OWNER’S
INSTRUCTIONS &
INSTALLATION
MANUAL
AP500PF
FLOOR STANDING TYPE AIR CONDITIONER
( Cool )
E S DB68-00054A(3)
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Contents
N PREPARING YOUR AIR CONDITIONER
I
I
I
I
I
I
I
Safety Precautions .........................................................................................................
View of the Indoor Unit & Outdoor Unit .........................................................................
Remote Control - Buttons ..............................................................................................
Control Panel ..................................................................................................................
Getting Started ...............................................................................................................
Inserting the Remote Control Batteries .........................................................................
Setting the Time .............................................................................................................
2
4
5
5
6
7
8
N OPERATING YOUR AIR CONDITIONER
I
I
I
I
I
I
I
I
I
Operating Preparation ....................................................................................................
Using the Control Panel on the Indoor Unit ..................................................................
Using the Remote Control .............................................................................................
Selecting the Automatic Operating Mode ...................................................................... 10
Cooling Your Room ......................................................................................................... 11
Changing the Room Temperature Quickly .................................................................... 12
Airing Your Room ............................................................................................................ 13
Adjusting the Air Flow Direction Horizontally ................................................................ 14
Adjusting the Air Flow Direction Vertically ..................................................................... 14
9
9
9
N PROGRAMMING YOUR AIR CONDITIONER
I
Setting the Off Timer ...................................................................................................... 15
I
Cancelling the Off Timer ................................................................................................ 15
N RECOMMENDATIONS FOR USE
I
I
I
I
I
Operating Recommendation .......................................................................................... 16
Temperature and Humidity Range ................................................................................. 16
Cleaning Your Air Conditioner ........................................................................................ 17
Solving Common Problems ........................................................................................... 18
Technical Specification ................................................................................................... 19
E-3
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View of the Indoor unit and Outdoor unit
AIR FLOW(DIRECTION) ADJUSTING BLADE
AIR OUTLET
CONTROL PANEL
AIR FILTER
AIR INLET GRILLE
To disassemble
the air inlet grille
N
Loosen two fixing screws of
left and right. Hold the upper
part of the air inlet grille, and
then pull it lightly forward.
AIR INLET
ELECTRIC PARTS BOX
AIR OUTLET
CONNECTION VALVE
E-4
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Remote Control - Buttons
Temperature adjustment
buttons
Operating mode selection
-AUTO COOL
-COOL
-TURBO
-FAN
Fan speed adjustment
buttons
Air flow swing button
On/Off button
Control Panel
Fan Speed
display
Fan Speed
adjustment
Time/Temperature
display
Remote control
Sensor
Operating Light
ON/OFF Button
Power Light
Timer adjustment
Time or Temperature adjustment
Time/Temperature
Selection
Operating Mode
Selection
E-5
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Getting Started
You have just purchased a packaged air conditioner and it has been installed by
your installation specialist.
Your Ow ner's Instructions contain much valuable information on using your
air conditioner. Please take the time to read them as they w ill help you take full
advantage of the unit's features.
The booklet is organized as follow s:
N
The follow ing figures are show n on page 4 and page 5
- Remote control (buttons)
- Indoor unit
- Outdoor unit
They w ill help you find the buttons and understand the symbols displayed.
N
In the main part of the document, you w ill find a series of step-by-step
procedures for each function available.
The illustrations in the step-by-step procedures use three different symbols:
PRESS
PUSH
HOLD DOWN
E-6
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Inserting the Remote Control Batteries
You must insert or replace the remote control batteries w hen:
N You purchase the air conditioner
N The remote control does not w ork correctly
Note Use tw o LR03(AAA) 1.5V batteries. Do not use old batteries,
or different kinds of batteries together.
Batteries may be completely discharged after 12 months,
even if they have not actually been used.
1
2
Push the battery cover on the rear of the remote control with your
thumb in the direction of the arrow and remove it.
Insert the two batteries, taking care to respect the polarities:
N + on the battery with + on the remote control
N - on the battery with - on the remote control
3
Close the cover by sliding it back until it clicks into place.
E-7
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Setting the Time
You can set the time w hen you purchas the air conditioner.
