Razor Motor Scooter Motor Scooter User Guide

TM  
OWNER’S MANUAL  
Read and understand this entire manual before riding!  
Item Number:  
Español.............Página 14  
Bistro 15130640  
Bella 15130662  
Betty 15130661  
Français............Page 29  
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BEFORE YOU BEGIN  
Remove contents from box. Remove the foam separators that protect the components from damage during shipping.  
Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during  
shipping. Because the Pocket Mod was 95 percent assembled and packed at the factory, there should not be any  
problems, even if the box has a few scars or dents.  
WARNING:  
DO NOT USE NON-RAZOR  
PRODUCTS WITH YOUR  
RAZOR POCKET MOD.  
The Pocket Mod has been built to  
certain Razor design specifications.  
The original equipment supplied at  
the time of sale was selected on  
the basis of its compatibility with  
the frame, fork and all other parts.  
Certain aftermarket products may  
or may not be compatible.  
Estimated Assembly and Set-Up Time  
Razor recommends assembly by an adult with experience in bicycle mechanics.  
Allow up to 15 minutes for assembly, not including initial charge time.  
Allow up to 12 hours for initial charge (see page 3 for charging information).  
Charger  
On/Off  
Brake Lever  
Switch  
Speed Control  
Brake Lever  
Adjuster  
Charger  
Port  
Charger  
Port  
Charger  
Plug  
Tire  
Front Fork  
Front Wheel  
Storage Compartment  
Under Seat  
Kick Stand  
Chain Guard  
Required Tools  
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied tools only  
as a last resort.  
5mm hexagonal  
key wrench  
(included)  
Bicycle-style tire pump  
for Schrader valve tires,  
with pressure gauge  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com  
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
2
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ASSEMBLY AND SET-UP  
Charging the Battery  
WARNING:  
Your Pocket Mod may not have a fully charged battery; therefore it is a good idea to charge the battery prior to use.  
Rechargeable batteries are only to  
be charged under adult supervision.  
Always disconnect your Pocket Mod  
from the charger before cleaning  
with liquid.  
• Initial charge time: 12 hours  
• Recharge time: up to 8 hours  
depending on the level of depletion  
• Run time: up to 40 minutes  
• Average battery life: 250 charge/discharge cycles  
Note: If your charger does not  
look like the one illustrated,  
your unit has been supplied  
with an alternative charger.  
The specifications and charging  
procedure would not change.  
Charger  
Port  
The charger has a small window  
with one LED or two LEDs to  
indicate the charge status. Refer  
to the illustration on the charger  
unit for the actual “charging” and  
“charged” status indications for  
your model charger.  
Charger  
Plug  
1 Plug the charger port into  
2 Plug the charger plug into a wall  
the port on the Pocket Mod. The  
charger works with the power  
switch in either the on or off  
position.  
outlet.  
Chargers have built-in over-charge  
protection to prevent battery from  
being over-charged.  
Be sure to properly align the  
groove on the charger input  
plug with the corresponding  
socket on the case; otherwise,  
no charging action will occur.  
Attaching the Handlebars  
WARNING: Failing to  
properly adjust and tighten the  
clamps and retainers that affix the  
handlebar can cause you to lose  
control and fall.  
2 Tighten down the hexagonal  
1 Insert handlebar assembly  
through front fairing and into  
fork until it stops. Raise to  
bolt with the 5mm hexagonal key  
wrench.  
desired height keeping the stem  
and fairing aligned within the  
red arrows of the safety zone.  
Attaching the Front Wheel  
2 Insert the wheel into the front  
3 Insert the tab on the lock  
washer into the hole on the front  
fork and tighten the nuts with the  
supplied wrenches.  
1 Remove the packing material  
fork with the lock washers on the  
outside of the fork.  
from the front fork.  
3
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ASSEMBLY AND SET-UP  
Testing the Brakes  
WARNING: The brake  
is capable of skidding the tire and  
throwing an unsuspecting rider.  
Practice in an open area free from  
obstacles until you are familiar with  
the brake function. Avoid skidding  
to a stop as this can cause you to  
lose control or damage the rear tire.  
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted with a cable adjuster  
to compensate for cable stretch and/or to fine-tune the lever movement to brake engagement. If brake is not engaging  
properly, follow instructions for adjusting the brakes outlined on the next page.  
