Powermatic Biscuit Joiner 60C User Manual

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Operating Instructions and Parts Manual  
8-inch Jointer  
Models 60C and 60HH  
Powermatic  
427 New Sanford Rd.  
LaVergne, TN 37086  
Ph.: 800-274-6848  
Part No. M-1610084  
Revision B2 02/2014  
Copyright © 2014 Powermatic  
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Table of Contents  
Warranty and Service............................................................................................................................................2  
Table of Contents..................................................................................................................................................3  
Warning.................................................................................................................................................................4  
Introduction ...........................................................................................................................................................6  
Specifications........................................................................................................................................................6  
Features and Terminology - 60C and 60HH Jointers............................................................................................7  
Unpacking .............................................................................................................................................................8  
Assembly...............................................................................................................................................................9  
Assembling Jointer to Stand..............................................................................................................................9  
Cutterhead Guard..............................................................................................................................................9  
Aligning Pulleys...............................................................................................................................................10  
Installing Drive Belt..........................................................................................................................................10  
Installing Belt Guard and Door ........................................................................................................................11  
Installing Switch Arm.......................................................................................................................................11  
Installing Dust Chute .......................................................................................................................................11  
Installing Fence Handwheel ............................................................................................................................12  
Knife Gauge Assembly (model 60C only) .......................................................................................................12  
Storing the Push Blocks ..................................................................................................................................12  
Electrical Connections.........................................................................................................................................12  
Extension Cords..............................................................................................................................................14  
Adjustments ........................................................................................................................................................14  
Installing and Adjusting Knives (Straight Cutterhead only) .............................................................................14  
Replacing and Rotating Knife Inserts (Helical Cutterhead Only).....................................................................16  
Leveling Tables ...............................................................................................................................................17  
Adjusting Depth of Cut ....................................................................................................................................18  
Infeed Table Depth Stop .................................................................................................................................18  
Setting Outfeed Table .....................................................................................................................................18  
Spring Cutting..................................................................................................................................................19  
Fence Movement.............................................................................................................................................19  
Fence Stops ....................................................................................................................................................20  
Operating Controls..............................................................................................................................................21  
Basic Jointer Operation.......................................................................................................................................22  
Jointing Short or Thin Work.............................................................................................................................22  
Direction of Grain ............................................................................................................................................22  
Hand Placement..............................................................................................................................................22  
Surfacing .........................................................................................................................................................22  
Jointing Warped Surfaces ...............................................................................................................................23  
Edge Jointing...................................................................................................................................................23  
Beveling...........................................................................................................................................................23  
Skewing (Shear Cutting) .................................................................................................................................24  
Taper Cuts.......................................................................................................................................................24  
Rabbeting ........................................................................................................................................................25  
Maintenance........................................................................................................................................................25  
Sharpening Knives (model 60C only)..............................................................................................................26  
Cutterhead Maintenance.................................................................................................................................26  
Table Removal ................................................................................................................................................27  
Troubleshooting – Mechanical and Electrical Problems .....................................................................................28  
Troubleshooting – Operating Problems ..............................................................................................................30  
Replacement Parts..............................................................................................................................................31  
Parts List: Base Assembly (60C and 60HH) ...................................................................................................31  
Base Assembly (60C and 60HH) ....................................................................................................................33  
Parts List: Fence Assembly (60C and 60HH)..................................................................................................34  
Fence Assembly (60C and 60HH)...................................................................................................................35  
Parts List: Straight Cutterhead Assembly (60C only) ......................................................................................36  
Parts List: Helical Cutterhead Assembly (60HH only) .....................................................................................37  
Parts List: Stand Assembly (60C and 60HH) ..................................................................................................38  
Stand Assembly (60C and 60HH) ...................................................................................................................40  
Electrical Connections – Single Phase, 230 Volt ................................................................................................41  
Electrical Connections – 3 Phase, 230 Volt ........................................................................................................42  
Electrical Connections – 3 Phase, 460 Volt ........................................................................................................43  
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Warning  
1. Read and understand the entire owner’s manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of  
these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. This jointer is designed and intended for use by properly trained and experienced personnel only. If you are  
not familiar with the proper and safe operation of a jointer, do not use until proper training and knowledge  
have been obtained.  
5. Do not use this jointer for other than its intended use. If used for other purposes, Powermatic disclaims any  
real or implied warranty and holds itself harmless from any injury that may result from that use.  
6. Always wear approved safety glasses/face shields while using this jointer. Everyday eyeglasses only have  
impact resistant lenses; they are not safety glasses.  
7. Before operating this jointer, remove tie, rings, watches and other jewelry, and roll sleeves up past the  
elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are  
recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains  
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these  
chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to  
these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or  
dust masks that are specifically designed to filter out microscopic particles.  
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
12. Make certain the machine is properly grounded.  
13. Make all machine adjustments or maintenance with the machine unplugged from the power source. A  
machine under repair should be RED TAGGED to show that it should not be used until maintenance is  
complete.  
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches  
are removed from the machine before turning it on.  
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes,  
use extreme caution and replace the guards immediately after maintenance is complete.  
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be  
carefully checked to determine that it will operate properly and perform its intended function. Check for  
alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions  
that may affect its operation. A guard or other part that is damaged should be properly repaired or  
replaced.  
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
18. Keep the floor around the machine clean and free of scrap material, oil and grease.  
19. Keep visitors a safe distance from the work area. Keep children away.  
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
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22. Maintain a balanced stance at all times so that you do not fall or lean against the cutterhead or other  
moving parts. Do not overreach or use excessive force to perform any machine operation.  
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which  
it was not designed. The right tool will do the job better and more safely.  
24. Use recommended accessories; improper accessories may be hazardous.  
25. Maintain tools with care. Keep knives and knife inserts sharp and clean for the best and safest  
performance. Follow instructions for lubricating and changing accessories.  
26. Remove loose items and unnecessary work pieces from the area before starting the machine.  
27. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to  
remove chips or debris — do not use your hands.  
28. Do not stand on the machine. Serious injury could occur if the machine tips over.  
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
30. When working a piece of wood on the jointer, follow the 3-inch radius rule: The hands must never be closer  
than 3 inches to the cutterhead.  
31. Always use a hold-down or push block when surfacing stock less than 12 inches long, or 3 inches wide, or  
3 inches thick.  
32. Do not perform jointing operations on material shorter than 8 inches in length, narrower than 3/4 inches, or  
less than 1/4 inch thick.  
33. Do not make cuts deeper than 1/8 inch to avoid overloading the machine and to minimize chance of  
kickback.  
34. Never apply pressure to stock directly over the cutterhead. This may result in the stock tipping into the  
cutterhead along with the operator’s fingers. Position hands away from extreme ends of stock, and push  
through with a smooth, even motion. Never back workpiece toward the infeed table.  
35. “Pull-out” and the danger of kicked back stock can occur when the workpiece has knots, holes or foreign  
materials such as nails. It can also occur when the stock is fed against the grain. The grain should run in  
the same direction you are cutting. Before attempting to joint or plane, each workpiece must be carefully  
examined for stock condition and grain orientation.  
NOTE: At certain times it may be necessary to plane against the grain when working with a swirl grain  
wood or burl. With this type of work the operator must use a lesser depth of cut and a slow rate of feed.  
36. Do not use jointer in a dangerous environment, do not use in damp or wet locations, or expose the  
machine to rain. Keep work area well lighted.  
37. Maintain the proper relationships of infeed and outfeed table surfaces and cutterhead knife path.  
38. Support the workpiece adequately at all times during operation; maintain control of work at all times.  
39. Do not back the workpiece toward the infeed table.  
40. Always keep cutterhead and drive guards in place and in proper operation.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious or possibly even  
fatal injury.  
