HSX SERIES
MOUNTED HYDRAULIC
COMPACTORS
HSX3
HSX6
HSX11
HSX22
Safety, OperatiOn and Maintenance
USer ManUaL
© 2013 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
5/2013 Ver-1
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TABLE OF CONTENTS
DECLARATION OF CONFORMITY .........................................................................................................................2
WARRANTY INFORMATION....................................................................................................................................3
SAFETY SYMBOLS..................................................................................................................................................4
SAFETY PRECAUTIONS .........................................................................................................................................5
TOOL STICKERS .....................................................................................................................................................6
OPERATION .............................................................................................................................................................7
TROUBLESHOOTING............................................................................................................................................10
FLOW TEST PROCEDURES .................................................................................................................................11
DEFINITION OF TERMS.........................................................................................................................................13
SPECIFICATIONS...................................................................................................................................................14
MAINTENANCE INTERVALS.................................................................................................................................14
FLAT TOP MOUNTING DIMENSIONS...................................................................................................................15
HSX3 PARTS LIST ............................................................................................................................................16-17
HSX6 PARTS LIST ............................................................................................................................................18-19
HSX11 PARTS LIST...........................................................................................................................................20-21
HSX22 PARTS LIST ..........................................................................................................................................22-23
ATTACHMENT HOLE PATTERNS .........................................................................................................................24
IMPORTANT
To fill out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certified dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
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SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
DANGER
This safety alert and signal word indicate a potentially hazardous situation
WARNING
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION
NOTICE
This signal word indicates a potentially hazardous situation which, if not avoid-
ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam-
age to the equipment.
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.
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SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
• Always operate the compactor with backhoe outriggers
firmly on the surface. The compactor weighs more than
the bucket. Position the compactor with caution.
These safety precautions are given for your safety. Re-
view them carefully before operating the tool and before
performing general maintenance or repairs.
• Travel with the compactor in full tuck (transport) position
only.
Supervising personnel should develop additional pre-
cautions relating to the specific work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
• Never operate with any person near the compactor or
between the compactor and operator.
This tool will provide safe and dependable service if
operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury
or equipment damage.
• Operate the compactor in properly shored trenches and
excavations. Do not allow personnel to work in the exca-
vation near compactor operation.
• Make sure all controls (levers and pedals) are in the
NEUTRAL position before starting the carrier.
Check the rule and regulations at your location. The
rules might include an employer’s work safety program.
Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
• Wear safety eye protection, hard hat, and safety foot pro-
tection while operating the compactor.
• Operate the carrier or compactor from the operator's
seat ONLY. Make sure the seat belt is securely fastened
before activating any controls.
BE THOROUGHLY TRAINED BEFORE OPERAT-
ING THE UNIT ALONE
• Make certain that no other personnel are within the arc
prescribed by the movement of the stabilizers, front buck-
et or backhoe boom.
• Operator training must start in an area without by-
standers and use all the controls until he/she can con-
trol the machine fully under the conditions of the work
area.
• Keep hands and feet on the controls at all times when
the machine is running.
• When learning to operate a machine, do so at a slow
pace.
• Before leaving the operator's seat, always lower the
loader arms and the backhoe boom.
KNOW THE WORK CONDITIONS
• NEVER leave the machine with the engine running. AL-
WAYS ENGAGE THE PARKING BRAKE.
• The operator must know any prohibited uses or
work areas for the machine. For example, excessive
slopes and poor or dangerous terrain conditions must
be avoided.
• Stop the engine before attempting to make any repairs or
adjustments to either the carrier or compactor.
OBEY SAFETY RULES
• Replace all faulty or leaking hydraulic hoses or fit-
tings before further operation.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must only be performed
by authorized and properly trained personnel.
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TOOL STICKERS & TAGS
ITEM NO. DESCRIPTION
HSX3
47352
67373
70476
73092
73119
73150
HSX6
47352
67373
70752
73093
73119
73152
HSX11
47352
67373
70752
73094
73119
73153
HSX22
47352
66373
73118
73095
73119
73154
1
2
3
4
5
6
LIFT POINT DECAL
MADE IN TAIWAN DECAL
STANLEY DECAL
HSX MODEL DECAL
COMPOSITE WARNING DECAL
CE HSX DECAL
1
3
4
STAMP MODEL No.
AND SERIAL No.
AFTER INSTALLATION
5
6
2
Lift Point Decal Location on Models
1
3
HSX3025S & HSX6025S
1
4
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OPERATION
ant used (Teflon ® tape, etc.) does not enter the hydraulic
system. Foreign matter introduced into the system may
damage hydraulic valves, motors and pumps.
