Shindaiwa Brush Cutter 81644 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL

C242 BRUSHCUTTER

C242

WARNING!

Minimize the risk of injury to yourself and others! Read this

manual and familiarize yourself with the contents. Always

wear eye and hearing protection when operating this unit.

Part Number 81644 Rev 1/07

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Safety Instructions

The Properly Equipped Operator

WARNING!

Wear hearing protection devices

and a broad-brimmed hat or

Use Good Judgment

ALWAYS wear eye protection to shield

against thrown objects.

Wear close-ﬁtting clothing to pro-

tect legs and arms. Gloves offer

added protection and are strongly

recommended. Do not wear

clothing or jewelry that could get

caught in machinery

or underbrush.

Secure hair so it is

above shoulder

level. NEVER

helmet.

Always wear eye protection such as

NEVER run the engine when

transporting the unit.

goggles or safety glasses.

NEVER run the engine indoors! Make

sure there is always good ventilation.

Fumes from engine exhaust can cause

serious injury or death.

wear shorts!

ALWAYS clear your work area of trash

or hidden debris that could be thrown

back at you or toward a bystander.

Always operate with both hands

ﬁrmly gripping the unit.

ALWAYS use the proper cutting tool for

the job.

ALWAYS stop the engine immediately

if it suddenly begins to vibrate or shake.

Inspect for broken, missing or improp-

erly installed parts or attachments.

Always make sure the

appropriate cutting attachment

shield is correctly installed and in

good condition.

NEVER extend trimming line beyond

the length speciﬁed for your unit.

Keep away from the rotating

ALWAYS keep the unit as clean as

practical. Keep it free of loose

vegetation, mud, etc.

trimmer line or blade at all times,

and never lift a moving attachment

above waist-high.

Keep a proper footing

and do not over-

reach—maintain your

balance at all times dur-

ing operation.

ALWAYS hold the unit ﬁrmly with both

hands when cutting or trimming, and

maintain control at all times.

ALWAYS keep the handles clean.

ALWAYS disconnect the spark plug

wire before performing any

maintenance work.

Wear appropriate footwear (non-skid boots

or shoes): do not wear open-toed shoes or

sandals. Never operate the unit while

barefoot!

ALWAYS, if a saw blade should bind

fast in a cut, shut off the engine

Always wear a shoulder strap or a harness when oper-

immediately. Push the branch or tree to

ease the bind and free the blade.

ating a unit equipped with a blade.

Figure 1

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Be Aware of the Working Environment

Make sure bystanders or observers outside the

50-foot “danger zone” wear eye protection.

Avoid long-term

operation in very hot or

very cold weather.

FEET

Reduce the risk of

bystanders being struck

by ﬂying debris. Make

sure no one is within 50

feet (15 meters)—that’s

about 16 paces—of an

operating attachment.

When operating in rocky terrain or near

electric wires or fences, use extreme cau-

tion to avoid contacting such items with

the cutting attachment.

Always make sure the

appropriate cutting attachment

shield is correctly installed.

Be extremely careful

of slippery terrain,

especially during

rainy weather.

If contact is made with a hard

object, stop the engine and

inspect the cutting attachment

for damage.

Be constantly alert for objects and debris that

could be thrown either from the rotating cutting

attachment or bounced from a hard surface.

Figure 2

Safety Labels

This label indicates the minimum

distance between front handle and

rear grip per ANSI B175.3.

C242

IMPORTANT!

Safety and Operation Information

Labels: Make sure all informa-

tion labels are undamaged and

readable. Immediately replace

damaged or missing information

labels. New labels are avail-

able from your local authorized

Shindaiwa dealer.

Figure 3

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Product Description

C242 BRUSHCUTTER

Throttle

Interlock

Spark Plug

Ignition

Switch

Mufﬂer

Hanger

Strap

Throttle

Trigger

Fuel

Tank

Outer Tube

Using the accompanying illustrations as

a guide, familiarize yourself with this unit

and its various components. Understanding

your unit helps ensure top performance,

long service life, and safer operation.

Handle Bar

Gear Case

Cutting

Attachment Shield

WARNING!

Do not make unauthorized modiﬁca-

tions or alterations to any of these units

or their components.

Brushcutter Blade

Figure 4

Speciﬁcations C242

C242 dry weight

Air cleaner type ........................Non-reversible foam ﬁlter element

Starting method .......................................................................Recoil

Stopping method ............................................................Slide switch

(less attachments)...................................................12.4 lb./5.6 kg

Engine model.........................................................................S242E

Engine type.............................................................2 cycle catalyst

Bore x stroke...................................1.3 x 1.1 in./33 mm x 28 mm

Displacement.....................................................1.5 cu. in./23.9 cc

Transmission type.............................Automatic, centrifugal clutch

w/bevel gear

EPA Emission

Compliance Period**.......................................................Category A

Maximum power....................................................1.0 HP/0.8 kW

@ 8,000 RPM (min^-1)

Fuel/oil ratio...........................50:1 with ISO-L-EGD or JASO FC

class 2-cycle mixing oil*

meets or exceeds these speciﬁcations and is

recommended for all Shindaiwa products.

Carburetor type............................Walbro WYK, diaphragm-type

Fuel tank capacity .................................................22.3 oz./670 ml

** The EPA emission compliance referred to on the emission compliance

label located on the engine, indicates the number of operating hours for

which the engine has been shown to meet Federal emission requirements.

Category C = 50 hours (Moderate), B = 125 hours (Intermediate) and A =

300 hours (Extended).

Ignition.........................................................One-piece electronic,

transistor-controlled

Spark plug...............................................................NGK BPMR6A

Speciﬁcations are subject to change without notice.

This unit comes fully assembled with the

exception of the handlebar, cutting attach-

ment shield and cutting attachment.

n Engine/Outer tube assembly

IMPORTANT!