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Introduction  
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a  
Powermatic Model 60C or 60HH Jointer. This manual contains instructions on installation, safety  
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine  
has been designed and constructed to provide years of trouble free operation if used in accordance with  
instructions set forth in this manual. If there are any questions or comments, please contact either your  
Specifications  
Model Number..............................................................................60C............................................. 60HH  
Stock Numbers:  
2HP 1PH 230V ..........................................................1610084K...................................... 1610086K  
3HP 3PH 230/460V (prewired 230V)* .......................1610085K...................................... 1610087K  
Maximum depth of cut (in.) .............................................................1/2................................................. 1/2  
Maximum rabbeting cut (in.)............................................................1/2................................................. 1/2  
Cutterhead style ................................................. straight with 3 knives....... helical w/ 54 four-sided inserts  
Knife size (LxWxT)(in.) .................................................8 x 11/16 x 1/8.......................... 0.59 x 0.59 x 0.10  
Cutterhead speed (RPM).............................................................7000.............................................. 7000  
Knife cuts per minute................................................................21,000.................................not applicable  
Table size (LxH)(in.) ............................................................73 x 8-1/2.......................................73 x 8-1/2  
Infeed table length (in.)..............................................................35-1/4............................................ 35-1/4  
Outfeed table length (in.) ...........................................................35-1/2............................................ 35-1/2  
Fence size (LxH)(in.) ...........................................................38 x 4-3/4.......................................38 x 4-3/4  
Fence tilt (deg.) ...................................................................45 and 90.......................................45 and 90  
Fence positive stops (deg.)......................45 forward, 90, 45 backward.......... 45 forward, 90, 45 backward  
Dust port diameter (in.)..................................................................... 4.................................................... 4  
Sound rating @ 20” (dB)..................................................................93.................................................. 92  
Height, floor to outfeed table (in.).....................................................32.................................................. 32  
Footprint of cabinet (LxW)(in.)..................................................24 x 17...........................................24 x 17  
Overall size (LxWxH)(in.)................................................. 73 x 25 x 46................................... 73 x 25 x 46  
Overall height of jointer without stand (in.) .................................13-1/2............................................. 13-12  
Weights:  
Jointer (Net/Shipping)(lbs.) ..............................................295/363......................................... 297/366  
Stand, 1PH (Net/Shipping)(lbs.) .......................................114/119......................................... 114/119  
Stand, 3PH (Net/Shipping)(lbs.) .......................................118/123......................................... 118/123  
*NOTE: For 460V operation, magnetic switch (part no.PJ882-526C) must be purchased separately and  
installed. A qualified electrician is recommended.  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, Powermatic reserves the right to change specifications at any time and without  
prior notice, without incurring obligations.  
Read and understand the entire contents of this manual before attempting set-up  
or operation! Failure to comply may cause serious injury.  
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Features and Terminology - 60C and 60HH Jointers  
Figure 1  
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Unpacking  
Open shipping cartons and check for shipping  
damage. Report any damage immediately to  
your distributor and shipping agent. Do not  
discard any shipping material until the Jointer is  
assembled and running properly.  
Compare the contents of your cartons with the  
following parts list to make sure all parts are  
intact. Missing parts, if any, should be reported  
to your distributor. Read the instruction manual  
thoroughly for assembly, maintenance and  
safety instructions.  
Figure 2  
Contents of the Shipping Container  
The following are included with both straight and  
helical cutterhead models  
(see Figures 2, 3, 4):  
1
1
1
1
1
1
2
1
1
2
1
1
1
Jointer Assembly (A)  
Stand Assembly (B)  
Switch Arm (C)  
Dust Chute (D)  
Drive Belt (E)  
Door (F)  
Push Blocks (G)  
Handwheel (H)  
Cutterhead Guard (J)  
Open End Wrenches, 12/14, 8/10mm (K)  
Hex (Allen) Wrenches, 3mm, 4mm, 6mm (L)  
Screwdriver (M)  
Figure 3  
Hardware Bag containing:  
3
6
3
3
4
Carriage Bolts, 3/8”-16 x 2-3/8” (AA)  
Flat Washers, 3/8” (BB)  
Lock Washers, 3/8” (CC)  
Hex Nuts, 3/8” (DD)  
Socket Head Cap Screws, 5/16”-18x3/4”  
(EE)  
4
4
4
4
2
2
Flat Washers, 5/16” (FF)  
Lock Washers, 5/16” (GG)  
Pan Head Screws, 1/4”-20 x 1/2” (HH)  
Flat Washers, 1/4” (JJ)  
Pan Head Screws, M6 x 12 (KK)  
Flat Washers, M6 (LL)  
1
1
Owner's Manual (not shown)  
Warranty Card (not shown)  
Figure 4  
Included with straight cutterhead models (60C)  
only:  
1
Knife Setting Gauge Assembly (N)  
Included with helical cutterhead models (60HH)  
only (see Figure 5):  
2
5
Star Point Screwdrivers (O)  
Knife Inserts (P)  
10 Knife Insert Screws (R)  
Figure 5 (helical cutterhead only)  
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Assembly  
Exposed metal surfaces, such as the table and  
fence, have been given a protective coating at  
the factory. This coating should be removed with  
a soft cloth and solvent (such as mineral spirits)  
once the machine has been assembled. Do not  
use an abrasive pad as it may scratch the  
exposed surfaces.  
NOTE: If any procedure described herein needs  
further clarification, consult the assembly  
drawings at the back of this manual.  
Tools required for assembly:  
3mm, 4mm and 6mm hex (Allen) wrenches  
17mm, 14mm, (two)12mm open-end wrenches  
screwdriver  
Assembling Jointer to Stand  
Refer to Figure 6.  
1. Locate the stand on a level floor. If desired,  
the stand can be secured to the floor using  
two anchor bolts (not provided) through the  
holes inside the bottom of the stand. If using  
an optional mobile base, be sure to lock the  
wheels before assembling, operating or  
adjusting the jointer.  
The jointer is very heavy.  
Exercise proper caution when lifting it.  
2. Use a hoist or forklift with straps, to lift the  
jointer onto the stand. (The front of the  
jointer should face the same direction as  
curved front of the stand.)  
3. Shift the jointer atop the stand until the 3-  
hole pattern aligns in jointer base and stand.  
4. Secure jointer base to stand with three 3/8”-  
16 x 2-3/8” carriage bolts (AA), six 3/8” flat  
washers (BB), three 3/8” lock washers (CC)  
and three 3/8” hex nuts (DD). (Note: On the  
left hand hole, it may be easier to insert the  
carriage bolt from beneath as shown.) Only  
finger tighten bolts until all three are  
properly inserted; then fully tighten the hex  
nuts with a 14mm wrench and a 17mm  
wrench on the heads of the screws.  
Figure 6  
Cutterhead Guard  
Place the post of the cutterhead guard (J, Figure  
6) into the hole on the rabbeting ledge as  
shown. (Always use caution when working  
near the cutterhead knives!) Rotate the set  
screw with a 4mm hex wrench until it tightens  
into the groove on the cutterhead guard post.  
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The guard is spring tensioned. When mounted,  
it must have enough tension to completely cover  
the cutterhead, and press firmly against the  
fence. Test the tension by swinging the guard  
away from the fence and then releasing it. The  
guard should snap back to the fence.  
NOTE: The guard must operate freely and must  
not drag on the rabbeting ledge or infeed table.  
If dragging occurs, check that the set screw  
(Figure 6) is tight. If guard still drags, the guard  
assembly may need adjustment or replacement.  
Removing Guard:  
Some adjustment procedures, and rabbeting  
operations, will require removal of the guard.  
Loosen set screw on rabbet ledge and vertically  
lift guard out of the hole.  
Aligning Pulleys  
Check that the motor pulley and cutterhead  
pulley are aligned; this will keep the belt vertical  
and help prevent excess wear on it. If  
adjustment is necessary, loosen the set screws  
in the motor pulley using a hex wrench, and  
slide the pulley as needed until alignment is  
achieved. Re-tighten set screws.  
Installing Drive Belt  
Refer to Figure 7.  
1. Remove the belt guard (shown in Figure 9).  
Figure 7  
2. Place one end of the belt through the  
opening in the stand and into the groove of  
the cutterhead pulley.  
3. Reach through the dust chute opening in the  
side of the stand with a 12mm wrench, and  
keep the motor mount screw heads  
stationary, while loosening the hex nuts with  
a second 12mm wrench from inside the  
stand (Figure 7).  
4. Lift up on the motor to provide slack, and  
place the lower end of the drive belt into the  
motor pulley groove.  
5. Let the motor slide back down and push  
down on it until the belt is properly  
tensioned. NOTE: There should be only  
moderate deflection, usually about ½”, in the  
belt midway between the pulleys when  
using light finger pressure (Figure 8).  
Figure 8  
6. Tighten the four hex nuts on the motor  
mount screws (Figure 7).  
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Installing Belt Guard and Door  
Refer to Figure 9.  
Mount the belt guard over the shaft as shown,  
and install the knob to secure it in place.  
Set the lip of the door over the bottom edge of  
the stand opening. Rotate the door knob to hold  
the door to the stand.  
NOTE: When the jointer is being operated, the  
two M6 pan head screws (KK) and M6 flat  
washers (LL) should be installed to fully secure  
the door. At this moment, however, leave these  
screws off until the switch has been installed.  
Installing Switch Arm  
Refer to Figure 10.  
1. Align the holes of the switch arm with the  
holes on the jointer stand, while slipping the  
electrical cord down through the larger hole  
in the stand.  
Figure 9  
2. Secure the switch arm with four 5/16”-18 x  
3/4” socket head cap screws (EE), four  
5/16” lock washers (GG), and four 5/16” flat  
washers (FF), using a 6mm hex wrench.  
