Reconstruction Services
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Upgrade Performance.
By utilizing cooling tower technology
that may not have existed when your
cooling tower was built, our engineers
can upgrade the thermal performance
of your cooling tower. This can even be
accomplished on-line, providing you with
the option of not having to interrupt your
process operation or revenue stream.
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Reconstruction Sales & Service.
Services include all aspects of
reconstruction, repair and parts with
the goal of restoring your cooling
tower system to its optimum thermal
performance and structural integrity.
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As the world’s most
respected name in cooling
towers, we’re experts when
it comes to prolonging
the life of your cooling
tower with preventive
maintenance, diagnostic
services, restoration,
reconstruction and
upgrading programs.
We know your cooling tower inside and out.
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Valuable Experience.
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Cooling Tower Specialists.
SPX Cooling Technologies employs more
full-time engineers specializing in cooling
tower construction and operation than
any other company in the industry. Since
1883, our engineers have designed
and manufactured virtually every type
of cooling tower. We are familiar with all
manufacturers’ cooling tower designs,
parts and components.
Our engineers, with years of first-hand
experience backed by the industry’s
finest research and development
information, know the adverse effects
environmental conditions can have on
structural integrity, parts operation and
thermal performance. We know what
works, what doesn’t work, and, more
importantly, we know why.
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Unique on-line construction
techniques offers an outstanding
way to affect a repair or
reconstruction project without
shutting down the cooling tower.
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Construction Expertise.
SPX Cooling Technologies provides
single-source construction services
capable of conducting off or on-line
reconstruction services without shutting
down your cooling tower. We only use
authorized subcontractors who are
supervised on-site by fully trained full-
time SPX superintendents .
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Reconstruction Experts.
Experience definitely gives SPX
an edge when it comes to determining
your cooling tower reconstruction
needs. Considering the great majority
of cooling tower parts or components
were either manufactured by Marley, or
based upon one of our original designs,
we have an acute understanding of how
they work together, what needs to be
changed, what needs to be left alone,
and what can be done to upgrade your
system’s thermal performance.
Your cooling tower work is
entrusted only to experienced crews
who are completely familiar with cooling
tower construction and know how to
manage the job site to reduce potential
hazards.
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System integration
Air Movement Package
Drift Eliminators
Water Distribution System
Film Fill
Counterflow Design Cross Section
C o u n t e r f l o w
Basic Method of Operation — The fan
draws air vertically through the tower
counter to the water descending through
the fill and into the basin.
C ro s s f l o w
Invented and patented by Marley in 1940.
Basic Method of Operation — The fan
draws air horizontally across the fill as
water descends through the fill and
into the basin.
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gives you the edge.
Distribution Basin
Gravity Flow Nozzles
Drift Eliminators
Splash Fill
Crossflow Design Cross Section
Unique single-source manufacturing philosophy offers your tower the opportunity for the
most efficient performance.
System-enhancing components for both counterflow and crossflow designs, Marley towers
or others.
• Fans
• Nozzles
• Fan cylinders
• Driveshafts
• Drift eliminators
• Valves
• Geareducers
• Mechanical equipment supports
• Belt drive components
• Fill
• Structural components
• Casing
• Louvers
• Distribution systems
Designed, tested, manufactured, installed, proven.
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S t e p s i n v o l v e d i n t h e
S P X I n t e g r a t e d R e c o n s t r u c t i o n
P r o c e s s :
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Inspection
The reconstruction process begins
with a thorough inspection of your
tower. These inspections ascertain the
current condition of your cooling tower
and identify operational and structural
problems. Recommendations are made
in regard to the scope of work, including
re-use or replacement of primary
components.
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Engineering
Once the necessary work has
been determined and your thermal
performance objectives established,
our engineers apply the same design
standards to reconstruction as we
do to new tower construction. This
ensures that all changes made to
the cooling tower are designed to
work together to achieve the thermal
performance objectives.
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Analysis
To determine the structural integrity
and actual thermal performance
capability of your cooling tower, SPX
Cooling Technologies encourages CTI
performance status testing. Analysis of
your tower is supported by the research
and development laboratory and testing
facilities of SPX Cooling Technologies’
industry leading R&D center. Resulting
recommendations reflect either the
minimum work necessary to satisfy your
thermal performance requirements or
indicate the maximum effort needed to
bring your cooling tower to achieving
your requirements.
The predictable performance
of a cooling tower depends on the
interdependence of various components
working together as a system. Because
alteration of any one component can
alter the entire system, it may be
necessary to modify one or more of the
remaining components in the system
to restore balance. No mix and match
combinations of components are used
which have not been previously tested as
a system.
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Construction
Dedicated SPX construction crews
perform all work paying attention to the
details. Fully understanding the potential
hazards associated with cooling tower
construction, they adhere to strict safety
standards and practices. But what sets
them apart from all other construction
crews is their superior knowledge
and experience with not only Marley
parts, components, construction and
standards, but those of many different
manufacturers. All of which ensures
specified thermal performance and
structural integrity for years to come.
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Fabrication
Components are manufactured by
Marley in accordance with strict cooling
tower specifications. Every component
is tested for performance and reliability
as a system to ensure quality and
compatibility. All structural components
meet or exceed standards set by the
Cooling Technology Institute. Parts and
components are available for quick
shipment.
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Post Analysis
Upon completion of your cooling
tower renewal, our engineers perform
post construction inspections, and as
necessary conduct thermal testing,
and performance evaluations to ensure
that specified objectives and upgrades
have been fulfilled and all performance
guarantees are satisfied.
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S P X C o o l i n g T e c h n o l o g i e s w o r k s f o r y o u .
Customer Service
We're committed to providing
the most responsive customer
service in the industry. As part of
this commitment, we offer these
additional services:
■ Immediate and effective support and guidance for maintenance departments.
■ Inspections and condition reports
■ Computerized order entry and scheduling of parts shipments
■ Performance testing to determine your cooling tower’s actual thermal performance
capability
■ Backfit of current components to existing towers
■ Custom-designed replacement cooling towers over existing cold water basins or
supports
■ A complete and readily accessible replacement parts inventory covering all
primary cooling tower components
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■ Marley Geareducer® rebuilding service
■ Regional reconstruction teams to provide the fastest response
■ Emergency Service Team™ — one call to your rep gets you an immediate
response 24 hours a day, 365 days a year
■ SPX Cooling Technologies manufactures, installs and warrants all cooling tower
components and associated performance
■ Maintenance agreements tailored to individual customers
■ The highest industry standards for safety practices
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T h e S a f e C h o i c e I s A l w a y s S P X .
■ “Zero Falls Policy” protection
program
■ Cooling tower specific safety
orientation and training
■ Professional safety management
program
■ Alcohol and drug abuse policy
■ Safety training program
■ Job site safety audits
7401 WEST 129 STREET
OVERLAND PARK, KANSAS 66213
UNITED STATES
913 664 7400
spxcooling.com
In the interest of technological progress,
all products are subject to design and/or
material change without notice.
©2008 SPX Cooling Technologies, Inc.
Printed in USA | RECON-07
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