V-bike® Spinner®
Spinner® Pro
Spinner® Elite
Spinner® NXT
OWNER’S GUIDE
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SAFETY INSTRUCTIONS
_
INSTRUCTIONS
The following fitness safeguards and operating precautions are directed to purchasers and users of STAR TRAC group cycles. Club
Managers should ensure that members and fitness staff are trained to follow these same instructions. Failure to follow these safeguards
may result in injury or serious health risk.
FITNESS SAFEGUARDS
•
•
•
•
Make your physician aware of any proposed fitness regimen before embarking on any exercise program.
Discuss any health problems with your physician before beginning an exercise regimen.
Stop operating the cycle if you feel faint, dizzy or tired.
Preventive maintenance must be performed in accordance with the guidelines specified in the Preventive Maintenance section
of this manual to assure optimum performance of the cycle.
OPERATING PRECAUTIONS
Persons exceeding 350 pounds (159 kg) may not use this product.
Ensure that adjustment knobs (seat height, seat fore-and-aft) are properly secured and do not interfere with range of motion
during exercise.
•
•
•
•
•
•
Do not use the cycle without proper footwear. NEVER operate the cycle with bare feet.
Do not attempt to ride the cycle in a standing position at high RPMs until you have practiced at slower speeds.
Never remove feet from the pedals while still in motion.
Never attempt to abruptly stop the pedals, especially at high RPMs.
Do not dismount the cycle until the pedals are at a complete STOP.
After exercising, turn the load adjustment knob clockwise to increase resistance so the pedals will not rotate freely and potentially
injure someone.
•
•
Never turn the pedal crank arms by hand.
Do not insert any object, hands or feet into any openings, or expose hands, arms or feet to the drive mechanism or other potentially
moving part of the cycle.
•
•
Keep children and pets away from the cycle whenever the machine is in use.
Do not let children operate the cycle. The cycle mechanism and ergonomics are designed for adult use only.
Page 3
STAR TRAC GROUP CYCLES OWNER’S GUIDE
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ASSEMBLY AND SETUP
_
ASSEMBLY AND SETUP
V-BIKE® SPINNER® ASSEMBLY AND SETUP
Use the following procedures to unpack and assemble your STAR TRAC V-BIKE SPINNER.
UNPACKING
Position the shipping carton so the “Heavy End” logo is located at the bottom. Open the top of the carton and fold back all four
flaps. Carefully tilt the box forward so that the box may be lifted to expose the cycle. Remove all parts from the shipping carton
and foam inserts, and verify that the following parts are included in your shipment:
Assembly Parts
Spare Parts Kit
V-bike Parts List
Description
Main Frame Assembly (not shown)
A. Handlebar
B. Seat
C. Handlebar Post
D. Seat Post
E. Back Leg
F. Front Leg
G. Leveling Adjusters (pre-installed)
H. Pedals (set of two)
Qty.
1
1
1
1
1
1
1
4
Description
Qty.
I. Tension Handles w/Washers
J. Tension Handles w/o Washers
K. Water Bottle Brackets
L. 8mm x 70mm (long) w/Washer and Nuts
M. 8mm x 60mm (short) w/o Washer and Nuts
N. Allen Wrenches, Metric
O. Multi-Purpose Wrench
P. Spare Parts Kit (includes saddle, brake pad, bottom
bracket assembly, tension handle, pedal straps)
2
2
2
2
2
2
1
1
1
Spare Parts Kit- Save the box of spare parts in a safe place so you have service parts when needed in the future.
Take time now to enter your V-bike® Spinner® serial number in the space below (serial number is located on the bottom cross
member). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503-
1221; have your serial number ready.
Serial No._____________________________________________
Page 4
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ASSEMBLY
1. Install the Back Leg
Place the back leg in position at the rear
of the cycle, aligning the two holes in the
leg with the mating holes in the frame
bracket.
Insert two 8mm x 70mm bolts through
the frame bracket and back leg, and
install a flat washer and nut on each
bolt. Using the #5 Allen Wrench and
Multi-Purpose Wrench, tighten the nuts
securely.