The terms “left”, “left-hand”, and “LH”;

“right”, “right-hand”, and “RH”; “front” and

“rear” refer to directions as viewed by the

operator during normal operation.

n Handlebar and Throttle assembly

n Cutting attachment shield

n Cutting attachment

Prior to Assembly

Before assembling, make sure you have all

the components required for a complete

unit and inspect unit and components for

any damage.

n Kit containing cutting attachment shield

mounting bracket and hardware, this

owner’s/operator’s manual and tool kit

for routine maintenance. Tool kits

vary by model and may include a hex

wrench, and a spark plug/screwdriver

combination wrench.

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Assembly

Cutting Attachment Shield

Bracket

Socket-

Head Cap

Screw

Outer

Tube

Shim

Clamp Screw

Shim

Line Cutter

Cutting

Attachment Mounting

Plate

Retaining

Cutting

Attachment

Shield

Nut

Sub-shield with

Line Cutter

Figure 5A

Figure 5

Install the Cutting Attachment Shield C242

Cutting Attachment Shield

1. Insert the cutting attachment shield

between the outer tube and the cutting

attachment mounting plate. See Figure 5.

WARNING!

NEVER operate the unit without the

cutting attachment shield installed

and tightly secured!

NOTE:

Hook

Receiver

It may be necessary to loosen the retaining

nut and clamp screw to adjust cutting attach-

ment shield mounting plate.

Sub-Shield C242

(when trimmer head is in use)

1. Attach the shield extension to the

cutting attachment shield. See ﬁgure 6.

2. Fit the two shims and the bracket over

the outer tube and loosely install the

four socket-head screws. See Figure 5.

Hook

Sub-shield

Figure 6

3. Tighten the four socket-head cap screws

to secure the cutting attachment shield.

WARNING!

NEVER use this machine without

sub-shield when using a trimmer

head.

CAUTION!

Make sure the sub-shield is

completely hooked at the hook

receiver.

4. Re-tighten clamp screw and retaining nut.

CAUTION!

Make sure the clamp screw and

retaining nut are securely tightened

before tightening the four socket-head

cap screws.

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Assembly (Continued)

Handle Bar C242

Install the handlebar:

Ignition Switch

Handle Positioning Label

1. Use the 4 mm hex wrench to remove

the lower cap retaining screws from the

handlebar bracket. Remove the cap from

the bracket. See Figure 7.

POSITION HANDLE

FORWARD OF THIS LINE

Hanger

Shoulder Strap

Throttle

Trigger

2. Position the handle on the outer tube

forward of Handle Positioning Label

as shown in Figure 7. Reassemble the

lower cap to the handlebar bracket in

the reverse order of disassembly.

Protector Sleeve

3. Locate the handle in the best position for

operator comfort.

4. Firmly tighten both lower cap retaining

screws.

5. Install the protector sleeve on the outer

tube. See Figure 7.

Handlebar

Mounting Bracket

Outer Tube

Socket-Head

Cap Screw

Figure 7

C242

Adjustments

Adjust Throttle Lever Free Play

The throttle lever free play should be

approximately 3/16-1/4 inch (4-6 mm). See

Figure 8. Make sure that the throttle lever

operates smoothly without binding.

If it becomes necessary to adjust the lever

free play, follow the procedures and

illustrations that follow.

3. Turn the cable adjuster in or out as

required to obtain proper free play

3/16-1/4 inch (4-6 mm). See Figure 10.

4. Tighten the locknut.

Lock

Cable

Nut

Adjuster

Figure 9

3/16-1/4 inch (4-6 mm)

Throttle Free Play

1. Loosen the air cleaner cover knob

and remove the air cleaner cover.

See Figure 9.

Figure 10

2. Loosen the lock nut on the cable

adjuster. See Figure 10.

Figure 8

5. Reinstall the air cleaner cover.

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Installing a Trimmer Head

NOTE:

Hand-tighten Trimmer Head (coun-

ter-clockwise to install)

The C242 is shipped with Holder A, Holder B,

shaft bolt, and bolt guard installed. The shaft

bolt is a LEFT-HAND thread. Remove it by turn-

ing CLOCKWISE!

Shaft Bolt

(not used)

Gear Case

Shaft

Bolt Guard

(not used)

1. With the gear case output shaft facing

up, rotate the gearshaft and holder A

until the hole in holder A aligns with the

matching hole in the gear case ﬂange,

and then lock the holder to the gear by

inserting the long end of the hex wrench

through both holes. See Figure 11A.

Holder B

Holder A

2. Using the combination spark plug/

screwdriver wrench, remove the shaft

bolt and bolt guard. See Figure 11A.

Hex Wrench

Figure 11B

Figure 11A

NOTE:

Make sure holder B is installed on the gear-

case with the splined hole engaging the gear-

case shaft.

The C242 should now be completely

assembled to operate as a trimmer.

3. Using the hex wrench to secure Holder

A , install and hand-tighten the trimmer

head (counter-clockwise to install).

See Figure 11B.

5. Remove the hex wrench from the gear

case and holder.

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Installing a Blade

Turn the C242 upside down so the gear

case output shaft is facing UP and

remove the shaft bolt, bolt guard and

holder B from the gear case shaft.

CAUTION!

Shaft Bolt

Install the blade so its printed surface

is visible to the operator when the

brushcutter is in the normal operating

position.

Bolt Guard

Holder B

1. Align the hole in blade holder A with the

matching hole in the gear case ﬂange

and then temporarily lock the output

shaft by inserting a hex wrench

through both holes.

Output Shaft

Holder A

WARNING!

The blade must ﬁt ﬂat against the

holder ﬂange. The blade mounting hole

must be centered over the raised boss

on blade holder A.

See Figure 12.

