The Twin Fire
Unitary Infrared Heater
Submittal: TF-Series
Job:
Location:
Engineer:
Gas Specs:
Date:
QTY.
QTY.
QTY.
QTY.
MODEL NO. TF
UNIT INPUT
UNIT INPUT
UNIT INPUT
UNIT INPUT
BTU/HR
BTU/HR
BTU/HR
BTU/HR
MODEL NO. TF
MODEL NO. TF
MODEL NO. TF
TOTAL INPUT
BTU/HR
Important
Before installation and operation of heating equipment, read and understand the
Installation, Operation and Service Manual.
Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
ROBERTS GORDON® products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in
the installation and service of gas-fired heating equipment.
Roberts-Gordon
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
Telephone: 716.852.4400
Fax: 716.852.0854
Roberts-Gordon Canada Inc.
241 South Service Road West
Grimsby, Ontario L3M 1Y7
Canada
Telephone: 905.945.5403
Fax: 905.945.0511
Toll Free: 800.828.7450
© Copyright 2001 Roberts-Gordon
P/N190600NA
06/01
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TABLE OF CONTENTS
STANDARD PARTS LIST............................................. 1
Contents of TF-Series Burner Carton..................... 1
Contents of Core and Extension Packages............. 1
GENERAL SPECIFICATIONS ......................................2
Material Specification .............................................. 2
Reflectors ................................................................ 2
Heater Specifications...............................................2
Ignition .....................................................................2
Suspension Specifications....................................... 2
Controls Specifications ............................................ 2
Gas Pressure at Manifold:....................................... 2
Dimensions:............................................................. 2
Pipe Connection: ..................................................... 2
Gas Inlet Pressure:.................................................. 2
Electrical Rating (all Models): .................................. 2
Standard Reflector.................................................. 3
One Side Reflector .................................................. 3
Two Side Reflectors ................................................ 3
45° Tilt Reflector ...................................................... 4
U-Tube, Standard Reflector..................................... 4
U-Tube, Full 45° ...................................................... 4
U-Tube, Opposite 45° Reflector .............................. 5
2-Foot Deco Grille, 1-Foot Deco Grille and
ELBOW PACKAGE CONFIGURATION........................20
Elbow Installation.....................................................20
Elbow Installation (continued) ..................................20
Reflector Joint Installation........................................20
Reflector Joint Detail................................................21
REFLECTOR SIDE EXTENSION ..................................22
Bracket Installation...................................................22
Side Reflector Installation........................................22
LOWER CLEARANCE SHIELD INSTALLATION.........23
Shield Support Strap Assembly...............................23
TWO-FOOT DECORATIVE GRILLE INSTALLATION..23
Grille Installation......................................................23
Frame Shield Installation.........................................24
Reflector Side Extension Installation ......................24
ONE-FOOT DECORATIVE GRILLE INSTALLATION..25
One-Foot Decorative Grille Bracket.........................25
Decorative Grille......................................................25
Joint Piece and Reinforcement................................25
End Piece and Reflector End Cap...........................26
90° Elbow.................................................................26
PROTECTIVE GRILLE INSTALLATION.......................27
Silicone Cap Installation...........................................27
Grille End Cap Installation .......................................27
Grille Installation......................................................27
VENTING........................................................................28
Horizontal Ventilation 4" (10 cm) Pipe .....................28
Vertical Ventilation 4" (10 cm) Pipe..........................28
CFlexible Boot Installation (Single Vent)..................29
Common Sidewall Venting.......................................29
Vertical Ventilation 6" (15 cm) Pipe .........................30
Flexible Boot Installation (Common Vent)................30
Protective Grille....................................................... 5
Lower Clearance Shield*......................................... 5
Venting .................................................................... 6
TF-SERIES ASSEMBLY OVERVIEW........................... 7
Major Component Descriptions ............................... 7
TF-Series Linear Assembly Overview ...................8
HEATER INSTALLATION............................................. 9
Critical Hanger Placement....................................... 9
TF-Series Linear Layout Overview ......................... 10 OUTSIDE COMBUSTION AIR SUPPLY.......................31
TF-Series Linear Layout Overview
Vertical Outside Air Supply .....................................31
(Continued).............................................................. 11
Horizontal Outside Air Supplly.................................31
BBurner Tube Installation........................................ 12 GAS PIPING...................................................................32
Burner Installation.................................................... 12 WIRING..........................................................................33
Tube Clamp Package Installation............................ 13
Coupling and Tube Assembly.................................. 13
Coupling and Tube Assembly (Continued).............. 14
Line Voltage Thermostat Wiring...............................33
Low Voltage Thermostat and Relay Wiring..............34
Electrical Connection to the Burner .........................36
Turbulator Installation.............................................. 15 INTERNAL BURNER DIAGRAM...................................37
®
®
Reflector Installation................................................ 15 THE ROBERTS GORDON VANTAGE TF LIMITED
Reflector, U-Clip and Reflector Support
WARRANTY...................................................................38
Installation ............................................................... 16
OPTIONAL HEATER ACCESSORIES.......................... 17
TF-Series U-Tube Assembly Overview .................. 17
TF-Series U-Tube Layout Overviews ..................... 18
TF-Series U-Tube Layout Overviews
(Continued).............................................................. 19
© 2004
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without the
written permission of Roberts-Gordon.
Printed in U.S.A.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
STANDARD PARTS LIST
Contents of TF-Series Burner Carton
Part No.