Step 1
Step 2
Step 3
2. Installing the Front Leg
Place the front leg in position at the
front of the cycle, with the casters facing
forward, aligning the two holes in
the leg with the mating holes in the
frame bracket.
Insert the two 8mm x 60mm bolts
through the frame bracket and front
leg, and install a flat washer and nut
on each bolt. Using the #5 Allen
Wrench and Multi-Purpose Wrench,
tighten the nuts securely.
3. Install the Pedals
Install the pedals on the pedal cranks
using the Multi-Purpose Wrench. The
closed end of the pedal cage must point
forward, toward the front of the cycle.
NOTE: Turn the left pedal spindle
counterclockwise when threading into
the crank arm; turn the right pedal
spindle clockwise when threading into
the crank arm.
4. Install the Seat
Insert the seat post into the frame
assembly and secure in place using a
tension handle.
Position the seat on top of the seat post
and secure in place using a tension
handle and washer.
NOTE: Tighten the tension handles
firmly.
Step 4
Page 5
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5. Install the Handlebar
Insert the handlebar post into the
frame assembly and secure in place
using a tension handle.
Position the handlebar on top of the
handlebar post and secure in place
using a tension handle and washer.
NOTE: Tighten the tension handles
firmly.
Step 5
6. Install the Water Bottle
Holders
Using the Allen Wrench, remove the
two screws from the right side fork of
the frame assembly. Position a water
bottle holder in place against the
frame assembly, and re-install the two
screws to secure.
Repeat to install the left-side water
bottle holder.
Step 6
You have now completed the assembly
of your STAR TRAC V-BIKE®
SPINNER®.
Page 6
STAR TRAC GROUP CYCLES OWNER’S GUIDE
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SPINNER® PRO / ELITE / NXT ASSEMBLY AND SETUP
Use the following procedures to unpack and assemble your STAR TRAC SPINNER ®.
UNPACKING
Prepare the area that you will be unpacking and assembling the bike to be free from debris that may cause damage. Observe all safety precautions and
care while unpacking and assembling the bike. Position the shipping carton so the “Heavy End” logo is located at the bottom. Open the top of the
carton and fold back all four flaps. Carefully tilt the box forward so that the box may be lifted to expose the cycle. Remove all parts from the shipping
carton and foam inserts, and verify that the following parts are included in your shipment:
Assembly Parts (Spinner Pro shown)
Spare Parts Kit
NXT Parts List (not shown)
Description
Main Frame Assembly
Qty.
1
Description
Rear Leg Assembly
Qty.
1
Handlebar Post
1
1
2
1
M10x1.5, 55mm Button Head Screw
M10x1.5, 65mm Button Head Screw
M10x1.5 Nyloc Hex Nut
10mm Washer, Flat
4
4
8
16
1
Handlebar w/ Grip & Water Bottle Holders
M8x1.25, 16mm Flat Head Screw
M8x1.25, 16mm Socket Set Screw
Seat Post
1
Wrench Hex, 5mm
Seat Slider Assembly w/ Saddle
Pedals (set of two)
1
1
Wrench Hex, 4mm
Multi Wrench
1
1
Front Leg Assembly w/ Transport Wheels
1
Spare Parts Kit (USA Only) (includes saddle,
brake pad, pedal straps)
1
Pro/Elite Parts List (Pro shown above)
Description
Qty.
1
1
Description
Qty.
2
3
4
4
4
1
1
1
Main Frame Assembly (not shown)
Handlebar w/ Grip (& Water Bottle Holders
– Elite only) (not shown)
A. Seat Slider Assembly, w/ Saddle
B. Seat Post
C. Rear Leg Assembly
D. Front Leg Assembly w/ Transport Wheels
E. Pedals (set of two)
F. Water Bottle Cages
G. Pop-Pins (pre-installed)
G. M10x1.5, 55mm Flat Head Screw
G. M10x1.5 Nut
G. 10mm Washer, Flat
G. Wrench Hex, 5mm
G. Wrench Hex, 4mm
G. Multi Wrench
1
1
1
1
1
H. Spare Parts Kit (USA Only) (includes saddle,
brake pad, pedal straps)
1
Spare Parts Kit- Save the box of spare parts in a safe place so you have service parts when needed in the future.