2. Fit the blade over the ﬂange on holder

A. See Figure 13.

IMPORTANT!

Both holders must be ﬂat against the

surface of the blade.

WARNING!

Hex

Wrench

Holder B must ﬁt ﬂush against the

blade with the splines engaged to the

output shaft.

3. Install blade holder B on the output

shaft. See Figure 13.

Figure 12

4. Install the bolt guard and then the blade

retaining bolt. Using the combination

spark plug wrench/screwdriver, tighten

the bolt ﬁrmly in a counter-clockwise

direction. The holder B must ﬁt ﬂush

against the blade.

Output

Shaft

5. Remove the hex wrench.

Blade

The C242 should now be com-

pletely assembled and

ready for use with a blade.

Blade Holder B

Hex Wrench

Tighten the assembly (blade

not shown for clarity)

Figure 13

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Mixing Fuel

CAUTION!

Examples of 50:1 mixing quantities

1 gallon of gasoline to 2.6 oz. mixing oil

5 liters of gasoline to 100 ml. mixing oil

This engine is designed to operate on

a 50:1 mixture consisting of unleaded

gasoline and ISO-L-EGD or JASO FC

class 2-cycle mixing oil only. Use of

non-approved mixing oils can lead to

excessive carbon deposits.

Some types of gasoline contain alcohol

as an oxygenate. Oxygenated gaso-

line may cause increased operating

temperatures. Under certain condi-

tions, alcohol-based gasoline may also

reduce the lubricating qualities of some

2-cycle mixing oils. Never use any type

of gasoline containing more than 10%

alcohol by volume! Generic oils and

some outboard oils may not be intend-

ed for use in high-performance 2-cycle

engines, and should never be used in

your Shindaiwa engine.

IMPORTANT!

Mix only enough fuel for your immediate

needs! If fuel must be stored longer than

30 days and

not used, it should ﬁrst be treated with a

fuel stabilizer such as STA-BIL™.

oil with fuel stabilizer is

n Use only fresh, clean unleaded gasoline

with a pump octane of 87 or higher.

n Mix all fuel with a 2-cycle air-cooled

mixing oil that meets or exceeds

ISO-L-EGD and/or JASO FC classiﬁed

oils at 50:1 gasoline/oil ratio.

Oil is a registered JASO FC

classiﬁed oil and also meets or exceeds

ISO-L-EGD performance requirements.

Shindaiwa One is recommended for use in

all Shindaiwa low emissions engines and

also includes a fuel stabilizer.

Filling the Fuel Tank

1. Place the trimmer on a ﬂat, level surface.

2. Clear any dirt or other debris from

around the fuel ﬁller cap.

3. Remove the fuel cap, and ﬁll the tank

with clean, fresh fuel.

4. Reinstall the fuel ﬁller cap and tighten

ﬁrmly.

WARNING!

Minimize the risk of ﬁre!

n STOP engine before refueling.

n NEVER start or operate this unit if

the carburetor, fuel lines, fuel tank

and/or fuel tank cap are damaged.

n NEVER smoke or light any ﬁres

n ALWAYS allow the engine to cool

near the engine or fuel source!

before refueling!

n NEVER place any ﬂammable mate-

n Wipe all spilled fuel and move the

engine at least 10 feet (3 meters)

from the fueling point and source

before restarting!

rial near the engine mufﬂer!

n NEVER operate the engine without

the mufﬂer and spark arrester in

good working condition.

n NEVER start or operate this unit if

there is a fuel leak.

Starting the Engine

IMPORTANT!

Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, "I" for ON or START and "O" for OFF or STOP.

IMPORTANT!

The primer system only pushes fuel through

the carburetor. Repeatedly pressing the

primer bulb will not ﬂood the engine with fuel.

Make sure the

cutting

attachment

is clear of

obstructions!

3. Set the choke lever to the CLOSED

position if engine is cold.

Hand Grip

C242

Figure 14

Closed

1. Slide the ignition switch to the “ON”

position. See Figure 14.

Figure 17

4. While holding the outer tube ﬁrmly with

left hand. Use your other hand to slowly

pull the recoil starter handle until resis-

tance is felt, then pull quickly to start the

engine.

Return Tube

Primer Bulb

Figure 16

Figure 15

CAUTION!

2. Press the primer bulb until fuel can be

seen ﬂowing in the transparent return

tube.

Do not pull the recoil starter to the end

of the rope travel. Pulling the recoil

starter to the end of the rope travel can

damage the starter.

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Starting the Engine (continued)

When the Engine Starts...

WARNING!

n After the engine starts, allow the en-

gine to warm up at idle 2 or 3 minutes

before operating the unit.

The cutting attachment may rotate

when the engine is started!

Never start the engine from the oper-

ating position.

n After the engine is warm, pick

up the unit and clip on the shoulder

strap. See page 12.

5. When the engine starts, slowly move the

choke lever to the "OPEN" position. See

Figure 18. (If the engine stops after the

initial start, close the choke and restart.)

IMPORTANT!

If the engine fails to start after several at-

tempts with the choke in the closed posi-

tion, the engine may be ﬂooded

n Advancing the throttle makes the cut-

ting attachment turn faster; releasing

the throttle permits the attachment to

stop turning. If the cutting attachment

continues to rotate when the engine

returns to idle, carburetor idle speed

should be adjusted (see "Adjusting

Engine Idle" below).

with fuel. If ﬂooding is suspected,

move the choke lever to the open position

and repeatedly pull the recoil starter to

remove excess fuel and start the engine.

If the engine still fails to start, refer to the

troubleshooting section of this manual.

Open

Figure 18

Stopping the Engine

Idle the engine brieﬂy before stopping

(about 2 minutes), then slide the ignition

switch to the “O” (Engine OFF) position.