Check the Razor web site for any updates on the latest repair and maintenance procedures.  
Turn power switch off before conducting any maintenance procedures.  
Adjusting the Brakes  
Note: The brake lever contains a  
safety switch to stop the motor  
when the brake is applied. In an  
emergency, applying the brake  
will always stop the motor. Do not  
disable or replace this lever with  
anything other than a genuine Razor  
replacement part.  
1 To adjust the play, thread the  
brake lever adjuster in or out 1/4  
to 1/2 turn until the desired brake  
adjustment is attained. Most  
adjustments are complete at this  
step. If brake still needs further  
adjustment, proceed to step 2.  
2 If the brake lever adjuster is  
threaded outward and the brake  
still has too much slack, use the  
rear brake adjuster for additional  
adjustment.  
REPAIR AND MAINTENANCE  
Inflating the Tires  
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and  
your purchase.  
Note: The pressurized air supplies  
found at gasoline stations are  
designed to inflate high-volume  
automobile tires. If you decide to  
use such an air supply to inflate  
your Pocket Mod tires, first make  
sure the pressure gauge is working,  
then use very short bursts to  
inflate to the correct PSI. If you  
inadvertently over-inflate the  
tire, release the excess pressure  
immediately.  
1 Using a bicycle style tire pump  
equipped for a Schrader-type valve,  
inflate the front tire to the PSI  
indicated on the sidewall of the  
tire.  
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REPAIR AND MAINTENANCE  
Chain and Rear Tire Replacement  
Tools required: Phillips screwdriver, 10mm wrench, two (2) 8mm wrenches, and two (2) 17mm wrenches.  
1 With a Phillips screwdriver,  
remove the screws that secure the  
chainguard. Remove chainguard.  
3 With two 8mm wrenches,  
loosen brake housing anchor and  
disconnect. Keep the spacer and  
washers together.  
2 With a 10mm wrench, loosen  
the brake cable anchor and  
disconnect the cable.  
5Pull the wheel out. Note the  
arrangement of the hardware  
sequence.  
Note: Your hands will get greasy  
doing this.  
6 Install the new chain or wheel  
by slipping the chain around the  
axle. Slide the axle into the slots on  
the frame. Slide the wheel forward  
and maneuver the chain onto the  
rear sprocket, front sprocket and  
chain tensioner.  
4 With two 17mm wrenches,  
loosen the axle. Push the wheel  
forward in the slots to loosen the  
chain.  
7Tighten the brake housing  
8Re-attach the chain guard. Test  
anchor securely.  
ride and check. Readjust as needed.  
5
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REPAIR AND MAINTENANCE  
Replacing the Fuse  
WARNING:  
To prevent shock or short circuit,  
please follow the instructions  
accordingly and do not skip or  
combine any steps.  
1Make sure the power switch is  
2lift up the seat and unscrew the  
four corner screws in storage  
compartment.  
3Remove seat/storage  
turned off.  
compartment.  
Amperage  
number  
4 Locate fuse cover on  
5Remove the fuse and replace  
with a new one of equal  
amperage.  
6Close the fuse cover. Replace  
seat/storage compartment and  
secure with the four corner screws.  
top of battery assembly. Open the  
fuse cover to expose the fuse.  
Note: Amperage rating is  
located on top of fuse. Fuse must  
be replaced with one of equal  
amperage.  
Battery Care and Disposal  
WARNING: If a battery  
leak develops, avoid contact with  
the leaking acid and place the  
damaged battery in a plastic bag.  
Refer to the disposal instructions at  
left. If acid comes into contact with  
skin or eyes, flush with cool water  
for at least 15 minutes and contact  
a physician.  
Do not store the battery in temperatures above 75° or below -10° F.  
CONTAINS SEALED LEAD BATTERY. BATTERY MUST BE RECYCLED.  
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an  
environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not  
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-  
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state  
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is  
prohibited by law to throw away lead-acid batteries in the municipal waste stream.  
Charger  
The transformer/charger supplied with the Pocket Mod should be regularly examined for damage to the cord, plug,  
enclosure and other parts, and, in the event of such damage, the bike must not be charged until it has been repaired or  
replaced.  
