
— Low heat output (low flue draught)
do not load fuel above the log guard and the secondary
combustion inlets at the back of the firebox.
See Diagram 8
6. BURNING TIPs
6.1 Fuel Quality (Wood)
Use wood with a moisture content of less than 20%.
Seasoned logs have the bark beginning to lift and peel away
and cracks radiating from the centre. They feel lighter than
fresh cut wood of a similar size and sound hollow when
struck against each other. Logs should not feel damp or
have moss and fungal growths.
— Smoke entering room when doors opened (low flue
draught)
The construction, position, size and height of the chimney
all affect the performance of the flue draught.
Other factors effecting the flue draught include:
— Trees or other buildings nearby causing turbulence
— High and gusty winds
Symptoms related to wet wood:
— Difficulty starting and keeping a fire burning well
— Smoke and small flames
— Outside temperature
— Outside weather conditions
— Dirty glass and/or firebricks
— Incorrect additional ventilation to building
— Blocked flue / chimney
— Rapid creosote build-up in the chimney
— Low heat output
— Short burn times, excessive fuel consumption and
blue/grey smoke from the chimney
For advice on the correction of persistent flue problems
consult a qualified solid fuel heating engineer before
continuing to use the appliance.
• Burn at high output for a short period to avoid large
build-ups of tars and creosote within the appliance and the
flue system
6.5 Weather conditions
• Use Stovax Protector chimney cleaner to reduce this
problem
The weather conditions outside the building can effect the
burning performance of the appliance. These could include:
6.2 Fuel Quality (solid Fuel)
Weather Conditions Problem
effect
• Use recommended solid fuels approved for use with
closed appliances.
Symptoms related to unsuitable fuels include:
Windy days
Buildings/Obstacles
cause turbulent air
around chimney.
Smoky Appliance
— Difficulty starting and keeping a fire burning well
Calm days
Oversized Chimney. Smoky Appliance
— Smoke and small flames
— Dirty glass and/or firebricks
— Short life span for grate, baffles and internal firebricks
— Permanent staining of glass
damp / Rainy days
Flue temperature
not hot enough.
Rain water inside
chimney.
Lighting and
burning problems
6.3 Air inlets puffing smoke
To reduce these problems:
Combustion gases build up in the firebox and ignite as small
explosions, causing smoke to puff out of the air inlets and
other openings. This occurs if the air controls are shut soon
after adding new fuel to a very hot fire. Stop by opening the
air controls to increase combustion air and burning rate.
• Use good quality kindling wood to start the fire
• Burn initially at a high temperature for a short period
• Fit a rain cowl to the chimney
Your installer should advise you on possible solutions.
If the appliance emits smoke into the room continuously:
• Close the air controls and allow the appliance to go out
• Ventilate the room to clear the fumes
6.4 Flue draught
The chimney has two main functions:
1) To safely remove the smoke, gases and fumes from the
house.
do not re-light the appliance until the problem is solved.
8
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UseR INsTRUCTIoNs
7. AsH ReMoVAl
8. oVeR NIGHT BURNING
8.1 It is possible to get the appliance to burn over night.
In order to do this:
7.1 All fuels:
• Open Doors, See Diagram 11
• De-ash prior to final refuelling
• Set air controls to low combustion settings
This will blacken the glass over night but it will clear when
operated at high output for a short period.
• Use smokeless fuel or small, thick logs depending on fuel
desired
9. oVeR-FIRING
9.1 Do not over-fill with fuel or use at maximum output for
long periods or over-firing can occur. If the flue pipe, flue
collar or top plate glow red the appliance is over-firing:
AR2142
• Riddle, See Diagram 12
• Close the air controls to reduce the output
9.2 Over-firing can cause permanent damage to the appliance.
Riddling Mechanism
10. CHIMNeY FIRe
10.1 If a chimney fire occurs:
• Shut all air controls immediately
• Evacuate the building
• Call the fire brigade
• Do not re-enter the building until it is confirmed safe
• Remove Ashpan carefully. Heat can remain long after use,
See Diagram 13
10.2 do not use the appliance after a chimney fire until:
a) It has been inspected by a registered installer,
confirming the appliance is safe to use*
b) The chimney system inspected and swept by a chimney
sweep, confirming the system is structurally sound and free
from obstruction before re-use.**
c) It is repaired as required before re-use. Use only
genuine Stovax replacement parts to keep your appliance in
safe and efficient working order.
Ashpan Tool
AR2140
In the U.K:
• Use gloves, or place the ash into a Stovax Ash Caddy
(Stovax Part No. 4227)
• Remove ash at least once every week when burning wood
• Do not place hot ash in a bin made from plastic or any
other combustible material.