PREOPERATION PROCEDURES
DAILY MAINTENANCE CHECKS
Follow instructions to install the Stanley priority valve in
the carrier hydraulic system. the warranty is in effect only
if the valve and compactor are installed as outlined in the
valve kit installation instructions. Major modifications or
equipment substitution will cause the warranty to be void
unless prior engineering approval has been granted by
Stanley Hydraulic Tools.
Check for loose or missing fasteners. Tighten or replace
as needed. See Torque Specifications in the ASSEMBLY
section of this manual.
Check to be certain that the flow control valve on the car-
rier is set to the proper flow for the compactor. See the
SPECIFICATIONS section of this manual.
The Stanley priority valve is a metering (to the hydraulic
tool) pressure compensating valve that controls the flow
to the attachment and gives the primary system (i.e. back-
hoe functions) full operating pressure. Diverter valves or
simple flow control valves will not perform all of these re-
quired functions.
Check shock mounts for cracks or tears. Rotate shock
mounts 180° when fatigue tears begin to show at top outer
crease of the shock mount. This will prolong the life of the
shock mount.
Check for abrasion and hydraulic leaks at fittings and hos-
es. Replace defective hoses and fittings. Adjust hoses
and tighten fittings so the hoses do not deflect into contact
with structure during use.
Note:
On carriers where priority valves are not used, check
with your local Stanley distributor for an adapter kit to
equip your carrier for a specific model of compactor.
WARNING
LOW-TEMPERATURE WARM-UP PROCE-
DURE
DO NOT USE BARE HANDS TO CHECK OR SEARCH
FOR HYDRAULIC LEAKS AROUND HOSES AND FIT-
TINGS. PINHOLE LEAKS CAN PENETRATE THE SKIN.
TO INSPECT FOR LEAKS, DEPRESSURIZE THE SYS-
TEM, CLEAN AROUND SUSPECTED AREA, REPRES-
SURIZE THE SYSTEM, AND VISUALLY CHECK FOR
LEAKS.
When the weather gets cold, the shock mounts on com-
pactors can become stiff. In severe weather, where the
ambient temperature is below freezing for extended peri-
ods, shock mounts can even become brittle. Therefore, it
is necessary to warm the shock mounts prior to using the
compactor. To warm the shock mounts follow these steps:
1. After starting the carrier, warm up the system until hy-
draulic lines are warm to the touch.
Lubricate bearings with two pumps of grease every 40
hours of operation. A greasing location is provided in both
bearing carriers.
2. With the carrier at idle, place the compactor flat on the
ground, and using a slight down pressure to keep the com-
pactor in place, turn the compactor on. DO NOT place a
load on the compactor during this procedure.
Inspect pins and bushings for correct fit and lubrication.
Check level of hydraulic reservoir on carrier.
3. When the ambient temperature is below freezing, the
compactor should be operated on the ground with a slight
down pressure (no load) for at least one minute before
putting it to work.
Make certain that quick couplers are fully engaged and
leak free.
PRE-INSTALLATION INSTRUCTIONS
Test the carrier hydraulic system to verify that the system
is operating at the manufacturer's specified capacity and
pressure ratings.
Be sure the fluid and filter in the hydraulic system are
clean.
When tightening pipe threads, be careful that any seal-
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OPERATION
footing and at the previously compacted area. When the
maximum attainable density for that particular soil condi-
tion is reached, a slight increase in vibration will be felt
by the operator. This increase in vibration is in no way
harmful to the tractor, and indicates that the soil will not
compress any further. In fact, additional time in that loca-
tion may actually loosen the soil previously compacted.
IMPORTANT
DO NOT suspend the compactor in the air
during the warm-up procedure.
The compactor must be placed flat on the
ground with a very slight down pressure to
keep it in place. When ambient temperatures
are below freezing, suspending the compac-
tor in the air without first warming it up may
cause the shock mounts to crack.
Work as much area as possible from one position and
overlap each compacted section slightly. The vibration
frequency has been chosen to give maximum efficiency in
granular soils using lifts of 2 to 4 feet. The closer the width
of the trench is to the width of the compactor, the higher
the delivered compactive effort.
Failure to follow these procedures will void
compactor shock mount warranty.
It is necessary to turn the compactor OFF when being
transported or sitting idle. Should the running compactor
be placed on a hard surface without down pressure, the
unit and the carrier will vibrate excessively. Down pres-
sure transmits the vibration to the soil; neutral pressure
will rattle the whole carrier assembly.