Page 7
STAR TRAC GROUP CYCLES OWNER’S GUIDE
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Take time now to enter your V-bike® Spinner® serial number in the space below (serial number is located on the bottom cross
member). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503-
1221; have your serial number ready.
Serial No._____________________________________________
NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.
If parts are missing, or if you have any product questions, please call Star Trac’s Service Department at (800)
503-1221, please have your Spinners serial number ready.
CAUTION: Damage to the bike during assembly is not covered as part of the limited Star Trac warranty.
Take care not to drop or lean the bike on the handle bar pop-pin. Carefully stand the bike up in the normal
upright position on a stable surface so it will not tip over during assembly.
Page 8
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ASSEMBLY
Following these steps in order will minimize the build time and ensure proper assembly.
Note: Not all of the following procedures are performed on all models; Spinner ® Pro, Elite and NXT. If the procedure is specific to a model it will be
noted as follows: NXT Only, Pro/Elite Only, NXT/Elite Only, or Pro Only.
1. Install the Back Leg
NXT Only
Lift up the rear of the bike frame and place
the rear leg assembly in position under the
frame, aligning the holes in the leg with the
holes in the frame.
Position the leg so the thicker end faces
toward the front of the bike
Using the 5mm hex wrench and a 13mm
combination wrench insert 2- M10X55mm
(rear-most holes) and 2-M10X65mm
(front-most holes) button head screws, nuts
and washers (under bolt head and nut), to
secure the rear leg assembly to the frame.
Step 1 (NXT)
Tighten all hardware securely using a torque wrench to 85 Inch Pounds
Pro & Elite Only
Lift up the rear of the bike frame and place
the rear leg assembly in position under the
frame, aligning the holes in the leg with the
holes in the frame.
Using the 5mm hex wrench and a 13mm
combination wrench insert 2- M10X55mm
flat head screws, nuts and washers to secure
the rear leg assembly to the frame
Tighten all screws/nuts securely using a torque wrench to 85 Inch Pounds
Step 1 (Pro/Elite)
2. Install the Front Leg
NOTE: The front foot assembly has wheels attached to the front edge. Be sure the wheels face forward when installing the front leg assembly.
Stand the bike frame upright and gently tip the front of the bike up and position the front foot under the frame, with the wheels facing forward.
Attach the front foot assembly to the frame, aligning the holes in the foot with the holes in the frame.
NXT Only
Position the leg so the thicker end and wheels face
toward the front of the bike
Using the 5mm hex wrench and a 13mm combination
wrench insert 2- M10X55mm (rear-most holes) and
2-M10X65mm (front-most holes) button head screws,
nuts and washers (under bolt head and nut), to secure
the front leg assembly to the frame.
Tighten all hardware securely using a torque wrench to 85 Inch Pounds
Step 2 (NXT)
Page 9
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Pro & Elite Only
Using the 5mm hex wrench and a 13mm combination
wrench insert 2- M10X55mm flat head screws, nuts
and washers to secure the front leg assembly to the frame.
Tighten all screws/nuts securely using a torque wrench to 85 Inch Pounds
Step 2 (Pro/Elite)
Move the bike to a flat surface and adjust the four leveling feet so the bike is stable.
3. Install the Saddle and Seat Slider
Install the seat post into the frame and lower it to the lowest position and tighten the pop pin securely. Slide the seat slide into the top of the seat post
with the saddle pointed towards the front of the bike.
NXT Only
Rotate the seat slider lock knob as needed so that the slider
clamp is in alignment with the guide rail.
There is a locking pin under the saddle that has to be pulled
up as you move the slider into position. Release the pin
when the indicator is within the 0 to 9 range.
Step 3a (Pro/Elite)
Step 3a (NXT)
Test the seat slide for proper operation and full travel.
Pro & Elite Only
Unscrew the seat slider pin far enough to allow the slider to
pass over the pin.
