OPERATOR'S MANUAL
10 in. (254 mm) Compound Miter Saw
Model TS230 - Double Insulated
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THANK YOU FOR BUYING A RYOBI COMPOUND MITER SAW.
Your new saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Service Registration Card so we can be of future service to you.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL
MEANING
SAFETY ALERT SYMBOL:
Indicates caution, warning, or danger. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
IMPORTANT
Double insulation is a concept in safety, in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are isolated
from internal metal motor components with protecting
insulation.Doubleinsulatedtoolsdonotneedtobegrounded.
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the tool to your nearest
RYOBI FACTORY or AUTHORIZED SERVICE CENTER
for repair. When servicing, use only identical Ryobi replace-
ment parts.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the
tool's internal wiring. Observe all normal safety
precautions related to avoiding electrical shock.
Page 3
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RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
16. MAINTAINTOOLSWITHCARE.Keeptoolssharpand
clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your compound miter saw works.
17. DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and
limitations as well as the specific potential hazards
related to this tool.
18. REMOVEADJUSTINGKEYSANDWRENCHES. Get
in the habit of checking to see that hex keys and
adjustingwrenchesareremovedfromtoolbeforeturning
it on.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example; pipes, radiators, ranges,
refrigerator enclosures.
19. AVOID ACCIDENTAL STARTING. Be sure switch is
off when plugging in.
20. USE THE PROPER EXTENSION CORD. Make sure
yourextensioncordisingoodcondition. Whenusingan
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. A wire gage size (A.W.G.) of at
least 14 is recommended for an extension cord 25 feet
or less in length. If in doubt, use the next heavier gage.
The smaller the gage number, the heavier the cord.
3. KEEP GUARDS IN PLACE and in good working order.
4. KEEP THE WORK AREA CLEAN. Cluttered work
areas and work benches invite accidents. DO NOT
leave tools or pieces of wood on the saw while it is in
operation.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS.
Donotusepowertoolsneargasolineorotherflammable
liquids, in damp or wet locations, or expose them to
rain. Keep the work area well lit.
21. USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
ground connection that are intended for use outdoors
and so marked.
6. KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or
extension cord while operating.
22. KEEP BLADES CLEAN AND SHARP. Sharp blades
minimize stalling and kickback.
7. MAKE WORKSHOP CHILD-PROOF with padlocks
23. KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
work or around or under the blade while blade is
rotating. Do not attempt to remove cut material when
blade is moving.
and master switches, or by removing starter keys.
8. DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or
attachmenttodoajobitwasnotdesignedfor. Don'tuse
it for a purpose not intended.
WARNING:
Blades coast after turn off.
10. DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry.
They can get caught and draw you into moving parts.
Rubberglovesandnonslipfootweararerecommended
when working outdoors. Also wear protective hair
covering to contain long hair.
24. NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
25. INSPECT TOOL CORDS PERIODICALLY and if
damaged, have repaired at your nearest RYOBI
FACTORYorAUTHORIZEDSERVICECENTER. Stay
constantly aware of cord location and keep it well away
from the rotating blade.
11. ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
26. INSPECT EXTENSION CORDS PERIODICALLY and
12. PROTECT YOUR LUNGS. Wear a face or dust mask
replace if damaged.
if the cutting operation is dusty.
27. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
ANDGREASE. Alwaysuseacleanclothwhencleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
13. PROTECTYOURHEARING. Wearhearingprotection
during extended periods of operation.
14. DONOTABUSECORD. Neveryankcordtodisconnect
it from receptacle. Keep cord from heat, oil, and sharp
edges.
28. STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
15. DO NOT OVERREACH. Keep proper footing and
balance at all times.
Page 4
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RULES FOR SAFE OPERATION
29. CHECK DAMAGED PARTS. Before further use of the
38. POLARIZED PLUGS. To reduce the risk of electric
shock, this tool has a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only
oneway. Iftheplugdoesnotfitfullyintheoutlet, reverse
theplug.Ifitstilldoesnotfit,contactaqualifiedelectrician
to install the proper outlet. Do not change the plug in any
way.
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts,mountingandanyotherconditionsthatmayaffect
itsoperation. Aguardorotherpartthatisdamagedmust
beproperlyrepairedorreplacedbyanauthorizedservice
center to avoid risk of personal injury.
39. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Do not leave tool until it
comes to a complete stop.
30. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
40. AVOID CUTTING NAILS. Inspect for and remove all
nails from lumber before cutting.
31. GUARDAGAINSTKICKBACK.Kickbackoccurswhen
the blade stalls rapidly and workpiece is driven back
towardstheoperator. Itcanpullyourhandintotheblade
resulting in serious personal injury. Stay out of blade
path and turn switch off immediately if blade binds or
stalls.
41. NEVER TOUCH BLADE or other moving parts during
use.
42. NEVER START A TOOL WHEN THE BLADE IS IN
CONTACT WITH THE WORKPIECE.
43. DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
32. USE THE FENCE. Always use the fence when cutting.
33. SUPPORT LONG WORKPIECES. To minimize risk of
blade pinching and kickback, always support long
workpieces.
44. SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
frees both hands to operate tool.
34. BEFORE MAKING A CUT, BE SURE ALL
45. REPLACEMENTPARTS.Allrepairs,whetherelectrical
or mechanical, should be made at a Ryobi Factory or
Authorized Service Center.
ADJUSTMENTS ARE SECURE.
35. USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
blade screws that are defective or incorrect. The
maximum blade capacity of your saw is 10 in. (254 mm).
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
36. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
37. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the blade is unintentionally
contacted.
46. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct other users. If you
loan someone this tool, loan them these instructions
also.
WARNING:
The operation of any saw can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
Page 5
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Additional Rules For Safe Operation
For Compound Miter Saws
1. NEVER USE A DULL SAW BLADE or one that does
good balance. NEVER operate your miter saw on the
not have sufficient set.
floor or in a crouched position.
2. DO NOT REMOVE THE SAW'S BLADE GUARDS.
Never operate the saw with any guard or cover re-
moved. Make sure all guards are operating properly
before each use.
15. ALWAYS PROVIDE ADEQUATE ROOM AND SUP-
PORT for crosscutting long workpieces.
16. NEVERUSEALENGTHSTOPONTHEFREESCRAP
END OF A CLAMPED WORKPIECE. NEVER hold
onto or bind the free scrap end of the workpiece in any
operation. If a work clamp and length stop are used
together, they must both be installed on the same side
of the saw table to prevent the saw from catching the
loose end and kicking up.
3. MAKE SURE THE MITER TABLE AND SAW ARM
(BEVEL FUNCTION) ARE LOCKED IN POSITION
BEFORE OPERATING YOUR SAW. Lock the miter
table by securely tightening the miter lock handle. Lock
the saw arm (bevel function) by securely tightening the
bevel lock knob.
17. DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could cause the saw blade to loosen
and could create a hazard. Should this ever occur,
stand clear and allow the saw blade to come to a
complete stop. Disconnect your saw from the power
supply and securely retighten the blade screw (arbor
bolt).
4. NEVERPERFORMANYOPERATION"FREE-HAND".
Always place the workpiece to be cut on the miter table
and position it firmly against the fence as a backstop.
5. ALWAYS USE A CLAMP to secure the workpiece
when possible.
6. NEVER hand hold a workpiece that is too small to be
18. NEVER cut more than one piece at a time. DO NOT
STACK more than one workpiece on the saw table at
a time.
clamped. Keep hands clear of the no hands zone.
7. NEVER reach behind, under, or within three inches of
the blade and its cutting path with your hands and
fingers for any reason.
19. IF ANY PART OF THIS MITER SAW IS MISSING or
should break, bend, or fail in any way, or should any
electrical component fail to perform properly, shut off
the power switch, remove the miter saw plug from the
power source and have damaged, missing, or failed
parts replaced before resuming operation.
8. NEVER stand or have any part of your body in line with
the path of the saw blade.
9. ALLOWTHEMOTORTOCOMEUPTOFULLSPEED
before starting a cut.