OFF

C242

Figure 19

Adjusting Engine Idle

The engine must return to idle speed

whenever the throttle lever is released.

Idle speed is adjustable, and must be set

low enough to permit the engine clutch to

disengage the cutting attachment.

1. Place the trimmer on the ground, then

start the engine, and then allow it to idle

2-3 minutes until warm.

2. If the attachment rotates when the

engine is at idle, reduce the idle speed

by turning the idle adjustment screw

counter-clockwise. See Figure 20.

3. If a tachometer is available, the engine idle

speed should be ﬁnal adjusted to 3,000

( 250) RPM (min^-1).

Idle Speed Adjustment

WARNING!

4. Carburetor fuel mixture adjustments are

preset at factory and cannot be serviced

in the ﬁeld.

The cutting attachment must NEVER

rotate at engine idle! If the idle speed

cannot be adjusted by the procedure

described here, return the trimmer to

your Shindaiwa dealer for inspection.

Idle Adjusting

Screw

Figure 20

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Checking Unit Condition

NEVER operate the unit with the cut-

ting attachment shield or other protective

devices removed!

ALWAYS stop the engine immediately

and check for damage if you strike a for-

eign object or if the unit becomes tangled.

Do not operate with broken or damaged

equipment.

Do not make modiﬁcations to this unit with-

out written approval from Shindaiwa, Inc.

ALWAYS make sure the cutting attach-

ment is properly installed and ﬁrmly tight-

ened before operation.

WARNING!

NEVER allow the engine to run at high

RPM without a load. Doing so could

damage the engine.

A cutting attachment shield or other

protective device is no guarantee of

protection against ricochet. YOU MUST

ALWAYS GUARD AGAINST FLYING

DEBRIS!

NEVER use a cracked or warped cutting

attachment: replace it with a serviceable

one.

NEVER operate a unit with worn or

damaged fasteners or attachment holders.

ALWAYS make sure the cutting attach-

ment ﬁts properly into the appropriate

attachment holder. If a properly installed

attachment vibrates, replace the attach-

ment with new one and re-check.

Use only authorized Shindaiwa parts and

accessories with your Shindaiwa trimmer.

Shoulder Strap C242

IMPORTANT!

Adjust the shoulder strap so the shoulder pad

rests comfortably on the off-side shoulder and

the cutting path of the cutting attachment

is parallel to the ground. Make sure all

hooks and adjustment devices are secure.

Shoulder strap

required for use

with Brushcutters

WARNING!

Always wear a shoulder strap

or harness when operating this unit. Us-

ing a harness with a brushcutter allows

you to maintain proper control of the unit

and reduces fatigue during extended

operation.

Figure 21

Cutting Grass—Units equipped with a trimmer head

Your Shindaiwa unit may be equipped

CAUTION!

Do not push the rotating line into trees,

wire fences or any material that could

tangle or break line ends.

Trimming and

Mowing Grass

CUTTING

PATH

with one of several Shindaiwa trimmer

RETURN

PATH

head models, each with features for

speciﬁc applications and/or operational

requirements.

NOTE:

Engine Operating Speeds

For proper operation, always refer to the

instructions accompanying the trimmer head

being used. Available trimmer head styles

include:

Operate the unit at full throttle while cut-

ting grass.

CAUTION!

n Semi-automatic. Trimmer line is

indexed when the operator taps the

trimmer head on the ground during

operation.

Operation of trimmer without a cutting

attachment shield and using excessive

line length can lead to premature clutch

failure.

Figure 22

n Manual. The operator indexes line man-

ually with the grass trimmer stopped.

CAUTION!

Operation at low RPM can lead to

premature clutch failure.

n Fixed. The operator must stop the unit

and add new lengths of trimmer line

manually.

n Flail. This device, designed for clearing

weeds and light brush, features three

nylon blades attached to the head by

pivots.

Edging

Tilt the handle

about 100° to the

left (from hori-

zontal) and move

forward, holding

the trimmer verti-

cally as shown in

Figure 23.

Hold the trimmer so the trimmer head is

angled slightly into the area to be cut. To

ensure maximum trimmer-line service life,

cut only with the tip of the trimmer line.

Cut grass by swinging the trimmer from

left to right. Keep the trimmer head

horizontal. See Figure 22.

NOTE:

Additional hardware may be required to

mount the Fixed Line or the Flail type trim-

mer heads.

Figure 23

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Using a Blade C242

Blade Thrust

Engine Operating Speeds

‘Blade thrust’ is a sudden sideways or

backward motion of the brushcutter. Such

motion may occur when the blade jams or

catches on an object such as a sapling tree

or tree stump. BE CONSTANTLY ALERT

FOR BLADE THRUST AND GUARD

AGAINST ITS EFFECTS!

Operate the unit at full throttle while cut-

ting. Best fuel efﬁciency is obtained by

releasing the throttle when swinging back

after a cut.

n To prevent possible engine damage, do

not allow the brushcutter to run at high

speeds without a load.

WARNING!

n Before working with a blade-

equipped unit, always inspect and

clean the area of objects that could

interfere with or damage the blade.

n Never use a blade near sidewalks,

fence posts, buildings or other

objects that could cause injury or

damage.

Brushcutter Handlebar

n Avoid operating the engine at low

speeds. Doing so can lead to rapid

clutch wear. In addition, slow-speed

operation tends to cause grass and

debris to wrap around the cutting head.

A brushcutter handlebar or barrier bar

helps prevent the operator from moving

forward, or the unit moving rearward,

thus preventing inadvertent bodily contact

with the blade. ALWAYS KEEP THE

HANDLEBAR OR BARRIER BAR

n Never use a blade for purposes

other than those for which it was

designed.

n Whenever you strike a hard object

with a blade, always stop the

SECURELY IN PLACE ON THE UNIT!

brushcutter and carefully inspect

the blade for damage. NEVER

OPERATE THE BRUSHCUTTER

WITH A DAMAGED BLADE!