* registered with HETAS (GB only)/INFO (Republic of
Ireland only)
**This should be done by a NACS registered (UK only)/
INFO registered (Eire only) chimney sweep, who will issue
you with a certificate.
9
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UseR INsTRUCTIoNs
13.2 The chimney, any connecting flue pipe and the appliance
11. GeNeRAl CleANING
flue ways if incorporated, must be regularly cleaned.
11.1 Allow appliance to cool thoroughly to avoid risk of burns:
13.3 Ensure adequate access to cleaning doors where it is not
possible to sweep through the chimney.
• Clean regularly, according to the level of use
• Give attention to the baffle system, flue ways and
removing ash
Regular cleaning and maintenance will help give many years
of safe use.
• Clean matt black appliances using Stovax Collodial black
or Stovax Grate Polish
13.4 If the appliance is believe to have previously served an
open fire the chimney must be swept a second time within
a month of regular use after installation.
To refresh painted finishes use Stovax Thermolac paint.
• Clean enamel finishes using warm soapy water and a soft
clean cloth
14. CARe oF sToVe
Stovax has a range of cleaning and maintenance products and
accessories to keep your appliance in good working condition.
Your Stovax retailer can provide full details but here is a brief list of
useful items:
• Do not use aerosol sprays near an operating appliance
Wipe dry with a soft clean cloth before re-lighting. Do not
leave unit without drying, as this may cause rust.
do not use abrasive cleaner or cleaning pads to clean
enamel finishes.
Product Code description
3047
5039
4052
3048
3016
4027
5038
5044
4227
4228
4229
4230
4231
2091
4232
Extra long matches
Gas lighter
Log basket
12. CleANING GlAss
Wood sling - for easy carrying of logs
Log tongs
• Keep the glass clean with correct use of the Airwash system
and good quality fuel
Sometimes additional cleaning may be required.
Extra long protective gloves
Hearthgate - 5 section (for areas 1780x610mm
Hearthgate - 7 section (for areas 1780x405mm)
Ash caddy - 382x102x306mm
Ash caddy - 446x102x306mm
Ash caddy - 382x102x459mm
Ash caddy - 637x127x408mm
Ash caddy - 306x178x459mm
Ashclean vacuum cleaner attachment
Steel brush
12.1 This can be done as follows:
• Allow appliance to cool fully
Do not clean hot glass.
• Use a soft cloth and Stovax Glass Cleaner
12.2 Before re-lighting the appliance:
• Dry the glass fully
12.3 do not use abrasive cleaner or cleaning pads.
13. CHIMNeY sWeePING
Your retailer can provide genuine spare parts such as replacement
glass, door sealing rope and fire bricks when required. An annual
service by a competent engineer is recommended to keep your
appliance in best possible condition.
13.1 To maintain safe and efficient use of the appliance the
chimney/flue must be inspected and swept at least once a
year by a qualified chimney sweep.*
If the appliance is used continuously throughout the year
or it is used to burn wood or smokeless fuel, more frequent
sweeping is recommended.
The best time to have the chimney swept is at the start of
the heating season.
The above applies even if burning smokeless fuels.
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10
UseR INsTRUCTIoNs
• Glass blackening
• Thick, brown and sticky tar oozes from the pipe joints
15. seAsoNAl Use
15.1 Clean and service the appliance if it is not used during the
warmer periods of the year as detailed in the Maintenance
and Servicing section
This is caused by burning damp wood and burning your
appliance at too low a temperature;
• Use well seasoned wood and operate the appliance in
the ideal temperature range
Tar is a major cause of chimney fires - if you experience
problems with tar build up consult a chimney sweep before
continued use of your appliance.
15.2 Set the air controls 50% open to keep the appliance
ventilated and stop the build-up of any moisture inside.
15.3 Before re-lighting the appliance:
• Remove the baffles
Ideal working temperature range is 130°C and 240°C
(270°F – 465°F). Failing to close down the primary air
control once the appliance has heated up to this range
may cause the appliance to over-fire and to exceed the
ideal temperature range. Over-firing can cause permanent
damage to the appliance and invalidates your warranty.
• Clear any debris that may have accumulated
• Check the flue is clear of any blockages
16. TRoUBlesHooTING TIPs
16.1 stove glass blackening:
This has four possible causes:
1.
Incorrect use of airwash – See Sections 1, 4 and 5 for the
correct use of the air controls.
2.
3.
Burning unseasoned wood – See Section 3 to identify
when wood is ready for burning.
stove operated at too low a temperature - good working
temperature is 300-500° F (120 – 250° C). A stove pipe
thermometer can identify this problem (Stovax part no
3046)
• Burn with the airwash control fully open for
approximately 20 minutes to cure this
The problem may be caused by damping your appliance
down overnight.
4.
Problems with the flue – in particular insufficient air pull.
If the flue is not working efficiently the glass can blacken.