Nota Be sure to reset the time w hen you change clocks from standard
todaylight saving time and vice versa.
1
Press the TIME/TEMP. SELECT button.
Result: The TIME indicator flashes.
2
To set the current time, press the TIME/TEMP. LorM buttons.
then •••
To •••
Press the(L)button.
Hold down the(L)button.
Press the(M)button.
Hold down the(M)button.
Increase the time in one-minute intervals
Increase the time in ten-minute intervals
Decrease the time in one-minute intervals
Decrease the time in ten-minute intervals
Result: N AM or PM are displayed to indicate whether the setting
corresponds to a time before or after midday.
N The clock is started after three seconds.
E-8
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Operating Preparation
Look around the indoor and outdoor units.
Confirm if any obstacles that may prevent the air flow are present
near the air conditioner.
1
2
Remove a protective cover of the outdoor unit.
Turn the power switch on.
ON
To operate the unit, the power switch is fitted to the
wall must be set to ON.
IMPORTANT
Using the Control Panel on the Indoor Unit
You can operate w ith indoor unit w hen you do not w ish to or cannot
operate the air conditioner w ith the remote control.
You can : Adapt the auto operating, cooling, fan and timer setting
to your specific requirements ;
See pages 10 to 15 for further details.
Exemple : Remote control broken or lost.
Note
You must operate the off timer function with indoor unit.
Using the Remote Control
All air conditioner features except timer function can be controlled
from your seat, by using the remote control.
You can : Adapt the auto operating, cooling, turbo operating and fan set-
tings to your specific requirements.
Nota
You must operate the turbo function with remote control.
E-9
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Selecting the Automatic Operating Mode
You can start the air conditioner in AUTO mode.
1
If necessary, press the ON/OFF( ) button.
Result:
N
N
N
N
The power indicator on the control panel comes on.
The indoor unit beeps twice.
The operation mode previously set is displayed.
The air conditioner starts up in the mode selected
when the unit was last used.
IMPORTANT The air conditioner is fitted with a protection mechanism to
prevent the unit from being damaged when it is started
immediately after being:
N
Switched on
Stopped
N
It will start up normally after a three-minute rest period.
2
If the AUTO COOL indicator is not displayed, press MODE button one
or more times until it appears.
Result:
N
N
The indoor unit beeps each time you press MODE.
The air conditioner starts up in AUTO mode.
To operate the unit by remote control, press the AUTO COOL button.
Note
In AUTO mode, the optimum fan speed is selected automatically
and cannot be changed.
N
You can change modes at any time.
3
To control the air flow direction when necessary, refer to page 14.
E-10
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CoolingYour Room
You must select the COOL mode if you w ish to adjust the:
N
N
Cooling temperature
Fan speed w hen cooling
1
If necessary, press the ON/OFF( ) button.
Result:
N
N
N
N
The power indicator on the control panel comes on.
The indoor unit beeps twice.
The operation mode previously set is displayed.
The air conditioner starts up in the mode selected
when the unit was last used.
IMPORTANT
The air conditioner is fitted with a protection mechanism to
prevent the unit from being damaged when it is started
immediately after being:
N
Switched on
Stopped
N
It will start up normally after a three-minute rest period.
2
If the COOL indicator is not displayed, press the MODE button one
or more times until it appears.
Result:
N
N
The indoor unit beeps each time you press MODE.
The air conditioner starts up in COOL mode.
To operate the unit by remote control, press the COOL button.
Note You can change modes at any time.
N
3
4
If the “SET TEMP” and “TEMP” indicators are not displayed,
press the TIME/TEMP. SELECT button to appear it.
To adjust the temperature, press the TIME/TEMP. L or M buttons
one or more times until the required temperature is displayed.
Possible temperature are between 18°C(65˚F) and 30°C(86˚F) inclusive.
Result:
N
Each time you press the TIME/TEMP. L or M.
- The temperature is adjusted by 1°C(1˚F)
- The indoor unit beeps.
N
The air conditioner will only start cooling if the room
temperature is higher than the selected temperature.
5
Select the fan speed by pressing the FAN SPEED button one or more
times until the required setting is displayed:
Low
Medium
High
To select the fan speed by remote control, press LOW, MID or HIGH buttons.