Brushcutter Shoulder Strap

A shoulder strap provides additional

protection against blade thrust. In addition,

a shoulder strap gives signiﬁcant support

and comfort to help ensure safe and

efﬁcient operation.

When operating a C242 with a blade, make

sure both the handle and shoulder strap

are adjusted to the size of the operator us-

ing the unit.

n A blade-equipped unit must be

equipped with a bicycle-type

handlebar or barrier bar as well

as a harness or shoulder strap.

n Always make sure the cutting at-

tachment shield is properly installed

before operating this unit.

Operating Units with a Blade

The blade rotates counter-clockwise. For

best performance and to minimize being

stuck by debris, move the blade from right

to left while advancing on your work.

Position the blade so cuts are made be-

tween the blade’s 8 o’clock and 10 o’clock

positions (as viewed from above). DO NOT

cut between the 10 o’clock and 5 o’clock

positions.

Cut on the left side of

the blade. KEEP YOUR

BODY

OUTSIDE THE PATH

OF BLADE ROTATION

Ten

O'clock

Blade

Rotation

OK To Cut

Eight

O'clock

WARNING!

When cutting wood with a saw, feed

the blade slowly—never strike or “slam”

a spinning blade against the wood.

Five

O'clock

Figure 24

Vertical Cuts

Hold the brushcutter with the blade at

a 90° angle to the ground so the blade’s

bottom edge rotates toward the operator.

Move the blade from top to bottom through

the cut, and cut only with the bottom edge

of the blade.

WARNING!

Figure 25

DO NOT use 2-tooth or non-Shindaiwa

approved 4-tooth cutting blades with

Shindaiwa trimmers and brushcutters.

WARNING!

When making vertical cuts, never allow

the blade to exceed waist height.

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General Maintenance

NOTE:

IMPORTANT!

Using non-standard replacement

parts could invalidate your Shindaiwa

warranty.

MAINTENANCE, REPLACEMENT OR

REPAIR OF EMISSION CONTROL

DEVICES AND SYSTEMS MAY BE

PERFORMED BY ANY REPAIR ESTAB-

LISHMENT OR INDIVIDUAL; HOWEVER,

WARRANTY REPAIRS MUST BE PER-

FORMED BY A DEALER OR SERVICE

CENTER AUTHORIZED BY SHINDAIWA

CORPORATION THE USE OF PARTS

THAT ARE NOT EQUIVALENT IN

PERFORMANCE AND DURABILITY TO

AUTHORIZED PARTS MAY IMPAIR THE

EFFECTIVENESS OF THE EMISSION

CONTROL SYSTEM AND MAY HAVE

A BEARING ON THE OUTCOME OF A

WARRANTY CLAIM.

WARNING!

Before performing any maintenance,

repair or cleaning work on the unit,

make sure the engine and cutting

attachment are completely stopped.

Disconnect the spark plug wire before

performing service or maintenance

work.

Mufﬂer

This unit must never be operated with

a faulty or missing spark arrester or

mufﬂer. Make sure the mufﬂer is well

secured and in good condition. A worn

or damaged mufﬂer is a ﬁre hazard and

may also cause hearing loss.

Spark Plug

WARNING!

Keep the spark plug and wire connections

tight and clean.

Non-standard parts may not operate

properly with your unit and may cause

damage and lead to personal injury.

Fasteners

Make sure nuts, bolts, and screws (except

carburetor adjusting screws) are tight.

Blades

WARNING!

Keep blades sharp and check blade

condition frequently. If a blade’s perfor-

mance changes suddenly, stop the engine

and check the blade for cracks or other

damage. Replace a damaged blade

IMMEDIATELY!

n Never repair a damaged blade by

welding, straightening, or by modify-

ing its shape. An altered blade may

break during operation, resulting in

serious personal injury.

n Blades are not interchangeable

between Shindaiwa edgers and trim-

mer/brushcutter models. Operating

any unit with a blade or attachment

not approved for that unit can be haz-

ardous and may cause serious injury.

Daily Maintenance

Prior to each work day, perform the following:

n Remove dirt or debris from the

engine, check the cooling ﬁns and air

cleaner for clogging and clean them as

necessary.

n Carefully remove any accumulation of

n Check for loose or missing screws or

components. Make sure the cutting at-

tachment is securely fastened.

dirt or debris from the mufﬂer or the

fuel tank. Dirt build-up in these areas

could cause engine overheating, induce

premature wear, or create a ﬁre hazard.

n Check the entire unit for leaking fuel or

grease.

10-Hour Maintenance

Every 10 hours of operation (more fre-

quently in dusty or dirty conditions):

Unscrew

Fastener

Remove and

clean or replace

the element

Remove the air cleaner element. See Figure

26. Clean or replace as necessary. To clean

element: wash it thoroughly in soap and

water. Let it dry before reinstalling the

element.

CAUTION!

Do not operate the unit if the air

cleaner or element is damaged, or if

the element is wet.

Figure 26

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10/15-Hour Maintenance

Every 10 to 15 hours

of operation:

Clean the

spark plug and

check the gap

Remove and clean the spark plug. Adjust

the spark plug electrode gap to 0.024 - 0.028

inch (0.6 - 0.7 mm). If the spark plug must

be replaced, use only an NGK BPMR6A or

equivalent resistor type spark plug of the

correct heat range. See Figure 27.

0.024–0.028 inch

at the electrode.

(0.6–0.7 mm)

CAUTION!

Before removing the spark plug, clean

the area around the plug to prevent

dirt and debris from getting into the

engine’s internal parts.