Description
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
090XXXXX TF Burner Assembly (Rate and Fuel Varies)
02568200 Gasket
1
1
1
8
8
1
2
8
2
4
2
1
1
1
8
8
1
2
8
2
4
2
1
1
1
8
8
1
2
4
2
4
2
1
1
1
8
8
1
-
1
1
1
8
8
1
-
1
1
1
8
8
1
-
1
1
1
8
8
1
-
190100NA Installation, Operation and Service Manual
94273914 Hex Head Bolts 5/16-18 Rolok
96411600 Split Lock washer
91412203 Flexible Gas Connector Assembly - 3/4" NPT
03051503 Turbulator Adapter
03051504
-
-
-
-
Turbulator 2.5 (76 cm) Aluminized Steel
'
91412800 Flexible Boot
91901300 Boot Clamp
09080000 Vent Sleeve
2
4
2
2
4
2
2
4
2
2
4
2
Contents of Core and Extension Packages
Core Packages
Extension Packages
Aluminized with Aluminized with
Hot Rolled Aluminized Aluminized
Hot Rolled
with with with
Aluminum Aluminum Stainless
with
Aluminum
Reflector
Aluminum
Reflector
Stainless Steel
Reflector
Reflector
Reflector
Steel
Reflector
Part No.
Description
20
'
30
'
40'
20'
30
'
40'
20'
30
'
40
'
10'
20'
30
'
40'
10'
20 30' 40' 10' 20' 30' 40'
'
(6 m ) (9m
)
(1 2 m ) (6 m ) (9 m ) (12 m ) (6m ) (9 m ) (12 m ) (3m ) (6 m ) (9 m ) (12 m (3m ) (6 m ) (9 m ) (1 2 m (3m ) (6 m ) (9 m ) (1 2 m
91409300
91409408
03051101
1
-
2
-
3
-
-
1
1
1
3
2
-
-
-
3
1
3
6
2
-
-
1
1
1
-
-
-
3
1
3
-
1
-
2
-
3
-
4
-
-
1
-
-
2
-
-
-
4
-
-
1
-
-
2
-
-
-
4
-
Tube, Hot Rolled Steel, 10
Tube, HT Aluminized, 10
'
(3m)
2
1
2
4
2
-
2
1
2
-
3
-
3
-
'
(3 m)
®
1
1
3
2
-
1
2
4
2
-
1
3
6
2
-
-
-
-
-
Burner Tube, ALUMI-THERM Steel, 10
'
(3m)
01312700 Coupling Assembly
02750303
1
2
-
2
3
-
3
4
-
4
6
-
1
2
-
2
3
-
3
4
-
4
6
-
1
-
2
-
3
-
4
-
Standard Reflector, 8
02750800 End Cap
'
(3.5m)
-
-
-
-
-
-
-
027503SS Stainless Steel Reflector, 8’ (3.5m)
027508SS Stainless Steel End Cap
03090100 Tube and Reflector Hanger
91907302 S-Hook
3
2
3
6
4
4
2
4
8
5
6
2
5
10
7
-
-
-
-
-
-
-
-
2
-
3
-
4
-
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
6
2
4
8
3
5
10
5
3
6
2
4
8
3
5
10
5
1
2
2
2
4
3
3
6
4
4
8
6
1
2
2
2
4
3
3
6
4
4
8
6
1
2
2
2
4
3
3
6
4
4
8
6
03050010 Reflector Support Package
(Strap, Wire Form, Screws)
91107720 U-Clip Package
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
-
1
-
1
-
1
-
1
-
1
-
1
-
1
-
1
-
1
-
1
-
1
-
90502700 Vent Adapter (Not required for TF Models)
01318901 Tube Clamp Package
Part Number
-
-
-
-
-
-
-
-
-
-
-
-
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
GENERAL SPECIFICATIONS
Suspension Specifications
Material Specification
Reflectors
Hang heater with materials with a minimum working
load of 75 lbs (33 kg).
Controls Specifications
.024 Aluminum
Heater Specifications
Ignition
Time switches, thermostats, etc. can be wired into
the electrical supply. External controls supplied as an
optional extra.
Automatic direct spark ignition with safety shut-off.
General Specifications for TF-Series heaters are as follows:
Side View
Length "A"
Reflector
23.5"
(60 cm)
End View
13.75"
(35 cm)
9.5"
(24 cm)
Length "A"
Length “A” Each Side
Minimum Maximum
Linear
Recommended
Minimum Mounting
Height*
Heat Input
Rate
Model (BTUH X1000)
Linear
U-Tube
11'6" (4 m)
11'6" (4 m)
16'6" (5 m)
U-Tube
11'6" (4 m)
16'6" (5 m)
21'6" (7 m)
26'6" (8 m)
31'6" (10 m)
36'6" (11 m)
41'6" (13 m)
Space
12' (4 m)
15' (5 m)
15' (5 m)
20' (6 m)
20' (6 m)
25' (8 m)
25' (8 m)
Spot
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
120
160
200
250
300
350
380
20' (6 m)
20' (6 m)
30' (9 m)
20' (6 m)
30' (9 m)
40' (12 m)
50' (15 m)
60' (18 m)
70' (21 m)
9' (3 m)
11' (3 m)
12' (4 m)
15' (5 m)
20' (6 m)
23' (7 m)
23' (7 m)
40' (12 m) 21’ 6" (7 m)
50' (15 m)
50' (15 m)
26'6" (8 m)
26'6" (8 m)
60' (18 m) 31'6" (10 m) 80' (24 m)
Gas Pressure at Manifold:
Natural Gas:
Pipe Connection:
3/4" NPT
3.5" w.c.
LP Gas:
10.5" w.c.
Gas Inlet Pressure:
Natural Gas:
5.0" w.c. Minimum
16.0" w.c. Maximum
12.0" w.c. Minimum
16.0" w.c. Maximum
Dimensions:
Vent Connection Size:
4" (10 cm) or 6" (15 cm)
Outside Air Connection Size:
LP Gas:
4" (10 cm) or 6" (15 cm)
Electrical Rating (all Models):
120V - 60 Hz., 1.0 Amp
Refer to figure above for dimensional information.