GENERAL INSTRUCTIONS
Slope technique
The compactor is a device that uses available force to
the best advantage. The DYNAMIC FORCE of the mass
weight assembly, turning at a high rpm, produces a vibra-
tory force, and with controlled placement, an impact force.
The DOWN PRESSURE of the carrier on the compactor
gives a high static pressure which assists in the compac-
tion or driving. The vibration frequency is controlled by the
hydraulic flow input to the compactor and is optimized for
use in granular soils. The rate and density of compaction
depends on such factors as moisture content of the soil,
condition of the compactor and carrier, and the skill of the
operator.
This method of compaction is of primary interest to a
pipeline contractor seeking high production and efficient
equipment utilization. The fill material is placed at one
end of the trench and allowed to seek its own angle of
repose. Compaction is begun on this angle above, but
still near, the top of the pipe. All fill material is backfilled
to this angle and the compactor is worked up and down
the slope. Backfilling, compaction, and resurfacing can be
done very shortly after the pipe is in place.
Soil testing
Compaction density specifications are based on soil
samples of a set moisture content and soil composition.
Changing weather conditions, for example, can alter the
moisture content of the fill being used, and may make
meeting the specifications impossible. It is imperative that
frequent and reliable tests be conducted during applica-
tion of the compactor to determine the maximum lift that
can be used and still provide the required density. It is
important that lifts in excess of the established test results
NOT be used if the required density is to be achieved and
maintained.
NOTICE
Efficient compactor performance is directly related to the
flow rate specified. A higher flow rate does not improve
performance. It results in fluid overheating, and contrib-
utes to early bearing failure. A lower flow rate causes re-
duced compaction performance.
Driving
Gereral Compaction
Many driving jobs can be done with the compactor. Timber
sheeting, steel and aluminum sheeting, H and I-beams,
soldier piles and guard rail posts. The compactor will drive
The following instructions are very important to the proper
performance of the compactor and the attainment of the
specified compaction density.
With a standard baseplate, the compactor is held with full
down pressure for no more than 5-10 seconds. The ap-
plication pattern should always begin next to a bank or
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OPERATION
these materials in most soil conditions, except solid rock
or soil with a very high clay content.
The compactor is placed on the object to be driven using
the front one-third (that portion of the baseplate furthest
from the operator) of the baseplate. This position is critical
to proper delivery of the compactor's vibratory force into
the object. The front portion of the compactor will impart
an impact or "slap" that will drive the material into the soil.
The center portion of the compactor will "rock" on the ma-
terial and provide very little impact force.
Apply down pressure evenly, but do not compress the
shock mounts fully. Too much down pressure will make
the compactor difficult to control on top of the driven ob-
ject, and the impact required will be damped out.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM
ATTEMPTING to support the driven material.
PERSONNEL WHO ATTEMPT TO support the driven
material CAN BE STRUCK OR CRUSHED.
Do not ATTEMPT to support the driven material.
One note of caution; the forces generated and the meth-
ods used while driving with a vibratory device preclude
the calculation of "bearing loads" for a piling or sheet of
material. DO NOT USE THE COMPACTOR IN APPLICA-
TIONS WHERE A BEARING LOAD IS SPECIFIED.
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TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
PROBLEM
CAUSE
SOLUTION
Compactor Inoperative.
System Flow Valve not operating or
adjusted incorrectly.
Adjust flow for compactor; flow and
pressure test attachment circuit or
compactor flow control, if installed.
Seized bearings.
Replace bearings and perform flow
and pressure tests.
Kinked hose.
Replace.
Plugged quick-disconnect
Lack of lubrication.
Repair or replace.
Rapid bearing failure.
Lubricate both bearings every 40
hours.
Overspeeding.
Adjust flow for compactor; flow and
pressure test attachment circuit or
compactor flow control, if installed.
Rapid shock mount failure.
Excessive down pressure or carrier
too large for compactor.
Compress shock mounts no more than
2-2.5 in./51-64 mm during operation.
Cold weather operation.
Improper use.
Warm up according to Low-Tempera-
ture Warmup procedure.
Failure to achieve required compac-
See Operation section of this manual.
tion specifications.
Overspeeding or underspeeding of
compactor.
Adjust flow for compactor; flow and
pressure test attachment circuit or
compactor flow control, if installed.
Moisture/soil content incorrect for
specified density..
Correct condition of soil, or compactor
specifications are not reasonable for
conditions.
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FLOW TEST PROCEDURES
The correct performance of this procedure will verify if the
auxiliary circuit of the carrier is adequate to properly oper-
ate a Stanley attachment.