Tighten screw with the slider in the 0 to 10 range.
Test the seat slide for proper operation and full travel.
Step 3b (Pro/Elite)
Step 3b (NXT)
4. Install the Pedals
NOTE: The pedal shafts are marked “R” and “L”. Trying to install the pedals on the wrong side may damage the pedal and the crank arm take caution
to attach the pedals to the correct side of the bike.
Install the pedals on the pedal cranks using a 15mm
open-end wrench and tighten securely.
Turn the left pedal spindle counterclockwise when
threading into the left crank arm; turn the right pedal
spindle clockwise when threading into the right
crank arm.
Step 4
Page 10
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5. Install the Handlebar
NXT Only
Positioning the handlebar post with the number 1
on top and insert the handlebar into the handlebar
sleeve locking it at number 4.
Slide the handlebar onto the handlebar post insert
with the water bottle holders facing forward and
align the three screw holes.
Insert the socket head set screw into the handlebar
but do not tighten at this time.
Insert the 2 flat head screws into the handlebar but
do not tighten at this time.
Check for proper alignment then tighten the 2 flat
head screws using a 5mm hex wrench to 60 inch
pounds.
Tighten the set screw to 60 inch pounds using a
4mm hex wrench.
Slide the handlebar post into the frame making sure
the holes face the front of the bike.
Step 5 (NXT)
Allow the post to go into the frame all the way in to
level 1 and align the pop pin so it snaps into the
hole then tighten the pop pin and test for steadiness.
Loosen the pop pin and raise the handlebar to its
highest position number 10 and tighten the pop pin
and test for steadiness.
Pro & Elite Only
Slide the handlebar post into the frame making sure
the holes face the front of the bike.
Allow the post to go into the frame all the way in to
level 1 and align the pop pin so it snaps into the hole
then tighten the pop pin and test for steadiness.
Step 5 (Pro/Elite)
Loosen the pop pin and raise the handlebar to its highest
position and tighten the pop pin and test for steadiness.
6. Install the Bottle Holders (Pro Only)
Using the 3mm Allen Wrench, remove
the two screws from the right side fork
of the frame assembly. Position a
water bottle holder in place against
the frame assembly, and re-install the
two screws to secure.
Repeat to install the cross member
water bottle holder.
Step 6
Page 11
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You have now completed the assembly of your STAR TRAC SPINNER® PRO / ELITE / NXT
SPINNER PRO
SPINNER ELITE
SPINNER NXT
Testing the Bike
Use this checklist to perform the bike test procedure.
ꢀ Recheck all the bolts and make sure they are all tightened to the proper torque specification and no parts are missing.
ꢀ Test the handlebar and seat post to make sure they move freely and you are able to lock in at different positions.
ꢀ Check the seat to make sure it is level and tight and does not rotate around or tilt. Tighten and adjust as needed.
ꢀ Test the seat slide for movement front to rear and check it by settings it at different settings.
CAUTION: The flywheel will continue to spin after you pedal and the crank arms and pedals will rotate with the flywheel.
Brake tension is adjustable using the red resistance knob in the front of the bike. Pressing down on the knob will apply the brake if you need to stop
quickly.
ꢀ Adjust seat post and handlebar post to your needs. Ride / test the bike for proper operation according to the owner's manual.
ꢀ Pedal the bike at a moderate pace and test for proper and smooth resistance changes while varying the amount of turns on the resistance knob.
ꢀ When the testing is complete tip the bike forward using the handlebars and roll it on a smooth surface to the final location and adjust the
leveling feet so the bike is stable.
Page 12
STAR TRAC GROUP CYCLES OWNER’S GUIDE
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INSTRUCTIONS FOR USE
_
Your STAR TRAC group cycle is easy to use. Simply sit on the cycle, tighten the pedal straps and begin pedaling. The cycle allows the
user full control over resistance by simply adjusting the brake pad. Typically, lower resistance levels enable you to pedal at a faster
pace, placing increased demand on the cardiovascular system. Higher resistance levels will typically deliver a greater
muscle/endurance workout at lower RPMs. RPM parameters in the Spinning® program range from 60 to 110 RPM.