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
Standard Reflector
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
6
6
6
6
6
8
8
B
C
D
A
B
C
D
35
38
40
46
50
52
52
63
66
71
77
80
82
82
35
38
40
46
50
52
52
16
16
16
16
16
21
21
89
161
168
181
196
204
209
209
89
A
97
97
102
117
127
133
133
102
117
127
133
133
B
D
C
One Side Reflector
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
6
6
6
6
6
8
8
B
9
9
9
9
9
9
9
C
D
A
B
C
D
63
70
77
83
86
88
88
47
54
59
65
69
73
73
16
16
16
16
16
21
21
23
23
23
23
23
23
23
161
178
196
211
219
224
224
120
138
150
166
176
186
186
A
B
D
C
Two Side Reflectors
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
6
6
6
6
6
8
8
B
C
D
A
B
59
C
D
59
23
25
27
32
35
40
40
66
72
78
84
88
91
91
23
25
27
32
35
40
40
16
16
16
16
16
21
21
168
183
199
214
224
232
232
A
64
64
69
69
82
82
B
D
C
89
89
102
102
102
102
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
45° Tilt Reflector
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
8
B
8
8
8
8
8
8
8
C
D
A
B
C
D
60
66
74
78
84
85
85
54
60
64
69
74
79
79
21
21
26
26
31
31
31
21
21
21
21
21
21
21
153
168
188
199
214
216
216
138
153
163
176
188
201
201
A
C
8
10
10
12
12
12
B
D
U-Tube, Standard Reflector
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
6
6
6
6
6
8
8
B
C
D
A
B
C
D
35
38
40
46
50
54
54
63
69
76
79
84
87
87
30
37
39
43
47
51
51
16
16
16
16
16
21
21
89
161
176
194
201
214
221
221
77
A
C
97
94
102
117
127
138
138
100
110
120
130
130
B
D
U-Tube, Full 45°
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
8
8
8
8
8
8
8
B
8
8
8
8
8
8
8
C
D
A
B
C
D
A
60
66
74
78
84
85
85
42
46
52
61
66
70
70
21
21
21
21
21
21
21
21
21
21
21
21
21
21
153
168
188
199
214
216
216
107
117
133
155
168
178
178
B
D
C
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
U-Tube, Opposite 45° Reflector
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
8
B
C
D
A
B
C
D
54
60
64
70
74
76
76
60
66
74
78
84
85
85
22
22
22
22
22
22
22
21
21
26
26
31
31
31
138
153
163
178
188
194
194
153
168
188
199
214
216
216
56
56
56
56
56
56
56
A
8
10
10
12
12
12
D
B
C
2-Foot Deco Grille, 1-Foot Deco Grille and Protective Grille
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
A
6
6
6
6
6
8
8
B
C
D
A
B
C
D
35
38
40
46
50
52
52
63
66
71
77
80
82
82
35
38
40
46
50
52
52
16
16
16
16
16
21
21
89
161
168
181
196
204
209
209
89
A
97
97
102
117
127
133
133
102
117
127
133
133
C
B
D
Lower Clearance Shield*
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350**
A
6
6
6
6
6
B
39
40
50
54
55
C
33
38
44
48
50
D
39
40
50
54
55
A
16
16
16
16
16
B
C
84
D
100
102
127
138
140
100
102
127
138
140
97
A
112
122
127
B
D
C
Unapproved
Unapproved
Unapproved
TF-380**
Unapproved
*When installed in the first 20’ (6 m) on each side of the burner.
**Roberts-Gordon prohibits the installation of this heater for all unapproved applications.
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
Download from Www.Somanuals.com. All Manuals Search And Download.
ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
Venting
(inches)
(centimeters)
Model
TF-120
TF-160
TF-200
TF-250
TF-300
A
14
20
20
20
20
E
F
A
36
51
51
51
51
E
F
A
E
18
24
24
24
30
18
18
18
18
18
46
61
61
61
77
46
46
46
46
46
Unvented
Vent
Pipes
Infrared Tubes
Vented
F
TF-350
TF-380
20
20
30
30
18
18
51
51
77
77
46
46
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
TF-SERIES ASSEMBLY OVERVIEW
Major Component Descriptions
Reflector
(Aluminum or
Stainless
Steel)
Burner with Tube Gasket
Must be installed with the
flame observation
window facing down.
Alternate overlap as
shown on overview and
on Page 10, Figure .
Minimum overlap is 7” (18 cm).
Burner Tube
Supplied in 10'
Tube
Hot Rolled or Heat
Treated Aluminized Tube
Supplied in 10’ (3 m) lengths.
(3 m) lengths. Burner
tube is always the first tube
after the burner.
Reflector End Cap
Punch out center
section to
Coupling Assembly
with Lock
accommodate heat
exchanger tube.
Flexible Boot
Tube and Reflector Hanger
with Clamp Package
Position this hanger no more
than 4” (10 cm) away from
the burner.
Flexible boot is used to
connect the last tube to
the vent.
Vent Sleeve
Vent Sleeve installed
inside flexible boot.
Tube and Reflector Hanger
Suspend system from these
hangers.
Reflector Support Strap &
Wire Form
Turbulator
Turbulator must be
installed in the last standard
section of tube. Turbulator is
not required on the TF-250/
300/350/380. For installation
see Page 15, Section .