Record the relief cracking pressure _____ psi.
Example:
Operation pressure of a breaker is 2700 psi. Back-pres-
sure is 150 psi. A good rule to follow when setting the re-
lief, multiply the back pressure by 3 then add this number
to the operation pressure of the attachment.
This procedure is generic in form. It is the end users re-
sponsibility to ensure that this procedure will work with his
specific type of equipment.
If an adequate flow meter is not available contact your
Stanley Hydraulic Distributor for assistance.
Operating Pressure
Back-pressure
2700 psi
450 psi
Operating pressure of the tool
3150 psi
Test Procedure
The relief valve setting must be greater than the estimated
operating pressure of the tool. If the setting is lower, dam-
age to the circuit may occur. Excess heat will be gener-
ated in the circuit which will damage the attachment and
carrier.
1. With the auxiliary circuit (or kit) completely installed
connect the flow meter between the tool inlet and outlet
hoses.
NOTE: Always use the hoses that are supplied for the
attachment and make sure the machine hydraulic oil
is between 90° to 120° F. This will assure correct read-
ings and adjustments.
Heat Load Test
With the installation kit properly installed and adjusted per
the above procedure, conduct the head load test as fol-
lows.
2. With the machine setting at the mode that’s going to be
used to operate the attachment record the GPM _____.
1. Connect the flow meter between the tool inlet and out-
let hoses.
Locate the correct flow for the attachment in the manual
under the specification section. Adjust the machine to the
correct GPM.
2. With the carrier set in the attachment mode, restrict the
flow meter until a pressure of 1000 psi is achieved. This
pressure must be maintained throughout the heat test.
NOTE: If possible, always set the machine to the high-
est GPM output mode. This will prevent the operator
from over flowing the attachments.
NOTE: Closing of the restrictor may be required as the
temperature increases.
3. Once the correct GPM flow is achieved fully open the
restrictor on the flow meter.
Monitor the oil temperature from the flow meter until no
change is noted. Record the time required for oil to stabi-
lize. Record the surrounding temperature (ambient tem-
perature). Record the time required to stabilize ______
minutes.
4. With the machine in the attachment mode set in step 2
record the back-pressure. At this point the pressure read-
ing on the pressure gauge is the back-pressure in the cir-
cuit. This pressure must not exceed 200 psi/13.5 bar.
Record the stabilized oil temperature ______F.
Record the ambient temperature ______ F.
Excessive back-pressure will slow the attachments opera-
tion and lead to premature seal failures and over heating.
Record the back-pressure ______ psi.
The “heat rise” is calculated as the stabilized temperature
minus the ambient temperature.
5. Close the restrictor valve on the flow meter until the
attachment relief starts to crack or open. The relief valve
opens when the flow rate (GPM), indicated on the flow
meter begins to decline rapidly. Locate the tools operating
system relief pressure in the specification section in the
manual. Adjust attachment relief to specification.
NOTE: The relief valve pressure must be greater than
the operating pressure of the attachment and three
times the back-pressure. Never use the relief valve to
control the flow rate in the circuit. Cracking pressure
means the loss of 4 or more GPM.
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FLOWTESTPROCEDURES
Example:
Stabilized Temperature
Ambient Temperature
Heat Rise
160°
-80°
80°
The normal operating temperature range of this circuit
will be the typical ambient temperature range for the geo-
graphical area plus the heat rise calculated above. Ensure
that the operating temperature range is lower than 180° for
optimum operation of the attachment.
Troubleshooting
If adequate pump flow is available from the carrier pump(s)
but is not getting to the attachment, consult your service
representative and review the following:
1. Attachment valve(s) are not actuating. Review all elec-
trical connections that are part of the attachment kit.
2. Ensure proper voltage to the valve(s).
3. Ensure the REG port of the valve is not blocked.
4. Check to make sure the carriers main relief is set to
the manufacturers recommendation and that this value is
equal or greater than the attachment circuit relief.
5. If the valve will not turn off, check the drain (tank) line
of the valve to ensure that the pressure is 50 psi or less.
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DEFINITION OF TERMS
Tool: The hydraulic attachment which the auxiliary circuit is intended to power. These may include hydraulic breakers,
compactors, shears, etc.
Operating Pressure: That pressure at which the tool will naturally operate without influence of outside pressure relief
mechanisms. This pressure is an operating characteristic of the tool and cannot be altered by the end user without
changing the tool design.
Relief Pressure: The relief pressure is that pressure at which the circuit will dump fluid in order to protect itself
from damage.
Back Pressure: The pressure at the tool’s connection to the return circuit of the carrier.