Additionally, the cycle offers seat and handlebar adjustments, allowing the cycle to be configured to each users comfort zone.
This section provides the instructions for making seat adjustments, handlebar adjustments, pedal strap adjustments, and for controlling
resistance. Differences between models are noted where applicable.
PLEASE NOTE: Proper instruction from a certified Spinning® instructor should be used to properly fit the group cycle
for use.
SEAT ADJUSTMENTS
Proper seat height helps ensure maximum exercise efficiency and comfort, while
reducing the risk of injury. Adjust the seat height so that the knee joint is slightly
flexed when the extended leg is at the bottom of the pedal stroke.
Once the proper height has been achieved, adjust the seat forward or back so that
when the feet are in the 3 o’clock and 9 o’clock positions, the knees are directly over
the pedal axle.
To adjust the seat height:
(V-bike® Spinner®) Dismount the cycle. Loosen the seat height tension handle by
turning the handle counterclockwise. Raise or lower the seat to the desired height,
then tighten the tension handle by turning clockwise. Be sure to tighten the handle
firmly.
V-bike Spinner
(Spinner® Pro/Elite/NXT) Dismount the cycle. Turn the seat height pop-pin
counterclockwise and pull out on the pin to release it from its current preset
location. Raise or lower the seat to the desired height, then gently release the pop-pin.
Raise or lower the seat slightly, if necessary, until the pop-pin engages a preset
hole. Turn the pop-pin clockwise to secure.
To adjust the seat horizontal position:
(V-bike® Spinner®) Dismount the cycle. Loosen the seat fore-and-aft tension
handle by turning the handle counterclockwise. Move the seat forward or back
to the desired position, then tighten the tension handle by turning clockwise.
Spinner Pro/Elite
Be sure to tighten the handle firmly.
(Spinner® Pro/Elite/NXT) Dismount the cycle. Loosen the seat fore-and-aft
tension knob by turning the knob counterclockwise. Move the seat forward or back
to the desired position, then tighten the tension knob by turning clockwise.
Spinner NXT
Page 13
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HANDLEBAR ADJUSTMENTS
Proper position for the handlebar is based primarily on comfort. Typically, the handlebar
should be positioned slightly higher than the seat. All group cycles allow for
adjustment of handlebar height. Additionally, the V-bike® Spinner® allows for fore and-
aft adjustment of the handlebar.
To adjust the handlebar height:
(V-bike® Spinner®) Loosen the handlebar height tension handle by turning the
handle counterclockwise. Raise or lower the handlebar to the desired height, then
tighten the tension handle by turning clockwise. Be sure to tighten firmly.
V-bike Spinner
Spinner Pro/Elite
Spinner NXT
(Spinner® Pro/Elite/NXT) Turn the handlebar height pop-pin counterclockwise
and pull out on the pin to release it from its current preset location.
Raise or lower the handlebar to the desired height, then gently release the pop-pin.
Raise or lower the handlebar slightly, if necessary, until the pop-pin engages a preset
hole. Turn the pop-pin clockwise to secure.
To adjust the handlebar horizontal position:
NOTE: Handlebar horizontal adjustment is available on the V-bike® Spinner® only.
Loosen the handlebar fore-and-aft tension handle by turning the handle counterclockwise.
Move the handlebar forward or back to the desired position, then tighten
the tension handle by turning clockwise. Be sure to tighten the handle firmly.
PEDAL STRAP ADJUSTMENT
The pedal straps should be adjusted to hold the foot snugly in the pedal.
To adjust the pedal straps:
Place each foot in the toe clip until the ball of the foot is over the pedal axle.
The front of the shoe may not completely fill the toe cage. Rotate the pedals until
one foot is within arms reach, then tighten the webbed cloth buckle until the cage
of the toe clip is snug around the foot. Repeat for the other foot. Point your toes and
knees directly forward to ensure maximum pedal efficiency.
V-bike Spinner
RESISTANCE CONTROL
Pedaling resistance is controlled by the Push Brake System knob located below the
handlebar. Resistance adjustments can be made while riding to vary the intensity
of your workout.