10. ALWAYS release the power switch and allow the saw
blade to stop rotating before raising it out of the
workpiece.
20. ALWAYSSTAYALERT!Donotallowfamiliarity(gained
from frequent use of your saw) to cause a careless
mistake. ALWAYS REMEMBER that a careless frac-
tion of a second is sufficient to inflict severe injury.
11. NEVER reach to pick up a workpiece, a piece of scrap,
or anything else that is in or near the cutting path of the
blade.
21. MAKESURETHEWORKAREAHASAMPLELIGHT-
ING to see the work and that no obstructions will
interfere with safe operation BEFORE performing any
work using your saw.
12. NEVER leave the miter saw unattended while con-
nected to a power source.
13. FIRMLY CLAMP OR BOLT your miter saw to a work-
bench or table. The most comfortable saw table height
is 39 inches or at approximately hip height.
22. ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when re-connecting to power
supply.
14. AVOID AWKWARD OPERATIONS AND HAND PO-
SITIONS where a sudden slip could cause your hand to
move into the blade. ALWAYS make sure you have
23. SAVE THESE INSTRUCTIONS. Refer to them fre-
quently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
SAVE THESE INSTRUCTIONS
Page 6
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SPECIFICATIONS
Blade Diameter ............................................................................................................................... 10 in. (254 mm)
Blade Arbor ...................................................................................................................................... 5/8 in. (16 mm)
No Load Speed ....................................................................................................................................... 5,000 RPM
Rating ............................................................................................................................. 120 Volts, 60 Hz-AC Only
Input ...................................................................................................................................................... 13 Amperes
Cutting Capacity With Miter At 0° / Bevel 0°
Maximum Width ............................................................... 5-9/16 in. (141.3 mm) W X 2-9/32 in. (57.9 mm) H
Maximum Height .......................................................................3-9/16 in. (90.5 mm) H X 4 in. (101.6 mm) W
Maximum Cutting Capacity With Miter At 45° / Bevel 0° ..... 3-15/16 in. (100 mm) W X 2-9/32 in. (57.9 mm) H
Maximum Cutting Capacity With Miter At 45° / Bevel 45° ...........4 in. (101.6 mm) W X 1-9/16 in. (39.7 mm) H
Net Weight.................................................................................................................................32.3 Lbs. (14.7 kg.)
GLOSSARY OF TERMS FOR WOODWORKING
Arbor
Set
The shaft on which a blade or cutting tool is mounted.
The distance that the tip of the sawblade tooth is bent (or set)
outward from the face of the blade.
Bevel Cut
Throw-Back
A cutting operation made with an angled blade.
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece not being against the fence, being
dropped into the blade, or being placed inadvertently in
contact with the blade.
Crosscut
A cutting or shaping operation made across the grain of the
workpiece.
Compound Miter Cut
A compound miter cut is a cut made using a miter angle and
a bevel angle at the same time.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Freehand
Performing a cut without using a fence, miter gage, fixture,
work clamp, or other proper device to keep the workpiece
from twisting during the cut.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Gum
A sticky, sap based residue from wood products.
Zero Clearance Throat Plate
Miter Cut
A plastic throat plate inserted in the miter table that allows for
blade clearance. When you make your first cut with your
compound miter saw, the saw blade cuts a slot through the
throat plate the exact width of the blade. This provides for a
zero clearance kerf that minimizes workpiece tear-out.
A cutting operation made with the wood at any angle other
than 90 degrees.
Resin
A sticky, sap base substance that has hardened.
No Hands Zone
Revolutions Per Minute (RPM)
The area between the marked lines on the left and right side
of the miter table base. This zone is identified by no hands
zone labels placed inside the marked lines on the miter table
base.
The number of turns completed by a spinning object in one
minute.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
appliestotheworkpiece, thatareawhichwillbe, orhasbeen,
cut by the blade.
Page 7
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UNPACKING AND CHECKING CONTENTS
Your Model TS230 Compound Miter Saw has been shipped
completelyassembledexceptfortheblade,miterlockhandle,
work clamp, and dust guide.
WARNING:
If any parts are missing do not operate your saw until the
missing parts are replaced. Failure to do so could result
in possible serious injury.
■ Remove all loose parts from the carton. Separate and
check with the list of Loose Parts. See Figure 1.
■ Remove the packing materials from around your saw.
■ Carefully lift saw from the carton and place it on a level
LOOSE PARTS LIST
work surface. Although small, this saw is heavy. To
ThefollowingitemsareincludedwithyourTS230Compound
avoid back injury, get help when needed.
Miter Saw:
■ Do not discard the packing materials until you have
■ Saw Blade - 10 in. (254 mm), 30 Tooth Carbide Tipped
carefully inspected the saw, identified all loose parts,
and satisfactorily operated your new saw.
Crosscut Saw Blade
■ Miter Lock Handle
■ Your saw has been shipped with the saw arm locked in
■ Work Clamp
the down position. To release saw arm, push down on
top of saw arm and pull out the lock pin. See Figure 3.
■ 8 mm Work Clamp Screw
■ Dust Guide
■ Lift the saw arm by the handle. Hand pressure should
remain on the saw arm to prevent sudden rise upon
release of the lock pin.
■ Blade Wrench
■ 5 mm Hex Key (allen wrench)
■ 8 mm Hex Key (allen wrench)
■ Operator's Manual
■ Warranty Registration
■ Examine all parts to make sure no breakage or damage
has occurred during shipping.
If any parts are damaged or missing, do not attempt to plug
in the power cord and turn the switch on until the damaged
or missing parts are obtained and are installed correctly.
Contact your nearest Ryobi dealer or call 1-800-525-2579 in
theUnitedStatesor1-800-265-6778inCanadaforassistance
if any parts are missing or damaged.
WORK CLAMP
5 mm HEX KEY
(ALLEN WRENCH)
8 mm HEX KEY
(ALLEN WRENCH)
8 mm WORK CLAMP SCREW
N
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A
T
A
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BLADE WRENCH
DUST GUIDE
S
N
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MITER LOCK HANDLE
SAW BLADE
Fig. 1
Page 8
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FEATURES
KNOW YOUR COMPOUND MITER SAW
CUTTING CAPACITIES
See Figure 2.
When the miter angle (miter table) is set at 0° and the
Before attempting to use your saw, familiarize yourself with
all operating features and safety requirements.
bevel angle is set at 0°:
Your saw will cut materials up to a maximum width of
5-9/16 in. (141.3 mm) wide X 2-9/32 in. (57.9 mm)
thick.
WARNING:
Do not allow familiarity with your saw to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.
It will cut materials up to a maximum thickness of 3-9/16 in.
(90.5 mm) thick X 4 in. (101.6 mm) wide.
When the miter angle (miter table) is set at 45° and the
bevel angle is set at 0°:
Your saw will cut materials up to a maximum of 3-15/16 in.
(100 mm) wide X 2-9/32 in. (57.9 mm) thick.
13 AMP MOTOR
Your saw has a powerful 13 amp motor with sufficient
power to handle tough cutting jobs. It is made with all ball
bearings, and has externally accessible brushes for ease
of servicing.
When the miter angle (miter table) is set at 90° and the
bevel angle is set at 45°:
Your saw will cut materials up to a maximum of 5-9/16 in.
(141.3 mm) wide X 1-9/16 in. (39.7 mm) thick.
10 in. (254 mm) CARBIDE TIPPED BLADE
When the miter angle (miter table) is set at 45° and the
A 10 in. (254 mm) carbide tipped saw blade is included with
your compound miter saw. It will cut materials up to 3-15/16
in. (100 mm) thick or 5-9/16 (141.3 mm) wide, depending
upon the thickness of the material and the setting at which
the cut is being made.
bevel angle is set at 45°:
Your saw will cut materials up to a maximum of 4 in.
(101.6 mm) wide X 1-9/16 in. (39.7 mm) thick.