A flue which has too much downdraft may be too short or
needs lining or has too many bends. This can also cause
blackening of your stove glass. Contact the installer or a flue
specialist for advice.
16.2 Riddling mechanism jamming:
This occurs when fine ash builds up under the riddling bars
preventing movement. To prevent this:
• Follow a regular cleaning routine for the inside of your
appliance
• Lift out the riddling mechanism and remove all ash
• Replace riddling mechanism when cleaning is complete
16.3 Glass cracking:
Do not over tighten the screws on the glass clips when
replacing the glass as this causes stress and the intense
temperature changes can cause the glass to crack. For
replacement glass contact your local Stovax dealer.
16.4 Appliance is producing tar:
This is identified by:
• A very strong pungent smell shortly after the appliance is
lit and heats up
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11
TeCHNICAl sPeCIFICATIoN
BRUNel
Model
Brunel 1a - 7008/7008BL/7008LG
Brunel 2CB - 7051/7051BL/7051LG
Brunel 3CB - 7053/7053BL/7053LG
Wood
kW
kW
4.0
4.0
6.0
6.0
7.0
7.0
Nominal Heat Output
Solid Fuel
mm Wg
inch Wg
g/s
1.25
0.05
3.3
1.25
0.05
5.5
1.25
0.05
5.2
Flue Draught @ Nominal Heat Output
Flue Gas Mass Flow
All Fuels
Wood
Solid Fuel
Wood
g/s
3.4
5.8
4.5
°C
396
369
125
5
360
360
150
6
442
442
150
6
Flue Gas Temperature @ Spigot/Socket
Flue Outlet Size (Top or Rear Option)
Weight
Solid Fuel
°C
mm
inch
Kg
62
90
120
Wood
Seasoned Wood (less than 20% moisture content)
Recommended Fuels
Briquette Smokeless Fuel Suitable for Closed Appliances. (Ancit-
Phurnacite-Taybrite-Homefire Ovals)
Solid Fuel
As tested to the requirements of EN 13240 for intermittent operation.
1. sTANdARd FeATURes
2. PACKING lIsT
•
•
•
Primary Air (under grate air for full multi-fuel use)
Airwash (for wood burning / clean glass)
•
•
•
•
User Instructions
Installer Instructions
Guarantee card
Adjustable Secondary Combustion Control - 2 & 3 CB only
(to ensure complete burning of flue gases)
Door handle tool
•
•
Riddling grate system for clean de-ashing
Top or rear flue exit option
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12
TeCHNICAl sPeCIFICATIoN
BRUNel dIMeNsIoNs
PR7225
Description
Brunel 1a
Model
A
B
C
D
E
F (dia)
125
G
H
7008
7008BL
7008LG
7051
525
385
290
106
430
89
95
Brunel 2CB
Brunel 3CB
7051BL
7051LG
7053
640
685
437
550
335
330
115
115
545
588
125
150
122
155
103
103
7053BL
7053LG
All dimensions in mm. (25.4mm = 1”)
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13
sITe ReQUIReMeNTs
1.5 You must sweep and inspect the flue when the appliance is
1. FlUe oR CHIMNeY
installed.
1.6 You must check the flue draught with all windows and
doors closed and any extraction fans in this or adjoining
rooms running at maximum speed. (See next section for
additional ventilation requirements)
1.1 The flue or chimney system must be in good condition.
It must be inspected by a competent person and passed for
use with the appliance before installation
Products of combustion entering the room can cause
serious health risks.
Max. draught = 2.0mm Wg
Min. draught = 1.0mm Wg
1.2 You must check the following:
— The construction of the masonry chimneys, flue block
chimneys and connecting flue pipe system must meet the
requirements of the Building Regulations†
— A flexible flue liner system can be used if certified for
use with solid fuel systems and installation complies with
manufacturer’s instructions and Building Regulations.
The flue liner must be replaced when an appliance is
replaced unless proven to be recently installed and in good
condition.
— If it is necessary to fit a register plate it must conform to
the Building Regulations†
In the U.K:
*BS 6461: Part 1, and the requirements of Building
Regulations
— The minimum height of the flue or chimney must
be 4.5m from the hearth to the top of the flue, with no
horizontal sections, a maximum of 4 bends with angles of
less than 45 degrees
**This should be done by a NACS registered (UK only)/
INFO registered (Eire only) chimney sweep, who will issue
you with a certificate.