Spinner Pro/Elite
To adjust pedaling resistance:
To increase resistance, turn the Push Brake System knob clockwise (+); to
decrease resistance, turn the knob counterclockwise (-).
In case of emergency, you may press directly down on the Push Brake
System knob to bring the flywheel to an abrupt stop.
Spinner NXT
Page 14
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SMART RELEASE™ SYSTEM
(Spinner® Elite) Allows the benefits of the direct drive system with a safety clutch to release the crank from the direct
drive when a force is applied to the pedals.
TRAINING INFORMATION
This section provides hints on how to stay motivated, and suggestions for getting the most out of your workouts with maximum
ease, efficiency and enjoyment.
_
IMPORTANT: User should be aware of the features, functions and proper operation of the cycle before using the cycle for the first
time.
BEFORE BEGINNING
Be sure the seat, handlebar and pedal straps are properly adjusted for your body size and comfort before beginning your workout.
WARM-UP
Once you are in position and sitting on the cycle with your hands in a comfortable position on the handlebar, slowly begin pedaling.
A gradual warm-up prepares the muscles and cardiovascular system for a more intense workout, and helps prevent potential
injuries from occurring. Your warm-up should be sufficient once your breathing rate begins to increase and you begin to perspire
lightly. The warm-up period should last about five minutes.
WORK OUT
A brisk and rhythmic workout will train the muscles and cardiovascular system to perform at a higher efficiency. The key is to
exercise aerobically; typically at 60% – 75% of your maximum heart rate.
For added enjoyment, comfort and variety during your workout, experiment with seated or standing positions, resistance level,
and hand positions.
COOL-DOWN
Slow and relaxed activity after a workout allows the muscles and cardiovascular system to gradually return to an inactive state.
DISMOUNTING THE CYCLE
WARNING: The flywheel momentum of the cycle will keep the pedals turning even after the user stops pedaling, or in the event
the user’s feet slip off the pedals. DO NOT DISMOUNT THE CYCLE OR REMOVE YOUR FEET FROM THE PEDALS UNTIL
BOTH THE PEDALS AND THE FLYWHEEL HAVE STOPPED COMPLETELY. Failure to comply may lead to loss of control and
serious personal injury.
You may stop the cycle using any of the following methods:
o
o
o
o
Pedal more slowly until the pedals come to a complete stop.
Increase the resistance by turning the Push Brake System knob clockwise (+) until the pedals come to a complete stop.
Push down on the Push Brake System knob until the pedals come to a complete stop.
(Spinner® Elite only) Apply back pressure to the pedals to engage the Smart Release™ system. Continue applying
pressure until the pedals and flywheel come to a complete stop.
Page 15
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MAINTENANCE
_
This section provides the procedures to maintain the group cycles in serviceable condition. Differences between models are noted
where applicable.
MOVING AND LEVELING
To move the cycle to a new location:
Lift the cycle from the rear and use the front wheels (located on the front leg, below the handlebar) to roll the cycle from one location
to another.
To level the cycle:
Use the four leveling adjusters (located on the underside of the front and rear legs) to compensate for uneven floor surfaces.
PREVENTIVE MAINTENANCE
Perform regular scheduled preventive maintenance procedures to maintain your group cycle in serviceable condition.
AINTENANCE
TOOLS
Tools required for service and maintenance of your group cycle are listed below.
Tool
Purpose
Pedal Wrench, 15mm*
Remove and install pedals.
Shimano-compatible Bottom Bracket Tool*
Cotterless Crank Puller*
Remove, install and adjust the bottom bracket. (V-bike only)
Remove crank.
Metric Allen Wrench Set and Metric Socket, 2mm ~ 6mm
Crescent (adjustable) Wrench
Torque Wrench
Install and adjust leg bolts, chain tensioner, brake pad and crank bolts.
Adjust chain tension.
Adjust crank arm.
* Available at local bike or fitness-related stores.
DAILY MAINTENANCE
The service life of your group cycle will be determined by how consistently you perform the daily maintenance procedures. Dry the
group cycle after each use to remove sweat and moisture. It is best to use a liquid non-abrasive cleaner and water solution.