3. Open the stand door, and join the  
connectors of the switch cord and motor  
cord, as shown in the detail in Figure 10.  
Installing Dust Chute  
Refer to Figure 11.  
It is strongly recommended that a dust collection  
system (not provided) be connected to the  
jointer. It will help keep your shop clean, and  
reduce the risk of health problems due to wood  
dust. The dust collector should have sufficient  
capacity for this size jointer. Visit our website at  
Figure 10  
a
range of  
available dust collection units.  
Place the dust chute over the opening in the  
jointer stand, and secure with four 1/4”-20 x 1/2”  
pan head screws (HH) and four 1/4” flat washers  
(JJ).  
Connect a suitable dust collection hose to the  
dust chute on the jointer and secure it with a  
hose clamp. NOTE: Dryer vent hose is not  
acceptable for this purpose.  
Figure 11  
(hose and clamp not provided)  
11  
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Installing Fence Handwheel  
Refer to Figure 12.  
Install the handwheel (H) onto the shaft, and  
tighten the set screw with a 3mm hex wrench.  
Knife Gauge Assembly (model 60C only)  
Refer to Figure 13.  
The knife gauge assembly consists of a bar, two  
end pieces and two e-clips. Slide the end pieces  
onto the ends of the bar as shown, and use a  
pliers to push the e-clips into the grooves on the  
bar.  
Figure 12  
Storing the Push Blocks  
The two provided push blocks have a magnetic  
base – you can attach them to the jointer stand  
or any metallic surface, to keep them within  
easy reach.  
Electrical Connections  
Electrical connections must  
be made by  
a
qualified electrician in  
compliance with all relevant codes. This  
machine must be properly grounded to help  
prevent electrical shock and possible fatal  
injury.  
Figure 13  
(model 60C only)  
The Jointer is equipped with either a single  
phase, 230 volt motor; or a three phase,  
230/460 volt motor.  
The single phase unit is factory wired for 230  
volts. The jointer has a ground plug that looks  
like the plug illustrated in Figure 14. Or, you may  
“hard-wire” the jointer directly to a service panel.  
It is recommended that the single phase jointer  
be connected to a dedicated, minimum 20 amp  
circuit with a 20 amp circuit breaker or time  
delay fuse. Local codes take precedence over  
recommendations.  
The three phase motor is pre-wired for 230 volt.  
It may be re-connected for 460 volts by  
changing the connections as illustrated in the  
diagram in the starter box (see “Converting from  
230 Volt to 460 Volt”). “Hard-wire” the machine  
directly to a control panel, and make sure a  
disconnect is available for the operator.  
Figure 14  
It is recommended that the three phase jointer,  
when operated at 230 volts, be connected to a  
dedicated, minimum 20 amp circuit with a 20  
amp circuit breaker or time delay fuse. When  
operated at 460 volts, connect the jointer to a  
dedicated, minimum 15 amp circuit with 15 amp  
circuit breaker or time delay fuse. Local codes  
take precedence over recommendations.  
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If the jointer is to be hard-wired to a panel, make  
sure a disconnect is available for the operator.  
During hard-wiring of the machine, make sure  
the fuses have been removed or the breakers  
have been tripped in the circuit to which the  
jointer will be connected. Place a warning  
placard on the fuse holder or circuit breaker to  
prevent it being turned on while the machine is  
being wired.  
Grounding Instructions  
This machine should be connected to a  
grounded metal permanent wiring system; or to  
a system having an equipment – grounding  
conductor. In the event of a malfunction or  
breakdown, grounding provides a path of least  
resistance for electric current to reduce the risk  
of electric shock.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock. The conductor with insulation  
having an outer surface that is green with or  
without yellow stripes, is the equipment-  
grounding conductor. If repair or replacement of  
the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a  
live terminal.  
Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to  
whether the tool is properly grounded. Repair or  
replace a damaged or worn cord immediately.  
IMPORTANT: Make sure the electrical  
characteristics listed on the motor nameplate  
match those of the power source, and make  
sure the circuit on which the jointer will be used  
is properly fused and that wire size is correct.  
Converting from 230 Volt to 460 Volt  
(Three Phase Only)  
Consult the wiring diagram inside the starter box  
cover. A similar diagram is also included at the  
back of this manual. The Jointer must comply  
with all local and national codes after being  
wired.  
1. Replace the current contactor with the 460V  
magnetic contactor (part no. PJ882-526C;  
purchased separately).  
2. Re-connect the incoming leads to the motor  
in accordance with 460 volt operation, as  
shown in the wiring diagram.  
3. If using a plug, install a proper UL/CSA  
listed plug suitable for 460 volt operation.  
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Three-Phase Test Run  
On the three-phase unit, after wiring has been  
completed, you should check that the incoming  
leads have been connected properly:  
Recommended Gauges (AWG) of Extension Cords  
Extension Cord Length *  
25  
50  
75  
100 150 200  
1. Connect machine to power source and  
press the start button. Make sure cutterhead  
is clear of all obstructions! (See page 21 for  
more detailed instructions on the switch.)  
Amps  
< 5  
feet feet feet feet feet feet  
16  
16  
14  
12  
10  
10  
16  
16  
14  
12  
10  
NR  
16  
14  
12  
10  
10  
NR  
14  
12  
12  
10  
12  
5 to 8  
NR  
NR  
NR  
NR  
NR  
2. The cutterhead should rotate clockwise as  
viewed from the front of the machine. If the  
cutterhead rotation is incorrect, press the  
stop button and disconnect machine from  
power.  
8 to 12  
12 to 15  
15 to 20  
21 to 30  
10  
NR  
NR  
NR  
NR  
10  
NR  
NR  
3. Switch any two of the three leads to the  
motor, then re-connect to power.  
*based on limiting the line voltage drop to 5V at 150% of the  
rated amperes.  
NR: Not Recommended.  
Extension Cords  
Make sure your extension cord is in good  
condition. Always use a cord that is heavy  
enough to carry the current your product will  
draw; the cord rating must be suitable for the  
amperage listed on the machine’s motor plate.  
An undersized cord will cause a drop in line  
voltage resulting in loss of power and  
overheating.  
Figure 15  
Use the chart in Figure 15 as a general guide in  
choosing the correct size cord. If in doubt, use  
the next heavier gauge. The smaller the gauge  
number, the heavier the cord.  
Adjustments  
Disconnect machine from  
power source before making adjustments.  
Tools required for adjustments:  
8mm & 12mm wrenches  
4mm hex wrench  
machinist's protractor or adjustable square  
steel straight edge  
Installing and Adjusting Knives  
(Straight Cutterhead only)  
Refer to Figure 16.  
Use care when working with  
or around sharp knives. Make sure power to  
the machine has been disconnected.  
Figure 16  
(straight cutterhead only)  
When installing new knives, remove only one  
knife at a time. Clean the knife slot and install  
the new knife. Adjust and snug new knife in  
cutterhead before proceeding to next knife.  
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1. Disconnect machine from power source.  
2. Remove the belt guard so that you can  
rotate the cutterhead by turning the motor  
pulley or by moving the drive belt. Do not  
grab the cutterhead itself to rotate it.  
3. Remove the old knives by loosening gib  
screws with an 8mm wrench, and allowing  
the springs to push the knife upward.  
Remove knife and gib.  
4. Clean the gib and the knife slot. Sandwich  
new knife and gib together and drop into  
slot. Make sure the knife is oriented properly  
as shown in Figure 16.  
Figure 17  
(straight cutterhead only)  
IMPORTANT: To position the knives for rabbet  
cuts, take a shop scale with 1/32" graduations  
and place it against the end of the cutterhead.  
See Figure 17. Slide the knife out until it is at the  
1/32" mark on the scale; that is, the knife will  
now be 1/32" beyond the edge of the  
cutterhead. The gib should remain in normal  
position, even with the edge of the cutterhead.  
This adjustment will ensure that the knife clears  
the end of the gib and cutterhead, and has good  
contact with the workpiece. (See under “Basic  
Jointer Operation” for further information on  
rabbeting procedures.)  
5. The height of the knife in the slot, both for  
rabbeting and normal jointer work, must now  
be set properly, to ensure correct operation  
as well as minimize the hazard of kickback.  
Proceed as follows:  
Figure 18  
(straight cutterhead only)  
6. Rotate the cutterhead (using the belt or  
pulley) until the tip of the knife is at the top  
of the cutterhead arc. Place the knife setting  
gauge (Figure 18) over the cutterhead so  
the tip of the knife contacts the center of the  
gauge, and all four "feet" of the gauge rest  
firmly upon the cutterhead, as the knife is  
pushed down into its slot. The gauge will  
position the knives at approximately .015"  
above the cutterhead. Knife height should  
not vary more than .002-.003" across the  
length of the cutterhead.  