XST021

Figure 27

50-hour Maintenance

Every 50 hours of operation

(more frequently in dusty or dirty

conditions):

n Remove and clean the cylinder cover

and clean grass and dirt from the cylin-

der ﬁns.

New

n Remove the cutting attachment, cutting

attachment holder and gear shaft collar.

Remove the ﬁller plug from the side of

the gear case and press new grease into

the gear case until old grease is pushed

out. Use only lithium-base grease such

as Shindaiwa Gear Case Lubricant or

equivalent. See Figure 28.

Grease

Old

Grease

n Lubricate main shaft splines.

n Use a hooked wire to extract the fuel

ﬁlter from inside the fuel tank.

Gear Shaft

Collar

See Figure 29.

Figure 28

CAUTION!

Make sure you do not pierce the fuel

line with the end of the hooked wire.

The line is delicate and can be dam-

aged easily.

Remove and replace the ﬁlter element.

Before reinstalling the new ﬁlter element,

inspect the condition of all the fuel system

components (fuel pick-up line, fuel return

line, tank vent line, tank vent, fuel cap and

fuel tank). If damage, splitting or deteriora-

tion is noted, the unit should be removed

from service until it can be inspected or

repaired by a Shindaiwa-trained service

technician.

Hooked

Wire

Filter Element

Figure 29

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135-hour Maintenance

Every 135 hours of operation,

remove and clean the mufﬂer.

Engine

Cover

Engine Cover

Screws

WARNING!

Mufﬂer

Cover

Never operate this trimmer

with a damaged or missing mufﬂer or

spark arrester! Operating with missing

or damaged exhaust components is

a ﬁre hazard, and can also damage

your hearing!

Mufﬂer

Cover Screw

Mufﬂer

Screws

1. Remove the spark plug boot.

Mufﬂer

2. With a 3 mm hex wrench remove the 1

mufﬂer cover and 3 engine cover screws

and the engine cover. See Figure 30.

Gasket

Screws

3. With a Phillips type screwdriver remove

the 5 screws holding the spark arrester

screen and cover to the mufﬂer. See

Figure 30.

4. Remove the screen and clean it with a

stiff bristle brush.

Spark Arrester

Screen

Spark Arrester

Cover

Mufﬂer

Gasket

Outlet

5. With a 4 mm hex wrench remove the 3

mufﬂer bolts and the mufﬂer.

See Figure 30.

Figure 30

8. Reassemble the spark arrester, mufﬂer

and engine cover in the reverse order of

disassembly.

IMPORTANT!

6. Inspect the cylinder exhaust port for any

carbon buildup.

If you note excessive carbon buildup, consult

with an authorized Shindaiwa servicing

dealer.

7. Gently tap the mufﬂer on a wood surface

to dislodge any loose carbon.

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Long Term Storage

CAUTION!

Whenever the unit will not be used for

30 days or longer, use the following

procedures to prepare it for storage:

n Remove the spark plug and pour about

1/4 ounce of 2-cycle mixing oil into the

cylinder through the spark plug hole.

Slowly pull the recoil starter 2 or 3 times

so oil will evenly coat the interior of the

engine. Reinstall the spark plug.

Gasoline stored in the carburetor

for extended periods can cause hard

starting and could also lead

to increased service and maintenance

cost.

n Clean external parts thoroughly.

n Drain all the fuel from the fuel tank.

IMPORTANT!

All stored fuels should be stabilized

with a fuel stabilizer such as STA-BIL™,

n Before storing the unit, repair or replace

n Remove the remaining fuel from the

any worn or damaged parts.

fuel lines and carburetor.

n Remove the air cleaner element from the

carburetor and clean it thoroughly with

soap and water. Let dry and reassemble

the element.

oil with fuel stabilizer is not used.

1. Prime the primer bulb until no more fuel

is passing through.

2. Start and run the engine until it

stops running.

3. Repeat steps 1 and 2 until the engine will

no longer start.

n Store the unit in a clean, dust-free area.

Blade Sharpening

When the cutting edges of the blade be-

come dull, they can be resharpened with a

few strokes of a ﬁle.

In order to keep the blade in balance, all

cutting edges must be sharpened equally.

Multiple-tooth Circular Blade

Use a round ﬁle to maintain a radius of 0.04

to 0.06" (1 to 1.5 mm) at the base of each

tooth. Cutting edges must be offset equally

on each side.

Round

File

30°

Shindaiwa Tornado™ Blade

Figure 31

Round

File

To sharpen the cutters on a Shindaiwa Tor-

nado Blade, use a 7/32-inch round ﬁle. File

the leading edge of each tooth to a razor

edge. The top plate of each tooth should

angle back 30°.

WARNING!

Sharpen only the cutting teeth of a

blade. DO NOT alter the contour of

the blade in any way.

Figure 32

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Troubleshooting Guide

ENGINE DOES NOT START

What To Check

Possible Cause

Remedy

Faulty recoil starter.

Fluid in the crankcase.

Internal damage.

Does the engine crank?

Consult with an authorized servicing dealer.

YES

Loose spark plug.

Excess wear on cylinder, piston, rings.

Tighten and re-test.

Consult with an authorized servicing dealer.

Good compression?

YES

Fuel incorrect, stale or contaminated;

mixture incorrect.

Reﬁll with fresh, clean unleaded gasoline with

a pump octane of 87 or higher mixed with

a 2-cycle air cooled mixing oil that meets or

exceeds ISO-L-EGD and/or JASO FC classiﬁed

oils at 50:1 gasoline/oil ratio.

Does the tank contain

fresh fuel of the proper

grade?

YES

Check for clogged fuel ﬁlter and/or vent. Replace fuel ﬁlter or vent as required; restart.

Is fuel visible and moving

in the return line when

priming?

Priming pump not functioning properly.

Consult with an authorized servicing dealer.

YES

The ignition switch is in “O” (OFF)

position.