SAW ARM
SWITCH
LOCK-OFF LEVER
UPPER
BLADE GUARD
GER
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N
A
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AWAY
DE
HA
K
E
EP
A
BL
F
R
OM
SWITCH TRIGGER
DUST GUIDE
LOWER
BLADE GUARD
BEVEL
LOCK KNOB
MITER TABLE
NO HANDS
ZONE LABEL
BEVEL SCALE
0
3
"NO HANDS ZONE"
5
4
BOUNDARY LINE
MITER SCALE
FENCE
0
4
WORK CLAMP
30
ZERO CLEARANCE
THROAT PLATE
10
0
2
0
MITER
TABLE FRAME
MITER
LOCK PLATE
MITER
LOCK HANDLE
8 mm WORK
CLAMP SCREW
POSITIVE STOP (S)
MITER TABLE
CONTROL ARM
Fig. 2
Page 9
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FEATURES
CARRYING HANDLE
CARRYING
HANDLE
See Figure 3.
For convenience when carrying or transportating your miter
saw from one place to another, a carrying handle has been
provided on top of the saw arm as shown in figure 3. To
transport, turn off and unplug your saw, then lower the saw
arm and lock it in the down position. Lock saw arm by
depressing the lock pin.
SAW
ARM
LOCK
PIN
MITER LOCK HANDLE
See Figure 3.
The miter lock handle securely locks your saw at desired
miter angles.
10
0
LOCK-OFF LEVER
20
See Figure 4.
4
0
4
5
The switch trigger is equipped with a lock-off lever to re-
duce the possibility of accidental starting. The lock-off lever
must be slid back away from the switch trigger in order to
turn saw on. Once the saw is on, the lock-off lever can be
released. The spring loaded lever will spring back into the
lock-off position when the switch trigger is released.
MITER LOCK
HANDLE
SAW ARM
LOCKED IN DOWN POSITION
Fig. 3
SPINDLE LOCK BUTTON
See Figure 4.
SPINDLE LOCK BUTTON
A spindle lock button has been provided for locking the
spindle of your saw in a stationary position. Depress and
hold the lock button while installing, changing, or removing
blade.
LOCK-OFF
LEVER
TRIGGER LOCK
See Figure 5.
To prevent unauthorized use of your compound miter saw,
we suggest that you disconnect it from the power supply
and lock the switch in the off position. To lock the switch,
install a padlock through the hole in the switch trigger. A
lock with a shackle up to 13/64 in. (5 mm) diameter may be
used. When the lock is installed and locked, the switch is
inoperable. Store the padlock key in another location.
SWITCH
TRIGGER
POSITIVE STOPS ON MITER TABLE
Positive stops have been provided at 0°, 22-1/2° and
45°. The 22-1/2° and 45° positive stops have been pro-
vided on both the left and right side of the miter table.
Fig. 4
BEVEL LOCK KNOB
The bevel lock knob securely locks your compound miter
saw at desired bevel angles. Positive stop adjustment
screws have been provided on each side of the saw arm.
These adjustment screws are for making fine adjustments
at 0° and 45°.
SWITCH
TRIGGER
ELECTRIC BRAKE
An electric brake has been provided to quickly stop blade
rotation after the switch is released.
PADLOCK
FENCE
The fence on your compound miter saw has been provided
to hold your workpiece securely against when making all
cuts.
Fig. 5
Page 10
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FEATURES
to the same length.
SELF-RETRACTING LOWER BLADE
The dust bag catches sawdust, helping keep the work area
cleaner.
GUARD
The lower blade guard is made of shock-resistant, see-
through plastic that provides protection from each side of
the blade. It retracts over the upper blade guard as the saw
is lowered into the workpiece.
These accessories are available from your Ryobi dealer. For
the location of a distributor near you, call 1-800-525-2579 in
the United States or 1-800-265-6778 in Canada.
WORK CLAMP
ELECTRICAL CONNECTION
A work clamp has been provided with your saw. It provides
greater control by clamping the workpiece to the fence. It
also prevents the workpiece from creeping toward the saw
blade. This is very helpful when cutting compound miters.
Your saw has a precision built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AC
only (normal household current). Do not operate this tool
on direct current (DC). A substantial voltage drop will cause
a loss of power and the motor will overheat. If your tool does
not operate when plugged into an outlet, double-check the
power supply.
MOUNTING HOLES
See Figure 6.
Your compound miter saw should be permanently mounted
toafirmsupportingsurfacesuchasworkbench. Four7/16in.
(11 mm) bolt holes have been provided in the saw base for
this purpose. Each of the four mounting holes should be
bolted securely using 7/16 in. (11 mm) machine bolts, lock
washers, and hex nuts (not included). Bolts should be of
sufficientlengthtoaccommodatethesawbase,lockwashers,
hex nuts, and the thickness of the workbench.
WARNING:
The operation of any saw can result in foreign objects
being thrown into your eyes, which can result in severe
eyedamage.Beforestartingpowertooloperation,always
wear safety goggles or safety glasses with side shields
and a full face shield when needed. We recommend wide
vision safety mask for use over eyeglasses or standard
safety glasses with side shields.
Tighten all four bolts securely.
The hole pattern for an 18 in. (457 mm) x 24 in. (610 mm)
workbench is shown in Figure 6. Carefully check the
workbench after mounting to make sure that no movement
can occur during use. If any tipping, sliding, or walking is
WARNING:
noted, secure the workbench to the floor before operating.
Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such alter-
ation or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
OPTIONAL ACCESSORIES
Optionalaccessoriesareavailableandmaybepurchasedfor
use with your saw. They include table extensions, a stop
block, and dust bag.
The table extensions increase the work surface to 36 inches
wide,providingimprovedsupportforcuttinglongworkpieces.
Thestopblockisusefulasastopforcuttingmultipleworkpieces
7-1/8”
7-1/8"
9-7/8"
3-3/8”
3-3/8"
41/8”
4-1/8"
18"
18”
93/4”
9-3/4"
7/16” DIA. HOLE
7/16" DIA. HOLE
41/8”
4-1/8"
16-1/2"
3-3/4"
24"
Fig. 6
Page 11
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ASSEMBLY
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, assemble all parts to your saw
completely before connecting it to power supply. Saw
should never be connected to power supply when you are
assembling parts, making adjustments, installing or re-
moving blades, or when not in use.
2
0
10
0
1
0
2
0
TO
3
0
40
45
LOOSEN
As mentioned previously your saw has been factory as-
sembled and adjusted. The miter lock handle, work clamp,
dust guide, and blade are the only parts that have to be
installed.
TO
TIGHTEN
CONTROL
ARM
MITER
TABLE
MITER LOCK HANDLE
MITER
See Figure 7.
LOCK HANDLE
To install the miter lock handle, place the threaded stud on
the end of the miter lock handle into the threaded hole in
the miter table control arm. Turn clockwise to tighten.
Fig. 7
WORK CLAMP
See Figure 8.
To install the work clamp, place the shaft of the clamp in
either hole in front of the miter table base. Thread the 8 mm
work clamp screw provided into the side of the base and
tighten it to secure the clamp in position. Rotate the knob
on the clamp to move the it in or out as needed.
0
3
45
0
4
30
WARNING:
0
1
0
2
0
When using the work clamp with the stop block, install the
clamp on the stop block side of the blade. This will
eliminate the possibility of the saw catching the loose end
and kicking up. Failure to heed this warning can result in
serious personal injury.
WORK CLAMP
MITER TABLE BASE
8 mm WORK
DUST GUIDE
CLAMP SCREW
Fig. 8
See Figure 9.
DUST GUIDE
UPPER
BLADE GUARD
To install the dust guide, place the end marked INSERT
over the exhaust port in the upper blade guard. Turn the
guide so that the open end is facing down.
S
N
I
EXHAUST
PORT
WARNING:
A 10 in. (254 mm) blade is the maximum blade capacity
of your saw. Never use a blade that is too thick to allow
outerbladewashertoengagewiththeflatsonthespindle.
Larger blades will come in contact with the blade guards,
while thicker blades will prevent the blade screw from
securing the blade on the spindle. Either of these situa-
tions could result in a serious accident and can cause
serious personal injury.
