Royal Sovereign Laminator RSC 1400L User Guide

16. WARRANTY  
Royal Sovereign International warrants the equipment sold is free from defects in  
material and workmanship for a period of One (1) year for Parts and Labor from the date  
of installation, excluding lamination rollers which are warranted for Six (6) months. This  
warranty is extended only to the original purchaser. This warranty is the only warranty  
made by Royal Sovereign International and cannot be modified or amended. Royal  
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy  
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such  
defective part or product. These remedies are only available if Royal Sovereign’s  
examination of the product discloses to Royal Sovereign’s satisfaction that such defects  
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized  
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.  
OWNER'S MANUAL  
All warranty claims must be filed through the authorized Royal Sovereign dealer or  
reseller through which the equipment was originally purchased. Model, serial number  
and date of delivery are required for all claims.  
RSC-1400L Laminators  
The warranty made herein is in lieu of all other warranties, expressed or implied,  
including any warranty or merchantability or fitness for a particular purpose. Royal  
Sovereign will not be liable for personal damage or personal injury (unless primarily  
caused by its negligence), loss of profit, or other incidental or consequential damages  
arising out of the use or inability to use this equipment.  
LIMITED WARRANTY  
This warranty specifically does not cover damage to laminating rollers caused by knives,  
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or  
damage caused by lifting, tilting or improper use of the machine. Warranty repair or  
replacement by Royal Sovereign or its authorized Reseller(s) does not extend the  
warranty beyond the initial one year period from the date of installation. Unauthorized  
customer alterations will void this warranty.  
CORPORATE HEADQUARTERS  
Royal Sovereign International Inc.  
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.  
TEL : +1) 800-397-1025  
FAX : +1) 201-750-1022  
E-mail : [email protected]  
Royal Sovereign Inc. <Oversea Sales Office>  
1001, World Meridian II, 426-5, Gasan-dong,  
Geumcheon-gu, Seoul, 153-759, KOREA  
TEL : +82)2-2025-8800 FAX : +82)2-2025-8830  
E-mail : [email protected]  
RS Holland B.V.  
Planetenweg 75 2132HM Hoofddorp, The Netherlands.  
TEL : +31) 23-5626620, +31) 23-5654451  
FAX : +31) 23-5654565  
Read all instructions carefully before use.  
For any Customer Support needs please choose the  
E-mail : [email protected]  
Customer Support tab on www.royalsovereign.com  
RS International Australia PTY. LTD.  
30 Prime Drive, Seven Hills, NSW 2147, Australia  
TEL : +61) 2-9674-2127  
FAX : +61) 2-9674-2027  
E-mail : [email protected]  
RS Canada Inc.  
164 Oakdale Road, Toronto, Ontario M3N 2S5  
CANADA  
Royal Sovereign International Inc.  
TEL : +1  
)
416-741-8400 FAX : +1 416-741-8185  
)
E-mail : [email protected]  
19  
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3. INSTALLATION  
Note: The laminator should be installed by a trained service technician.  
4. INCLUDED WITH LAMINATOR  
Thoroughly inspect the parts and the unit. It is imperative that any missing parts are  
reported and a claim is filed with the reseller immediately upon receipt of shipment.  
The laminator comes fully assembled, except for the feed table, paper guide. Upon arrival,  
thoroughly inspect the unit. It is imperative that any shipping damage is reported and a  
claim is filed with the delivering carrier immediately upon receipt.  
Quantity  
1
Picture  
Part Name  
Laminator  
The laminator should be located in an area with adequate work space for feeding graphics  
and lamination materials.  
Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.  
Owner's Manual  
1
Once the laminator is in place, lock the casters into position(“ON” position). Always unlock  
the casters (“OFF” position) when moving to a different location.  