— Enure the connecting flue pipe it kept a suitable
distance from any combustible material and does not form
part of the supporting structure of the building
† Building Regulations Document J
Flue Plate:
— Make provision to remove the appliance without the
Where a hearth, fireplace, flue or chimney is provided
or extended (including cases where a flue is provided
as part of refurbishment work), information essential
to the correct appliance and use of these should be
permanently posted in the building, to meet Requirement
J4 of the Building Regulations (England and Wales), F3.12
(Scotland).
need to dismantle the chimney
— Any existing flue must be confirmed as suitable for the
new intended use as defined in the Building Regulations
— The flue or chimney systems must be inspected and
swept to confirm the system is structurally sound and free
from obstructions**
† Building Regulations Document J
— If the appliance is believe to have previously served an
open fire the chimney must be swept a second time within
a month of regular use after installation to clear any soots
falls that may occurred due to difference in combustion
levels.
Additional:
A new factory made system that complies to EN 1856; Part 1
can be used providing installation is to the requirements of:
i) BS 7566 Parts 1 -4
ii) the manufacturer's instructions
iii) Building Regulations.
— The flue exit from the building must comply with local
building control rules.†
For a guide containing information on Chimneys and Flues
contact:
— Do not connect or share the flue or chimney system
with another heating appliance
The British Flue & Chimney Manufacturers’ Association,
FETA
2 Waltham Court
Milley Lane
Hare Hatch
Reading
1.3 Do not connect to systems containing large voids or over
230mm square.
1.4 You must provide suitable access to enable the collection
and removal of debris.
Berkshire RG10 9TH
Tel: 0118 9403416
e-mail: [email protected]
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14
sITe ReQUIReMeNTs
1. FlUe oUTleT PosITIoNs
Horizontal
Measurement
Terminal
Flue
150mm
max
Vertical
Measurement
Adjacent
Building
Insulation
The vertical measurement is the lowest from either the
point of discharge or 150mm above insulation.
Position on Roof
On ridge or within 600mm
Elsewhere on roof
Minimum Clearances
IMPORTANT: Seek specialist
advice if installing in a dwelling
with a thatched roof
600mm above ridge
A
B
2300mm horizontally from roof surface and:
a) 1000mm above highest point of flue exit
from roof or
b) as high as the ridge
On pitched, within 2300mm horizontally to
openable window, dormer
1000mm above top of opening
600mm above top of building
C
Within 2300mm of another building
d
2. HeARTH dIMeNsIoNs
2.1 The appliance must stand on a non-combustible
constructional hearth which is at least 125mm thick with
the minimum dimensions as shown in diagram.
2.2 The building must have a suitable load-bearing capacity for
the hearth and appliance.
• Consult a structural engineer for advice before
proceeding
2.3 When fitting into an existing hearth check:
• That the appliance complies with current construction
regulations and is at least the minimum sizes shown
150mm
minimum
150mm
minimum
2.4 If there is no existing fireplace or chimney it is possible to
construct a suitable non-combustible housing and hearth
setting. The flue must be installed in accordance with all
local and national regulations and current rules in force .
225mm
minimum
225mm
minimum
Constructional Hearth
840mm minimum
Constructional Hearth
840mm minimum
PR7226
• Check if adding a new chimney to your property requires
planning permission
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15
sITe ReQUIReMeNTs
WAlls NexT To HeARTHs
Solid, non-combustible
material e.g. masonry
or concrete
Thickness W
H
C
150mm
minimum
150mm
minimum
C
PR7227
Position of Appliance & Hearth in relation to walls
Requirement for the walls
distance of hearth from wall
distance of Appliance to wall
Min thickness of Wall
Min height of wall
'C'
'W'
'H'
0mm
0mm - 50mm
200mm
Height of appliance + 300mm
Or
1200mm from the hearth (take largest
dimension)
0mm
51mm - 300mm
150mm +
75mm
75mm
0 - 150mm
150mm +
1200mm
300mm +
No Minimum Requirement
suitable clearance should be allowed around the stove to enable the correct fitting and maintenance of the stove.
Any clearances should be confirmed by making a site survey and a physical check of wall thickness and dimensions.
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16
PRe-INsTAllATIoN CHeCKs
1. FlUe
Model
Brunel 1a - 7008/7008BL/7008LG
Brunel 2CB - 7051/7051BL/7051LG
Brunel 3CB - 7053/7053BL/7053LG
mm
inch
mm
inch
mm
inch
150
6
150
6
150
6
Without Liner System Round (diameter)
135
51/2
135
51/2
150
6
135
51/2
150
6
Without Liner System (square) minimum
dimension
Flue/Chimney size
†
With Liner or Factory made System
(diameter)
150
†
6
installed in accordance with manufacturers instructions
m
4
4
4
Flue/Chimney Minimum Height*
feet
13
13
13
*When measured from the top of the stove to the top of the flue, with no horizontal sections
and a maximum of 4 bends with angles of less than 45°
‡ May be 125mm (5”) if burning low volatiles (smokeless) fuels approved for use in Smoke Control Areas.