Flex Gas Line with
Shut Off Cock
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
TF-Series Linear Assembly Overview
lt
o
B
)
lb
Nm
/
r
e
in
h
56
0
.
s
t
2
a
la
1
13
F
W
ue
Clamp
q
r
T
Nu
(
u
T
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
HEATER INSTALLATION
Critical Hanger Placement
Typical Suspension Details
Beam Clamp
Concrete Beam
Wood Beam
Anchor
Locknut
Screw Hook
(3/8")
Chain size
3/16" minimum
Washers
Rod (3/8")
24" min.*
(61 cm)
“X”*
“S” Hooks
Turnbuckle
Not Included
* Allows for thermal expansion of system
S Hooks
Hanger
Side View
Hanger
Reflector
Must Be Within 4" (10 cm)
Front View
45° Angle
Total Straight Length (both sides) or Length from U-Tube to U-Tube
Typical Expansion
Minimum “X” Length
in a Double "U" Layout
Each Side
1” (3 cm)
2” (5 cm)
3” (8 cm)
4” (10 cm)
5” (13 cm)
6” (15 cm)
7” (18 cm)
0’ - 50’
51’ - 60’
61’ - 80’
81’ - 100’
101’ - 120’
121’ - 140’
141’ - 160’
12” (31 cm)
18” (46 cm)
24” (61 cm)
30" (76 cm)
36" (91 cm)
42" (107 cm)
48" (122 cm)
If the installation requires a shorter suspension length than the minimum listed, the suspension
length may be reduced by 6" (16 cm). In this case tube clamps MUST be used at the two farthest
hangers on each side of the burner. See Page 8, Figure .
Description
S-Hook
Part Number
91907302
Tube/Reflector Hanger
03090100
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
TF-Series Linear Layout Overview
Linear layouts showing one side. Use same measurements for the other side.
b
LEGEND
c
g
d
e
Burner
Reflector
Tube
f
20' (6m) Tube Length (each side)
TF-120
TF-160
Tube/Reflector
Hanger
Coupling
Assembly
b
c
g
d
e
e
a = 14" (36 cm)
reflector width (not shown)
b = 2" (5 cm)
end cap to burner
f
c = 2" (5 cm)
30' (9m) Tube Length (each side)
TF-160
TF-200
end cap to hanger
d = 7'6" (229 cm)
distance first hanger
b
c
e = 10' (305 cm)
distance between hangers
g
d
e
e
e
f = 9.5" (24 cm)
burner height
g = 23.5" (60 cm)
burner length
f
40' (12m) Tube Length (each side)
TF-200
TF-250
b
c
g
d
e
e
e
e
f
50' (15m) Tube Length (each side)
TF-250
TF-300
TF-350
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
TF-Series Linear Layout Overview (Continued)
b
c
g
d
e
e
e
e
e
f
60' (18m) Tube Length (each side)
TF-300
TF-350
TF-380
b
c
g
d
e
e
e
e
e
e
b
f
70' (21m) Tube Length (each side)
TF-350
TF-380
b
c
g
d
e
e
e
e
e
e
b
f
80' (24m) Tube Length (each side)
TF-380
®
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
BBurner Tube Installation
NOTE:
Offset mounting
hole must be
to the top
Tubing requires a downward
slope of 1/2" (13 mm)
per 20' (6 m) away
from burner.
Weld Seam
must be to the
bottom of the tube.
7' 6" ± 1'
(229 cm ± 25 cm)
S
Hook
29"± 2"
(73 cm ± 5 cm)
Burner Tube
Hanger
Description
Burner Tube
S-Hook
Par t Number
03051XXX
91907302
Tube/Reflector Hanger
03090100
Burner Installation
Bolt
Lock Washer
Gasket
Burner
Description
Bolt
Lock Washer
Gasket
Part Number
94273914
96411600
02568200
090XXXXX
Burner
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
Tube Clamp Package Installation
Tube Clamp
Bolt
Flat
Washer
Nut
(Torque 120 in/lb
13.56 Nm)
Description
Tube Clamp Package
Tube Clamp
Bolt
Flat Washer
Nut
Part Number
01318901
01396801
97113940
95211600
92113900
Coupling and Tube Assembly
Close coupling
A with tab
Start Slide bar/Coupling Lock
B onto coupling
Tab
Slide Bar/Coupling Lock
Wide end
Coupling
Open
3" (8 cm) to
4" (10 cm)
Closed
Insert tubes into coupling
Tighten coupling to join tubes
C
D
Slide Bar/Coupling Lock
Coupling
Orient coupling so that
the impact block is in the
2:00 or 10:00 o’clock
positions
Tube
Tube
Descr iption
Coupling
Part Number
01329600
Tube
Slide bar/Coupling Lock
Tube
01329700
91409XXX
®
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
Coupling and Tube Assembly (Continued)
Tighten slide bar as shown below
Drive Slide Bar until tight.
End of Slide Bar should be
within tolerance listed below.
± 2" (5 cm)
Correct Slide Bar
dimensions
Incorrect Slide Bar
position
• Repeat A - D until all tubes are assembled.
Coupling and Tube Assembly (Continued)
Tube Length Per Side
Model
TF-120
TF-160
TF-200
TF-250
TF-300
TF-350
TF-380
Minimum
20’ (6 m)
20’ (6 m)
30’ (9 m)
40’ (12 m)
50’ (15 m)
50’ (15 m)
60’ (18 m)
Maximum
20’ (6 m)
30’ (9 m)
40’ (12 m)
50’ (15 m)
60’ (18 m)
70’ (21 m)
80’ (24 m)
See recommended venting lengths
on Page 28, Section , when using
maximum tube lengths.
7' 6" ± 1'
(229 cm ± 25 cm)
10' Typ. ± 1'
(254 cm Typ ± 25 cm)
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
Turbulator Installation
Turbulator must be installed in
the last standard section of
tube.