3´´(76mm) / 2" (57mm) Auto Grip  
6/4  
L-wrench (2.5)  
Dust Cover  
1
ELECTRICAL REQUIREMENTS  
1
1
1
Royal Sovereign recommends that a licensed electrician ensuresproper power installation  
to your laminator in accordance with electrical codes in your area.  
Spare Motor Fuse - FUSE(50T)  
(6.3A)  
The laminator should have a dedicated power line.  
Spare Main Power Fuse - FUSE(65TS)  
(5A)  
MODEL  
RSC-1400L  
single phase  
8 - 1/4"Hexa head Bolt (M6 20mm)  
8 - Spring Washer( 6.1)  
220-240V  
50/60HZ  
120V  
50/60HZ  
10/10  
12/12  
Power Supply  
(Included with option only)  
12 - 3/16"screw (M5 10mm).  
12 - Spring Washer( 5.1)  
(Included with option only)  
Front Feeder and Rear Rewinder Kit  
(Included with option only)  
2/2  
4
4 - 1/3"Hexa head Bolt (M8 70mm)  
4 - Spring Washer( 8.5)  
120V UL  
230V UL  
240V UK  
(Included with option only)  
4 - 1/3"screw (M8 60mm).  
4 - Spring Washer( 8.5)  
(Included with option only)  
4
4
NUT M8)  
220V EU  
220V AU  
3
4
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5. PRODUCT IDENTIFICATION  
6. CONTROL PANEL  
When the machine is initially turned on, the LED display window will show the speed.  
12  
2
1
3
4
11  
10  
9
5
6
8
13  
7
RSC-1400L  
NO.  
1
PART NAME  
RSC-1400L  
SAFETY COVER  
O
O
O
O
O
O
O
O
O
O
O
O
O
Control Buttons  
2
EMERGENCY SWITCH  
FRAME-PAPER GUIDE  
TABLE-FRONT  
3
1. SPEED DISPLAY: Display’s current Speed.  
4
2. SPEED BUTTON: Adjusting the speed of the rollers. To change the speed of the rollers,  
5
MAIN ROLLER  
press the up or down arrow button.  
6
ASSEMBLY STAND  
FOOT PEDAL  
3. RUN: To start the rollers.  
7
4. STOP: To stop the rollers.  
8
TENSION CONTROL KNOBS  
PRESSURE LEVER  
CONTROL PANEL  
UPPER IDLE BAR  
RELEASE LINER TAKE UP  
REMOTE CONTROL  
5. REV: To reverse the rollers, press and hold the REVERSE button.  
9
10  
11  
12  
13  
5
6
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7. ROLLER NIP SETTING  
8. USING FOOT PEDAL AND REMOTE CONTROL  
It is important to adjust the roller nip settings to the appropriate thickness of the board  
being used. Use the guide below to adjust to the correct position.  
USING FOOT PEDAL  
Place the foot pedal on the floor in front of the  
machine. Once all correct settings are displayed, you  
may use the foot pedal to operate the laminator for  
“Hands Free Operation.” To activate the machine,  
press the foot pedal once and then release. Repeat  
to stop the rollers.  
Metric  
NO.  
Inches  
(mm)  
Lamination  
1
1
2
3
4
5
Lamination  
1/ 25"  
3/16"~1/4"  
3/ 8"~1/2"  
3/5"  
5-7  
10-13  
15  
NOTE: If you don't want to  
laminate,please place the  
pressure lever to the "Open  
position(NO.5)".  
USING REMOTE CONTROL  
1
2
3
Located on the rear left side of the laminator.  
1. PRESS RUN – To activate the rollers.  
2. PRESS STOP – To stop the rollers from turning.  
3. PRESS REV – To reverse the rollers. Press and  
hold the button (useful for jams or misted media).  
7
8
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9. USING CROSS CUTTER  
10. LOADING FILM  
Royal Sovereign films are wound with the adhesive side facing the inside of the roll  
The cross cutter is located in the rear exit table of the machine.  
(adhesive in).  