20
10
TO INSTALL BLADE
0
10
20
See Figures 10, 11, and 12.
30
40
45
Fig. 9
■ Unplug your saw.
Page 12
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ASSEMBLY
LOWER
BLADE GUARD
WARNING:
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.
NOTCH
■ Push down on the saw arm and pull out the lock pin to
release saw arm. Raise saw arm to its full raised posi-
tion. Be cautious, saw arm is spring loaded to raise.
LOWER BLADE
GUARD BRACKET
N
■ Gently raise the lower blade guard bracket, releasing
lower blade guard from notch so that it can be rotated
up. See Figure 10.
■ Loosen the phillips screw on the blade bolt cover until
Fig. 10
blade bolt cover can be raised. See Figure 11.
■ Rotate the lower blade guard and blade bolt cover up
LOWER
BLADE GUARD
and back to expose the blade bolt.
■ Depress the spindle lock button and rotate the blade
bolt until the spindle locks. See Figure 12.
■ Using the blade wrench provided, loosen and remove
the blade bolt.
NOTE: The blade bolt has left hand threads. Turn
blade bolt clockwise to loosen.
PHILLIPS
SCREW
■ Remove outer blade washer. Do not remove inner
blade washer.
FLAT (S)
ON SPINDLE
■ Wipe a drop of oil onto inner blade washer and outer
BLADE
BOLT COVER
blade washer where they contact the blade.
WARNING:
Ifinnerbladewasherhasbeenremoved, replaceitbefore
placing blade on spindle. Failure to do so could cause an
accident since blade will not tighten properly.
INNER BLADE
WASHER WITH
DOUBLE "D" FLATS
■ Fit saw blade inside lower blade guard and onto spindle.
The blade teeth point downward at the front of saw as
shown in figure 11.
BLADE
TO
LOOSEN
OUTER BLADE WASHER
WITH DOUBLE "D" FLATS
TO
TIGHTEN
CAUTION:
BLADE BOLT
Fig. 11
Alwaysinstallthebladewiththebladeteethandthearrow
printed on the side of the blade pointing down at the front
of the saw. The direction of blade rotation is also stamped
with an arrow on the upper blade guard.
■ Replace outer blade washer. The double "D" flats on
the blade washers align with the flats on the spindle.
■ Depress spindle lock button and replace blade bolt.
NOTE: The blade bolt has left hand threads. Turn
blade bolt counterclockwise to tighten.
SPINDLE
LOCK
BUTTON
■ Tighten blade bolt securely.
■ Remove the blade wrench and store it for future use in
a safe place.
■ Replace the lower blade guard and blade bolt cover.
Fig. 12
■ Retighten phillips screw securing blade bolt cover.
Page 13
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ASSEMBLY
WARNING:
WARNING:
Make sure the spindle lock button is not engaged before
reconnecting saw into power source. Never engage
spindle lock button when blade is rotating.
Make sure the saw blade or blade guard will not hit the
work clamp assembly or table extensions when cutting
35° to 45° angles.
OPTIONAL DUST BAG
OPTIONAL STOP BLOCK
As mentioned previously, the stop block is useful as a stop
for cutting multiple pieces to the same length. It can be
installed on either side of the saw base:
An optional dust bag, part number 6073433, is available for
use on your compound miter saw. It fits over the exhaust
port on the upper blade guard. To install it, remove the dust
guide from the exhaust port. Then, insert the two pins on
the dust bag frame into the grooves in the exhaust port.
Turn the dust bag frame clockwise until it locks into place.
■
Loosen the thumb screw and adjust the stop block the
desired distance from the blade for the cut to be
made. For accurate placement of the stop block, mea-
sure the distance from the teeth set on the blade to
the stop block.
To remove the dust bag for emptying, simply reverse the
above procedure.
■
■
Tighten thumb screw securely.
OPTIONAL TABLE EXTENSIONS
Make a test cut in scrap material and measure the
length of the workpiece.
To install the table extensions, insert the ends of the exten-
sions into the holes in the sides of the base. Adjust the
extensions to the desired length. To secure them in place,
screw the two thumb screws provided into the holes in the
front of the base and tighten them securely.
■
Make any necessary adjustments.
WORKSTAND
An optional workstand, part number 673823A is available for
use with your compound miter saw.
WARNING:
When using the work clamp with the stop block, install the
clamp on the same side as the stop block. This will
eliminate the possibility of the saw coming loose and
kicking up. Failure to heed this warning can result in
serious personal injury.
WARNING:
Always make sure your compound miter saw is securely
mounted to a workbench or an approved workstand.
Failure to do so could result in an accident resulting in
possible serious personal injury.
ADJUSTMENTS
Your Ryobi compound miter saw has been adjusted at the
factory for making very accurate cuts. However, some of
the components might have been jarred out of alignment
during shipping. Also, over a period of time, readjustment
will probably become necessary due to wear. After unpack-
ing your saw, check the following adjustments before you
begin using saw. Make any readjustments that are neces-
sary and periodically check the parts alignment to make
sure that your saw is cutting accurately.
NOTE: Many of the illustrations in this manual show only
portions of your compound miter saw. This is intentional so
that we can clearly show points being made in the illustra-
tions. Never operate your saw without all guards securely
in place and in good operating condition.
CUTTING A SLOT IN THE ZERO CLEAR-
ANCE THROAT PLATE
In order to use your compound miter saw, you must cut a
slot through the zero clearance throat plate to allow for
blade clearance. To cut the slot, set your saw at 0 degrees
miter, turn saw on and allow the blade to reach full speed,
then carefully make a straight cut as far as it will go through
the throat plate. Turn your saw off and allow the blade to
come to a complete stop before raising the saw arm.
WARNING:
Your saw should never be connected to power supply
when you are assembling parts, making adjustments,
installing or removing blades, or when not in use. Discon-
necting your saw will prevent accidental starting that
could cause serious injury.
Next, adjust the bevel angle to 45 degrees, turn your saw
on and allow the blade to reach full speed, then carefully
make another cut through the zero clearance throat plate.
The throat plate will then be wide enough to allow the blade
to pass through it at any angle from 0 to 45 degrees.
Page 14
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ADJUSTMENTS
SQUARING THE MITER TABLE TO THE
FENCE
FENCE
MITER TABLE
See Figures 13 - 16.
■ Push down on the saw arm and pull out the lock pin to
release the saw arm.
■ Raise saw arm to its full raised position.
■ Loosen the miter lock handle approximately one-half
turn.
4
5
˚
˚
5
4
0
˚
4
40˚
■ Depress the miter lock plate and rotate the miter table
30˚
30˚
2
0
˚
20˚
0˚
until the pointer on the control arm is positioned at 0°.
■ Release the miter lock plate and securely tighten the
miter lock handle.
ZERO CLEARANCE
THROAT PLATE
FRAMING
SQUARE
■ Lay a framing square flat on the miter table. Place one
leg of the square against the fence. Place the other leg
of the square beside the zero clearance throat plate in
the miter table. The edge of the square and the zero
clearance throat plate in the miter table should be
parallel as shown in figure 13.
VIEW OF MITER TABLE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED Fig. 14
■ If the edge of the framing square and the zero clear-
ance throat plate in the miter table are not parallel as
shown in figures 14 and 15, adjustments are needed.
FENCE
MITER TABLE
■ Using the 5 mm hex key (allen wrench) provided, loosen
the socket head screws located under the miter table.
See Figure 16. Adjust the miter table left or right until
the framing square and zero clearance throat plate are
parallel.
45
˚
5˚
40˚
4
40˚
■ Retighten the screws securely and recheck the fence-
3
0
˚
30˚
20˚
20˚
˚
0
1
0˚
to-table alignment.
ZERO CLEARANCE
THROAT PLATE
FENCE
FRAMING
SQUARE
MITER TABLE
VIEW OF MITER TABLE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
Fig. 15
45˚
40˚
45˚
40˚
30˚
30˚
0
˚
0˚
FRAMING
SQUARE
ZERO CLEARANCE
THROAT PLATE
MITER
LOCK PLATE
MITER
LOCK HANDLE
CORRECT VIEW OF MITER
TABLE SQUARE WITH FENCE
Fig. 13
5 mm SOCKET
HEAD SCREW(S)
BOTTOM VIEW OF MITER TABLE
Fig. 16
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ADJUSTMENTS
SQUARING THE SAW BLADE TO THE
FENCE
See Figures 17 - 20.