Turbulator
2.5' Section
Turbulator
Adapter
Tab
Pull String
Fold tab around outside
of tube nearest to the vent to hold turbulator
in place. Where a vent sleeve
is used, do not fold tab.
Description
Part Number
03051503
03051504
Turbulator Section 1
Turbulator Section 2
Tube
91409XXX
Reflector Installation
NOTE: All tube surfaces must be covered
by a reflector, except for a U-Tube.
Burner
Hanger
Burner Tube
Reflector
Description
Tube/Reflector Hanger
Burner Tube
Part Number
03090100
03051XXX
02750303
Reflector
®
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
Reflector, U-Clip and Reflector Support Installation
The pictorial drawings of the heater construction in
this Section are schematic only and provide a gen-
eral guideline of where hangers, reflector supports
and U-clips are to be installed.
To ensure proper expansion and contraction move-
ment of the reflectors, a combination of U-clips and
reflector supports are used. The positioning of reflec-
tor supports and U-clips depend on the individual
installation. The following rules must be observed.
1. The first reflector after the burner must be affixed in
the middle of the reflector with a reflector support and
tight screws.
Tight
Sheet Metal
Screw
Wire Form
Reflector
End Cap
First Reflector
Reflector Support
Strap
U-Clips
Option B
Slip Overlap
Overlap must be a
minimum of 6" (16 cm)
6"
(16 cm)
Reflector
Reflector
Support
2. The overlap at the first and second reflector is a slip overlap.
Thereafter, every third reflector joint is a slip overlap. A slip
overlap is achieved by either:
Loose screws
loosened 1/16"
(2 mm) to allow
slippage.
a.) both reflectors lay inside a hanger.
(no reflector support needed).
b.) using a reflector support with
loose screws at the reflector
Option A
Slip Overlap
overlap.
3. The remaining reflector overlaps require a non-slip
overlap connection. To affix the reflectors together in
a non-slip overlap either:
Option A
Non-Slip Overlap
a.) use reflector support and tight screws.
b.) if both reflectors lay inside a hanger, u-clips or
sheet metal screws may be used.
Reflector
This section of three reflectors joined together must
be affixed to the tube with at least one reflector support
with tight screws.
Tight
screws
Option B
Non-Slip Overlap
Description
Reflector Support Package
Wire Form
Reflector Support Strap
Screw #8 x 3/4
U-Clip Package
Part Number
03050010
91908004
03050000
94320812
91107720
027508XX
U-Clip
(2 clips per
non-slip overlap
inside a hanger)
Reflector End Cap
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
OPTIONAL HEATER ACCESSORIES
TF-Series U-Tube Assembly Overview
Reflector End Cap
Description
U-Tube Package
180° U-Tube
Tube and Reflector Hanger
Coupling
Reflector End Cap (2)
U-Tube Support Bracket
4" (10 cm) U-Bolts (2)
Reflector Support Set
S-Hook
Part Number
03011000
01335901
03090100
01312700
02750800
03020501
90912500
03050010
91907302
92113000
96411500
Reflector
Hex Nut
Lock Washer
Turbulator
Coupling
Burner Tube
U-Tube Support
Bracket Assembly
U-Clips
Tube Clamp Package
Burner
U-Tube, Standard
180° U-Tube
18" (45.7 cm)
Center to Center
Reflector Support
1
2
Tube
U-Tube, Full 45°
Tight U-Bolt
Loose U-Bolt
4" (10 cm) U-Bolt,
1
2
4" (10 cm) U-Bolt,
2
secured to Burner Tube secured to Bracket with
with 1/4" (6 mm)
Lockwashers and
1/4-20 Hex Nuts
1/4" (6 mm) Lockwashers
and 1/4-20 Hex Nuts on
top and bottom to
allow for tube expansion
and contraction
1
U-Tube, Opposite 45°
U-Bolt
Nut
Lock Washer
Lock Washer
Nut
1
2
®
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
TF-Series U-Tube Layout Overviews
U-tube layouts showing one side. Use same measurements for the other side.
b
LEGEND
c
g
e
Burner
Reflector
h
Tube 10' (3m)
20' (6m) Tube Length* (each side)
TF-120
TF-160
Tube 5' (1.5m)**
Tube/Reflector
Hanger
b
c
g
d
f
Coupling
Assembly
U-Tube
a = 14" (36 cm)
reflector width (not shown)
h
b = 2" (5 cm)
end cap to burner
30' (9m) Tube Length**(each side)
TF-160
TF-200
c = 2" (5 cm)
end cap to hanger
b
c
d = 7'6" (229 cm)
distance first hanger
g
d
e
e = 10' (305 cm)
distance between hangers
h
f = 5' (153 cm)
distance between last full tube
hanger and half tube hanger
40' (12m) Tube Length (each side)
TF-200
TF-250
g = 17.5" (44 cm)
burner length
b
c
h = 9.5" (24 cm)
burner height
g
d
e
f
*Requires the last reflector
before the U-Tube to be cut
in half for use on both sides.
**Requires the last tube before
the U-Tube to be cut in half for
use on both sides.
h
50' (15m) Tube Length* ** (each side)
TF-250
TF-300
TF-350
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
TF-Series U-Tube Layout Overviews (Continued)
b
c
g
d
e
e
h
TF-300 60' (18m) Tube Length (each side)
TF-350
b
c
g
d
e
e
f
h
TF-350 70' (21m) Tube Length** (each side)
TF-380
b
c
g
d
e
e
e
h
80' (24m) Tube Length** (each side)
TF-380
®
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
ELBOW PACKAGE CONFIGURATION
Elbow Installation
Tube
Coupling
Description
Elbow Package
90° Elbow
Part Number
02718702
01335801
01312700
02750800
02750900
91107720
90° Elbow
Coupling
Reflector End Cap
Reflector Joint Piece
U-Clip Package
Elbow Installation (continued)
Tube
Coupling
Reflector Joint Installation
Reflector
Reflector
Joint
Flatten Edge
Scribe
Contour
1" (2.5 cm)
maximum
Reflector Joi29
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
nt Installation
Cut away contour
with tin snips.