7. Tightening the gib screws should be done in  
increments, to prevent any distortion to the  
cutterhead or buckling of knives. While  
holding the gauge down on one knife, snug  
down the five gib screws, beginning with the  
center screw and working your way to the  
ends. Do not fully tighten yet.  
8. Rotate the cutterhead to the next slot and  
repeat steps #6 and #7, only making the  
knives snug.  
9. Repeat for the third knife.  
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10. The tightening process should continue at  
least two more times, each time tightening  
the screws more on all three knives. On the  
third time, they should all be firmly  
tightened.  
Before starting the jointer,  
make sure all gib screws are firmly  
tightened. A loose knife thrown from the  
cutterhead can cause severe or fatal injury.  
11. After replacing knives, the outfeed table  
must be checked and adjusted so that it is  
level with the high point of the knives. See  
“Setting Outfeed Table” on pages 18-19.  
Replacing and Rotating Knife Inserts  
(Helical Cutterhead Only)  
Knife inserts are extremely  
sharp; use caution when working with or  
around them. Disconnect power.  
The knife inserts on the model PJ-882HH are  
four-sided. When dull, simply remove each  
insert, rotate it 90° for a fresh edge, and re-  
install it.  
Two star-point screwdrivers are provided. Insert  
one screwdriver into a screw to hold the  
cutterhead stationary, while using the other to  
loosen and remove a knife insert screw. See  
Figure 19. It is advisable to rotate all inserts at  
the same time to maintain consistent cutting.  
However, if one or more knife inserts develops a  
nick, rotate only those inserts that are affected.  
Figure 19  
(helical cutterhead only)  
Each knife insert has an etched reference mark  
so that you can keep track of rotations.  
IMPORTANT: When removing or rotating  
inserts, clean saw dust from the screw, the  
insert, and the cutterhead platform. Dust  
accumulation between these elements can  
prevent the insert from seating properly, and  
may affect the quality of the cut.  
Before installing each screw, lightly coat the  
screw threads with machine oil and wipe off any  
excess.  
Securely tighten each screw which holds the  
knife inserts before operating the planer!  
Make sure all knife insert  
screws are tightened securely. Loose inserts  
may be propelled at high speed from a  
rotating cutterhead, causing injury.  
Make sure the outfeed table is set level with the  
knife inserts See “Setting Outfeed Table” on  
page 18-19.  
16  
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Leveling Tables  
Refer to Figure 20.  
The tables have been leveled with each other  
from the factory, but this should be confirmed by  
the user, and checked periodically, by placing a  
steel straight edge across both tables. If tables  
are not level, this may be the result of loose  
gibs. Correct as follows:  
1. Loosen hex nuts on the gib screws (A) with  
a 12mm wrench, then loosen the gib screws  
with a 4mm hex wrench. Loosen the table  
lock handle (B).  
Figure 20  
2. Remove the lower hex nut and gib screw (A)  
and check screw hole to make sure that  
punch mark in the gib is aligned with the  
screw hole. If punch mark is not visible, or it  
does not line up with screw hole, use a  
screwdriver to lightly tap the gib back into  
alignment.  
3. Re-install the lower gib screw (A) but do not  
tighten.  
4. Carefully tighten the table lock screw (B).  
The table will begin to move toward the  
straight edge.  
5. When aligned, re-set the gib screws (A) until  
tight. If table does not align with straight  
edge, use the adjusting arm (C) for the  
infeed table, or handwheel (D) for the  
outfeed table, until the table is flush with the  
straight edge.  
6. Tighten the gib screws (A) then back them  
off approximately 1/4 turn or until the table  
moves freely, and re-set the lock nuts on the  
gib screws.  
If table will still not line up:  
Remove gib screws (A, Figure 20) and table  
locking handle (B) and remove gib. Check gib to  
see that set screws do not go all the way  
through the gib or dimple the opposite side. If  
either of these conditions exist, replace with a  
new gib.  
Also, check to be sure the ways are clean and  
free of pitch and sawdust. Lubricate gib and way  
with a good grade of non-hardening grease.  
Re-install the gib, making certain that the punch  
mark lines up with the locking screw holes. Re-  
install gib screws. Repeat steps 3 through 6  
above.  
17  
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Adjusting Depth of Cut  
Refer to Figure 21.  
Depth of cut is determined by the height of the  
infeed table relative to the cutterhead. Setting  
the infeed table is achieved with both a rapid  
adjust and a fine adjust.  
Rapid Adjust:  
1. Loosen the lock screw (A) and the locking  
handle (B).  
2. Raise or lower the height adjustment handle  
(C) until the scale (D) reads just under the  
correct depth of cut.  
Figure 21  
Fine Adjust:  
3. Rotate the locking handle (B) until it is snug,  
then fine-tune the adjustment by rotating the  
height adjustment handle (C) until the scale  
reads exact. (Clockwise raises the table,  
counter-clockwise lowers the table.) A full  
rotation of the fine adjustment handle equals  
1/16" travel of the infeed table.  
4. When set, re-tighten lock screw (A).  
Periodically check the accuracy of the depth of  
cut scale (D, Figure 21) by raising the infeed  
table until it is flush with the peak of the  
cutterhead arc (using a straight edge across  
table and cutterhead). The scale should read  
zero depth. If it does not, re-adjust the pointer  
above the scale.  
Figure 22  
Infeed Table Depth Stop  
The infeed table depth stop (A, Figure 22) limits  
the cut to a maximum depth of 1/8”. For normal  
operations, the depth of cut should never  
exceed 1/8".  
1. Lower the infeed table to 1/8", which will  
cause the depth stop limiter to engage.  
2. Pull out on the stop handle (B).  
3. Continue lowering the table to the desired  
depth of cut.  
Figure 23  
Setting Outfeed Table  
For accurate work in most jointing operations,  
the outfeed table must be exactly level with the  
knives at their highest point of revolution.  
1. Raise the outfeed table to its highest point,  
and place a straight edge across it.  
2. Rotate the cutterhead (using the belt or  
pulley) until one knife is at its highest point.  
3. Loosen the locking handle on the outfeed  
table, and rotate the handwheel to lower the  
outfeed table until the straight edge contacts  
a knife. Rock the cutterhead slightly to make  
sure the apex of the knife is contacting the  
straight edge. Lock the outfeed table at that  
setting.  
Figure 24  
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After the outfeed table has been set at the  
correct height, it should not be changed except  
for special operations or after replacing knives.  
Examples of incorrect settings:  
If the outfeed table is too high, the finished  
surface of the workpiece will be tapered (Figure  
23).  
If the outfeed table is too low, the work will be  
gouged at the end of the cut (Figure 24)  
As a final check of the outfeed table adjustment,  
run a piece of wood slowly over the knives for 6  
to 8 inches; it should rest firmly on both tables  
(Figure 25) with no open space under the  
finished cut.  
Figure 25  
Spring Cutting  
Refer to Figure 26.  
To spring cut, the outfeed table is lowered below  
the level of the cutterhead, as shown in Figure  
26. Loosen both gib screws (A) on the outfeed  
table. Amount of end-drop is controlled with the  
table lock screw (B). Tighten handle to reduce  
amount of drop. A 1/32" drop usually creates the  
ideal concave for spring joints. After completing  
a spring cut, return the outfeed table in line with  
the cutterhead knives.  
Figure 26  
Fence Movement  
Refer to Figure 27.  
To slide the fence forward or backward on the  
table, loosen lock handle (A), slide the fence to  
desired position and tighten lock handle (A) to  
secure fence. Lift up on fence when tilting or  
sliding, to prevent scratching the table.  
NOTE: The lock handle (A, Figure 27) may be  
adjusted to a more convenient position by  
loosening the hex nut below the casting (B,  
Figure 28), turning the handle to the proper  
position, and retightening the hex nut.  
To tilt the fence forward:  
Figure 27  
1. Loosen locking handle (C, Figure 27).  
2. Place an angle measuring device on the  
table and against the fence. Tilt the fence to  
desired angle using the handwheel, and  
tighten locking handle (C) to secure the  
setting.  
To tilt the fence back:  
1. Loosen locking handle (C, Figure 27).  
2. Flip the stop block (D) out of the way.  
When the tilted operation is  
finished and the fence is returned to 90  
degrees, don’t forget to flip the stop block  
back to its original position.  
3. Tilt the fence to desired angle using the  
handwheel, and tighten locking handle (B)  
to secure the setting.  
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Fence Stops  
See Figure 29.  
Periodically check the 90 degree and 45 degree  
tilt accuracy of the fence with an angle  
measuring device, such as an adjustable square  
or machinist's protractor. If adjustments are  
necessary, proceed as follows:  
90-degree stop:  
1. The 90-degree stop is controlled by the  
screw (E, Figure 29).  
Figure 28  
2. Loosen the locking handle (C) and the hex  
nut on the screw (F).  