Shorted ignition ground.

Faulty ignition unit.

Move switch to “I” (ON) position and restart.

Consult with an authorized servicing dealer.

Is there spark at the spark

plug wire terminal?

YES

If the plug is wet, excess fuel may be in

the cylinder.

Crank the engine with the plug removed,

reinstall the plug and restart.

Check the spark plug.

The plug is fouled or improperly gapped. Clean and regap the plug to 0.024 - 0.028

inch (0.6 - 0.7 mm). Restart.

The plug is damaged internally or of the

wrong size.

Replace the plug with an NGK BPMR6A or

equivalent resistor type spark plug of the

correct heat range. Set spark plug electrode

gap to 0.024 - 0.028 inch (0.6 - 0.7 mm).

LOW POWER OUTPUT

What To Check

Possible Cause

Remedy

Operator is overworking the unit.

Shorten trimmer line. Cut at a slower rate.

Is the engine overheating?

Carburetor mixture is too lean.

Improper fuel ratio.

Consult with an authorized servicing dealer.

Reﬁll with fresh, clean unleaded gasoline with

a pump octane of 87 or higher mixed with

a 2-cycle air cooled mixing oil that meets or

exceeds ISO-L-EGD and/or JASO FC classiﬁed

oils at 50:1 gasoline/oil ratio.

Fan, fan cover, cylinder ﬁns dirty or

damaged.

Clean, repair or replace as necessary.

Carbon deposits on the piston or in

the mufﬂer.

Consult with an authorized servicing dealer.

Clogged air cleaner element.

Loose or damaged spark plug.

Air leakage or clogged fuel line.

Water in the fuel.

Service the air cleaner element.

Tighten or replace.

Engine is rough at all

speeds. May also have

black smoke and/or

unburned fuel at the

exhaust.

Repair or replace ﬁlter and/or fuel line.

Replace the fuel. See page 10.

Piston seizure

Consult with an authorized servicing dealer.

Faulty carburetor and/or diaphragm.

Oveheating condition.

Improper fuel.

See above(Engine overheating).

Engine is knocking.

Check fuel octane rating; check for presence of

alcohol in the fuel (page 10). Refuel as necessary.

Carbon deposits in the combustion

chamber.

Consult with an authorized servicing dealer.

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Troubleshooting Guide (continued)

ADDITIONAL PROBLEMS

Symptom

Possible Cause

Remedy

Clean the air ﬁlter.

Clogged air ﬁlter.

Poor acceleration.

Replace the fuel ﬁlter.

Clogged fuel ﬁlter.

Consult with an authorized servicing dealer.

Lean fuel/air mixture.

Adjust: 3,000 ( 250) RPM (min ¹

)

Idle speed set too low.

Switch turned off.

Reset the switch and and restart.

Engine stops abruptly.

Fuel tank empty.

Refuel. See page 10.

Clogged fuel ﬁlter.

Water in fuel.

Replace fuel ﬁlter.

Drain; replace with clean fuel. See page 10.

Clean and replace spark plug, tighten the terminal.

Replace the ignition unit.

Shorted spark plug or loose terminal.

Ignition failure.

Piston seizure.

Consult with an authorized servicing dealer.

Ground (stop) wire is disconnected or

switch is defective.

Test and replace as required.

Engine difﬁcult to shut off.

Overheating due to incorrect spark plug. Idle engine until cool.

Clean and regap the plug to 0.024 - 0.028

inch (0.6 - 0.7 mm). Correct plug: NGK BPMR6A

or equivalent resistor type spark plug of the

correct range.

Overheated engine.

Engine idle too high.

Idle engine until cool.

Set Idle: 3,000 ( 250) RPM (min

)

Cutting attachment rotates

at idle.

Broken clutch spring or worn clutch

spring boss.

Replace spring/shoes as required, check

idle speed.

Loose attachment holder.

Engine idle set too high.

Inspect and re-tighten holders securely.

Set Idle: 3,000 ( 250) RPM (min ¹

)

Engine will not idle down.

Engine has an air leak.

Consult with an authorized servicing dealer.

ADDITIONAL PROBLEMS

Symptom

Possible Cause

Remedy

Warped or damaged cutting attachment.

Inspect and replace attachment as required.

Excessive vibration.

Loose gearcase.

Tighten gearcase securely.

Bent main shaft/worn or damaged

bushings.

Inspect and replace as necessary.

Trimmer line not wound properly on spool. Rewind trimmer line.

Inspect and reinstall as required.

Shaft not installed in powerhead or

gearcase.

Cutting attachment will

not rotate.

Broken shaft.

Consult with an authorized servicing dealer.

Damaged gearcase.

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The following statement only applies to United States and its territories

Shindaiwa Corporation

Federal Emission Design And Defect Limited Warranty

Utility And Lawn And Garden Engines

Shindaiwa Corporation warrants to the initial purchaser and each

LIMITATIONS

subsequent owner, that this utility equipment engine (herein engine)

is designed, built and equipped to conform at the time of initial sale,

to all applicable regulations of the U.S. Environmental Protection

Agency (EPA), and that the engine is free of defects in materials and

workmanship that would cause this engine to fail to conform with EPA

regulations during its warranty period. This emission warranty is ap-

plicable in all States, except the State of California.

For parts listed under PARTS COVERED, the dealer authorized by

Shindaiwa Corporation will, at no cost to you, make the necessary

diagnosis, repair, or replacement of any defective emission-related

component to ensure that the engine complies with applicable U.S.

EPA regulations.

The Federal Emission Design and Defect Warranty shall not cover

any of the following:

(a) conditions resulting from tampering, misuse, improper

adjustment (unless they were made by the dealer or service

center authorized by Shindaiwa Corporation during a warranty

repair), alteration, accident, failure to use the recommended

fuel and oil, or not performing required maintenance services,

(b) the replacement parts used for required maintenance services,

(d) diagnosis and inspection fees that do not result in eligible war-

ranty service being performed, and

(e) any non-authorized replacement part, or malfunction of autho-

rized parts due to use of non-authorized parts.