2. AddITIoNAl VeNTIlATIoN
2.1 Additional ventilation is required to comply with the
requirements of the Building Regulations. This must be
provided using a permanently open air vent, of the size
listed, which is positioned so that it is not liable to be
blocked both inside and outside the building.
2.2 Extractor fans or cooker hoods must not be placed in the
same room or space as this can cause the appliance to emit
fumes into the room.
2.3 If any of these checks reveal problems do not proceed
with the fitting of the appliance until they have been
rectified.
Model
Brunel 1a - 7008/7008BL/7008LG
Brunel 2CB - 7051/7051BL/7051LG
Brunel 3CB - 7053/7053BL/7053LG
mm2
cm2
In2
0
0
0
550 1100
Additional Ventilation
5.5
11.0
1.7
0.85
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17
PRe-INsTAllATIoN CHeCKs
3. VeNTIlATIoN
3.1 This appliance requires ventilation to supply combustion air.
Any room containing the appliance must have a permanent
air vent opening with a total free area of at least 550mm2
per kW of appliance rated output above 5kW.
3.2 Increase air supply provisions where a room contains
multiple appliances.
3.3 If vents open into adjoining rooms or spaces there must be
an air vent of at least the same size direct to the outside.
3.4 Permanent air vents should be non-adjustable and
positioned where they are unlikely to become blocked.
3.5 Site the vents where cold draught is unlikely to cause
discomfort. This can be avoided by placing vents near
ceilings or close to the appliance, see Diagram opposite.
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18
INsTAllATIoN INsTRUCTIoNs
1.1 Take care when installing the appliance. Careless
leGAl ReQUIReMeNTs
handling and use of tools can damage the finish and/or
area.
Before installation of this product please read these
instructions fully.
• Assemble the appliance by attaching the legs to the
base of the appliance, see picture 1
It is very important to understand the requirements of the national
Building Regulations* and standards**, along with any local
regulations and working practices that may apply. Should any
conflict occur between these instructions and these regulations
then the regulations must apply.
Screws to
secure legs
Your local Building Control Office can advise regarding the
requirements of the regulations.
Bolts to adjust
levels
The appliance must be fitted by a registered installer†, or
approved by your local building control officer.
AR2143
Works must be carried out with care to meet the requirements of
Health and Safety‡ and comply with the Health and Safety rules,
and any new regulations introduced during the lifetime of these
instructions.. Particular attention should be drawn to:
• Handling: The appliance is heavy. Adequate facilities
must be available for loading, unloading and site handling.
• Fire Cement: Some fire cement is caustic and must not
come into contact with the skin. Protective gloves must be
worn. Wash hands thoroughly with plenty of water after
contact with skin.
• Choose top or rear flue exit:
Top
Hexagonal
bolts
• Asbestos: This appliance contains no asbestos. If there
is the possibility of disturbing any asbestos in the course of
installation seek specialist guidance and use appropriate
equipment.
Rear
AR2086
• Metal Parts: Take care when installing or servicing the
stove to avoid personal injury.
• Fit flue collar and blanking plate to suit
• Attach flue collar to top or rear with hexagonal bolts, see
picture 2
• Seal with fire cement if desired
• Secure blanking plate with clamping bar, picture 3
A faulty installation can cause danger to the inhabitants and
structure of the building.
For users of this appliance:
Your building insurance company may require you to inform them
that you have installed a new heating appliance. Check that your
cover is still valid after installing the appliance.
1. INsTAllING THe APPlIANCe
Each installation is unique to the property so it is not possible
to give details to suit every setting. The installation must comply
with Building Regulations and be made using "best practice"
construction methods.
AR2096
1.2 Top flue pipe installation
Many fireplace openings have a supporting lintel. Do not remove
without supporting the remaining structure of the building. do not
support the structure with the appliance or the flue system.
• Seal with fire cement if desired
• Lift appliance into position
Take care not to damage the hearth finish.
• Level using adjustable bolts, see picture 1
• Connect appliance to the chimney using flue pipe
• Secure with self tapping screw
For Great Britain:
* • England and Wales – Document J / Scotland - Part F,
Building Regulations, 1997 Technical Guidance Document
J Heat Producing Appliances (Republic of Ireland only)
• Seal the connecting joints
**• registered body: HETAS (GB only)/INFO (Eire)
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19
INsTAllATIoN INsTRUCTIoNs
The Flue must be installed in accordance with
manufacturers instructions.
Seal Collar with Fire Cement
Self Tapping Screw
PR8009
Tee
Size Stovax Part No.
The Flue must be installed in accordance with
manufacturers instructions.
5"
6"
4516
(4616)*
Flue Pipe 915mm (3ft)
Size Stovax Part No.
*5"
6"
4502
4602
Cap
Self tappping
screw at rear
PR7228
Seal flue collar
with Fire Cement
To chimney connection as detailed in
building regulation
Elbow with access cover
Size Stovax Part No.