Loading films to upper and lower film shafts:  
(See page 5 for assistance with parts identification.)  
1. After lamination, move the cutter approximately to  
the center of the completed application at the  
desired point of detachment (Figure 1).  
1. Adjust the auto grip to fit to the film and tighten the  
auto grip screw (Figure 1).  
Figures 1  
Figures 2  
Figures 3  
Figure 1  
2. Remove the upper and lower film shafts from the  
machine and load the films (Center the upper and  
lower films on the shaft). Note the direction of the  
adhesives on the lower and upper films  
(Figure 2).  
2. Grasp film with one hand, press the cutter  
downward into the application and slide it first to  
one end of the application, then to the other end to  
complete the cut (Figure 2 & 3).  
Figure 2  
3. Load the upper and lower film shafts on the  
machine (Figure 3).  
Figure 3  
9
10  
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11. THREADING FILM  
8. Cut and separate the release liner and the film.(Figure  
3)  
Figure 3  
9. Thread the craft paper behind the Lower Idle Bar to  
the top film that is resting on the main roller (do not  
use the Lower Idle Bar for Mounting). (Figure 4)  
11.1. Decaling  
10. Reinstall the Feed Table and the Frame-Paper  
Guide,and close the Safety Cover.  
Figure 4  
Figure 5  
Figure 6  
1. Turn the power switch on (“I” position). The Power  
switch is located on the rear left side of the unit.  
11. Adjust the nip setting to appropriate gap.  
2. Complete the steps as in the “LOADING FILM”  
section (see page 10).  
12. Insert and push the leader board until they reach the  
front nip point.  
3. Take off the Frame-Paper Guide and the Feed Table.  
13. Push the Run button.  
4. Pull the top film down over the Safety Cover to the  
bottom of the craft paper / Mounting film.  
14. Push the leader board into the rollers. (Figure 5)  
Figure 1  
5. Align and center the craft paper / Mounting film to the  
top film and tighten the two lower core screws (Figure  
1).  
15. Adjust the top and bottom tension knob by rotating it  
clockwise or counterclockwise. Turn it until the top  
and bottom roll films have some resistance varies  
(the tension depending on the film thickness; the  
thicker the film the more tension is required).  
(Figure 6)  
6. Thread the top film underneath the Upper Idle  
Bar.(Figure 2)  
7. Tape the top film on to the Release Liner Take-  
Up.(Figure 2)  
Figure 2  
11  
12  
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16. Press the Stop button when the leader board has completely exited from the rollers.  
17. Use the Cross Cutter to cut the leader board from the web (see page 9).  
4. Flip the image over the top roller and hold on to the  
release liner (Figure 4).  
18. Set the nip setting to the appropriate position for the Over-lamination / Decaling  
application.  
Figure 4  
11.2. Mounting  
1. Lay the decaled image face down on a flat surface.  
Carefully peel back and put a crease along the  
edge of the release liner ( Approximately 1 in or  
25mm, Figure 1).  
5. Press the foot pedal once, and then let it go while  
slowly pulling the release liner as the board enters  
the main roller nip (Figure 5)  
Figure 5  
6. Press the foot pedal once again when the board has  
completely exited from the rear of the unit. Trim the  
board if necessary.  
Figure 1  
2. With the image facing up, align the image onto the  
board. Press firmly from the center out (Figure 2).  
Figure 2  
3. Adjust the pressure lever to ensure the proper  
opening (Figure 3).  
Figure 3  
13  
14  
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12. INSTALLATION OF FRONT FEEDER and REAR  
REWINDER OPTIONS  
4. Disassemble the power switch bracket and place the left  
rewinder outside of the frame; fasten with round head  
3/16"(M5) screws (included in the option kit). Then,  
reinstall the power switch bracket (Figure 7).  
Note: Below options are to be installed by an authorized RS reseller.  
Installation of the Front Feeder Option (Includes 2 brackets,  
one spindle, and mounting hardware).  