Use ONLY with the recommended charger.  
Replacement Parts  
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are available for  
repair center.  
Repair Centers  
For a list of authorized Razor repair centers:  
• Send e-mail to [email protected] or call 866-467-2967 for the center nearest you.  
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Vehicle does not run  
Undercharged battery  
Charge the battery. A new battery should have been charged for at least 12  
hours before using the vehicle for the first time and up to 8 hours after each  
subsequent use.  
Check all connections. Make sure the charger port is tightly plugged into the  
charging port on the Pocket Mod, and that the charger is plugged into the  
wall.  
Make sure power flow to the wall outlet is on.  
Charger is not working  
You may check to see if your charger is working by using a volt meter or  
asking your local Razor authorized service center to test your charger for you.  
Vehicle was running but  
suddenly stopped  
Loose wires or connectors  
Tripped circuit breaker  
Check all wires and connectors to make sure they are tight.  
The circuit breaker (next to on/off switch) will automatically shut off the  
power if the motor is overloaded.  
An excessive overload, such as too heavy a rider or too steep a hill, could  
cause the motor to overheat. If the Pocket Mod suddenly stops running,  
wait a few seconds and then push the breaker to reset the circuit. Correct the  
conditions that caused the breaker to trip and avoid repeatedly tripping  
the breaker.  
Short run time (less than  
30 minutes per charge)  
Undercharged battery  
Charge the battery. A new battery should have been charged for at least 12  
hours before using the vehicle for the first time and up to 8 hours after each  
subsequent use.  
Check all wires and connectors. Make sure the battery connector is tightly  
plugged into the charger connector, and that the charger is plugged into  
the wall.  
Make sure power flow to the wall outlet is on.  
Battery is old and will not accept  
full charge  
Even with proper care, a rechargeable battery does not last forever. Average  
battery life is 1 to 2 years depending on vehicle use and conditions. Replace  
only with a Razor replacement battery.  
Brakes are not adjusted properly  
Driving conditions are too stressful  
Refer to adjusting the brakes instructions on page 4.  
Vehicle runs sluggishly  
Use only on solid, flat, clean and dry surfaces such as pavement or level  
ground.  
Tires are not properly inflated  
Vehicle is overloaded  
The tires are inflated when shipped, but they invariably will lose some  
pressure between the point of manufacturing and your purchase.  
Refer to instructions on page 4.  
Make sure you do not overload the vehicle by allowing more than one rider  
at one time, exceeding the 220 lb. maximum weight limit, going up a hill  
or towing objects behind the vehicle. If the vehicle is overloaded, the  
circuit breaker may trip and shut off power to the motor. Correct the driving  
conditions that caused the overload, wait a few seconds, and then push the  
breaker to reset the circuit. Avoid repeatedly tripping the circuit breaker.  
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Check all wires around the motors and all connectors to make sure they are  
tight.  
Sometimes the vehicle  
doesn’t run, but other times  
it does  
Loose wires or connectors  
Contact your local Razor authorized service center for diagnosis and repair.  
Motor or electrical switch damage  
No action required. This is normal for some chargers and is no cause for  
concern. If your charger does not get warm during use, it does not mean that  
it is not working properly.  
Charger gets warm during Normal response to charger use  
use  
Refer to adjusting the brakes instructions on page 4.  
Vehicle does not stop when Brakes are not adjusted properly  
applying the brake  
Refer to instructions on page 5 of this manual to properly adjust chain and  
sprocket.  
Vehicle makes loud noises Chain adjustment is too tight or too  
or grinding sounds  
loose  
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.  
Chain is too dry  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com  
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
8
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POCKET MOD PARTS  
Keep your Pocket Mod running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.  
(Specifications subject to change without notice.)  
43.  
44.  
45.  
46.  
47.  
Chain for Pocket Mod  
Rear sprocket for Pocket Mod  
Chain guide for rear sprocket, inside  
Spacer  
1.  
Screw, self-threading for faux head lamp cover  
Faux head lamp cover  
2.  
3.  
fairing, front  
4.  
Grip, left side  
Rear wheel assembly (tire, tube, wheel, bearings,  
spacer)  
5.  