PR7230
600mm min
1000mm max
unsupported
5"
4512
4612
To chimney connection
as detailed in building
regulations
6"*
Flue Pipe 915mm (3ft)
Size Stovax Part No.
Elbow with access cover
Size Stovax Part No.
5"
4502
4602
6"*
5"
4512
4612
600mm min
1000mm max
unsupported
6"*
Flue Pipe 915mm (3ft)
Size Stovax Part No.
PR7229
5"
4502
4602
6"*
2. ReMoVAl oF THe loG GUARd
2.1 To remove the Log guard:
PR7226
• Lift Log Guard clear of the supporting brackets
• Rotate to clear the sides of the door opening.
do not use appliance without the log guard in position.
1.3 Rear flue pipe installation
• Insert a tee into the flue collar
The tee piece is used as cleaning access.
• Lift appliance into position
Take care not to damage the hearth finish.
• Level using adjustable bolts, see picture 1
• Connect tee to the chimney using flue pipe
• Secure with self tapping screw
3. FITTING & ReMoVAl oF FIReBRICKs
(BRUNel 1A oNlY)
3.1 Remove the firebricks as part of the routine maintenance.
This can be carried out without the use of tools.
• Seal the connecting joints
3.2 Allow the appliance to cool fully before removing firebricks.
Do not use a 90˚ elbow to make this connection
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20
INsTAllATIoN INsTRUCTIoNs
3.3 Take care when handling, as bricks can become fragile after
Moving
Centre Grate
use. Life span depends on the type of fuels burnt and the
level of use.
Stationary
Grate
• Replace damaged bricks as soon as possible
3.4 To remove bricks:
• Lift Baffle and pull as far forward as possible
• Pull base of side brick towards centre of stove
• Remove brick
AR2146
• Repeat with other side
• Lift the moving grate parts, see picture 6
• Replace in reverse order
Moving Grate
4. FITTING & ReMoVAl oF BAFFle
(BRUNel 1A oNlY)
Stationary Grate
Riddling Arm
4.1 The appliance is fitted with a baffle in the top of the firebox
to maintain efficient combustion.
4.2 Allow the appliance to cool fully before removing baffle
system.
4.3 Remove the Log Guard from the appliance to give access to
the firebox.
4.4 To remove baffle:
AR2148
• Lift Baffle and pull as far forward as possible
• Remove side brick, see above
• Remove baffle
• Clean parts
• Replace parts ensuring that the riddling arm is relocated
• Replace in reverse order
in the moving grate, see picture 6 and 7
4.5 Remove and clean the Baffle System to clear the flue ways
of soot and debris . This ensures the safe, efficient operation
of the appliance. The frequency of cleaning will depend on
the stove operating conditions.
Moving
Centre Grate
Riddling Arm
4.6 Replace any damaged baffles immediately.
4.7 Do not modify the baffle system.
PR7207a
5. FITTING ANd ReMoVAl oF
THe RIddlING MeCHANIsM (Multi-fuel only)
5.1 The Riddling Mechanism can be removed for cleaning to
maintain good working condition.
To remove Riddling Mechanism:
• Remove the Log Guard from the appliance to give access
to the firebox
21
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CoMMIssIoNING
• Explain the cleaning and routine maintenance
requirements
CoMMIssIoNING
1.1 To commission:
• Replace the firebricks, baffle, and log retainer
• explain the requirement to use a suitable fireguard
when children, elderly or infirm persons are near the
appliance
• Check the door alignment and catch operation, adjust if
required, see Installation Section 6. Adjusting Door hinges
• Record dealer/supplier details and installer details in
Instructions
• Check the soundness of door seals, castings and joints
• Check the operation of the air controls
• Record serial number in page 3 of Instructions
This number is required when ordering spare parts and
making warranty claims
1.2 Now carry out a final smoke draw test:
• Give the copy of the Instructions to the customer
• First warming the flue with a blowlamp, or similar, for
about 10 minutes
• Place a smoke pellet on the centre of the grate, with the
air controls open
• Close the door
Smoke should now be drawn up the flue and be seen to
exit from the flue terminal
• Complete test with all doors and windows closed in the
room where the appliance is fitted
• If there are any extractor fans in adjacent rooms, the test
must be repeated with the fans running on maximum and
interconnecting doors open
• Check the effect of ceiling fans during the test
If the test fails, re-check the suitability of the flue system
and ventilation. An inadequate air supply to the room is
potentially dangerous.