Note
Each time you press FAN SPEED, the indoor unit beeps.
6
To control the air flow direction when necessary, refer to page 14.
E-11
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Changing the Room Temperature Quickly
The turbo function is used to cool your room as quickly as possible.
Example: You have just come home and find that the room is very hot.
You wish to cool it down as quickly as possible.
The turbo function operates for 30 minutes with the maximum
settings before returning automatically to the mode and
temperature previously selected.
The turbo function can be controlled by using remote control.
1
If necessary, press the ON/OFF( ) button.
Result:
N
N
N
N
The power indicator on the control panel comes on.
The indoor unit beeps twice.
The operation mode previously set is displayed.
The air conditioner starts up in the mode selected
when the unit was last used.
IMPORTANT The air conditioner is fitted with a protection mechanism to
prevent the unit from being damaged when it is started
immediately after being:
N
Switched on
Stopped
N
It will start up normally after a three-minute rest period.
2
3
Check to see whether the operation mode is positioned at
"AUTO COOL" or "COOL" ; the turbo operation cannot be selected
when the unit is in the "FAN" operation mode.
Press the TURBO button on the remote control.
Remote control
Note
N
N
N
N
The tempeature and fan setting are adjusted automatically.
The TURBO indicator on the control panel comes on.
The air conditioner cools the room as quickly as possible.
After 30 minutes, the air conditioner is reset automatically to the
previous mode, temperature and fan settings.
4
If you wish to stop the Turbo function before the end of the 30-minute
period, press the TURBO button again.
Result:
N
The air conditioner is reset automatically to the
previous mode.
5
To control the direction of the air flow, refer to page 14.
E-12
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AiringYour Room
If the atmosphere in your room is stale,
you can air the room using the Fan feature.
1
If necessary, press the ON/OFF( ) button.
Result:
N
N
N
N
The power indicator on the control panel comes on.
The indoor unit beeps twice.
The operation mode previously set is displayed.
The air conditioner starts up in the mode selected
when the unit was last used.
2
If the FAN indicator is not displayed, press the MODE button one
or more times until it appears.
Result:
N
N
N
N
The indoor unit beep each time you press MODE.
The FAN indicator on the control panel comes on.
The air conditioner starts up in Fan mode.
The temperature is set automatically.
To operate the unit by remote control, press the FAN button.
Note You can change modes at any time.
3
Select the fan speed by pressing the FAN SPEED button one or more
times until the required setting is displayed:
Low
Medium
High
To select the fan speed by remote control, press LOW, MID or HIGH buttons.
Note
Each time you change the fan setting, the indoor unit beeps.
4
To control the direction of the air flow, refer to page 14.
E-13
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Adjusting the Air Flow Direction Horizontally
Depending on the position of the indoor unit, you can adjust
the position of the air flow blades on the top of the unit,
thus increasing the efficiency of the air conditioner.
You can controll by using remote control.
Remote control
1
Press the AIR SWING button on the remote control.
Result: The blades are moved between right and left.
2
To stop the blades, press the AIR SWING button again.
To set to the required position, press the AIR SWING button again
when the blades are in the required position.
Adjusting the Air Flow Direction Vertically
J ust as the air flow blades can be adjusted vertically,
they can also be adjusted by the hands.
Set the horizontal blades in the disired direction.
Note
N
Effective control of air flow direction.
• Adjust the blades to face upward for cooling.
E-14
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Setting the Off Timer
The Off Timer enables you to set the air conditioner to sw itch off
automatically after a given period of time, by pressing one single button.
The unit can be sw itched off automatically after one hour, tw o hours,
three hours, four hours or five hours.
You can controll by using indoor unit.
1
If necessary, press the ON/OFF( ) button and select the operating mode.
2
Press the TIMER button.
Note Each time the button is pressed, the following are displayed sequentially:
AM
Result:
N
N
The TIMER indicator is displayed.
When the timer operation function starts, the remaining
time is displayed.
Cancelling the Off Timer
If you no longer w ish to use the off timer function,
you can cancel it at any time.
Press the TIMER button one or more times until the room temperature
or the current time is displayed.
Result:
N
N
The off timer is cancelled.
The air conditioner operates normally.