Wipe Down / Cleaning
To prevent the build-up of rust and other forms of corrosion, wipe down the cycle at the end of each day (or preferably at the
end of each class). Raise all posts to the highest setting to expose moisture. Using an absorbent cloth, focus on all areas that
perspiration can settle. Give particular attention to the following areas:
o
o
o
o
o
o
o
o
Handlebar
Seat / adjustable slide for the seat
Flywheel
Back leg assembly
Chain guard
Brake knob and bolt assembly
Pop-pins
Leveling feet
NOTE: Never use abrasive cleaning liquids or petroleum-based solvents when wiping down the cycle.
NOTE: It is recommended that class instructors direct class participants to release all the tension from the cycle at the end of
each class to allow perspiration to evaporate.
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Inspection / Adjustment
Inspect major moving parts that require constant proper torque. Loose or misadjusted parts can result in personal injury or damage
to the cycle. Check the following parts for security and/or proper torque.
Crank arms
Use a foot pound torque wrench, tighten to 30 - 35 foot-pounds.
Pedals
Use a pedal wrench. Verify that the pedal is not cross-threaded.
IMPORTANT: If your facility allows members to interchange pedals, it is critical that the pedals are checked after each class
to prevent damage, which may lead to injuries if ignored.
Water bottle (V-bike & Spinner Pro)
Tighten down assembly screws.
NOTE: Water bottle cages are easily damaged when oversized bottles are forced to fit within the bottle cage. Checking and
tightening the screws will help prevent damage.
WEEKLY MAINTENANCE
Weekly maintenance should focus on the overall performance of the group cycle. During these inspections, look for vibration and
possible loose assemblies.
Have an experienced rider ride each cycle to identify and help diagnose any vibration, noises, and any "unusual" feeling from
the drive chain. Either faulty flywheel alignment or a loose chain can cause vibration.
o
o
o
Check for proper flywheel alignment. Torque flywheel nuts as necessary.
Remove chain guard and check for loose chain. Adjust chain as necessary (refer to "Chain Adjustment" on page 14).
Inspect The Bottom Bracket Assembly (BBA). The BBA will come loose periodically and require tightening. Loose play (left
and right motion) indicates the BBA needs adjusting. (V-bike only)
Inspect each cycle for loose assemblies, parts, bolts and nuts. Give particular attention to the following:
o
o
o
o
o
Tighten all frame base hardware.
Tighten all pull pin handles.
Tighten seat hardware.
Tighten pedal toe clip / toe straps.
Inspect and tighten tension knob assembly.
MONTHLY MAINTENANCE
The monthly maintenance check should be a comprehensive inspection of the overall frame and main assembly components of the
group cycle.
Inspection
Inspect the frame and main assembly components for rust or corrosion. Tilt the cycle or place in an upside down position to
locate areas where rust and corrosion may develop. Use a small, wire brush to remove rust build-up in small crevasses, such
as leveling feet, pop pin handles and other bolt assemblies. Give particular attention to the following areas:
o
o
Leveling feet
Pop pin handles
Inspect all wear items for adjustments or possible part replacement. Give particular attention to the following:
o
o
o
Inspect brake pad for wear. Excessive wear, such as glazing or leather separation, indicates replacement is required.
Inspect seat pad for wear. Rips, tears or excessive movement indicates replacement is required.
Inspect pedals for play. Excessive movement of pedals indicates replacement is required.
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Drive Chain Lubrication
The drive chain will require lubrication once a month, or after every 100 hours of use. The chain should be lubricated with a light
oil (preferably a lubricant that comes with a spray hose that fits in front of the can) and a dry clean towel.
1. Remove the chain guard covers to expose the drive chain.
2. Using a bristle-type brush, remove any corrosion or debris from the drive chain.
CAUTION: DO NOT rotate the flywheel or crank arm when lubricating. DO NOT lubricate the drive chain while flywheel is
in motion. NEVER expose hands into any part of a moving drive chain. DO NOT wrap a towel around the chain while in
motion.