• Light the appliance and slowly increase the temperature
to operating levels
• Ensure no combustion products enter the room
• Open the main fire door when the appliance reaches
operating condition and carry out a spillage test with a
smoke match or pellet around the door opening
1.3 If excessive spillage occurs:
• Allow the appliance to cool and re-check the flue system
and ventilation
1.7 Finally:
• explain the safe operation of the appliance and the use
of the controls to the user and the importance of only
using suitable fuels
• All open flued appliances can be affected by temporary
atmospheric conditions which may allow fumes to enter
the house. Because of this it is recommended that an
electronic carbon monoxide detector conforming to
BseN50291 be fitted and maintained.
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22
MAINTeNANCe and seRVICING
For a complete list of spare parts and accessories contact your stovax or call 01392 474011
• Lightly oil the door catch mechanism and hinge pins
Avoid getting oil onto the door seals and glass.
1. ANNUAl seRVICe
To refresh painted finishes use Stovax Thermolac paint.
1.1 At the end of the heating season strip, inspect and clean the
appliance as detailed:
• Allow appliance to cool
1.2 Use genuine Stovax replacement parts to keep your
appliance in safe and efficient working order. Your local
Stovax dealer can provide you with the parts you require.
• Remove all of the following internal parts; baffle,
firebricks, complete grate, and ashpan. For Multi-fuel
versions remove the complete grate and ashpan.
This is a list of the maintenance products you may need to use
See sections 5 and 6 on how to remove the baffles and
firebricks. Take care handling firebricks, as they can become
fragile after a period of use.
stovax Code
Task
Product name
Number
Stove glass cleaner 500ml
(wipe on)
4111
• Vacuum clean any remaining ash and debris from the
inside of the appliance.
Stovax offer a filter/collection attachment for your vacuum
cleaner to protect it from fire ash. Ash Clean (Stovax Part
No. 2091).
Glass cleaning
Stove glass cleaner
(spray on)
4103
Preventing build- Protector (15 sachets)
up of creosote in
7002
7025
2020
2021
flue
Protector (1kg tub)
• Clean the internal surfaces of the appliance using a wire
brush and scraper as required
Vacuum and brush the resulting debris from the appliance.
Fire Cement (500g tub)
Fire Cement (600g cartridge)
sealing flue pipe
joints
Thermolac Black
(400ml aerosol)
• Clean the grate parts with a wire brush, and check the
2019
2057
parts for any damage
Re-painting
• Replace any damaged parts
Thermolac Black
(200ml brush-on)
• Check and clean the firebricks with a soft brush
• Replace broken bricks
Some surface damage will occur during use. The life of
the bricks will depend on the type of fuels burnt and the
level of use. Damaged bricks should be replaced as soon as
possible.
Cleaning matt
black Appliances
Colloidal black (85ml)
7000
4008
Protecting your
hands
Heat resistant leather gloves
6mm Black rope seal
(handy pack)
4978
4977
4975
4974
• Re-fit cleaned internal parts
door sealing rope
• Remove the glass from the door, See section 7 page 20,
and discard all old rope seals
6mm Black rope seal
(25m reel)
3mm Black rope seal
(handy pack)
• Remove the door rope seal from the outer edge of the
door and clean the old glue from the door sealing rope
groove
Glass sealing tape
3mm Black rope seal
(25m reel)
• Clean the door glass using Stovax Glass cleaner and a soft
cloth
Do not use abrasive cleaners to remove tar or soot deposits
from the glass.
Thermic seal glue (50ml bottle)
5037
4965
2091
soft rope
10mm diameter
• Replace the glass edge seal with new and re-fit the glass
into place in the door
Ash Clean
Vacuum Cleaner Attachment
• Fit new door rope seal, gluing it in place with Stovax
Thermic Seal rope adhesive
These products, available from your local Stovax dealer,
along with regular maintenance and use of correct fuels, will
keep your appliance in the best possible condition.
• Press the new door sealing rope into the locating groove,
placing the joint in the middle of the lower edge of the
door.
When fitting new door seals, close the appliance door and
leave for at least 12 hours before using. This allows the
adhesive to fully bond to the seal before use.
1.3 If you require more information about Stovax group
products visit our web site www.stovax.com
23
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MAINTeNANCe and seRVICING
temperature anti-seize grease, this will aid future removal.
1.4 Using the appliance for the first time:
• Burn at a low output for the first day of use
This allows the seals, fixing glues and paint to fully cure.
• Fit a new sealing rope between the new glass and the
door, and place the glass into position in the door
1.5 During this time the appliance may give off some
unpleasant odours:
• Place the glass fixing clips in to position and re-fix with
the clean fixing screws, tighten the screws evenly until the
clips hold the glass
• Keep the room well ventilated to avoid a build-up of
fumes.
Do not over tighten the clips as this could break the glass.
1.6 Your Stovax dealer can carry out service and maintenance.
6.2 Fit only original Stovax ceramic glass, which is suitable to
use in high temperature applications.