MANUFACTURERS WARRANTY COVERAGE

MAINTENANCE AND REPAIR REQUIREMENTS

When sold within the U.S., this engine’s emission control system is warranted

for a period of two (2) years from the date this product is ﬁrst delivered to the

original retail purchaser.

You are responsible for the proper use and maintenance of the engine. You

should keep all receipts and maintenance records covering the performance of

regular maintenance in the event questions arise. These receipts and mainte-

nance records should be transferred to each subsequent owner of the engine.

Shindaiwa Corporation reserves the right to deny warranty coverage if the

owner has not properly maintained the engine. Shindaiwa Corporation will not

deny warranty repairs, however, solely because of the lack of repair, mainte-

nance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL

DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTAB-

LISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST

BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY

SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVA-

LENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY

IMPAIRTHEEFFECTIVENESSOFTHEEMISSIONCONTROLSYSTEMAND

MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by Shindaiwa Corporation are used for

maintenance replacements or for the repair of components affecting emission

control, you should assure yourself that such parts are warranted by their

manufacturer to be equivalent to the parts authorized by Shindaiwa Corpora-

tion in their performance and durability.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the required

maintenance listed in your owner’s manual. Shindaiwa Corporation recom-

mends that you retain all receipts covering maintenance on your engine, but

Shindaiwa Corporation cannot deny a warranty claim solely for the lack of

receipts or for your failure to ensure the performance of all scheduled mainte-

nance.

As the engine owner, you should however be aware that Shindaiwa Corpora-

tion may deny your warranty coverage if your engine or a part has failed due

to abuse, neglect, improper maintenance or unapproved modiﬁcations.

You are responsible for presenting your engine to the nearest dealer autho-

rized by Shindaiwa Corporation when a problem exists.

If your Shindaiwa Dealer is unable to answer questions regarding your war-

ranty rights and responsibilities, you should then contact your Shindaiwa

Distributor.

For the name and telephone number of the Shindaiwa Distributor in your area,

please call Shindaiwa Inc. at (503) 692-3070 between the hours of 8:00 AM and

5:00 PM Paciﬁc Standard Time.

OBTAINING WARRANTY SERVICE

PARTS COVERED

All repairs qualifying under this limited warranty must be performed by a

dealer authorized by Shindaiwa Corporation

Listed below are the parts covered by the Federal Emission Design and Defect

Warranty. Some parts listed below may require scheduled maintenance and

are warranted up to the ﬁrst scheduled replacement of that part. The war-

ranted parts include:

If any emission-related part is found defective during the warranty period, it is

your responsibility to present the product to an authorized Shindaiwa dealer.

Bring your sales receipts showing the date of purchase for this engine. The

dealer authorized by Shindaiwa Corporation will perform the necessary repairs

or adjustments within a reasonable amount of time and furnish you with a copy

of the repair order. All parts and accessories replaced under this warranty

become the property of Shindaiwa Corporation

1. Carburetor Internal Components

• Valve Assembly-throttle, Jet, Metering Diaphragm

2. Ignition System Components

• Ignition Coil

• Flywheel Rotor

To locate an authorized Shindaiwa dealer near you, contact your Shindaiwa

Distributor. For the name and telephone number of the Shindaiwa Distributor

in your area, please call Shindaiwa Inc. at (503) 692-3070 between the hours of

8:00 AM and 5:00 PM Paciﬁc Standard Time.

The emission control system for your particular Shindaiwa engine may also

include certain related hoses and connectors.

THIS WARRANTY IS ADMINISTERED BY

Shindaiwa Inc.

11975 S.W. Herman Rd.

Tualatin OR. 97062

(503) 692-3070

Shindaiwa Inc.

Shindaiwa Corporation

6-2-11 Ozuka-Nishi

Asaminami-Ku, Hiroshima

731-3167, Japan

Part Number 81644

Revision 1/07

11975 S.W. Herman Rd.

Tualatin, Oregon 97062

Telephone: 503 692-3070

Shindaiwa is a registered trademark

of Shindaiwa, Inc.

Speciﬁcations subject to change without notice.

Telephone: 81-82-849-2220

Fax:

503 692-6696

Fax:

81-82-849-2481

www.shindaiwa.com

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S P _ 1

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S P _ 1 5

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e e m p s l e a r z a r d a , u s e s o l a m e n t e u n a b u j í a

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S P _ 1

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h ú m e d o .

d e a i r e e s t á s u c i o , d a ñ a d o o s i e s t á

N o o p e r e e s t a m á q u i n a s i e l ﬁ l t r o

U C I Ó N ! ¡ P R E C A

e i n s d t a e l a r r l o .

c o n a g u a y j a b ó n . D e j e q u e s e q u e a n t e s

v a r e l e l e m e n t o : L a v e l o m e t i c u l o s a m e n t e

e r e m p l a c e c o m o s e a n e c e s a r i o . P a r a l a

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e .

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e c u e n t e ( m m á e s n t f e r b a j o c o n d i

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s u g a r a n t i a S h i n d a i w a .

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a l t u r a d e s u c i n t u r a .

p e r m i t a q u e e l d i s c o s o b r e p a s e l a

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r i b a p d a e r a a r a b a j o a t r a v é z d e l c o r

t e , y

e h a c i a e d l o i s p c e o r a g r i r i o . M u e v a e l d i s c o

d e i n f e r i o r d e l m a q u e e l b o s r u e l o , d e f o r

e s p e c t o a l u n á n g u l o d e 9 0 g r a d o s c o n r

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