Flow Meter: Instrument for testing the operating characteristics of a hydraulic circuit. The data usually available from
this device are pressure (psi/bar), flow (gpm/lpm) and temperature (°F/°C).
Restrictor Valve: A valve on the flow meter which allows the user to simulate an operating tool by adding a pressure
load (through restriction) to the circuit. This feature is used to evaluate relief settings and flow ratings at pressure.
V60/V65/V100 Valves: A priority flow control valve manufactured by Stanley Hydraulic Tools. Allows for optimum
operation of any attachment by providing the proper amount of flow for operation of the tool the “priority” aspect allows
the attachment to function properly if another control function is activated.
Inlet Flow: The hydraulic oil supplied to the “IN” port of the tool or valve.
Regulated Flow: The flow of oil supplied to the tool by the V60/V100 valve.
By-Pass Flow: The oil flow that is supplied by the carriers pump, but not used in the operation of the attachment. By-
pass flow equals inlet flow (to the valve) minus the regulated flow.
Pressure Line: The hydraulic line(s) which supply pressurized oil from the pump to the valve or tool.
Return Line: The hydraulic line which connects the “OUT” port of the tool to the tank circuit of the carrier.
Cracking Pressure: The pressure at which the relief valve starts to open. Can be seen by a drop in the flow rate as
shown by the flow meter.
Full Open Pressure: The pressure at which the relief valve is completely open dumping all system flow to the tank.
Ambient Air The temperature of the outside air.
Temperature:
Stabilized The temperature at which the carrier hydraulic system temperature will stop rising during testing or opera-
tion.
Temperature:
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SPECIFICATIONS
HSX3
3400
1542
2100
370
HSX6
6400
2902
2000
850
HSX11
11,350
5147
2000
1425
646
HSX22
22,000
10,000
2100
lbs
Centrifugal Force
kg
Vibrations Per Minute
Weight
vpm
lbs
kg
2200
168
386
998
in
25.5
34
35
45
Length
mm
in
650
860
889
1143
17.5
23.5
27
32
Width
mm
in
445
600
686
813
18.5
27.5
29
41.25
1048
Height
mm
in
470
700
737
18.8 x 20
442 x 508
1600-2000
110-140
12-25
45-95
13
23.5 x 26
600 x 660
1800-2000
127-140
12-25
45-95
13
27 x 30
686 x 762
1800-2150
124-148
28-60
106-227
30
32 x 42
813 x 1067
1800-2250
124-155
42-70
159-265
45
Baseplate Size
Hydraulic Pressure
Flow Range
Optimum Flow
System Relief
Back Pressure (max)
mm
psi
bar
gpm
lpm
gpm
lpm
psi
bar
psi
bar
49
49
113
170
2500
172
2500
172
2500
172
2500
172
250
250
250
250
17
17
17
17
Miscellaneous
Flow Meter..........................................................................................................................................................29085
NOTE: Torque values for a particular model can be found on the exploded views (pages 16 thru 23). Look for the
picture of the part (or fastener) you are trying to torque, the torque value is next to the item number of the part.
MAINTENANCE INTERVALS
SERVICE ITEM
10 HOUR / Daily Service
Check for Loose or Missing Fasteners
Check Shock Mounts
40 Hour / Weekly Service
Perform All Daily Service Checks
Lubricate Each Bearing with 2 Pumps of Grease Every 40 Hours of Operation
NOTE: Weights, dimensions and operating specifications listed on this sheet are subject to change without notice. Where specifica-
tions are critical to your application, please consult the dealer.
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FLAT TOP MOUNTING DIMENSIONS
HSX3125S TOP PLATE MOUNTING DIMENSIONS
HSX6125S TOP PLATE MOUNTING DIMENSIONS
ASTM A-36 STEEL
.50
15.75
18.00
7.09±.020
5.910
3.940
1.970
.00
4.41±.020
2.68±.020
12.60
12.60
.00
2.76
.50
.830
8X
3.35
Tolerances: (except as noted)
.X: ±0.1
ASTM A-36 STEEL
.XX: ±0.06
.XXX: ±0.010
ANGLES: ±1.0
.830
Tolerances: (except as noted)
.X: ±0.1
.XX: ±0.06
.XXX: ±0.010
ANGLES: ±1.0
HSX11125S TOP PLATE MOUNTING DIMENSIONS
HSX22125S TOP PLATE MOUNTING DIMENSIONS
(20.00)
28.34
15.55
16.536
10.43
10.630
8.268
5.906
21.25
(17.50)
5.12
.000
2.36
.00
.98
1.000
1.06
Tolerances: (except as noted)
.X: ±0.1
.75
ASTM A-36 STEEL
.XX: ±0.04
.XXX: ±0.010
ANGLES: ±0.5
ASTM A-36
Tolerances: (except as noted)
.X: ±0.1
.83
.XX: ±0.02
12X
.XXX: ±0.005
ANGLES: ±0.5
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HSX3025S / HSX3125S PARTS LIST
HSX3125S
Note: The HSX3025S and HSX3125S
both use the same parts shown on
this page with the exception of the
upper frame weldment and fasteners
shown at right, items at right are for
the HSX3125S only.