E-15
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Operating Recommendation
Here is a recommendation that you should follow w hen using
your air conditioner.
TOPIC
RECOMMENDATION
Power failure
If a power failure occurs when the air conditioner is
operating, the unit is switched off.
When the power returns, the air conditioner start up again
automatically.
Temperature and Humidity Range
The follow ing table indicates the temperature and humidity ranges,
w ithin w hich the air conditioner can be used.
Mode Outdoor
Temperature
Indoor
Temperature
Indoor Humidity
Cooling 21°C to 43°C approx. 18°C to 32°C approx. 80% or less
(70˚F to 109˚F approx.) (65˚F to 90˚F approx.) If the unit is used for long
periods at a high humidity
level, water may condense
on and drip from the
surface of the unit.
❋ If the cooling operation is used at over 33˚C/92˚F(indoor temperature) then, does
not a full capacity.
E-16
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CleaningYour Air Conditioner
To get the best possible use out of your air conditioner, you must clean
it regularly to remove the dust that accumulates on the air filter.
IMPORTANT Before cleaning your air conditioner, ensure that you have
switched off the breaker used for the unit.
1
2
Loosen two fixing screws of left and right.
Pull the air inlet grille lightly and pull out the air filter in an upward
direction to release them.
Remove all dust on air filter with a vacuum cleaner or brush.
In case of serious dust accumulation, put the air filter in warm detergent
water and shake it vertically.
3
4
Dry the air filter.
When you have finished, insert the bottom part of the filter into
their slot and push down until they click into place.
5
Clean the front panel with the damp cloth and mild detergent
(do not use benzene, solvents or other chemicals).
Note
If you have not used the air conditioner for a long period of time:
N
N
Check that the air filter is clean and remove any dust
Set the fan going for three to four hours to dry the inside
of the air conditioner thoroughly
N
N
Turn the switch off after stopping the operation
Cover the outdoor unit with a protective cover.
E-17
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Solving Common Problems
Before contacting the after-sales service, perform the follow ing
simple checks. They may save you the time and expense
of an unnecessary call.
Problem
Explanation / Solution
The air conditioner
N Check that the power switch is turned ON.
does not operate at all
N Check that the power light on the control panel
is on; if necessary, press ON/OFF( ).
N Check whether the timer operation function stops.
The air conditioner does
not operate with the
remote control
N Check that there are no obstacles between you
and the indoor unit.
N Check the remote control batteries.
N Check that you are close enough to the indoor
unit (7 meters / 23ft or less).
The air conditioner
does not cool
N Check that the correct operating mode has been
selected AUTO or COOL.
N The room temperature may be too low.
N Dust may be blocking the air filter guard;
refer to page 17 for cleaning instructions.
N Check that there is no obstacle in front of
the outdoor unit.
The fan speed does not
change when you
press the FAN SPEED
button
N
N
Check that the operating mode is set to
COOL or FAN; in the AUTO mode,
the fan speed changes automatically
The air flow direction
does not change when
you press AIR SWING
Check that the air conditioner has been
switched on.
The off timer is not
correctly triggered
N
N
Check that the off timer has been programmed
correctly; see page 15.
Smells are permeated
in the room during air
conditioning
Air the room.
E-18
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Technical Specification
Indoor unit
AP500PF
Outdoor unit
AX500PF
MODEL
ITEM
Cooling Capacity
Moisture Removal
Indoor Air Flow (High)
Sound rating
BTU/h
Pts/h
CFM
dBA
ø/V/Hz
W
49600
11.83
Performance
Ratings
1164.5
56
62
Power Source
3/208-230/60
Power Consumption
Operating Current
Max. TD Fuse/Breaker
5100
16
Electrical
Data
A
A
30
Dimension
&
45
64
25
32
39
64
15
59
17
64
Dimension
W x H x D
in
27 x 75 x 23
47 x 53 x 21
64 64
251130
Weight
Shipping Weight
Liquid Line O.D
Ibs
in
182
3/8
3/4
Suction Line O.D
Connections
in
Flare
Refrigeration
Lines
1
5
Factory Pre-charge
Max. Line Length
Max. Height Difference
ft
ft
ft
49
82
49
✳ Standard rating conditions Cooling
Indoor
WB
Outdoor
DB
DB
35.0
95
WB
23.9
75
26.7
80
19.4
67
°C
°F
E-19
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METHOD OF
INSTALLATION
➧
➧
➧
Be sure to read the installation manual carefully to ensure
sufficient realization of the excellent performance of the unit.