Brake lever, left side w cut-off switch  
Brake cable w/housing  
Wedge for handlebar stem  
Handlebar, T-shape  
6.  
48.  
49.  
50.  
51.  
52.  
53.  
54.  
Axle, rear  
7.  
Spacer, for brake  
Brake assembly  
Spacer outside brake  
Washer  
8.  
9.  
Bolt for handlebar  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
Speed controller w/LEDs  
Grip, half length right side  
Screw, self-threading for fairing cover  
Cover, for front fairing  
Left rear fairing  
Motor  
55-62. Chain tension assembly parts  
63-68. Kickstand  
Switch, main on/off  
Input plug, charging  
69.  
70.  
71.  
72.  
73.  
74.  
75.  
76.  
77.  
78.  
79.  
80.  
81.  
82.  
Control module  
Fairing, seat front  
Base fairing  
17-30. Seat and seat tray assembly  
Screws for base to side fairings  
Screws for base to frame  
Axle nut, front wheel  
Washer, front axle  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
12v 7AH battery set  
Screw for chain cover  
Chain cover top  
Screws for chain cover bottom  
Chain cover bottom  
Screw for right rear fairing  
Right rear fairing  
Axle, front wheel  
Inner tube (front and rear wheel)  
Spacer, front wheel  
Front wheel assembly (tire, tube, bearings, spacer)  
Safety retainer for front wheel  
Fork  
Rear fairing  
License plate blank  
Rear fairing trim  
Steering bearings  
Axle nut, rear wheel  
Chain guide for rear sprocket, outside  
Main frame  
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POCKET MOD PARTS  
10  
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SB 1918 (CALIFORNIA) DECLARATION  
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS  
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE  
IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE  
COMPANY OR AGENT.  
11  
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SAFETY REMINDERS  
PRE-RIDE CHECKLIST  
Loose Parts  
Tire Inflation  
Check and secure all fasteners before every ride. Make sure  
steering stem clamp bolts are locked properly in place. There  
should not be any unusual rattles or sounds from loose parts  
or broken components. If you are not sure, ask an experienced  
mechanic to check.  
Periodically inspect the tires for excess wear, and regularly check  
the tire pressure and re-inflate as necessary. If you get a flat tire,  
the inner tube can be patched or a new tube can be purchased  
from Razor or an authorized repair center.  
Safety Gear  
Brake  
Always wear proper protective equipment such as an approved  
safety helmet, elbow pads and kneepads. Always wear shoes  
(lace-up shoes with rubber soles), never drive barefooted or  
in sandals, and keep shoelaces tied and out of the way of the  
wheels, motor and drive system.  
Check the brake for proper function. When you squeeze the lever,  
the brake should provide positive braking action. When you apply  
the brake with the speed control on, the brake cut-off switch will  
stop the motor.  
Frame, Fork and Handlebars  
Check for cracks or broken connections. Although broken frames  
are rare, it is possible for an aggressive driver to bash into a curb  
or wall and wreck and bend or break a frame. Get in the habit of  
inspecting yours regularly.  
DO NOT RETURN TO STORE  
Do not use this vehicle for the first time until you  
have inflated the tires to the correct PSI and  
charged the battery for at least 12 hours.  
Failure to follow these instructions may damage  
your vehicle and void your warranty.  
WARRANTY  
Razor Limited Warranty  
For your records, save your original sales receipt with this manual and write  
the serial number below.  
The manufacturer warranties this product to be free of manufacturing defects  
for a period of 90 days from date of purchase. This Limited Warranty does  
not cover normal wear and tear, tires, tubes or cables, or any damage, failure  
or loss caused by improper assembly, maintenance, or storage or use of the  
Razor Pocket Mod.  
__________________________________________  
Item Number:  
Bistro 15130640  
Bella 15130662  
Betty 15130661  
This Limited Warranty will be void if the product is ever  
• used in a manner other than for recreation;  
• modified in any way;  
• rented.  
The manufacturer is not liable for incidental or consequential loss or damage  
due directly or indirectly to the use of this product.  
Razor does not offer an extended warranty. If you have purchased an  
extended warranty, it must be honored by the store at which it was  
purchased.  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com  
or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
Patent Pending  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
© Copyright 2006 Razor USA. All rights reserved.  
071406  
12  
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