3
16
23 FT-LBS
5
10
[31 Nm]
7
23 FT-LBS
[31 Nm]
13
17
18
3
3
18 FT-LBS
12
[24 Nm]
4
23 FT-LBS
[31 Nm]
2
9
HSX3025S
6
ITEM
No.
P/N
DESCRIPTION
QTY
1
11 14 15
19
8
11
12
13
14
15
16
17
18
19
206029 INLET MANIFOLD
1
1
18 FT-LBS
[24 Nm]
350215 SPLIT FLANGE SET
370152 HHCS 3/8-16UNC X 1.250
370155 HHCS 3/8-16UNC X 2.000
371056 WASHER 3/8” I.D.
16
4
ITEM
No.
P/N
DESCRIPTION
QTY
4
1
2
00834 O-RING 1 X 1-1/4 X 1/8 -214
02099 HHCS 3/8-16UNC X 1.250
04353 NYLOCK NUT 3/8-16UNC
12079 SHOCK MOUNT
1
16
34
4
501888 PLUG HEX SAE-12 ORB
514012 HYD ADAPTER 10SAE-12ORS
514013 HYD ADAPTER 8SAE-8ORS
514014 HYD ADAPTER 8SAE-8ORS-90
67936 MOTOR SEAL KIT
2
1
3
1
4
1
5
27619 HHCS 3/8-16UNC X 5.5000
35245 SHOE WELDMENT
72708 FLOW CONTROL VALVE
72722 ASSY HOSE
2
1
6
1
HSX3125S ONLY
7
1
33
34
35
36
72716 UPPER FRAME WELDMENT
72876 HHCS 3/4-10UNCx2.50
43533 WASHER
1
8
8
1
9
72723 ASSY HOSE
16
8
10
73122 UPPER FRAME WELDMENT
1
371501 NYLOCK NUT 3/4-10UNC
16 ► HSX User Manual
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HSX3025S / HSX3125S PARTS LIST
26
370352
180 FT-LBS
Note: The HSX3025S and HSX3125S
Both use the same parts shown on
the page, the differance between the
two models is the upper frame weld-
ment and the fasteners that come
with it (see page 16 for details).
[244 Nm]
23
02504
22
27
85 FT-LBS
[115 Nm]
371061
371050
32
372003
21 06330
206024
31
20
206028
21
06330
22 371050
23
02504
85 FT-LBS
[115 Nm]
35245
30
22061
24
206019
26
28
21896
25
370352
371061
12669
180 FT-LBS
29
27
[244 Nm]
ITEM
ITEM
No.
P/N
DESCRIPTION
QTY
P/N
DESCRIPTION
QTY
No.
20
21
22
23
24
25
26
27
28
29
206028 BEARING CARRIER
06330 O-RING
2
2
4
4
1
1
8
8
2
1
30
31
32
35245 SHOE WELDMENT
206024 BEARING COVER
372003 GREASE FITTING
67936 MOTOR SEAL KIT
1
1
1
1
371050 WASHER
02504 HHCS 1/2-13UNCx1-1/2
22061 MOTOR
21896 MOUNT ADAPTOR
370352 HHCS 5/8-11UNCx2
371061 WASHER
206019 BEARING
12669 MASS WEIGHT ASSY HSX3
HSX User Manual ◄ 17
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HSX6025S / HSX6125S PARTS LIST
37
HSX6125S
Note: The HSX6025S and HSX6125S
both use the same parts shown on
this page with the exception of the
upper frame weldment and fasteners
shown at right, items at right are for
the HSX6125S only.