3. Set a square on the table and against the  
fence, and rotate the handwheel (G) to  
move the fence flush against the square.  
Rotate the screw (E) until it contacts the  
stop block (D).  
4. Tighten the hex nut (F) and the locking  
handle (C).  
45 degree forward stop:  
1. The 45 degree forward stop is controlled by  
a screw (H, Figure 29) that is located at the  
bottom end of the link bar.  
2. Loosen the locking handle (C) and the hex  
nut on the screw (H).  
Figure 29  
3. Set a 45 degree measuring device on the  
table and against the fence, and tilt the  
fence until it is flush against the device, and  
therefore at a 45 degree angle.  
4. Rotate the screw (H) until it contacts the  
casting below it.  
5. Tighten hex nut (H) and locking handle (C).  
45 degree back stop:  
1. Flip the stop block (D, Figure 29) out of the  
way.  
2. The 45 degree back stop is controlled by the  
screw (J).  
3. Loosen the locking handle (C) and the hex  
nut on the screw (K).  
4. Use an angle measuring device set at 45  
degrees beyond the right angle (a total of  
135 degrees) and place it on the table and  
against the fence. Tilt the fence until it is  
flush with the protractor.  
5. Rotate the screw (J) to the proper height.  
6. Tighten hex nut (K) and locking handle (C).  
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Operating Controls  
Start/Stop  
Power Indicator Light – The start switch has a  
power indicator lamp which is on whenever  
there is power connected to the Jointer, not  
just when the Jointer is running. Do not assume  
that no light means there is no power to the  
machine. If the bulb is bad, there will be no  
indication. Always check before use.  
Do not rely that no light  
means no power to the machine. Always  
check for power first. Failure to comply may  
cause serious injury!  
Refer to Figure 30:  
Start – Press the green start switch.  
When power is connected to the machine, the  
green light is always on regardless of whether  
the Jointer is running or not.  
Stop – Press the red switch to stop.  
Reset – In the event that the Jointer stops  
without pressing the stop button, as the result of  
a tripped fuse or circuit breaker, etc.:  
Figure 30  
Press red button to reset main switch.  
Press the green button to restart the machine.  
Safety Key  
The start/stop switch on the Jointer comes  
equipped with a magnetic safety key. When in  
place on the switch as shown in Figure 30, the  
magnetic safety key trips a relay which will allow  
the machine to start and stop when the  
respective switches are pressed. Being  
magnetic, the lock can be removed to make the  
machine inoperable and can be hidden for safe  
storage by attaching it to another magnetic  
surface.  
When using the Jointer, place the key on the  
switch cover lining up the arrow on the key with  
the REMOVE arrow on the cover. Then rotate  
the key so that the arrow lines up with the LOCK  
arrow on the cover. This will prevent the safety  
key from coming loose from vibration when the  
machine is in use.  
21  
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Basic Jointer Operation  
NOTE: If you are inexperienced at jointing, use  
scrap pieces of lumber to check settings and get  
the feel of operations before attempting regular  
work.  
This section briefly discusses general rules as  
well as some of the basic cuts using a jointer,  
such as surfacing, edging, beveling, skewing,  
rabbeting and taper cuts.  
Always use cutterhead guard  
(except during rabbeting) and keep hands  
away from cutterhead.  
Jointing Short or Thin Work  
When jointing short or thin pieces, use a push  
pad or push block to eliminate all danger to the  
hands. Two push blocks are included with your  
jointer. Many users make their own push blocks  
from scrap material to suit the particular job at  
hand. Three examples are shown in Figure 31.  
Direction of Grain  
Figure 31  
User-made pushblocks  
Avoid feeding work into the jointer against the  
grain. This will result in chipped and splintered  
edges (Figure 32). Feed with the grain to obtain  
a smooth surface (Figure 33).  
Hand Placement  
At the start of the cut, the left hand holds the  
work firmly against the infeed table and fence  
while the right hand pushes the work toward the  
knives. After the cut is under way, the new  
surface rests firmly on the outfeed table. The left  
hand should press down on this part, at the  
same time maintaining flat contact with the  
fence. The right hand presses the work forward  
and before the right hand reaches the  
cutterhead it is moved to the work on the  
outfeed table. Follow the 3 inch rule. Never  
pass hands directly over the cutterhead.  
Figure 32  
Surfacing  
Jointing the face of stock, or surfacing, is shown  
in Figure 34. The use of push blocks or pads will  
help ensure against the operator's hands  
coming into contact with the cutterhead in the  
event of a kickback, or as the trailing end of the  
board passes over the cutterhead.  
Adjust the infeed table for depth of cut. Cuts of  
approximately  
1/16"  
at  
a
time  
are  
Figure 33  
recommended, as this allows better control over  
the material being surfaced. More passes can  
then be made to reach the desired depth.  
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IMPORTANT: When stock is longer than twice  
the length of the infeed and outfeed tables, an  
assistant or support table must be used to  
support the stock.  
Always use a hold down or  
push block when surfacing short stock or  
stock less than 3 inches thick.  
Jointing Warped Surfaces  
If the wood to be jointed is dished or warped,  
take light cuts until the surface is flat. Avoid  
forcing such material down against the table;  
excessive pressure will spring it while passing  
the knives, and it will simply spring back and  
remain curved after the cut is completed.  
Figure 34  
Edge Jointing  
This is the most common operation for the  
jointer. Set guide fence square with the table.  
Depth of cut should be the minimum required to  
obtain a straight edge. Do not make cuts deeper  
than 1/8" in a single pass. Hold the best face of  
the piece firmly against the fence throughout the  
feed. See Figure 35.  
When edging stock wider than 3 inches, lap the  
fingers over the top of the wood, extending them  
back over the fence so that the fence casting will  
act as a stop for the hands in the event of a  
kickback.  
Figure 35  
Beveling  
Never make cuts deeper than 1/16 inch when  
beveling. Make certain material being beveled is  
over 12 inches long, more than 1/4" thick and 1"  
wide.  
Although the fence may be  
tilted in or out for a bevel cut, It is  
recommended for safety reasons that the  
fence be tilted in toward the operator,  
making a cradled cut.  
Set fence to desired angle. For stock wider than  
3", hold with the fingers close together near the  
top of the stock, lapping over the board and  
extending over the fence. When beveling  
material less than 3" wide, use beveled push  
blocks.  
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Skewing (Shear Cutting)  
When edging or facing burl or birds-eye maple,  
it is not unusual to deface or mar the surface  
being finished. This is caused by the cutterhead  
knives occasionally cutting against the grain. In  
order to prevent the defacing or marring of this  
type wood, it is necessary to skew, or angle  
finish, the material being worked.  
Refer to Figure 36.  
1. Release the fence locking handle (A, Figure  
36) and remove the hex nut and washer (B)  
holding the fence to the fence support.  
Remove the fence assembly.  
2. Remove the key (C) and the 1/4”-20 x 1/4”  
socket head cap screw (D) from the fence  
support. (The socket head screw keeps the  
non-mar insert from hitting the key.)  
Figure 36  
3. Position the fence assembly at the desired  
angle across the cutterhead.  
4. Secure the fence to the support with the hex  
nut and washer (B), then tighten the fence  
locking handle (A).  
When resuming work with normal stock, always  
re-install the key and the socket head cap  
screw!  
Taper Cuts  
A useful jointer operation is cutting an edge to a  
taper. The method can be used on a wide  
variety of work. Tapered legs of furniture are a  
common example. Instead of laying the piece on  
the infeed table, lower the forward end of the  
work onto the outfeed table. Do this very  
carefully, as the piece will span the knives, and  
they will take a "bite" from the work with a  
tendency to kick back unless the piece is firmly  
held. Now push the work forward as in ordinary  
jointing.  
The effect is to plane off all the stock in front of  
the knives to increasing depth, leaving a tapered  
surface. The ridge left by the knives when  
starting the taper may be removed by taking a  
very light cut according to the regular method for  
jointing, with the infeed table raised to its usual  
position.  
Practice is required in taper operations, and the  
beginner is advised to make trial cuts on waste  
material. Taper cuts over part of the length and  
a number of other special operations can easily  
be done as the operator gains experience.  
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Rabbeting  
A
rabbet cut requires  
removal of the cutter guard. Use extreme  
caution and keep hands clear of cutterhead.  
Always replace guard immediately after  
rabbeting operation is completed.  
Refer to Figure 37.  
A rabbet is a groove cut along the edge of a  
board. Never rabbet a piece of wood less than  
12" long. Use push blocks to rabbet cut  
whenever possible.  
Figure 37  
1. Disconnect machine from power source.  
2. Set fence for the desired width of the rabbet.  
3. Check the width of the rabbet by measuring  
the distance from the end of a knife in the  
cutterhead to the fence. (See figure 17 to  
set knives for rabbeting.)  