2. ReMoVAl oF THe loG GUARd
6.3 Using the appliance with a damaged door glass could cause
dangerous fumes to enter the room, or the appliance to
overfire, resulting in damage.
2.1 To remove the Log guard:
• Lift Log Guard clear of the supporting brackets
7. FITTING A NeW dooR seAl
All Models
• Rotate to clear the sides of the door opening.
do not use appliance without the log guard in position.
7.1 To maintain the safe use of your appliance you need to
replace damaged or worn door sealing rope. To complete
this operation:
3. FITTING ANd ReMoVAl oF THe
FIReBRICKs
• Remove the door from the appliance, by opening,
removing the hinge pins and lifting the door free of the
hinge blocks
3.1 See Section 3 Fitting & Removal of Firebricks in Installation
section.
• Lay the door face down on a soft flat surface, to protect
the paintwork and glass
4. FITTING ANd ReMoVAl oF BAFFle
• Remove the old rope and scrape old glue from the
locating groove
Clean the locating groove with a clean dry cloth to remove
all old dust and debris.
4.1 See Section 4 Fitting & Removal of Baffle in Installation
section.
• Squeeze a generous bead of fresh Stovax Thermic Seal
5. FITTING ANd ReMoVAl oF
THe RIddlING MeCHANIsM (Multi-fuel only)
glue into the rope locating groove
• Press the new Stovax rope into the locating groove,
placing the joint in the middle of the lower edge of the
door
5.1 See Section 5 Fitting & Removal of Riddling Mechanism in
Installation section.
• Refit the door and close the door to apply pressure to the
new rope
6. FITTING A NeW dooR GlAss
All Models
• Leave the appliance closed for at least 12 hours before
lighting the appliance and using at a low output for
approximately one day
6.1 To maintain the safe use of your appliance you may need to
replace a damaged door glass. To complete this operation:
7.2 Using the appliance with a damaged door seal can cause
dangerous fumes to enter the room, or the appliance to
overfire, resulting in damage.
• Remove the door, by opening, removing the hinge pins
and lifting the door free of the hinge blocks
• Lay the door face down on a soft flat surface, to protect
the paintwork and glass
• Remove the glass clip fixing screws The old glass can then
be lifted clear of the door. (Note how the 3mm sealing rope
is placed between the glass and the door.) Dispose of the
old glass safely.
• Clean and re-paint the rear of the door if required
Clean the screws with light oil and coat with high
24
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BAsIC sPARe PARTs lIsT
BRUNel 1A
BRUNel 1A
2
3
diagram
description
Part No.
4
No.
1
Baffle Plate
BR24
BR29
5
2
Side Firebrick
3
4
5
6
Glass Panel Clip
Glass Clip screw
Door glass
BR43
BR46
6
7
GL0228
BR48
Door pin
7
Ashpan Door Pin
BR47
8
9
Log Retainer
Ashpan
BR11
BR5
10
11
Implement Tool
Grate Base Plate
BR22
BR19
1
12
13
Circular Riddling Grate
Rear Firebrick
BR52
BR33
8
13
9
12
11
10
BRUNel 2CB
diagram
description
Part No.
3
No.
1
Side Firebrick
BR29
2
3
4
5
Circular Riddling Grate
Rear Firebrick
Door glass
BR52
2
LBR3
GL0097
BR48
Door pin
1
6
Ashpan Door Pin
BR47
7
8
Log Retainer
Ashpan
LBR11
LBR5
9
Implement Tool
Grate Base Plate
BR22
10
LBR19
n/a
n/a
Glass Panel Clip
Glass Clip screw
BR43
BR46
4
BRUNel 3CB
diagram
No.
description
Part No.
1
Side Bottom Firebrick
BR3.4
10
2
3
4
5
Circular Riddling Grate
Rear Firebrick
Door glass
BR52
BR3.3
GL0237
BR48
11
Door pin
8
6
Ashpan Door Pin
BR47
7
8
Log Retainer
Ashpan
BR3.11
BR3.5
BR22
7
5
9
Implement Tool
Grate Base Plate
10
LBR19
11
n/a
n/a
Top side brick
Glass Panel Clip
Glass Clip screw
BR3.1
BR43
BR46
9
6
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25
NoTes
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26
seRVICe ReCoRds
2Nd seRVICe
1sT seRVICe
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
4TH seRVICe
3Rd seRVICe
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
6TH seRVICe
5TH seRVICe
Date of Service:............................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
8TH seRVICe
7TH seRVICe
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
10TH seRVICe
9TH seRVICe
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
27
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stovax ltd, Falcon Road, sowton Industrial estate, exeter, devon, england ex2 7lF
Tel: (01392) 474011 Fax: (01392) 219932 e-mail: info@stovax.com www.stovax.com
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