38
39
39
40
5
2
7
6
8
13
1
30 FT-LBS
[41 Nm]
75 FT-LBS
[102 Nm]
14
15
10
11
12
3
9
35 FT-LBS
[47 Nm]
HSX6025S
16
4
ITEM NO
P/N
DESCRIPTION
QTY
32
2
ITEM NO
P/N
DESCRIPTION
QTY
2
12
13
14
15
16
371500 NYLOCK NUT 1/2-13UNC
501888 PLUG HEX SAE-12 ORB
514012 HYD ADAPTER
1
2
02555 HSHCS 3/8-16 X 5.000
04353 NYLOCK NUT 3/8-16UNC
30167 SHOCK MOUNT
2
1
3
4
514013 HYD ADAPTER
1
4
33688 SHOE WELDMENT
72708 FLOW CONTROL VALVE
72709 ASSY HOSE
1
514014 HYD ADAPTER
1
5
1
67936 MOTOR SEAL KIT
HSX6125S ONLY
1
6
1
7
72710 ASSY HOSE
1
37
38
39
40
72705 UPPER FRAME WELDMENT
72876 HHCS 3/4-10UNC x 2.50
371052 WASHER 3/4 ID
1
8
8
73125 UPPER FRAME WELDMENT
350215 SPLIT FLANGE SET
370252 HHCS 1/2-13UNC X 2.000
371050 WASHER 1/2" I.D.
1
9
1
16
8
10
11
16
36
371501 NYLOCK NUT 3/4-10
18 ► HSX User Manual
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HSX6025S / HSX6125S PARTS LIST
23
371050
02504
35
55 FT-LB
[74.5 Nm]
36
34
206022
206024
20
372003
206028
33
21
21896
22
06330
23
206019
24
02504
85 FT-LB
[115 Nm]
33688
25
32
22061
26
00834
206029
27
30
371061
370352
180 FT-LB
[244 Nm]
Note: The HSX6025S and HSX6125S
Both use the same parts shown on
the page, the differance between the
two models is the upper frame weld-
ment and the fasteners that come
with it (see page 18 for details).
31
29
371056
28
370155
35 FT-LBS
[5.3 Nm]
ITEM
ITEM
No.
P/N
DESCRIPTION
QTY
P/N
DESCRIPTION
QTY
No.
20
21
22
23
24
25
26
27
28
29
206028 BEARING CARRIER
21896 MOUNT ADAPTOR
06330 O-RING
2
1
2
4
2
1
1
1
4
4
30
31
32
33
34
35
36
370352 HHCS 5/8-11UNCx2
371061 WASHER
8
8
33688 SHOE WELDMENT HSX6
372003 GREASE FITTING
206024 BEARING COVER
371050 WASHER
1
02504 HHCS 1/2-13UNCx1-1/2
206019 BEARING
1
1
22061 MOTOR
36
1
00834 O-RING
206022 MASS WEIGHT HSX6
206029 INLET MANIFOLD
371056 WASHER
67936 MOTOR SEAL KIT
1
370155 HHCS 3/8-16UNCx2
HSX User Manual ◄ 19
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PARTS LIST HSX11125S
23629
1
72641
7
SEE VALVE BLOCK
ILLUSTRATION ON
NEXT PAGE
6
43533
371501
27
370252
75 FT-LBS
[97.5 Nm]
18
32X
371050
22
26
371500
30167
3
SHOE
WELDMENT
4
35384
ITEM
NO.
ITEM
NO.
P/N
DESCRIPTION
QTY
P/N
DESCRIPTION
QTY
1
23629
29935
30167
35384
HHCS 3/4-10UNC X 2.750
OUTLET MANIFOLD
SHOCK MOUNT
12
2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
370159 HHCS 3/8-16UNC X 2.500
370252 HHCS 1/2-13UNC X 2.000
370350 HHCS 5/8-11UNC X 1.750
370351 HHCS 5/8-11UNC X 1.750
370353 HHCS 5/8-11UNC X 2.250
371050 WASHER 1/2" I.D.
8
32
2
2
3
4
4
SHOE WELDMENT
1
6
5
211004 HYDRAULIC MOTOR
1
8
6
43533
72641
72650
72651
72754
WASHER 3/4" I.D.