Punch/Drill six 3/32" (2 mm) holes
Reflector Joint Detail
Install Reflector
End Cap
Attach Reflector Joint
with six #8 sheet
metal screws
Reflector Joint Detail
Reflector
Reflector
Joint
®
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© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
REFLECTOR SIDE EXTENSION
Bracket Installation
Tube
Reflector
Tube and Reflector Hanger
Reflector Support
Reflector Side
Extension Bracket
(2 per reflector)
Use additional supports
in high air movement
applications.
Description
Part Number
Reflector Side Extension Package
Reflector Side Extension
Retainer Clips
02712700
01368000
02751200
94118106
Sheet Metal Screws
Order Separately
Reflector Side Extension
01329910
Side Reflector Installation
#8 x 3/8" Sheet Metal Screw
Retainer Clip
(2 per side)
Reflector Side Extension
®
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
LOWER CLEARANCE SHIELD INSTALLATION
Shield Support Strap Assembly
Reflector
12"
(300 mm)
17.1"
(434 mm)
Align pilot holes
Lower Clearance Shield
Locknuts
Washers
Screws
Descr iption
Part Number
01397501
01397500
02793000
92311400
95310800
93511406
Lower Clearance Shield Package
Shield Support Strap
Lower Clearance Shield
Locknut #8
Flat Washer #8
Screw #8 x 3/8"
TWO-FOOT DECORATIVE GRILLE INSTALLATION
Grille Installation
Tube and Reflector
Hanger
Reflector
Tube
61 x 122 cm Aluminium Grille
Suspended Ceiling Frame
Description
Aluminium Grille 2’ x 4’
Part Number
91407000
®
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© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
Frame Shield Installation
Shield
Descr iption
Part Number
Deco Grille Shield
01365900
Reflector Side Extension Installation
NOTE: If the Decorative Grille system is to
be installed in an area with considerable
air movement, it is recommended that one
#8 x 3/8 (3.9 x 9.5mm) sheet metal screw
be installed per reflector extension to
prevent it from blowing over.
Cut Relief Notches for Tube
and Reflector Hangers
Insert Screw
here
A
Reflector Side
Extension
Distance "A"
Extension
Part No.
Minimum
Maximum
6" (15 cm)
10" (26 cm)
14" (37 cm)
Width
2" (4 cm)
6" (15 cm)
10" (26 cm)
01370408
01370412
01370416
8" (20 cm)
12" (30 cm)
16" (40 cm)
Description
Reflector Side Extension
Part Number
01370412
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
ONE-FOOT DECORATIVE GRILLE INSTALLATION
One-Foot Decorative Grille Bracket
In order to maintain reflector shape, do
not fasten brackets together. Do not
fasten bracket to adjoining reflectors.
Maintain same slipjoint position as
reflectors.
#8 Sheet Metal Screws
Decorative Grille Bracket
2"
Cut relief notches for
supports and hangers.
Minimum
Bracket
Overlap
Description
Bracket
Part Number
01363003
Decorative Grille
Spread apart brackets
and install
Decorative Grille.
Description
Part Number
Decorative Grille 8’ x 1’
91406700
Joint Piece and Reinforcement
Joint Piece
Slip joint piece into
support bracket
and fasten to
bracket on one side
of the joint only.
Reinforcement
Description
Joint Piece
Reinforcement
Par t Number
01365903
01365902
#8 Sheet Metal Screws
Joint Piece
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
End Piece and Reflector End Cap
Reflector
End Cap
End Piece
Insert end piece
between grille and
brackets.
Fasten end piece
to brackets using two
#8 sheet metal screws
and replace reflector end cap.
Descr iption
End Piece
Part Number
01365901
90° Elbow
Inside
Corner
Grille Brackets
Joint Piece
Insert
End Piece
between
grille and
brackets.
Joint Piece
Decorative Grille
Brackets
Cut grille bracket at
reflector joint piece.
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
PROTECTIVE GRILLE INSTALLATION
Silicone Cap Installation
Silicone Cap
Description
Grille Section
Grille End Cap
Silicone Cap
Part Number
08050001
08050002
Grille
Finger
91915951-6P
Grille End Cap Installation
B
D
A
Grille
Grille End Cap
C
Bend up 90°
Pull outward
Grille Installation
Reflector
40 "
(101 cm)
Final Grille
Section
Grille
Grille
End Cap
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
VENTING
Horizontal Ventilation 4" (10 cm) Pipe
Combustible or
Non-Combustible
Wall
Burner
Tube
Flexible
Boot
Vent Terminal
Wall
Thimble
Single Wall
Vent Pipe
Install with boot
extended
Metalbestos
Cap
4" (10 cm) Single Wall Pipe
Description
Part Number
Flexible Boot
Boot Clamp
Vent Terminal (Comb. Wall)
Vent Terminal (Non-Comb Wall)
Wall Thimble
91412800
91901300
90502100
02537801-1P
90505600
09080000
18" (46 cm)
Non-Combustible
Min.