3. With one hand, carefully spray small sections of the drive chain with lubricant; with the other hand, carefully hold a clean towel
underneath the area being sprayed to absorb any excess.
4. Reinstall the chain guard covers.
6-MONTH MAINTENANCE
The flywheel on the Spinner® Elite must be lubricated with spray grease specified as Lithium high-temperature / highspeed
(Grade NLGI #2) every six months. This will prolong bearing life and help prevent serious damage that may lead to personal
injury if ignored.
IMPORTANT: Failure to perform this procedure will void your warranty.
1. Turn the flywheel until the grease slot is visible.
2. Insert the spray tube into the grease slot, then apply the grease (one squirt) into
the slot.
NOTE: When applying the grease, take care to avoid spraying grease on the
clutch plates of the flywheel. Spray ONLY in the grease slot and around the
nut in the center of the hub. DO NOT over grease.
3. Remove the spray tube from the grease slot, and rotate the flywheel for one or
two revolutions.
Spinner Elite
4. Repeat steps 1 through 3 a total of five times so the grease is evenly distributed
inside the hub.
5. Clean any excess grease or overspray from the outside of the flywheel.
6. Test cycle operation for smoothness. Test the Smart Release™ mechanism by pedaling fast, then stopping abruptly. The flywheel
should coast to a stop within five to seven revolutions.
ADJUSTMENTS
CHAIN ADJUSTMENT
The chain on your group cycle has been factory set and lubricated. It should not
require adjustment initially. Over time, however, you may need to adjust the tension.
CAUTION: Improper chain adjustment will cause premature wear and may void
the warranty.
1. Using a 3mm Allen Wrench, remove the three screws supporting the plastic
chain shrouding.
Diagram A
2. With an adjustable wrench, loosen the two nuts on either side of the flywheel (Diagram A).
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3. Tighten the two bolts that go through the frame, moving the flywheel forward
by turning clockwise, until there is approximately 3/16” of slack in the chain
(Diagram B).
4. Re-tighten the two bolts on the sides of the flywheel and replace the chain
shrouding.
NOTE: If the chain is too tight, typically the rider will feel a strong vibration
between 20 and 50 RPMs. If this happens, loosen the bolts 1/2” turn until the
vibration disappears, then tighten the lock nuts.
Diagram B
PARTS REPLACEMENT
BRAKE PAD REPLACEMENT
NOTE: The flywheel and crank assembly have been removed from Diagram C to
better illustrate the brake pad assembly. This is not required when replacing the
brake pad.
Removal
1. Remove tension from the brake pad by turning the Push Brake System knob
counterclockwise, until completely loose.
Diagram C
2. Using the Multi-Purpose Wrench, remove the two bolts supporting the brake
pad onto the frame (Diagram C).
Installation
1. Carefully re-install the two bolts through the brake pad bracket onto the frame.
Tighten by using the Multi-Purpose Wrench.
CHAIN REPLACEMENT
Removal
1. Using a 3mm Allen Wrench, remove the three screws supporting the plastic
chain shrouding.
2. Using the 5mm Allen Wrench, remove the flywheel axle bolts (Diagram D).
3. Loosen the chain tension bolts (Diagram E). Slide the flywheel off the frame by
pulling it toward the back of the bike. This will allow you to slide the flywheel
back and drop down, then carefully pull the flywheel out from the back frame
brackets. Next, gently remove the chain from the crank sprocket and flywheel
cog.
Diagram D
Installation
1. Install the new chain on the crank sprocket and on the cog attached to the flywheel.
2. Insert flywheel into the back brackets of the frame, sliding in, then up and in.
3. Tighten the chain tension bolts until chain has about 3/16” of slack. Verify the
flywheel is straight within the frame of the bike. Tighten lock nuts. Insert and
tighten flywheel axle bolts and re-install the plastic chain shroud.
Diagram E
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STAR TRAC
14410 Myford Road
Irvine, California 92606
Telephone: (800) 228-6635, (714) 669-1660
Fax: (714) 508-3303
Part Number 620-7302, Rev. B October 2004
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