Be sure to drill a hole in the wall necessary for installation
before attempting to install the unit.
After completion of installation, be sure to perform a test
operation of the unit to check for any problem, and then
deliver the unit to the customer if the test results are acceptable.
➧
After completion of test operation, hand over the owner’s manual,
installation manual, and warranty card to the customer.
❈ As the installation work requires special skill, be sure to request a
qualified dealer to take care of the installation of your unit; the user
should not attempt to install his/her unit by himself/herself.
❈ Do not attach any electric heating device or
electric heater to the unit.
Do not attempt to disassemble or modify the unit by yourself.
(It may cause machine trouble, electric shock or fire.)
TABLE OF CONTENTS
Absolute Checkpoints
1. Drilling a hole in the wall
ACCESSORY PARTS LIST
. . . . . . . . . . . . . .
• Connection Parts
. . . . . . . . . . . . . . . . . . . . . .
21
21
• Others
SELECTION OF INSTALLATION PLACE
. . . . . . . . . . . . . . . . . . .
• Indoor Unit
22
22
Ø70mm
(3 inch)
Less than
150mm
(6 inch)
. . . . . . . . . . . . . . . . .
• Outdoor Unit
. . . . . . . . . . . .
ELECTRICAL WORK
23
INSTALLATION METHOD
• Installation Procedures
• Connection of Refrigerant Piping 26
2. Drain check
. . . . . . . . .
. .
25
. . . . . . . .
. . . . . . . . . . . . . . . . . .
• Drilling a Hole in the Wall
• Drain Hose
• Rat-prevention Cover
27
27
27
28
28
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
• Indoor Unit
• Outdoor Unit
. . . . . . . . . . . . . . . . . . .
. . . . . .
AIR PURGE
29
30
31
Drain hose
Indoor and
outdoor connection
REFRIGERANT CHARGING
. . .
CHECK AND TEST OPERATION
Refer to page 27 for detailed procedures.
E-20
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ACCESSORY PARTS LIST
ACCESSORY PARTS LIST
Connection Parts
Others
No.
1
Part Name
Q.ty
1
Remarks
No.
Part Name
Leg holder for indoor unit
Q.ty
4
Remarks
1
Insulation for piping
Connecting pipe
Connecting pipe
Screw
2
3
4
5
6
7
8
9
2
4
4
TH M4X12
1
1
1
1
2
1
1
8
ø9.52mm
(3/8 inch)
TH M4X25
Option
(Piping box)
Indoor unit fixing holder
3
1
4
4
5
3
3
1
1
ø19.05mm
(3/4 inch)
Connection wiring (3 strand)
Drain hose
Leg holder for outdoor unit
Insulation rubber bottom
Cable tie
4
5
Piping box
Finishing tape
6
Insulation tape
Putty
7
Piping box
Insulation tube for indoor
unit piping connection
Pipe band
8
Ring terminal
Rubber cabi slot
Rubber cabi hole
9
10
E-21
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SELECTION OF INSTALLATION PLACE
Indoor Unit
N Install the unit at a place close to the wall facing the outside as
it is necessary to perform piping connection with the outdoor unit.
- It is effective to install the unit at a window side to ensure
uniform distribution of indoor temperature.
Top view
N Install the unit at a place where there is no obstacle against the
wind around the air inlet and air outlet.
Above 50cm(20 inch)
N Install the unit horizontally at a stable, rigid place.
(When installing the unit at a place subjected to
vibration, noise may occur.)
N Avoid a place near the door which is frequented by people.
Side view
N Avoid a place subject to direct sunlight.
Above 20cm(8 inch)
Outdoor Unit
N Place free from the risk of combustible gas leakage.
N Place which can bear the weight of the unit.
N Place which can bear the fixing strength of the outdoor unit.
N Avoid a place subject to oil (including machine oil).
N Avoid a saline place.
N Avoid a place subject to sulfide gas (hot spring zone).