FENCE
■ Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
■ Loosen the miter lock handle approximately one-half
45˚
turn.
˚
0
4
˚
0
3
˚
0
2
˚
0
1
■ Depress the miter lock plate and rotate the miter
table until the pointer on the control arm is positioned
at 0°.
45˚
4
0˚
3
0
˚
20˚
BLADE
MITER
TABLE
■ Release the miter lock plate and securely tighten the
miter lock handle.
FRAMING
SQUARE
■ Lay a framing square flat on the miter table. Place one
leg of the square against the fence. Slide the other leg
of the square against the flat part of saw blade.
VIEW OF BLADE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Fig. 18
■ The edge of the square and the saw blade should be
parallel as shown in figure 17.
FENCE
■ If the front or back edge of the saw blade angles away
from the square as shown in figures 18 and 19, adjust-
ments are needed.
■ Using the 8 mm hex key (allen wrench) provided, loosen
the socket head screws that secure the mounting
bracket to the miter table. See Figure 20.
45˚
40˚
30˚
20˚
10˚
45˚
4
0
˚
30˚
20˚
■ Rotate the mounting bracket left or right until the saw
BLADE
blade is parallel with the square.
■ Retighten the screws securely and recheck the blade-
MITER
TABLE
to-fence alignment.
FRAMING
SQUARE
FENCE
VIEW OF BLADE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
Fig. 19
˚
0
4
30˚
20˚
10˚
45˚
40˚
3
0
˚
2
0
˚
BLADE
MITER
0
MITER
TABLE
LOCK PLATE
15
30
FRAMING
SQUARE
8 mm SOCKET
HEAD SCREW(S)
4
5
MITER
LOCK HANDLE
CORRECT VIEW OF
BLADE SQUARE WITH FENCE
Fig. 17
MITER
TABLE
8 mm HEX KEY
MOUNTING
BRACKET
Fig. 20
Page 16
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ADJUSTMENTS
SQUARING THE BLADE TO THE MITER
TABLE
FENCE
See Figures 21 -24.
■ Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
■ Loosen the miter lock handle approximately one-half
turn.
˚
0
4
30˚
■ Depress the miter lock plate and rotate the miter table
20˚
10˚
4
5˚
˚
0
3
0
˚
20˚
10˚
until the pointer on the control arm is positioned at 0°.
■ Release the miter lock plate and securely tighten the
BLADE
miter lock handle.
MITER
TABLE
COMBINATION
SQUARE
■ Loosen bevel lock knob and set saw arm at 0° bevel
(blade set 90° to miter table). Tighten bevel lock knob.
■ Place a combination square against the miter table and
the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
VIEW OF BLADE NOT SQUARE WITH MITER
TABLE, ADJUSTMENTS ARE REQUIRED
Fig. 22
■ Rotate the blade by hand and check the blade-to-table
alignment at several points.
■ The edge of the square and the saw blade should be
FENCE
parallel as shown in figure 21.
■ If the top or bottom of the saw blade angles away from
the square as shown in figures 22 and 23, adjustments
are needed.
˚
5
4
40˚
■ Using a 10 mm wrench or adjustable wrench, loosen
the lock nut securing positive stop adjustment screw.
Also loosen bevel lock knob.
30˚
20˚
10˚
4
5˚
40˚
0˚
30˚
2
0
˚
10˚
BLADE
■ Adjust positive stop adjustment screw to bring saw
MITER
TABLE
blade into alignment with the square. See Figure 24.
COMBINATION
SQUARE
■ Retighten bevel lock knob. Next, retighten lock nut
securing the positive stop adjustment screw. Recheck
blade-to-table alignment.
NOTE: The above procedure can be used to check
blade squareness of the saw blade to the miter table at
both 0° and 45° angles.
VIEW OF BLADE NOT SQUARE WITH MITER
TABLE, ADJUSTMENTS ARE REQUIRED
Fig. 23
FENCE
45˚
40˚
30˚
20˚
10˚
45˚
40˚
˚
0
30˚
2
0
˚
10˚
LOCK NUT(S)
BLADE
POSITIVE STOP
ADJUSTMENT
SCREW FOR
45° ANGLES
MITER
LOCK PLATE
MITER
TABLE
COMBINATION
SQUARE
MITER
CORRECT VIEW OF BLADE
SQUARE WITH MITER TABLE
LOCK HANDLE
Fig. 21
Fig. 24
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ADJUSTMENTS
PIVOT ADJUSTMENTS
DEPTH STOP
ADJUSTMENT
SCREW
NOTE: These adjustments were made at the factory and
normally do not require readjustment.
TRAVEL PIVOT ADJUSTMENT
■ The saw arm should rise completely to the up position
BEVEL
LOCK KNOB
by itself.
■ If the saw arm does not raise by itself or if there is play
in the pivot joints, have saw repaired at your nearest
RYOBI FACTORY or AUTHORIZED SERVICE CEN-
TER.
MITER
TABLE
HEX
NUT
BEVEL PIVOT ADJUSTMENT
■ Your compound miter saw should bevel easily by loos-
ening the bevel lock knob and tilting the saw arm to the
left.
■ If movement is tight or if there is play in the pivot, have
saw repaired at your nearest RYOBI FACTORY or
AUTHORIZED SERVICE CENTER.
POSITIVE
STOP ADJUSTMENT
SCREW FOR 0° ANGLES
Fig. 25
DEPTH STOP
The depth stop limits the blade's downward travel. It
allows the blade to go below the miter table enough to
maintain full cutting capacities. The depth stop positions
the blade 1/4 in. (6.4 mm) from the miter table support.
■ Lower the blade into the zero clearance throat plate of
the miter table. Check blade clearance and maximum
cuttingdistance(distancefromfencewherebladeenters)
to front of miter table slot.
NOTE: The miter table support is located inside miter table.
■ Readjust if necessary.
The depth stop is factory set to provide maximum cutting
capacity for the 10 in. (254 mm) saw blade provided with
your saw. Therefore, the saw blade provided should never
need adjustments.
WARNING:
Do not start your compound miter saw without checking
for interference between the blade and the miter table
support. Damage could result to the blade if it strikes the
miter table support during operation of the saw.
However, when the diameter of the blade has been reduced
due to sharpening, it may be necessary to adjust the depth
stop to provide maximum cutting capacity. Also, when a new
blade is installed, it is necessary to check the clearance of
the blade to the miter table support.
■ Tighten the hex nut with a 17 mm wrench or adjustable
wrench.
DEPTH STOP ADJUSTMENTS
■ Topreventthedepthstopadjustmentscrewfromturning
while tightening the hex nut, carefully hold it with the hex
key (allen wrench) while tightening the hex nut.
See Figure 25.
■ Unplug your saw.
WARNING:
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.
OPERATION
APPLICATIONS
■ To adjust the depth stop use a 17 mm wrench or
adjustable wrench and loosen the hex nut at the rear of
the miter saw arm.
(Use only for the purposes listed below)
■ Cross cutting wood and plastic.
■ Use the 5 mm hex key (allen wrench) provided to adjust
the depth stop adjustment screw. The saw blade is
lowered by turning the screw counterclockwise and
raised by turning the screw clockwise.
■ Cross cutting miters, joints, etc. for picture frames,
moldings, door casings, and fine joinery.
NOTE: The 30 tooth crosscut blade provided is fine for most
wood cutting operations, but for fine joinery cuts or cutting
plastic, use one of the accessory blades available from your
Ryobi dealer.
