®
IC Pro / IC Elite
ASSEMBLY INSTRUCTIONS
NS-75
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step
#2
MATERIALS & TOOLS
Front
Rear
Ref. #
Description
Qty
1
Frame
1
1
1
4
8
4
A
B
46
44
45
Front Stabilizer Bar with Wheels and Feet
Rear Stabilizer Bar with Feet
13mm Hex Bolt
Flat Washer
13mm Lock Nut
Tools Required
Stamped Steel Combination Wrench
Adjustable wrench or 13mm Socket (not supplied)
1
1
ATTENTION
The following steps utilize stainless steel hardware. Stainless steel hardware is susceptible
to “cold welding”, also known as galling, if not handled properly. To reduce the chances for
cold welding, make sure you apply grease to the threads at the end of the stainless hex bolts
#46. When tightening the 13mm lock nuts #45, turn them at a fairly low rotational speed.
High rotational speeds as well as lack of grease are common causes for cold welding of
stainless steel hardware.
A. Position the Front Stabilizer Bar (A) on the frame bracket as shown in the illustration.
B. Make sure the adjustable feet are on the bottom and the transport wheels are facing up and
toward the front of the bike.
C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex bolts (46), four washers (44), and two
lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer
tube may occur
D. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.
E. Position the Rear Stabilizer Bar (B) on the frame bracket as shown in the illustration.
F. Make sure the adjustable feet are on the bottom.
G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex bolts (46), four washers (44), and two
lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer
tube may occur
H. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.
NS-75
3
IC Pro / IC Elite
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step
#3
MATERIALS & TOOLS
Ref. #
Description
Qty
1
Frame
1
1
1
1
2
29
42
7, 8, & 9
51
Pop Pin Assembly for Head Tube
Handle Bar
Seat Slider Assembly
Water Bottle Cage
Tools Required
3mm Hex
1
1
Adjustable wrench (not supplied)
A. Using your hand, grab the T-handled of the Pop Pin attached to the seat tube of the frame. Turn
the Pop Pin counter clockwise for several revolutions to make sure it is free of the securing
threads and can be pulled freely.
B. Pull the entire seat slider assembly (7,8,9) from the frame and reverse its direction. Reinsert the
seat slider assembly into the frame (with the holes facing the front of the bike) while pulling out on
the Pop Pin. Release the Pop Pin and make sure it fully engages one of the holes provided in
the seat post.
C. Using the stamped steel combination wrench supplied, loosen up the 14mm nuts that secure
the saddle bracket to the seat slider (8). Once loose, rotate the saddle so that the nose of the
saddle is facing the handle bars and is level with the ground or in your desired position. Tighten
the 14mm nut securely and manually attempt to twist the saddle sideways to confirm that it is
secure before ridding.
D. Remove the Pop Pin Assembly (29) from the small parts bag and add some grease to the
threads of the large 21mm nut that will screw into the head tube boss on the bike.
E. Thread the Pop Pin Assembly (29) into the head tube boss using a large adjustable wrench and
tighten firmly.
F. Using your hand, grab the T-handled of the Pop Pin, turn it counter clockwise for several revolu-
tions to make sure it is free of the securing threads and can be pulled freely.
G. Insert the handle bar (42) into the head tube of the bike while pulling the Pop Pin out. Lower the
handle bar to the desired height and release the Pop Pin. Make sure the Pop Pin fully engages
one of the holes provided in the handle bar. Turn the T-handle of the Pop Pin clockwise until it is
fully tightened, this will secure the handle bar firmly at the desired height.
H. Using the 3mm hex tool supplied, mount the two water bottle cages (51) to each side of the fork
legs. The necessary mounting screws have previously been installed and must be removed from
the fork legs prior to securing the water bottle cage.
4
IC Pro / IC Elite
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step
#4
MATERIALS & TOOLS / INITIAL SETUP ADJUSTMENTS
Ref. # Description
Qty
1
1
Frame
43
Pedals with Toe Clips & Straps (Left & Right)
1 Pair
Tools Required
Stamped Steel Combination Wrench
1
A. Remove Pedals (43) from the small parts box and look at the ends of
the pedal threads. You will notice that each pedal is market with an "R"
or an "L" on the very end of the spindle past the threads. This mark
indicates which side of the bike the pedal is intended to mount. This is
important since the thread directions are different for each pedal.
B. Locate the Pedal that has the "R" on the spindle. This pedal is for the
right side crank arm of the bike (chain guard side) and is right hand
threaded (turn clockwise to tighten). It is a good idea to apply grease
to the threads before attaching them to the crank, this will assure that
they can be removed in the future. Using the supplied Combination
Wrench thread the right Pedal on to the crank arm, tighten firmly.