(When installing the unit at such special environmental conditions,
it may cause machine trouble. When it is unavoidable to use
such places. It requires special maintenance.)
Above 100cm(40 inch)
N A place where the discharge air and noise of the outdoor unit
do not disturb the neighborhood.
(Take special care not to cause any inconvenience to your neighbors when installing the unit on the borderline
with your neighborhood.)
N A place where strong wind does not head against the air outlet of the outdoor unit.
(If a strong wind heads directly against the air outlet at the time of cool operation,
a safety device can be operated.)
N Do not install the outdoor unit at an unstable place such as outer wall of an apartment or building.
The outdoor unit may fall down, causing severe personal or property damage or loss.
❈ If there is any unavoidable reason to install the unit at such
a place, take the following measures against the wind;
1. When installing the unit at a roadside concentrated
Strong wind
with buildings, install it parallel with the road.
Wall
2. Install the unit so that the air outlet faces toward the wall at a
place such as rooftop, which may be subjected to strong wind.
Roof top
N The outdoor unit should be installed in accordance with the service space.
Above 50cm
(20 inch)
Above 15cm(6 inch)
Above 50cm
(20 inch)
Space for piping
and wiring
Above 30cm(12 inch)
Above 15cm(6 inch)
Space for piping
and wiring
Above 15cm(6 inch)
The air outlet faces toward the wall.
The air inlet faces toward the wall.
E-22
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SELECTION OF INSTALLATION PLACE / ELECTRICAL WORK
ELECTRICAL WORK
The electrical work should be performed by a specialist qualified for the work.
N Use the three phase power supply, and be sure to install the sub power distributing board for
exclusive use with the unit(separately purchased by the user).
❈ Avoid octopus-type wiring as it can cause a drop in voltage, thus resulting in poor performance
of the automatic control circuit.
N Be sure to install circuit breaker (separately purchased by the user).
N Be sure to connect the grounding wire.
❏
Electric power spec
3phase 3wires 208 ~ 230V / 60Hz
Power
50 A
30 A
Ampere of breaker
Knife switch
Switch
Fuse
30 A
Size of grounding wire
AWG 14
Min. size of electric wires from/to
the indoor/outdoor unit
AWG 19
AWG 19
Size of electric input wires
CAUTION
N Be sure to use the wires, and switches or fuses of power distribution board are qualified
and fulfill the specification.
N Be sure to install knife switch or circuit breaker on the power distribution board.
N The electrical and grounding work should be performed as per “ technical specification
of electrical facilities ” and “ specification of internal wiring ”.
N Be sure to connect main electrical input wires with bolted connectors using compressed terminal.
E-23
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ELECTRICAL WORK
When connecting 3Phase 3wires 208 ~ 230V AC
1. Remove cover of electric box on side panel of outdoor unit.
2. Connect electric input wires (R,S,T) to each terminal (R,S,T) of the electric box on outdoor unit respectively.
(Input wires are purchased by the user separately.)
3. Connect electric wires (red, white, black) to each terminal (red, white, black) on indoor and outdoor unit respectively.
OUTDOOR SIDE
Power terminals on the outdoor unit
R S T
Knife switch or
automatic circuit
breaker
R
S
T
Red White
Black
Red
White
Black
Indoor / outdoor unit
connecting wire
Electric input wires
E-24
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ELECTRICAL WORK / INSTALLATION METHOD
INSTALLATION METHOD
Installation Procedures
1. Open the inlet grille, and remove the flare nut.
2. Bend the connection pipe to an appropriate length using the spring bender depending
upon the installation place.
- Allowable pipe length : Maximum 25m(82ft)
- Allowable pipe drop distance : Maximum 15m(49ft)
- Make no more than ten bending points on the pipe
❈ When the pipe length is in excess of the standard pipe length of 5m(16ft 5 in), add the refrigerant
(R-22) of 50g(0.11lb) for each additional 1m(3.28ft).
CAUTION
N If the pipe is lengthened, the performance of the unit is degraded, and the service life is shortened.
Therefore, the pipe length should be as short as possible (less then 15m/49ft).