Page 18
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OPERATION
WARNING:
GER
N
A
D
DS AWA
Y
HAN
K
E
EP
BL
A
DE
Before starting any cutting operation, clamp or bolt your
compound miter saw to a workbench. Never operate your
miter saw on the floor or in a crouched position. Failure to
heed this warning can result in serious persional injury
F
RO
M
CUTTING WITH YOUR COMPOUND
MITER SAW
WARNING:
30
5
4
When using a work clamp or C-clamp to secure your
workpiece against the fence, clamp workpiece on one
sideof thebladeonly. Theworkpiecemust remainfreeon
one side of the blade to prevent the blade from binding in
workpiece. The workpiece binding the blade will cause
motorstallingandkickback. Thissituationcouldcausean
accident resulting in possible serious personal injury.
40
0
3
0
1
0
2
0
3
4 0
STRAIGHT CROSSCUT
Fig. 26
CROSSCUTTING
See Figure 26.
collapse on the blade at the end of the cut, jamming the
blade.
A crosscut is made by cutting across the grain of the
workpiece. A straight crosscut is made with the miter table
set at the zero degree position. Miter crosscuts are made
with the miter table set at some angle other than zero.
TO CROSSCUT WITH YOUR MITER SAW:
■ Pull out the lock pin and lift saw arm to its full height.
■ When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table.
■ Align cutting line on the workpiece with the edge of saw
blade.
■ Loosen the miter lock handle. Rotate the miter lock
■ Grasp the stock firmly with one hand and secure it
against the fence. Use the work clamp or a C-clamp to
secure the workpiece when possible.
handle approximately one-half turn to the left to loosen.
■ Press the lock plate down with your thumb and hold.
■ Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
WARNING:
■ Release the lock plate.
Toavoidseriouspersonalinjury,keepyourhandsoutside
the no hands zone; at least 3 in. (76.2 mm) from blade.
Never perform any cutting operation freehand (without
holding workpiece against the fence). The blade could
grab the workpiece if it slips or twists.
NOTE: You can quickly locate 0°, 22-1/2° left or right,
and 45° left or right by releasing the lock plate as you
rotatethecontrolarm. Thelockplatewillseatitselfinone
of the positive stop notches, located in the miter table
frame.
■ Beforeturningonthesaw, performadryrunofthecutting
operation just to make sure that no problems will occur
when the cut is made.
■ Tighten the miter lock handle securely.
WARNING:
To avoid serious personal injury, always tighten the miter
lock handle securely before making a cut. Failure to do so
could result in movement of the control arm or miter table
while making a cut.
■ Grasp the saw handle firmly, slide the lock-off lever
back, then squeeze the switch trigger. Allow several
seconds for the blade to reach maximum speed.
■ Slowly lower the blade into and through the workpiece.
See Figure 26.
■ Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece.
Wait until the electric brake stops blade from turning
before removing the workpiece from the miter table.
■ Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
Page 19
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OPERATION
BEVEL CUT
LEFT SIDE
RIGHT SIDE
See Figures 27 and 28.
LEFT
INDICATOR
POINT
RIGHT
A bevel cut is made by cutting across the grain of the
workpiece with the blade angled to the workpiece. A straight
bevel cut is made with the miter table set at the zero degree
INDICATOR
POINT
position and the blade set at an angle between 0° and 45°.
0
TO BEVEL CUT WITH YOUR MITER SAW:
0
0
45
15
15
30
15
■ Pull out the lock pin and lift saw arm to its full height.
30
0
4
5
■ Loosen the miter lock handle. Rotate the miter lock
handle approximately one-half turn to the left to loosen.
SCALE
■ Press the lock plate down with your thumb and hold.
SCALE
■ Rotate the control arm until the pointer aligns with zero
Fig. 27
MOUNTING BRACKET
on the miter scale.
■ Release the lock plate.
NOTE: You can quickly locate zero by releasing the lock
plate as you rotate the control arm. The lock plate will
seat itself in one of the built-in positive stop notches,
located in the miter table frame.
R Y
A
E
W
A
E
G S
D
A
D
N
N
L
B
A
H
A
M
O
P
D
E
R
F
E
K
■ Tighten the miter lock handle securely.
WARNING:
0
3
5
4
To avoid serious personal injury, always tighten the miter
lock handle securely before making a cut. Failure to do so
could result in movement of the control arm or miter table
while making a cut.
0
4
30
0
1
0
2
0
3
4 0
■ Loosen the bevel lock knob and move the saw arm to the
left to the desired bevel angle.
■ Bevel angles can be set from 0° to 45°.
Fig. 28
BEVEL CUT
■ For your convenience there is a double scale located on
the mounting bracket. See Figure 27. If one side be-
comes difficult to read as you move the saw arm to the
left, simply refer to the other side. Align the indicator
point for the side you choose with the desired angle.
WARNING:
Toavoidseriouspersonalinjury,keepyourhandsoutside
the no hands zone; at least 3 in. (76.2 mm) from blade.
Never perform any cutting operation freehand (without
holding workpiece against the fence). The blade could
grab the workpiece if it slips or twists.
■ Once the saw arm has been set at the desired angle,
securely tighten the bevel lock knob.
■ Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
collapse on the blade at the end of the cut, jamming the
blade.
■ Before turning on the saw, perform a dry run of the
cutting operation just to make sure that no problems will
occur when the cut is made.
■ When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table.
■ Grasp the saw handle firmly, slide the lock-off lever
back, then squeeze the switch trigger. Allow several
seconds for the blade to reach maximum speed.
■ Align the cutting line on the workpiece with the edge of
■ Slowly lower the blade into and through the workpiece.
saw blade.
See Figure 28.
■ Grasp the stock firmly with one hand and secure it
against the fence. Use the work clamp or a C-clamp to
secure the workpiece when possible.
■ Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece.
Wait until the electric brake stops blade from turning
before removing the workpiece from miter table.
Page 20
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OPERATION
COMPOUND MITER CUT
A compound miter cut is a cut made using a miter angle and
a bevel angle at the same time. This type of cut is used to
make picture frames, cut molding, make boxes with slopping
sides, and for certain roof framing cuts.
Y
R
A
W
M
E
A
O
E
G
S
D
D
A
L
N
K
N
B
A
A
H
P
D
E
E
R
F
To make this type of cut the control arm on the miter table
must be rotated to the correct angle and the saw arm must
be tilted to the correct bevel angle. Care should always be
taken when making compound miter setups due to the
interaction of the two angle settings.
I
S
Adjustments of miter and bevel settings are interdependent
with one another. Each time you adjust the miter setting you
change the effect of the bevel setting. Also, each time you
adjust the bevel setting you change the effect of the miter
setting.
0
4
0
3
0
2
0
3
4 0
Itmaytakeseveralsettingstoobtainthedesiredcut. Thefirst
angle setting should be checked after setting the second
angle, since adjusting the second angle affects the first.
COMPOUND
MITER CUT
Fig. 29
Once the two correct settings for a particular cut have been
obtained, always make a test cut in scrap material before
making a finish cut in good material.
■ Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
collapse on the blade at the end of the cut, jamming the
blade.
■ When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table.
■ Align the cutting line on the workpiece with the edge of
saw blade.
■ Grasp the stock firmly with one hand and secure it
against the fence. Use the work clamp or a C-clamp to
secure the workpiece when possible.
TO MAKE A COMPOUND CUT WITH YOUR
MITER SAW:
■ Pull out the lock pin and lift saw arm to its full height.
■ Loosen the miter lock handle. Rotate the miter lock
handle approximately one-half turn to the left to loosen.
■ Press the lock plate down with your thumb and hold.
■ Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
■ Release the lock plate.
NOTE: You can quickly locate 0°, 22-1/2° left or right,
and 45° left or right by releasing the lock plate as you
rotatethecontrolarm. Thelockplatewillseatitselfinone
of the positive stop notches, located in miter table frame.
■ Tighten the miter lock handle securely.
WARNING:
WARNING:
To avoid serious personal injury, always tighten the miter
lock handle securely before making a cut. Failure to do so
could result in movement of the control arm or miter table
while making a cut.
To avoid serious personal injury, always keep your hands
outside the no hands zone; at least 3 in. (76.2 mm) from
blade. Never perform any cutting operation freehand
(without holding workpiece against the fence). The blade
could grab the workpiece if it slips or twists.