C. Locate the Pedal that has the "L" on the spindle. Follow the directions in step B. however, you will
need to turn the spindle left (counter-clockwise) to tighten as the "L" spindle is reverse threaded.
Prior to first using the Schwinn IC bike it is a good idea to follow
these initial set up steps.
A. Move bike into its final location. Confirm that all four feet are firmly in contact with the floor and that
the bike is stable. If any of the feet are not making full contact it is recommended that you adjust
them by turning the entire foot assembly counter-clockwise which will extend it further from the sta-
bilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until
it comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam
nut snug using an adjustable wrench. This will secure the foot at the desired height.
B. With the resistance adjustment knob turned fully in the counter-clockwise position (no brake con-
tact with flywheel) it is recommended that you soak the brake pads with Schwinn Fit-Tech Lube.
This will extend the life of the brake pads and assure a smooth resistance interface with the fly-
wheel.
C. Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob
clockwise to tighten the brake pads against the flywheel surface. Do this until the brake pads are firm-
ly clamped against the flywheel. This will set the brake parts and give the springs some initial com-
pression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad surface.
D. Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the
angle of the saddle or the fore/aft position of the saddle needs to be adjusted, use the Combination
Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket. This will allow you
to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position, tighten both
14mm nuts on the saddle mounting bracket with the Combination Wrench.
That's it! Initial set up is complete and you can now enjoy all these
features and quality of you new Scwhinn IC Bike!
NS-75
5
IC Pro / IC Elite
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Tech
Info
IC PRO ASSEMBLY DRAWING AND REPLACEMENT PARTS
Dwg# Description
Part #
1
2
3
FRAME
84958
RIGHT CRANK W/SPOCKET, ISIS M12 80034
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990
PRO
4
5
6
7
8
9
CHAIN, 1/2x3/32", 112L
RESISTANCE ASSY
BRAKE PADS
SEAT POST
SEAT ADJUSTING BRACKET
SEAT, 7777-1 BLACK
95120
84965
92874
84973
84975
93092
84968
84967
84966
84976
91719
98009
98022
80044
95432
95431
95149
80016
95456
84995
98775
95433
84994
84974
84970
84969
10
11
12
13
14
15
16
17
18
19
21
22
23
24
26
27
29
31
32
33
34
37
39
40
41
42
43
44
45
46
47
48
51
53
54
55
56
58
59
60
62
63
65
68
71
72
73
74
75
76
77
78
79
80
OUTER CHAINGUARD
INNER CHAINGUARD
9
63
62
SLEEVE, SEAT POST/HANDLEBAR
TENSION KNOB BALL PIVOT
RUBBER CHAINGUARD RING
ROD CARRIER
SQUARE NUT FOR TENSION KNOB
CRANK BOLT 8MM HEX FOR ISIS
HEX HEAD SCREW M6 X 1.0 X 12L
WASHER M6 6.5 X 16 x 1T
FLANGED AXLE NUT
68
8
42
74
75
73
29
31
75
7
5
13
76
79
23
12
78
51
47
19
77
72
71
LEVELER NUT
NYLON NUT M6 X 1.0
LEVELER FOOT
15
16
34
12
6
19
60
47
45
HEX HEAD SCREW M6 X 1.0 X 15L
ADJUSTING BOLT, STAINLESS
T-HANDLE POP PIN, DOUBLE LEAD
TENSION KNOB
CHAIN ADJ BRACKET, LEFT
CHAIN ADJ BRACKET, RIGHT
YELLOW PLASTIC BUSHING, SET OF 2 92204
FLYWHEEL, COMPLETE 16T 84996
FRONT STABILIZER ASSY 22" W/ TRANSPORT 84964
REAR STABILIZER 22"
TRANSPORT WHEEL
HANDLEBAR
23
80
1
34
51
32
19
19
11
27
26
18
46
44
21
33
14
10
19
80
41
40
48
84963
92220
84959
95129
18
39
44
44
45
45
44
PEDALS
22
WASHER M8 19 X 8.5 X 1T STAINLESS 95426
NYLON NUT M8 X 1.25 STAINLESS 91731
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434
BOTTLE CAGE BOLT
BOLT M8 X 1.25 X 45L
BOTTLE CAGE
LOCK RING 1.29 X 24 X 4T B.E.D.