Outdoor
unit
Indoor
unit
Indoor
unit
Outdoor
unit
3. Install the high pressure pipe to the heat exchanger liquid pipe, and the low pressure pipe to the
heat exchanger gas pipe respectively using the flare nut, taking care not to cause any leakage of refrigerant.
4. Be sure to insulate the pipe with appropriate insulation material.
5. Insert the drain hose into the drain pipe, and connect them by tying them to the cable tie to prevent
any water leakage.
6. After completion of the installation, check the connecting area for any gas leakage.
7. Wind a finish tape when the wiring of the refrigerant pipe, the unit, and the drain piping are completed.
Outdoor unit
checking area
Indoor unit
checking area
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INSTALLATION METHOD
Connection of Refrigerant Piping
❏
Flare Processing
1. Cut the pipe using the pipe cutter.
Oblique
Roughness
Burr
90
2. Insert the flare nut into the pipe, and then perform the flare processing.
D
A
Outer Diameter
ø 9.52 mm(3/8")
ø 19.05 mm(3/4")
A
1.8 mm(7/100")
1
5
2
mm(9/100")
N Unproper flaring
Inclined
Surface
damaged
Cracked
Uneven
thickness
❏
❏
Pipe Bending
1. Perform bending of the pipe using the bender which has a specified bending radius.
Spring
2. Be sure to take full care to perform bending of the pipe successfully at one time.
Bending and unbending the pipe more than twice makes
the bending work increasingly difficult.
3.You may use the spring inserted into the gas pipe instead
of the bender to bend the pipe.
4. When you bend the pipe using the spring, hold the pipe with both hands to prevent
any distortion, and secure a minimum bending radius of more than 100mm(4 inch).
Tightening of Connection Parts
N Align the center of the connection piping, and tighten the flare nut by turning it with
hand. Then tighten it again using the spanner in the direction as shown in the figure.
Outer Diameter
ø 9.52mm(3/8")
ø 19.05mm(3/4")
Tightening Torque
Final Torque
Remarks
1
5
4
5
400 kg cm(28 ft•lb)
450 kg cm(32 ft•lb)
•
•
700 kg cm(50 3 ft•lb)
750 kg cm(54 1 ft•lb)
•
•
5
5
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INSTALLATIONMETHOD
Drilling a Hole in the Wall
N Drill a hole of 70mm(3 inch) in diameter to the outside.
N The drilling should be done at a distance of less than
150mm(6 inch) from the floor facing the indoor unit.
ø70mm
Less than
(3 inch)
150mm
(6 inch)
Drain Hose
N Extend the drain hose to the drain hose connected
to the drain pan, and fix it with the tape or a cable tie
to prevent separation. Then make a covering of it so
that water can not flow outwardly.
Piping Material Vinyl Chloride(Outer diameter ø 16mm/0.63 inch)
Insulator Foamed Polyethylene
Drain pan
Insulation
Band
Indoor and
Drain hose
outdoor
connection
CAUTION
1. As the draining is of natural drain type, make the drain hose direct downward.
2. If there is any foreign substance in the drain plate, it may clog the drain pipe.
Therefore, be sure to remove the foreign substance inside after installation.
3. After completion of installation, be sure to pour water into the drain pan,
and then check the draining condition.
(There is no problem in draining when the draining is completed within 20 seconds.)
Rat-prevention Cover
N The piping of this unit can be connected to the left and rear side.
N When you hit the area for piping connection slightly with a hammer, a hole is made.
- If there is any reason to change connection, fill in hole with rubber cabi slot.
Holes for piping
connection (2 points)
Rubber cabi slot
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INSTALLATION METHOD
Indoor Unit
In order to install drain hose through wall, adjust height (max. 150mm/5.91 inch) of the indoor unit using leg
holder.
❏
Fixing to the floor
N When using the leg holder of the indoor unit.
1. Lie down the unit on flat floor.
Leg holder of
the indoor unit
2. Insert the leg holders into screwed holes
and then fasten them clockwise.
3. Turn the unit right and adjust horizontal line of it.
❈ Mis-alignment of the unit can cause vibration and noise.
❏
Fixing to the wall
N When using fixing holder of the indoor unit.