■ Beforeturningonthesaw, performadryrunofthecutting
operation just to make sure that no problems will occur
when the cut is made.
■ Grasp the saw handle firmly, slide the lock-off lever
back, then squeeze the switch trigger. Allow several
seconds for the blade to reach maximum speed.
■ Slowly lower the blade into and through the workpiece.
See Figure 29.
■ Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece.
Wait until the electric brake stops blade from turning
before removing the workpiece from miter table.
■ Loosen the bevel lock knob and move the saw arm to the
left to the desired bevel angle.
■ Bevel angles can be set from 0° to 45°.
■ For your convenience there is a double scale located on
the mounting bracket. See Figure 27. If one side be-
comes difficult to read as you move the saw arm to the
left, simply refer to the other side. Align the indicator
point for the side you choose with the desired angle.
■ Once the saw arm has been set at the desired angle,
securely tighten the bevel lock knob.
■ Recheck miter angle setting. Make a test cut in scrap
material.
Page 21
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OPERATION
CUTTING COMPOUND MITERS
To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts are
the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning made, prior
to making your required cut.
NUMBER OF SIDES
PITCH
OF SIDE
4
5
6
7
8
9
10
M- 30.00°
B- 0.00°
M- 45.00° M- 36.00°
B- 0.00° B- 0.00°
M- 22.50°
B- 0.00°
M- 25.71°
B- 0.00°
M- 20.00° M- 18.00°
B- 0.00° B- 0.00°
0°
M- 22.42°
M- 17.94°
M- 44.89°
M- 35.90° M- 29.91° M- 25.63°
M- 19.93°
5°
10°
15°
20°
25°
30°
35°
40°
45°
B- 1.91°
B- 1.54°
B- 3.53°
B- 2.94° B- 2.50° B- 2.17°
B- 1.71°
M- 44.56° M- 35.58°
B- 7.05° B- 5.86°
M- 44.01° M- 35.06° M- 29.15°
B- 10.55° B- 8.75° B- 7.44°
M- 43.22°
B- 14.00°
M- 19.72°
B- 3.40°
M- 29.62° M- 25.37° M- 22.19°
B- 4.98° B- 4.32° B- 3.81°
M- 17.74°
B- 3.08°
M- 21.81° M- 19.37° M- 17.42°
B- 5.68° B- 5.08° B- 4.59°
M- 24.35° M- 21.27° M- 18.88° M- 16.98°
B- 8.53° B- 7.52° B- 6.72° B- 6.07°
M- 24.95°
B- 6.45°
M- 28.48°
B- 9.85°
M- 34.32°
B- 11.60°
M- 42.19° M- 33.36° M- 27.62° M- 23.56° M- 20.58° M- 18.26°
B- 17.39° B- 14.38° B- 12.20° B- 10.57° B- 9.31° B- 8.31°
M- 40.89° M- 32.18° M- 26.57° M- 22.64° M- 19.73° M- 17.50°
B- 20.70° B- 17.09° B- 14.48° B- 12.53° B- 11.03° B- 9.85°
M- 16.41°
B- 7.50°
M- 15.72°
B- 8.89°
M- 14.90°
B- 10.21°
M- 13.98°
B- 11.46°
M- 39.32°
B- 23.93°
M- 37.45° M- 29.10°
B- 27.03° B- 22.20°
M- 25.31°
B- 16.67°
M- 16.60°
B- 11.31°
M- 30.76°
B- 19.70°
M- 21.53° M- 18.74°
B- 14.41° B- 12.68°
M- 20.25° M- 17.60° M- 15.58°
B- 16.19° B- 14.24° B- 12.70°
M- 23.86°
B- 18.75°
M- 35.26° M- 27.19° M- 22.21° M- 18.80° M- 16.32° M- 14.43°
B- 30.00° B- 24.56° B- 20.70° B- 17.87° B- 15.70° B- 14.00°
M- 12.94°
B- 12.62°
M- 32.73°
M- 20.36°
M- 25.03°
M- 17.20° M- 14.91° M- 13.17° M- 11.80°
50°
55°
60°
65°
70°
75°
80°
85°
90°
B- 32.80°
B- 22.52°
B- 26.76°
B- 19.41° B- 17.05° B- 15.19° B- 13.69°
M- 18.32°
B- 24.18°
M- 29.84° M- 22.62°
B- 35.40° B- 28.78°
M- 26.57°
B- 37.76°
M- 22.91° M- 17.07°
B- 39.86° B- 32.19°
M- 18.88° M- 13.95°
B- 41.64° B- 33.53°
M- 15.44° M- 13.36° M- 11.79° M- 10.56°
B- 20.82° B- 18.27° B- 16.27° B- 14.66°
M- 19.96°
B- 30.60°
M- 13.54° M- 11.70° M- 10.31°
B- 22.07° B- 19.35° B- 17.23°
M- 16.10°
B- 25.66°
M- 13.71°
B- 26.95°
M- 11.17°
B- 28.02°
M- 9.23°
B- 15.52°
M- 11.50° M- 9.93°
B- 23.16° B- 20.29°
M- 8.74° M- 7.82°
B- 18.06° B -16.26°
M- 9.35° M- 8.06° M- 7.10°
B- 24.06° B- 21.08° B- 18.75°
M- 6.34°
B- 16.88°
M- 14.51° M- 10.65°
B- 43.08° B- 34.59°
M- 9.85° M- 7.19°
B- 44.14° B- 35.37°
M- 4.98°
B- 44.78°
M- 7.10° M- 6.12° M- 5.38°
B- 24.78° B- 21.69° B- 19.29°
M- 8.50°
B- 28.88°
M- 5.73°
B- 29.50°
M- 2.88°
B- 29.87°
M- 0.00°
B- 30.00°
M- 4.81°
B- 17.37°
M- 4.78° M- 4.11°
B- 25.30° B- 22.14°
M- 3.62°
B- 19.68°
M- 3.23°
B- 17.72°
M- 3.62°
B- 35.84°
M- 0.00°
B- 36.00°
M- 2.40° M- 2.07° M- 1.82°
B- 25.61° B- 22.41° B- 19.92°
M- 1.62°
B- 17.93°
M- 0.00° M- 0.00° M- 0.00°
B- 25.71° B- 22.50° B- 20.00°
M- 0.00°
B- 45.00°
M- 0.00°
B- 18.00°
Each B (Bevel) and M (Miter) Setting is Given to the Closet 0.005°.
COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES
Page 22
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OPERATION
When cutting crown molding by this method the bevel angle
CUTTING CROWN MOLDING
Your compound miter saw does an excellent job of cutting
crown molding. In general, compound miter saws do a better
job of cutting crown molding than any other tool made.
should be set at 33.85°. The miter angle should be set at
31.62° either right or left, depending on the desired cut for the
application.Seethechartbelowforcorrectanglesettingsand
correct positioning of crown molding on miter table.
In order to fit properly, crown molding must be compound
mitered with extreme accuracy.
The settings in the chart below can be used for cutting All
Standard (U.S.) crown molding with 52° and 38° angles. The
crown molding is placed flat on the miter table using the
compound features of your miter saw.
The two contact surfaces on a piece of crown molding that fit
flat against the ceiling and the wall of a room are at angles
that, when added together, equal exactly 90°. Most crown
molding has a top rear angle (the section that fits flat against
theceiling)of52° andabottomrearangle(thesectionthatfits
flat against the wall) of 38°.
Bevel Angle
Setting
Type of Cut
There are two ways to cut crown molding: (1) place the
molding flat on the miter table, and (2) place the molding
angled to the miter table and fence.
Left side, inside corner
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save left end of cut
33.85°
LAYING MOLDING FLAT ON THE MITER
TABLE
Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save left end of cut
See Figure 30.
33.85°
33.85°
33.85°
To use this method for accurately cutting crown molding for
a 90° inside or outside corner, lay the molding with its broad
back surface flat on the miter table and against the fence.
Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save right end of cut
When setting the bevel and miter angles for compound
miters,rememberthatthesettingsareinterdependent;chang-
ing one angle changes the other angle as well.
Keep in mind that the angles for crown moldings are very
precise and difficult to set. Since it is very easy for these
angles to shift, all settings should first be tested on scrap
molding. Also most walls do not have angles of exactly 90°,
therefore, you will need to fine tune your settings.
Right side, outside corner
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save right end of cut
52°
CEILING
38°
W
A
L
L
FENCE
INSIDE
CORNER
OUTSIDE
CORNER
FENCE
TOP EDGE AGAINST FENCE =
LEFT SIDE, INSIDE CORNER
BOTTOM EDGE AGAINST FENCE =
RIGHT SIDE, INSIDE CORNER
LEFT SIDE, OUTSIDE CORNER
RIGHT SIDE, OUTSIDE CORNER
MITER TABLE
MITER TABLE
CROWN MOLDING FLAT ON MITER TABLE
Fig. 30
Page 23
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OPERATION
CUTTING WARPED MATERIAL
See Figures 31 and 32.
When cutting warped material, always make sure it is
positionedonthemitertablewiththeconvexsideagainst the
fence as shown in figure 31.
If the warped material is positioned the wrong way, it will
pinch the blade near the completion of the cut as shown in
figure 33.
4
°
45
5
°
4
°
0
0
°
4
3
°
0
0
°
3
2
°
0
0
°
2
1
0
°
0°
WARNING:
To avoid a kickback and to avoid serious personal injury,
neverpositiontheconcaveedgeofbowed/warpedmaterial
against the fence.
RIGHT
Fig. 31
ALTERNATE METHOD OF CLAMPING
WORKPIECE
See Figure 33.
When cutting workpieces that are too wide to be clamped
with the work clamp provided, a C-clamp must be used. For
example when cutting 2 in. x 6 in. boards.
4
°
5
5
°
4
4
°
0
0
°
4
3
°
0
0
°
3
2
0
°
20
°
10
°
°
10
0°
WRONG
Fig. 32
WIDE
BOARD
0
3
5
4
0
4
0
3
0
1
2 0
3 0
C-CLAMP
Fig. 33
Page 24
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MAINTENANCE
EXTENSION CORDS
WARNING:
When servicing, use only identical Ryobi replacement
parts. Use of any other part may create a hazard or cause
product damage.
Theuseofanyextensioncordwillcausesomelossofpower.
Tokeepthelosstoaminimumandtopreventtooloverheating,
use an extension cord that is heavy enough to carry the
current the tool will draw.
A wire gage size (A.W.G.) of at least 14 is recommended for
an extension cord 25 feet or less in length. When working
outdoors, use an extension cord that is suitable for outdoor
use. The cord's jacket will be marked WA.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
CAUTION:
Keep extension cords away from the cutting area and
position the cord so that it will not get caught on lumber,
tools, etc., during cutting operation.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
WARNING:
Check extension cords before each use. If damaged,
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
Ithasbeenfoundthatelectrictoolsaresubjecttoaccelerated
wear and possible premature failure when they are used on
fiberglass boats, sports cars, wallboard, spackling
compounds, or plaster. The chips and grindings from these
materials are highly abrasive to electric tool parts such as
bearings, brushes, commutators, etc. Consequently, it is not
recommended that this tool be used for extended work on
any fiberglass material, wallboard, spackling compounds, or
plaster. During any use on these materials it is extremely
important that the tool is cleaned frequently by blowing with
an air jet.
WARNING:
Always wear safety goggles or safety glasses with side
shieldsduringpowertooloperationorwhenblowingdust.
If operation is dusty, also wear a dust mask.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrica-
tion is required.
Page 25
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MAINTENANCE
WARNING:
To ensure safety and reliability, all repairs — with the
exception of the externally accessible brushes — should
be performed by a Ryobi Factory or Authorized Service
Center.
S
N
I
BRUSH
ASSEMBLY
BRUSH REPLACEMENT
See Figure 34.
Your saw has externally accessible brush assemblies that
should be periodically checked for wear.
BRUSH
CAP
1
0
PROCEED AS FOLLOWS WHEN
REPLACEMENT IS REQUIRED:
0
BRUSH
CAP
10
4
0
4
5
■ Unplug your saw.
BRUSH
ASSEMBLY
WARNING:
Failure to unplug your saw could result in accidental
starting causing serious injury.
Fig. 34
■ Remove brush cap with a screwdriver. Brush assembly
is spring loaded and will pop out when you remove
brush cap.
■ Remove brush assembly.
■ Check for wear. If worn, always replace in pairs. Do
not replace one side without replacing the other.
■ Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.
■ Make sure brush cap is oriented correctly (straight)
and replace.
■ Tighten brush cap securely. Do not overtighten.
Page 26
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TROUBLESHOOTING
PROBLEM
CAUSE
SOLUTION
Saw will not start.
1. Saw not plugged in.
2. Faulty switch.
1. Plug in saw.
2. Have switch replaced by Ryobi
Factory or Authorized Service
Center.
3. Fuse blown or circuit breaker
tripped.
3. Replace fuse or reset circuit
breaker.
4. Cord damaged.
4. Have cord replaced by Ryobi
Factory or Authorized Service
Center.
5. Worn, broken brushes.
5. Replace brushes.
Saw makes unsatisfactory cuts.
1. Dull blade.
1. Replace blade.
2. Blade mounted backwards.
3. Gum or pitch on blade.
2. Turn blade around.
3. Remove blade and clean with
turpentine and coarse steel wool.
4. Incorrect blade for work being
done.
4. Change the blade.
Blade does not come up to speed.
Saw vibrates excessively.
1. Extension cord too light or too
long.
1. Replace with the adequate size
extension cord.
2. Low supply voltage.
1. Blade screw not tight.
2. Contact the electric company.
1. Tighten blade screw.
2. Saw not mounted securely to
workbench.
2. Tighten all mounting hardware.
3. Workbench on uneven floor.
3. Reposition workbench on flat
surface. Fasten workbench to
floor if necessary.
4. Blade or blade flanges not clean. 4. Clean blade and blade flanges.
Does not make accurate 45° and
90° cuts.
1. Damaged saw blade.
1. Replace blade.
2. Positive stop not adjusted
correctly.
2. Check and adjust positive stop.
3. Blade is not perpendicular to
table.
3. Check and adjust table.
Material pinches blade.
1. Cutting bowed material in wrong
position.
1. Position bowed material correctly
(convex side to the back fence).
Saw blade does not return to UP
position.
1. No spring tension.
1. Return to a RYOBI Factory or
Authorized Service Center for
adjustment.
2. Spring broken.
2. Replace spring.
Page 27
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OPERATOR'S MANUAL
10 in. (254 mm) Compound Miter Saw
Model TS230 - Double Insulated
**Ampere rating
EXTENSION CORD CAUTION
(on tool data plate) 0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity to
handlethecurrentthetoolwilldraw. Anundersizedcordwillcause
a drop in line voltage, resulting in overheating and loss of power.
Use the chart to determine the minimum wire size required in an
extension cord. Only round jacketed cords should be used.
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
When working with a tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the letters "WA" on
the cord's jacket.
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on workpiece,
tools, or other obstructions while you are working with a power
tool.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or service,
simply contact your nearest Ryobi Factory Service Center. Be sure to provide all pertinent
facts when you call or visit. Please refer to the Service Center insert or call 1-800-525-2579
in the United States or 1-800-265-6778 in Canada for your nearest Factory or Authorized
Service Center.
• MODEL NO.
The model and serial numbers of your tool will be found on a plate attached to the motor
housing. Please record the serial number in the space provided below.
•
•
MODEL NUMBER
SERIAL NUMBER
TS230
RYOBI CANADA INC.
P.O. Box 910
RYOBI AMERICA CORPORATION
5201 Pearman Dairy Road Anderson SC 29625-8950
Post Office Box 1207
Anderson SC 29622-1207
Cambridge, Ontario N1R 6K2
Phone 1-800-265-6778
Phone 1-800-525-2579
972000-375
10-97
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