SPROCKET, 16T
WASHER
LEFT CRANK ARM , ISIS
TOE CLIP
TOE STRAP
FRAME PLUG FOR BRAKE ASSEMBLY 80052
SAFETY RELEASE CLIP
END CAP FOR SEAT SLIDER
HUB SHELL PLASTIC COVER
SLEEVE, SEAT SLIDER
PROTECTIVE STEP PLATE STAINLESS 84961
MACHINE SCREW M5X.08X12L SS
SHROUD - RIGHT
24
2
95428
92218
84998
95450
84997
95457
80035
47046
57880
3
59
17
56
43
58
4
65
55
53
92450
84971
92451
84972
54
37
84957
84978
84977
84961
84979
84957
84981
84960
84999
SHROUD - LEFT
MACHINE SCREW M4X.7X10L SS
EMERGENCY BRAKE LEVER
EMERGENCY BRAKE BUSHING
EMERGENCY BRAKE PIVOT PIN
EMERGENCY BRAKE E-CLIP
RUBBER FRAME GUARD
6
IC Pro / IC Elite
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Tech
Info
IC ELITE ASSEMBLY DRAWING AND REPLACEMENT PARTS
Dwg# Description
Part #
84958
1
FRAME
2
RIGHT CRANK W/SPOCKET, ISIS M12 80034
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990
ELITE
3
4
CHAIN, 1/2x3/32", 112L
RESISTANCE ASSY
BRAKE PADS
SEAT POST
SEAT ADJUSTING BRACKET
SEAT, 7777-1 RED
OUTER CHAINGUARD
INNER CHAINGUARD
95120
84965
92874
84973
84975
92202
84956
84967
84966
84976
91719
98009
98022
80044
95432
95431
95149
80016
95456
84995
98775
95433
84994
84974
84970
84969
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
26
27
29
31
32
33
34
37
39
40
41
42
43
44
45
46
47
48
51
53
54
55
56
58
59
60
62
63
64
65
66
67
68
70
71
72
73
74
75
76
77
78
79
80
SLEEVE, SEAT POST/HANDLEBAR
TENSION KNOB BALL PIVOT
RUBBER CHAINGUARD RING
ROD CARRIER
9
63
62
68
8
42
SQUARE NUT FOR TENSION KNOB
CRANK BOLT 8MM HEX FOR ISIS
HEX HEAD SCREW M6 X 1.0 X 12L
WASHER M8 19 X 8.5 X 1T
FLANGED AXLE NUT
74
75
73
29
31
75
7
5
13
76
79
23
12
78
LEVELER NUT
51
NYLON NUT M6 X 1.0
47
19
77
72
LEVELER FOOT
71
15
16
HEX HEAD SCREW M6 X 1.0 X 15L
ADJUSTING BOLT, STAINLESS
T-HANDLE POP PIN, DOUBLE LEAD
TENSION KNOB
34
12
6
19
60
47
45
23
1
80
34
51
32
19
CHAIN ADJ BRACKET, LEFT
CHAIN ADJ BRACKET, RIGHT
YELLOW PLASTIC BUSHING, SET OF 2 92204
FLYWHEEL, COMPLETE 92207
FRONT STABILIZER ASSY 22" W/TRANSPORT 84964
19
11
27
26
18
46
44
21
33
REAR STABILIZER 22"
TRANSPORT WHEEL
HANDLEBAR
84963
92210
84959
95129
14
10
19
80
41
40
48
PEDALS
18
39
44
WASHER M8 19 X 8.5 X 1T STAINLESS 95426
44
45
NYLON NUT M8 X 1.25 STAINLESS
91731
45
44
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434
22
BOTTLE CAGE BOLT
BOLT M8 X 1.25 X 45L
BOTTLE CAGE
95428
92218
84998
98419
92213
92214
80035
47046
57880
24
2
HUB SPROCKET W/ BEARING
ELITE BRAKE PAD SET, WHITE U.H.P.
FLANGED HUB LOCKNUT
LEFT CRANK ARM , ISIS
TOE CLIP
3
59
17
56
43
58
4
TOE STRAP
FRAME PLUG FOR BRAKE ASSEMBLY 92206
SAFETY RELEASE CLIP
END CAP FOR SEAT SLIDER
CONICAL SPRING
80052
84971
92208
92451
65
HUB SHELL PLASTIC COVER
INNER ADJUSTABLE SMART RELEASE PLATE92452
INTERFACINE PLATE TO BRAKE PADS 92453
SLEEVE, SEAT SLIDER
BEARING RETAINING RING
PROTECTIVE STEP PLATE STAINLESS 84961
MACHINE SCREW M5X.08X12L SS
SHROUD - RIGHT
SHROUD - LEFT
MACHINE SCREW M4X.7X10L SS
EMERGENCY BRAKE LEVER
EMERGENCY BRAKE BUSHING
EMERGENCY BRAKE PIVOT PIN
EMERGENCY BRAKE E-CLIP
RUBBER FRAME GUARD
66
67
53
55
64
37
84972
92458
54
54
70
84957
84978
84977
84961
84979
84957
84981
84960
84999
NS-75
7
IC Pro / IC Elite
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®
Nautilus Health & Fitness Group • 1886 Prairie Way• Louisville, CO 80027
© 2003 Nautilus, Inc. • SCHWINNFITNESS.COM
1.800.864.1270
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