Wall
Vent Terminal
Vent Sleeve
4" (10 cm) Single Wall Pipe
Vertical Ventilation 4" (10 cm) Pipe
Vent Cap
4" (10cm)
Single Wall
Vent Pipe
Flexible
Boot
(Type 'B' vent pipe
must be used for
pipe exiting building)
Boot Clamp
Burner
Roof
Secure all
joints with (3)
#8 x 3/8 Sheet
Metal Screws
Description
Vent Cap 4" (10 cm)
Part Number
90502300
Flexible
Boot
Tube
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
CFlexible Boot Installation (Single Vent)
Flexible Boot Installation
for Single Vent
Vent
3"
(8 cm)
2"
(5 cm)
Expansion
Gap
3"
(8 cm)
Tube
Vent Sleeve
Bead
Single Wall
Vent Pipe
Boot Clamp
Flexible Boot
Bead
2” min.
(5 cm)
Boot Clamp
Flexible
Boot
Description
Rolled Sleeve
Flexible Boot 4" (10 cm)
Boot Clamp 4" (10 cm)
Part Number
09080000
91412800
91901300
Tube
Common Sidewall Venting
6" (15 cm) Single Wall Pipe
Burner
Vent Terminal
Tube
Combustible or
Non-Combustible
Wall
Vent Tee
Flexible
Boot*
Plan View
Boot
Clamp
* IMPORTANT
Compress boot on installation
to allow at least 2" (5 cm) of
movement on each side for
thermal expansion of tube
away from the tee.
6" (15 cm)
Vent Pipe
Description
Vent Tee
Part Number
91916100
Vent Terminal 6" (15 cm)
90502101
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
Vertical Ventilation 6" (15 cm) Pipe
Vent Terminal
6" (15 cm)
Vent Pipe
Roof
Boot Clamp
Vent Tee
Flexible
Boot
*
6" (15 cm) Single
Wall Pipe
* IMPORTANT
Compress boot on installation to allow at least
2" (5 cm) of movement on each side for thermal
expansion of tube away from the tee.
Burner
Tube
Plan View
Description
Part Number
Vent Cap 6" (15 cm)
90502302
Flexible Boot Installation (Common Vent)
Rolled Sleeve Installation
for Common Vent
18"
6"
8" ( 20 cm) long Flexible
Boot Compressed
to 6" (15 cm) long
Tube
6" (15 cm)
3/4" (2 cm)
Expansion
Direction
3"
(8 cm)
3.5"
(9 cm)
3"
(8 cm)
Vent Tee
11"
Description
Rolled Sleeve
Flexible Boot 4" (10 cm)
Boot Clamp 4" (10 cm)
Part Number
09080000
91412800
91901300
91916100
Vent Tee - 4" Dia. x 4" Dia. x 6" Dia.
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
OUTSIDE COMBUSTION AIR SUPPLY
Vertical Outside Air Supply
Approved
Vent Cap
Minimum of
18" (46 cm)
Suggestion: Wrap pipe
with insulation to prevent
condensation from forming
on outside of pipe.
Single Wall
Vent Pipe
Secure with (3)
#8 x 3/8 Sheet
Metal Screws
Burner
Description
Vent Cap 5" (13 cm)
Part Number
90502301
Tube
Horizontal Outside Air Supplly
Approved
Vent Cap
Single Wall
Vent Pipe
Secure with (3)
#8 x 3/8 Sheet
Metal Screws
Burner
Description
Vent Cap 5" (13 cm)
Part Number
90502301
Tube
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
GAS PIPING
FIGURE 1: Gas Connection with Stainless Steel Flex Connector
Hold gas nipple securely
with pipe wrench when
attaching the flex gas
connector.
Failure to follow these
instructions can result in
product damage.
3/4" NPT Pipe
Shut-Off Valve must be parallel to
burner gas inlet. The 2" (5 cm)
displacement shown is for the cold
condition. This displacement may
reduce when the system is fired.
Shut-Off Valve
(included
0°
with connector)
45°
45°
12"
(30 cm)
2" (5 cm)
90° Pipe Elbow (not supplied)
Burner
Stainless
Steel Flex
Gas Connector
90°
Description
Part Number
1/2” Flex Gas Line
3/4” Flex Gas Line
91412200
91412203
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
WIRING
WARNING
Electrical Shock Hazard
Disconnect electrical power and gas supply before
servicing.
This appliance must be connected
to a properly grounded electrical source.
Failure to follow these instructions can result in
death or electrical shock.
Line Voltage Thermostat Wiring
Line Voltage Thermostat
120V-60Hz
Supply Circut
L1
Additional
Burners
L2
N
H
N
H
Gnd.
Gnd.
Gnd.
Maximum 2 to 8 burners
per thermostat, depending on
thermostat chosen (see thermostat
manufacturers specifications).
Burner 1
Burner 2
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
WARNING
Electrical Shock Hazard
Disconnect electrical power and gas supply before
servicing.
This appliance must be connected
to a properly grounded electrical source.
Failure to follow these instructions can result in
death or electrical shock.
Low Voltage Thermostat and Relay Wiring
FRONT VIEW
BACK VIEW
SPDT Transformer Relay
P/N 90417600
Low Voltage
Thermostat
R
C
1
3
2
4
6
COIL
COIL
W
G
Y
Black
5
Black
120V-60Hz
Supply Circuit
Red
White
L1
L2
Additional
Burners
N
H
N
H
Gnd.
Gnd.
Gnd.
Maximum 6 burners
per relay (see thermostat
manufacturers specifications).
Burner 1
Burner 2
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
0.1 TF-Series Internal Wiring
PRESSURE
SWITCH
BLU
BLK
BLK
DOOR
SWITCH
BLU
BLOWER
ELECTRODE
BLK
BLU
GRN
VALVE
MODULE
BLK
WHT
VALVE
WHT
BLK
GRN
SPARK 2
24VAC ALARM SENSE 2
3
4
1
5
SPARK 1
SENSE 1
VALVE
GND
ALARM
GRN
YEL
TRANSFORMER
BRN
ELECTRODE
BLK
YEL
0.2 TF-Series Ladder Diagram
L1
L2
BLOWER
120V
PRESSURE SWITCHES
24V
IGNITION MODULE
GROUND
POWER
SENSE
ELECTRODE
ELECTRODE
SPARK
VALVE
GAP
GAP
LIGHT
GAS VALVE
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
Electrical Connection to the Burner
Electrical Cord or
Flexible Conduit
Burner
Connect wires together with
suitable approved wire connections.