4. Lower infeed table 1/32" at a time and make  
successive cuts until the desired depth of  
rabbet has been obtained. NOTE: It is  
easier and safer to take a series of shallow  
cuts.  
When rabbeting long pieces, follow the same  
procedure as for surfacing long pieces (refer to  
previous “Surfacing” section.)  
Maintenance  
Disconnect machine from  
power source before doing any maintenance.  
The table and fence surfaces must be kept  
clean and free of rust for best results. Some  
users prefer a light coat of paste wax. Another  
option is talcum powder applied with  
a
blackboard eraser rubbed in vigorously once a  
week, which will fill casting pores and form a  
moisture barrier. Products in aerosol form are  
also available in major hardware stores and  
supply catalogs. Whatever method is chosen,  
the coating should protect the metal and provide  
a smooth surface, without staining the wood.  
The fence assembly should slide easily over the  
fence support. Keep the fence support greased.  
The bearings in the cutterhead are sealed and  
do not require lubrication.  
Gum and pitch which collect on the knives  
cause excessive friction as the work continues,  
resulting in overheating of the knives, less  
efficient cutting, and consequent reduction in the  
life of the knives. Use an oven cleaner or gum  
and pitch remover to wipe such residue off the  
knives.  
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Sharpening Knives (model 60C only)  
Knives should be kept sharp. This will contribute  
to better stock finish, longer machine life, and  
safer operation.  
A jointer knife hone provides a simple way to  
sharpen straight knives. Hones are available  
from many woodworking supply stores. Carefully  
read any instructions that accompany the hone.  
Use caution and proceed  
slowly when sharpening knives. Disconnect  
jointer from power source, and wear  
approved eye protection.  
When finished sharpening knives, they should  
be re-set level to the outfeed table. See the  
“Installing and Adjusting Knives” section in this  
manual.  
Knives can usually be whetted several times in  
the cutterhead before having to be removed and  
re-ground.  
TIP: If the jointer is used frequently, keeping a  
spare set of knives on hand is recommended.  
Extra knives (stock no. 6296046, set of 3) may  
be obtained from your Powermatic distributor, or  
by calling Powermatic at 1-800-274-6848.  
Cutterhead Maintenance  
The entire cutterhead assembly may be  
removed for bearing replacement or other  
maintenance procedures.  
1. Disconnect jointer from power source.  
2. Remove fence assembly from jointer (see  
Figure 36 and accompanying instructions).  
3. Loosen motor mounting and push up on  
motor to create slack in belt (see page 10)  
4. Remove drive belt from cutterhead pulley.  
5. Lower both infeed and outfeed tables.  
Figure 38  
6. Loosen the two socket head cap screws on  
the fence support and pivot the fence  
support out of the way (see Figure 38).  
7. Remove rabbeting ledge by loosening the  
two hex cap screws and washers (A, Figure  
39).  
8. Loosen the two bolts (B, Figure 39) that  
secure the cutterhead to the bed – these are  
accessed from the underside of the bearing  
blocks.  
Either remove the knives or  
knife inserts from the cutterhead, or wrap  
cloths around it to prevent injury.  
Figure 39  
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9. Lift cutterhead straight up from base.  
10. Remove pulley and both bearing housings.  
IMPORTANT: The bearings are press fitted; if  
they need replacement, this should be done by  
qualified service personnel only.  
To re-install cutterhead, reverse the above  
procedure. Before re-installing, make sure the  
machine's curved seats of the base casting are  
free of dirt, dust or grease, to help ensure a tight  
fit.  
NOTE: Whenever the cutterhead is re-installed  
on the jointer, the tables must be leveled in  
relationship to it. See the appropriate sections in  
this manual.  
You may wish to keep an extra cutterhead on  
hand to maintain shop productivity.  
Table Removal  
Should the table(s) ever need to be removed,  
such as for gib maintenance or replacement,  
proceed as follows:  
1. Disconnect jointer from power source.  
2. Remove fence assembly except for the  
support casting.  
3. Remove cutter guard.  
4. Lower infeed and outfeed tables and  
remove cutterhead.  
5. Loosen the gib set screws and table lock  
screws.  
After gib screws are  
loosened, table could suddenly slide down.  
6. Remove infeed or outfeed table by sliding  
upward.  
27  
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Troubleshooting – Mechanical and Electrical Problems  
Trouble  
Probable Cause  
Remedy  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
Verify unit is connected to power, on-button is  
pushed in completely, and stop-button is  
disengaged.  
No incoming power.  
When jointer overloads on the circuit breaker  
built into the motor starter, it takes time for the  
machine to cool down before restart. Allow  
Overload automatic reset has unit to adequately cool before attempting  
not reset.  
restart. If problem persists, check amp setting  
on the motor starter inside the electrical  
enclosure – it should match the amps on the  
motor as indicated on the motor plate.  
One cause of overloading trips which are not  
electrical in nature is too deep of a cut. The  
solution is to take a lighter cut. If too deep a  
cut is not the problem, then check the amp  
setting on the overload relay. Match the full  
load amps on the motor as noted on the  
motor plate. If amp setting is correct then  
there is probably a loose electrical lead.  
Jointer frequently trips.  
Verify that jointer is on a circuit of correct size.  
If circuit size is correct, there is probably a  
loose electrical lead. Also check amp setting  
on motor starter.  
Building circuit breaker trips  
or fuse blows.  
Examine motor starter for burned or failed  
components. If damage is found, replace  
starter. If no visible damage found, have  
starter tested.  
If you have access to a voltmeter, you can  
separate a starter failure from a motor failure  
by first, verifying incoming voltage at 220+/-20  
and second, checking the voltage between  
starter and motor at 220+/-20. If incoming  
voltage is incorrect, you have a power supply  
problem. If voltage between starter and motor  
is incorrect, you have a starter problem. If  
voltage between starter and motor is correct,  
you have a motor problem.  
Switch or motor failure (how  
to distinguish).  
Clean motor of dust or debris to allow proper  
air circulation. Allow motor to cool down  
before restarting.  
Motor overheated.  
Motor failure.  
If electric motor is suspect, have it tested by  
qualified service personnel. Repair or replace  
as needed.  
Double check to confirm all electrical  
connections are correct. Refer to appropriate  
wiring diagrams posted on the machine and  
at the back of this manual, to make any  
needed corrections.  
Electrical leads are attached  
incorrectly.  
28  
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Trouble  
Probable Cause  
Remedy  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
Inspect all motor leads for tightness. Look for  
any signs of electrical arcing which would  
indicate loose connections or circuit overload.  
Loose electrical connections.  
If the on/off switch is suspect, you have two  
options: Have a qualified electrician test the  
switch for function, or purchase a new on/off  
switch and establish if that was the problem  
on changeout.  
On/off switch failure.  
29  
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Troubleshooting – Operating Problems  
Trouble  
Probable Cause  
Remedy  
Finished stock is  
concave on back  
end.  
Raise outfeed table until it aligns with  
tip of knife. See pages 18-19.  
Knife is higher than outfeed table.  
Finished stock is  
concave on front end.  
Lower outfeed table until it aligns with  
tip of knife. See pages 18-19.  
Outfeed table is higher than knife.  
Fence not perpendicular to table.  
Stock has slight bevel  
after edge jointing.  
Square up fence with table.  
Cutting against the grain.  
Dull knives/knife inserts.  
Cut with the grain whenever possible.  
Sharpen or replace knives.  
Rotate knife inserts.  
Feeding workpiece too fast.  
Cutting too deeply.  
Use slower rate of feed.  
Chip out.  
Make shallower cuts.  
Inspect wood closely for imperfections;  
use different stock if necessary.  
Knots, imperfections in wood.  
Wood has high moisture content.  
Allow wood to dry or use different stock.  
Sharpen or replace knives.  
Rotate knife inserts.  
Fuzzy, rough, or torn  
grain.  
Dull knives/knife inserts.  
Knives are cutting against grain.  
Cut with the grain.  
Board thickness does  
not match depth of  
cut scale.  
Loosen screw and adjust scale  
accordingly.  
Depth of cut scale is incorrect.  
Feeding too quickly, or applying too  
much pressure to workpiece.  
Feed more slowly, or apply less  
pressure to workpiece.  
Cutterhead slows  
while operating.  
Excessive depth of cut.  
Dull knives/knife inserts.  
Reduce depth of cut.  
Sharpen or replace knives.  
Rotate knife inserts.  
Set knives properly using provided knife  
setting gauge. Check that knife slots  
are clean and free of dust or debris.  
Knives incorrectly set on straight  
cutterhead.  
“Chatter” marks on  
workpiece.  
Feed workpiece slowly and  
consistently.  
Feeding workpiece too fast.  