Figure 7  
Figure 8  
Figure 9  
5. Install the right rewinder on the outside of the frame and  
connect the motor wire connector to the rear wire  
(Figures 8 & 9).  
1. Install the Front Feeder to the inside of the front frames  
using four 1/4"(M6) hexagon bolts on each side (Figure 1)  
Figure 1  
Installing the Rear Rewinder Option (Includes motorized  
winder, bracket, one spindle, and mounting hardware).  
6. Reinstall the rear cover.  
1. Remove the left and right covers by using a Phillips  
screwdriver (four screws on each side cover) (Figures 2 &  
7. Reinstall the side covers.  
Figure 2  
Figure 3  
3).  
8. Reinstall the lever knob and screw.  
2. Remove the lever knob screw and lever (Figure 4).  
Figure 4  
3. Remove the rear cover by removing all  
10 screws (4 top, 4 bottom, and 1 on  
each side) (Figure 5 & 6).  
Figure 5  
Figure 6  
15  
16  
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13. MAINTENANCE  
15. SPECIFICATIONS  
Cleaning the Body of the laminaor  
1.To clean the machine body, dampen a cloth with water only and gently wipe the  
machine clean.  
Removing Adhesive Build Up  
Description  
Power supply  
RSC-1400L  
AC 100, 200, 220~240V 50/60Hz 120V 60Hz  
1. Remove the film from the laminator.  
Power consumption  
Max laminating width  
Film thickness  
100W  
1400mm / 55"  
60~500 mic / 1~15mil  
5m/min / 16.4ft/min  
Not applicable  
None  
2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the  
Teflon (metal) and silicone rollers.  
Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the  
surface.Do not use sharp metal objects, steel wool, or abrasives, as these  
may also damage the rollers.  
Max laminating speed  
Ready time  
Heating method  
Lubrication  
Driving motor  
DC geared  
Max Temperature contro  
1. Drive chain and sprockets should be lubricated with either a light coat of gear lube or  
heavy grease (lithium grease) after 6 months or 1000 hours of operation, whichever  
comes first.  
l
Not applicable  
Speed control  
Transport type  
Film core size  
Cross cutter  
9 settings  
2 Roller  
Auto grip (2",3")  
Yes  
Hot lamination  
Cold lamination  
Mounting thickness  
Take up system  
Reverse  
No  
14. TROUBLESHOOTING  
Yes  
Symptom  
Cause  
Possible Solution  
15mm / 0.6"  
a. Plug the power cord into appropriate  
outlet.  
b. Put the power switch to the “I” (On)  
position.  
Chain link to main motor  
a. Power plug is not plugged in.  
b. Power switch is in “0” (Off) position.  
c. Tripped circuit breaker.  
Machine will not turn  
on:  
Yes  
Yes  
Yes  
Remote control  
Foot pedal  
d. Blown main power fuse.  
c. Reset the circuit breaker.  
d. Replace the fuse.  
Unit dimensions  
(w x d x h)  
1710 650 1210 (mm)  
67.5" 21.5" 47.5"  
a. Emergency switch (es) is (are)  
engaged.  
b. Paper guide is not installed correctly.  
There is power, but the  
rollers are not turning  
after the “RUN” button  
is pressed:  
a. Disengage the emergency switch (es).  
b. Properly install the paper guide so that  
the micro switch is activated.  
Unit weight  
210kg / 462.9bs  
d. Replace the motor fuse.  
c. Blown motor fuse.  
Carton dimensions  
(w x d x h)  
1960  
900 850(mm)  
77" 35.5" 33.5"  
The unit is not heating  
up:  
a. Did not raise the temperature.  
a. Raise the temperature.  
Gross Weight  
292kg / 643.7lbs  
a. Upward curl.  
b. Downward curl.  
a. Loosen the top roll film tension.  
b. Loosen the bottom roll film tension.  
Curled lamination:  
17  
18  
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