Wire Connector
White
Green
Black
Conduit Hole
Green to Gnd.
White to L2
Black to L1
Internal Wire Bundle
L1
Gnd.
L2
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
INTERNAL BURNER DIAGRAM
Blower with
Screen and Gasket
Door
Switch
Burner Cup
Viewer Window
Burner
Tube
Gasket
Electrode
Pressure
Switch
Pressure
Switch
Gas Valve
Air Collar
Transformer
Electrode
Gasket
Ignition Module
Indicator Light
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
®
®
THE ROBERTS GORDON VANTAGE TF LIM-
ITED WARRANTY
READ YOUR INSTALLATION, OPERATION AND
SERVICE MANUAL
If you have questions about your controller, contact your
installing professional. Should you need Replacement
Parts or have additional questions, call or write Roberts-
Gordon:
ROBERTS-GORDON WILL PAY FOR:
Within 42 months from date of shipment from Roberts-
Gordon, replacement parts will be provided free of charge
for any part of the controller which fails due to a
manufacturing or material defect.
U.S.A.
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
716.852.4400
Roberts-Gordon will require the part in question to be
returned to the factory. Roberts-Gordon will, at its sole
discretion, repair or replace after determining the nature of
the defect and disposition of part in question.
®
ROBERTS GORDON Replacement Parts are warranted
for a period of 18 months from date of shipment from
®
Roberts-Gordon or the remaining ROBERTS GORDON
Canada
®
VANTAGE TF warranty.
76 Main Street West, Unit 10
Grimsby, Ontario L3M 1R6
905.945.5403
ROBERTS-GORDON WILL NOT PAY FOR:
Service trips, service calls and labor charges.
Shipment of replacement parts.
Claims where the total price of the goods have not
On the web at: www.rg-inc.com
been paid.
Damage due to:
• Improper installation, operation or maintenance.
• Misuse, abuse, neglect, or modification of the
ROBERTS GORDON VANTAGE TF in any way.
• Use of the ROBERTS GORDON VANTAGE TF for
other than its intended purpose.
Roberts-Gordon's liability, and your exclusive remedy,
under this warrantyor any implied warranty (including
the implied warranties of merchantability and fitness
for a particular purpose) is limited to providing
®
®
replacement parts during the term of this warranty.
Some jurisdictions do not allow limitations on how long an
implied warranty lasts, so this limitation may not apply to
®
®
• Incorrect gas or electrical supply, accident, fire, floods, you. There are no rights, warranties or conditions,
expressed or implied, statutory or otherwise, other than
those contained in this warranty.
acts of God, war, terrorism, or other casualty.
• Improper service, use of replacement parts or acces-
sories not specified by Roberts-Gordon.
®
• Failure to install or maintain the ROBERTS GORDON
Roberts-Gordon shall in no event be responsible for
incidental or consequential damages or incur liability
for damages in excess of the amount paid by you for
®
VANTAGE TF as directed in the Installation, Opera-
tion and Service manual.
• Relocation of the ROBERTS GORDON VANTAGE
TF after initial installation
• The use of the ROBERTS GORDON VANTAGE TF
in a corrosive atmosphere containing contaminants.
• The use of the ROBERTS GORDON VANTAGE TF
in the vicinity of a combustible or explosive material.
• Any defect in the ROBERTS GORDON VANTAGE
TF arising from a drawing, design, or specification
supplied by or on behalf of the consumer.
• Damage incurred during shipment. Claim must be filed
with carrier.
®
®
the ROBERTS GORDON VANTAGE TF. Some
jurisdictions do not allow the exclusion or limitation of
incidental or consequential damages, so this limitation or
exclusion may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights
which vary from jurisdiction to jurisdiction.
®
®
®
®
®
®
®
®
Roberts-Gordon shall not be responsible for failure to
perform under the terms of this warranty if caused by
circumstances out of its control, including but not limited to
war, fire, flood, strike, government or court orders, acts of
God, terrorism, unavailability of supplies, parts or power.
No person is authorized to assume for Roberts-Gordon
any other warranty, obligation or liability.
WARRANTY IS VOID IF:
The ROBERTS GORDON VANTAGE TF is not installed
by an contractor qualified in the installation and service of
gas-fired heating equipment.
®
®
LIMITATIONS ON AUTHORITY OF
REPRESENTATIVES:
You cannot prove original purchase date and required
annual maintenance history.
No representative of Roberts-Gordon, other than an
Executive Officer, has authority to change or extend these
provisions. Changes or extensions shall be binding only if
confirmed in writing by Roberts-Gordon's duly authorized
Executive Officer.
The data plate and/or serial number are removed,
defaced, modified or altered in any way.
®
®
The ownership of the ROBERTS GORDON VANTAGE
TF is moved or transferred. This warranty is
nontransferable.
Roberts-Gordon is not permitted to inspect the damaged
controller and/or component parts.
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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ROBERTS GORDON® TF-SERIES SUB MITT AL SHEET
®
APPLICATION S, ENGINEERING AND DETAILED GUID ANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCORDANCE WITH LOCALLAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.
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ROBERTS GORDON® TF-SERIES SU BMITT AL SHEET
®
APPLICATIONS, ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCEIS AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
© 2004 Roberts-Gordon INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
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