Straight cutterhead: Replace nicked  
knives; align knives properly using  
knife-setting gauge. See pages 14-16.  
Uneven knife marks  
on workpiece.  
Knives are nicked, or out of  
alignment.  
Helical cutterhead: Rotate nicked  
inserts. See page 16.  
30  
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Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com).  
Having the Model Number and Serial Number of your machine available when you call will allow us to  
serve you quickly and accurately.  
Parts List: Base Assembly (60C and 60HH)  
Index No. Part No.  
Description  
Size  
Qty  
1...............6296000...................Rear Table ............................................................................................ 1  
2...............TS-0267041.............Set Screw...........................................................1/4”-20x3/8”................ 6  
3...............6296001...................Collar ....................................................................................................1  
4...............6296002...................Bracket.................................................................................................. 1  
5...............6296003...................Key.....................................................................5x5x12mm.................. 1  
6...............6296004...................Lead Screw ........................................................................................... 1  
7...............6296005...................Bracket.................................................................................................. 1  
8...............TS-0720091.............Lock Washer ......................................................3/8”............................. 2  
9...............TS-0209061.............Cap Screw..........................................................3/8”-16x1-1/4”............. 2  
10.............TS-0720111.............Lock Washer ......................................................1/2”............................. 2  
11.............6296009...................Cap Screw..........................................................1/2”-12NCx1-1/2”........ 2  
12.............6296010...................Bolt........................................................................................................2  
13.............TS-0561021.............Hex Nut..............................................................5/16”-18...................... 6  
14.............TS-0267091.............Set Screw...........................................................1/4”-20x1”................... 6  
15.............60B-215...................Base...................................................................................................... 1  
16.............6296013...................Gib........................................................................................................2  
17.............TS-0208041.............Socket Head Cap Screw.....................................5/16”-18x3/4”.............. 3  
18.............6296015...................Retaining Ring....................................................ETW-6........................ 3  
19.............6296132...................Bar ........................................................................................................1  
20.............6296016...................Bolt........................................................................................................1  
21.............6296017...................Shaft .....................................................................................................1  
22.............6296018...................Lock Bracket ......................................................................................... 1  
23.............6296019...................Bracket.................................................................................................. 1  
24.............6296020...................Ball........................................................................................................ 2  
25.............6296021...................Shaft .....................................................................................................1  
26.............6296022...................Retaining Ring....................................................ETW-12...................... 2  
27.............6296023...................Worm .................................................................................................... 1  
28.............6296024...................Key.....................................................................5x5x20 ....................... 1  
29.............6296025...................Adjusting Base ...................................................................................... 1  
30.............TS-0680021.............Flat Washer........................................................1/4”............................. 1  
31.............TS-0050031.............Hex Cap Screw ..................................................1/4”-20x3/4”................ 1  
32.............6296029...................Worm Shaft ........................................................................................... 1  
33.............6296028...................Handle................................................................................................... 1  
34.............TS-0680021.............Flat Washer........................................................1/4”............................. 2  
35.............TS-0207021.............Socket Head Cap Screw.....................................1/4”-20x1/2”................ 6  
36.............TS-0720071.............Lock Washer ......................................................1/4”............................. 5  
37.............6296033...................Clamp Knob .......................................................................................... 1  
38.............TS-0680061.............Flat Washer........................................................1/2”............................. 1  
39.............6296035...................Lock Plate ............................................................................................. 1  
40.............6296036...................Plate...................................................................................................... 1  
41.............60B-241...................Front Table............................................................................................ 1  
42.............6296038...................Handwheel ............................................................................................ 1  
43.............6296039...................Phillips Pan Head Screw.....................................5/16”-18x1/2”.............. 1  
44.............TS-0680041.............Flat Washer........................................................3/8”............................. 1  
45.............60B-245...................Rabbeting Ledge ................................................................................... 1  
46.............TS-0680041.............Flat Washer........................................................................................... 3  
47.............TS-0060051.............Hex Cap Screw ..................................................3/8”-16x1”................... 2  
31  
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Index No. Part No.  
Description  
Size  
Qty  
48.............6296044...................Pointer................................................................................................... 1  
49.............TS-081B012.............Phillips Pan Head Screw.....................................#8-32x1/4.................. 1  
50.............6296056...................Bolt........................................................................................................1  
51.............6296057...................Belt Guard............................................................................................. 1  
52.............6296058...................Knob ..................................................................................................... 1  
53.............60C-253...................Spring.................................................................................................... 1  
54.............60C-254...................Set Block............................................................................................... 1  
55.............60C-255...................Limit Rod............................................................................................... 1  
56.............6296063...................Collar ....................................................................................................1  
57.............TS-0680031.............Flat Washer........................................................5/16”........................... 6  
59.............6296167...................Depth Scale........................................................................................... 1  
60.............VS020500................Rivet...................................................................2x5mm ....................... 4  
61.............TS-0267021.............Socket Set Screw...............................................1/4”-20x1/4”................ 4  
62.............6296151...................Collar ....................................................................................................2  
63.............60C-263...................Push Block ............................................................................................ 2  
64.............TS-0208021.............Socket Head Cap Screw.....................................5/16”-18x1/2”.............. 1  
65.............6296166...................Flat Washer........................................................5/16”x3/4”D ................ 2  
66.............TS-0209071.............Socket Head Cap Screw.....................................3/8”-16x1-1/2”............. 2  
67.............TS-1550071.............Flat Washer........................................................3/8”x3/4”D .................. 1  
68.............6296089...................Key.....................................................................9.5mmx273mm........... 1  
69.............6296088...................Spring Pin...........................................................4x14mm ..................... 1  
70.............60C-270...................Base Slide............................................................................................. 1  
71.............TS-0270051.............Socket Set Screw...............................................5/16”-18x1/2”.............. 1  
.................60B-270...................Cutterhead Guard Assembly (Index # 72 thru 77) .................................. 1  
72.............60B-272...................Warning Label ....................................................................................... 1  
73.............60B-273...................Cutterhead Guard.................................................................................. 1  
74.............JSG96-223 ..............Retaining Ring....................................................STW-11...................... 1  
75.............60B-275...................Spring.................................................................................................... 1  
76.............60B-276...................Shaft ..................................................................................................... 1  
77.............60B-277...................Spring Pin...........................................................6x36mm ..................... 2  
78.............60C-278...................I.D. Label............................................................1Ph ............................ 1  
.................60C-278A ................I.D. Label............................................................3Ph ............................ 1  
.................60HH-278 ................I.D. Label............................................................1Ph ............................ 1  
.................60HH-278A..............I.D. Label............................................................3Ph ............................ 1  
79.............TS-0207021.............Socket Head Cap Screw.....................................1/4”-20x1/4”................ 1  
80.............60C-280...................Stud ...................................................................................................... 1  
81.............5DF-B05..................Knob ..................................................................................................... 1  
82.............60HH-282 ................L-Plate (not shown) ............................................................................... 2  
32  
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Base Assembly (60C and 60HH)  
33  
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Parts List: Fence Assembly (60C and 60HH)  
Index No. Part No.  
Description  
Size  
Qty  
.................PJ882-FA.................Fence Assembly (Index #1 thru 49)..........................................................  