UPPER FRAME WELDMENT
HOSE ASSY
24
1
32
8
7
371056 WASHER 3/8" I.D.
8
1
371061 WASHER 5/8" I.D.
12
4
9
HOSE ASSY
1
371071 LOCKWASHER 5/8" I.D.
371500 NYLOCK NUT 1/2-13UNC
371501 NYLOCK NUT 3/4-10UNC
372003 GREASE FITTING, 1/8 NPT
514010 HYD ADAPTER -20SAE
514015 HYD ADPT -12SAE
10
11
12
13
14
15
16
FLOW CONTROL 30GPM
1
32
12
2
211008 MASS WEIGHT ASSEMBLY
211009 LS BEARING CARRIER
211011 L.S. BEARING COVER
217010 BEARING
1
2
1
4
2
1
350713 O-RING
2
514016 HYD ADPT -12SAE
1
350758 O-RING
2
514017 HYD ADAPTER -CAP
2
67935
MOTOR SEAL KIT
1
20 ► HSX User Manual
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PARTS LIST HSX11125S
24
20
12
211009
371061
370351
100 ft-lbs
[135.6 Nm]
350758
16
217010
14
28
372003
211011
13
12
14
16
211009
217010
350758
DETAIL A
SCALE 0.360
370159
17
55 FT-LBS
[74.5 Nm]
23
2
371056
29935
514015
30
350713
15
35384
A
4
5
211004
371061
24
370350
19
21
371061
24
29935 514016
370353
180 FT-LBS
[244 Nm]
211008
2
11
31
9
72651
29
514010
514010
32
514017
32
72650
514017
514010
8
29
514010
72754
10
514015
30
514016
371071
25
31
370351
20
HSX User Manual ◄ 21
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PARTS LIST HSX22125S
14
18
SEE VALVE BLOCK
ILLUSTRATION ON
NEXT PAGE
9
12
200 FT-LBS
[271 Nm]
25
26
29
19
11
ITEM
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
72875
DESCRIPTION
QTY
14
4
HHCS 1-8UNC X 4.00
SHOCK MOUNT CD-2000
INLET MANIFOLD
ITEM
1
PART NO.
350609
22568
22572
22606
22607
22608
22805
22860
23750
30269
35653
44956
370360
72630
72636
72637
72826
DESCRIPTION
QTY
217005
217012
350759
370405
370406
370407
370409
371052
371061
371063
371501
372003
514009
SPLIT FLANGE HALF
PILOT RING
1
1
1
2
O-RING
2
3
BEARING CARRIER
MASS WEIGHT ASSEMBLY
BEARING COVER
BEARING
2
HHCS 3/4-10UNC X 2.250
HHCS 3/4-10UNC X 2.500
HHCS 3/4-10UNC X 2.000
HHCS 3/4-10UNC X 3.000
WASHER 3/4" I.D.
2
4
1
8
5
1
2
6
2
32
76
4
7
MOTOR MODIFIED
HHCS 7/16-14UNC X 2.750
WASHER 1" I.D.
1
8
4
WASHER 5/8" I.D.
9
28
2
WASHER 7/16" I.D.
4
10
11
12
13
14
15
16
17
O-RING
SHOE WELDMENT
NYLOCK NUT 1-8UNC
HHCS 5/8-11UNC X 3.000
UPPER FRAME WELDT
ASSY HOSE
1
NYLOCK NUT 3/4-10UNC
GREASE FITTING, 1/8 NPT
HYD ADAPTER -16SAE-
16ORS-90
32
2
14
4
1
1
1
32
33
34
514010
514011
514018
67935
HYD ADAPTER -20SAE-16ORS
ADAPTER 20F5OLO-2
ADAPTER CAP
1
3
2
1
ASSY HOSE
1
FLOW
CONTROL
VALVE
1
42GPM
MOTOR SEAL KIT
22 ► HSX User Manual
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HSX22125S PARTS LIST
26
371052
22572
24
370407
200 FT-LBS
[271 Nm]
3
10
30269
22608
6
5
22607
30
372003
DETAIL A
SCALE 0.350
3
22572
6
2
22608
22568
30269
10
26 371052
22
370405
260 FT-LBS
[352 Nm]
A
7
22805
21
350759
20 217012
23
371052
22606
35653
370406
28
260 FT-LBS
[352 Nm]
26
11
4
371063
8
22860
55 FT-LBS
[74.5 Nm]
13
27
370360
70 FT-LBS
[95 Nm]
371061
34
514018
17
72826
32
33
514010
514011
1
350609
15
16
72636
72637
31
514009
HSX User Manual ◄ 23
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ATTACHMENT HOLE PATTERNS
Hole patterns shown below for pile-driving attachments.
HSX3, HXS6 & HSX11 WITH HOLE PATTERN
CENTERED ON SHOE WELDMENT
4 x 7/8 DRILL THRU
2
6
3
5
4
7.500
13.500
2
4
3
6
5
HSX22 WITH HOLE PATTERN CENTERED ON
SHOE WELDMENT
4 x DRILL 1-5/16 THRU
12.000
17.500
24 ► HSX 6User Manual
2
4
3
5
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NOTES
HSX User Manual ◄ 25
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Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
IMPORTANT
To fill out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
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