1. Fix the holder using long screw bolts on wall.
2. Fix the unit using two screw bolts or four anchor bolts.
Fixing holder of
the indoor unit
(Size of the screw hole on the holder is
ø4.5mm/0.18 inch
and size of the bolt is 6mm/0.24 inch).
ø
Outdoor Unit
❏
When using the anchor bolt
Anchor bolt fixing dimensions
1. Fix the unit on a flat, rigid floor using the anchor bolt.
(Anchor bolt : M10 x 4 points - separately purchased)
A
Unit:mm(inch)
840(33 inch)
A
B
415(16.4 inch)
B
❏
When using the leg holder of the outdoor unit
1. Insert the foot holder (4EA).
2. Remove the nut fastened to the leg holder,
and then insert the leg holder into the hole of
the outdoor unit leg.
3. Fix the unit securely with the nut.
Nut
Outdoor unit leg
Leg holder
Foot holder
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INSTALLATION METHOD / AIR PURGE
AIR PURGE
N Be sure to perform the air purge of the indoor unit, and piping using the refrigerant of the outdoor unit at
the time of installation.
1. Connect the charging hose of low pressure side of
manifold gauge to the packed valve having a service
port (3/4" Packed valve) as shown at the figure.
Outdoor unit
Indoor unit
Gas pipe side
A
C
2. Open the valve of the low pressure side of manifold
gauge counter-clockwise.
Liquid pipe side
B
D
3. Purge the air from the system using vacuum pump for
about 10 minutes.
- Close the valve of the low pressure side of manifold
gauge clockwise.
- Remove the hose of the low pressure side of manifold
gauge.
4. Set valve cork of both liquid side and gas side of
packed valve to the open position.
5. Mount the valve stem nuts to the 3-way valve.
• And mount the service port cap to 3-way valve.
6. Check for gas leakage.
• - At this time, especially check for gas leakage from
the 3-way valve’s stem nuts, and from the service
port cap.
Vacuum
pump
A
(gas)
B
(liquid)
Valve stem
Stem cap
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REFRIGERANT CHARGING
Air purge(at the time of new installation only)
Close the gas pipe side valve by turning it
clockwise.
Connect the pressure gauge to the low
pressure side service valve, and then open
the gas pipe side valve again.
Connect it to the refrigerant filling tank.
(Turn the tank upside down : Fill the refrigerant
in liquid form.)
Start cooling operation.
Check the pressure of the pressure gauge.
Check whether the low pressure side is within
the range of 4.5~5.5kg/cm2G
(outside temperature 35°C/95˚F).
Open the tank and refill the refrigerant
until arriving at the proper pressure.
(Refill the refrigent slowly checking the pressure.)
Stop operation.
OUTDOOR UNIT
Gas pipe side
Close the gas pipe side valve, and loosen
the pressure gauge connected.
Then open the gas pipe side valve again.
Liquid
pipe side
Tighten the cap of each valve using
a specified tool.
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REFRIGERANT CHARGING / CHECKANDTESTOPERATION
CHECK AND TEST OPERATION
Check
N Be sure to check the following again after completion of installation.
1. Check the piping connection area for any gas leakage.
Outdoor
connection area
Indoor
connection area
2. Is the drain hose properly connected?
Drain hose
Indoor and
outdoor connection
3. Is the insulation of the piping in good condition?
Insulation
4. Is grounding properly made?
30cm(1145 inch)
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CHECK AND TEST OPERATION
Test Operation
N After checking, read the owner’s instructions carefully, and perform a test operation.
Then deliver the unit to the customer.
(When delivering the unit, be sure to read carefully and follow the contents of the owner’s instructions.)
CAUTION
1. Be sure to check whether the service valve is opened before attempting to perform
the test operation.
2. Never attempt to start test operation by force pressing the electronic contactor as
it is very dangerous.
(This is very dangerous as the protective device does not work.)
3. Be sure to perform the test operation after installation.
It is easy to start the test operation in winter if you increase the sensor temperature to
23°C(73.4˚F) ~ 25°C(77˚F) by holding the indoor temperature sensor. (Cooling operation)
Temperature Sensor
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CHECK AND TEST OPERATION
MEMO
E-33
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THIS AIR CONDITIONER IS MANUFACTURED BY:
ELECTRONICS
Printed in Korea
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