1...............PJ882-101 ...............Hand Wheel .......................................................................................... 1  
2...............TS-0267021.............Socket Set Screw...............................................1/4”-20x1/4”................ 3  
3...............TS-0207031.............Socket Head Cap Screw.....................................1/4”-20x5/8”................ 4  
4...............PJ882-104 ...............Bearing Cover ....................................................................................... 1  
5...............PJ882-105 ...............C-Ring................................................................STW-12...................... 2  
6...............PJ882-106 ...............Worm Shaft ........................................................................................... 1  
7...............BB-6001ZZ ..............Ball Bearing........................................................6001ZZ....................... 2  
8...............PJ882-108 ...............Pin......................................................................Ø3x20mm................... 1  
9...............TS-0810012.............Round Head Slotted Machine Screw...................#10-24x1/4................ 2  
10.............TS-0680011.............Flat Washer........................................................3/16”........................... 2  
11.............PJ882-111 ...............Pointer................................................................................................... 1  
12.............6285945...................Knob ..................................................................................................... 1  
13.............6296069...................Locking Shaft......................................................................................... 1  
14.............6285944...................Handle Stud .......................................................................................... 1  
15.............TS-0207021.............Socket Head Cap Screw.....................................1/4”-20x1/2”................ 1  
16.............6296084...................Bolt........................................................................................................1  
17.............TS-0680061.............Flat Washer........................................................1/2”............................. 1  
18.............PJ882-118 ...............Nylon Nut ...........................................................1/2”-12........................ 1  
19.............PJ882-119 ...............Locking Handle...................................................................................... 1  
20.............PJ882-120 ...............Bushing................................................................................................. 1  
21.............PJ882-121 ...............Stop Block............................................................................................. 1  
22.............PJ882-122 ...............Fence Bracket....................................................................................... 1  
23.............PJ882-123 ...............Worm .................................................................................................... 1  
24.............PJ882-124 ...............Retaining Ring....................................................RTW-28...................... 1  
25.............TS-0050031.............Hex Cap Screw ..................................................1/4”-20x3/4”................ 1  
26.............PJ882-126 ...............Rack...................................................................................................... 1  
27.............PJ882-127 ...............Locking Handle Nut ............................................................................... 1  
28.............PJ882-128 ...............Locking Link .......................................................................................... 1  
29.............TS-0561011.............Hex Nut..............................................................1/4”-20........................ 3  
30.............TS-0050051.............Hex Cap Screw ..................................................1/4”-20x1”................... 2  
31.............PJ882-131 ...............Safety Plate........................................................................................... 1  
32.............TS-081F031.............Phillips Flat Head Machine Screw.......................1/4”-20x1/2”................ 2  
33.............6296070...................Pin......................................................................5mmx50mm ............... 1  
34.............TS-0206021.............Socket Head Cap Screw.....................................#10-24x1/2................ 5  
35.............6296073...................Screw.................................................................................................... 1  
36.............6296082...................Fence Link............................................................................................. 1  
37.............6285942...................Cone Point Screw.................................................................................. 4  
38.............TS-0561031.............Hex Nut..............................................................3/8”-16........................ 4  
39.............TS-0720071.............Lock Washer ......................................................1/4”............................. 2  
40.............6285940...................Pivot Stud.............................................................................................. 2  
41.............TS-0561052.............Hex Nut..............................................................1/2”-20UNF ................ 2  
42.............PJ882-142 ...............Fixed Block............................................................................................ 1  
43.............PJ882-143 ...............Fence.................................................................................................... 1  
44.............PJ882-144 ...............Insert..................................................................................................... 1  
45.............60B-130...................Caution Label (Setting Knives)............................................................... 1  
46.............60B-129...................Caution Label (Hands Clear).................................................................. 1  
47.............PJ882-147 ...............Label (Lock/ Unlock).............................................................................. 1  
48.............PJ882-148 ...............Scale Label ........................................................................................... 1  
49.............PJ882-333 ...............Spring Pin...........................................................Ø4x25mm................... 1  
34  
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Fence Assembly (60C and 60HH)  
35  
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Parts List: Straight Cutterhead Assembly (60C only)  
Index No. Part No.  
Description  
Size  
Qty  
.................60B-300...................Cutterhead Assembly (Index # 1 thru 5, and 10 thru 13)......................... 1  
1...............6296046...................Knife...................................................................................................... 3  
2...............6296153...................Knife Gib ............................................................................................... 3  
3...............6296048...................Key.....................................................................5x5x25mm.................. 1  
4...............6296049...................Ball Bearing........................................................6203-2NSE................. 2  
5...............6296050...................Bearing Housing.................................................................................... 2  
6...............TS-0267021.............Set Screw...........................................................1/4”-20x1/4”................ 2  
7...............6296051...................Pulley....................................................................................................1  
8...............6285853...................Bolt........................................................................................................2  
9...............TS-0720091.............Lock Washer ......................................................3/8”............................. 2  
10.............6296154...................Square Head Screw ............................................................................ 15  
11.............6296053...................Cutterhead ............................................................................................ 1  
12.............6296054...................Spring.................................................................................................... 6  
13.............6296055...................Flat Head Screw.................................................M5-0.8Px12................ 6  
.................60B-301...................Knife Gauge Assembly (Index # 14, 15, 16) ........................................... 1  
14.............6296155...................Knife Gauge .......................................................................................... 2  
15.............6296156...................Knife Gauge Bar.................................................................................... 1  
16.............6296157...................E-Clip.................................................................ETW-6........................ 2  
36  
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Parts List: Helical Cutterhead Assembly (60HH only)  
Index No. Part No.  
Description  
Size  
Qty  
.................60HH-CA .................Cutterhead Assembly (Index #1 thru 8).................................................. 1  
1...............TS-0267021.............Socket Set Screw...............................................1/4”-20x1/4”................ 2  
2...............6296051...................Pulley....................................................................................................1  
3...............6296050...................Bearing Housing.................................................................................... 2  
4...............6296049...................Ball Bearing........................................................6203-2NSE................. 2  
5...............JWP208HH-111.......Knife Insert Screw ..............................................#10-32x1/2.............. 54  
6...............1791212...................Knife Insert (set of 10) ..................................................................total 54  
7...............6296048...................Key.....................................................................5x5x25mm.................. 1  
8...............60HH-308 ................Helical Cutterhead................................................................................. 1  
9...............TS-0720091.............Lock Washer ......................................................3/8”............................. 2  
10.............6285853...................Bolt........................................................................................................2  
11.............JJ6HH-113...............Star Point Screwdriver (not shown)........................................................ 2  
37  
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Parts List: Stand Assembly (60C and 60HH)  
Index No. Part No.  
Description  
Size  
Qty  
.................2365025...................60C/60HH Stand Assembly (Index #1 thru 51)....2HP, 1Ph, 230V.......... 1  
.................2365026...................60C/60HH Stand Assembly (Index #1 thru 51)....3HP, 3Ph, 230/460V... 1  
1...............60C-401A ................Stand .................................................................1Ph ............................ 1  
.................60C-401B ................Stand .................................................................3Ph ............................ 1  
2...............60B-402...................Door...................................................................................................... 1  
3...............60B-403...................Carriage Bolt ......................................................3/8”-16x2-3/8”............. 3  
4...............TS-1550071.............Flat Washer........................................................3/8”............................. 6  
5...............TS-1534042.............Phillips Pan Head Machine Screw ......................M6x12........................ 2  
6...............TS-1550041.............Flat Washer........................................................M6.............................. 2  
7...............6285975...................Screw Knob........................................................................................... 1  
8...............6285976...................Door Lock.............................................................................................. 1  
9...............6285977...................Hex Nut..............................................................3/8”-16........................ 1  
10.............60B-410...................Carriage Bolt ......................................................5/16”-18x3/4”.............. 4  
11.............6285805...................Flat Washer........................................................5/16”........................... 4  
12.............VB-A44....................V-Belt.................................................................A-44 ........................... 1  
13.............60B-413...................Motor Pulley .......................................................................................... 1  
14.............TS-0267021.............Set Screw...........................................................1/4”-20x1/4”................ 2  
15.............60B-415...................Motor..................................................................2HP, 1Ph, 230V.......... 1  
.................60B-415MF..............Motor Fan (not shown)........................................................................... 1  
.................60B-415MFC ...........Motor Fan Cover (not shown) ................................................................ 1  
.................60B-415CS ..............Centrifugal Switch (not shown) .............................................................. 1  
.................60B-415MDC...........Motor Dustproof Cover (not shown) ....................................................... 1  
.................60B-415CC..............Capacitor Cover (not shown) ................................................................. 2  
.................60B-415SC ..............Starting Capacitor (not shown)............................400MFD, 125VAC ...... 1  
.................60B-415RC..............Running Capacitor (not shown)...........................30uf, 350VAC............. 1  
.................60B-415A.................Motor..................................................................3HP, 3Ph, 230/460V... 1  
16.............6285988...................Lock Washer ......................................................5/16”........................... 4  
17.............6285966...................Hex Nut..............................................................5/16”-18...................... 1  
18.............60B-418...................Motor Cord.........................................................1Ph ............................ 1  
.................60B-418A.................Motor Cord.........................................................3Ph ............................ 1  
19.............60C-419...................Control Switch....................................................................................... 1  
20.............PM2000-298 ............Safety Key For Switch ........................................................................... 1  
21.............60C-421...................Power Cord ........................................................1PH............................ 1  
.................60C-421A ................Power Cord ........................................................3PH............................ 1  
22.............60C-422...................Switch Arm............................................................................................ 1  
23.............6285909...................Flat Washer .......................................................1/4”............................. 4  
24.............6285910...................Pan Head Screw ................................................1/4”-20x1/2”................ 4  
25.............60B-425...................Dust Chute ............................................................................................ 1  
26.............6285978...................Key.....................................................................5x5x30mm.................. 1  
27.............60C-427...................Cord Protector....................................................................................... 1  
28.............PJ882-526A.............Magnetic Switch .................................................1Ph 230V ................... 1  
.................PJ882-526ACS ........Contactors Switch (not shown) ...........................1Ph 230V ................... 1  
.................PJ882-526AOR........Overload Relays (not shown) ................................................................ 1  
.................PJ882-526B.............Magnetic Switch .................................................3Ph 230V ................... 1  
.................PJ882-526BCS ........Contactors Switch (not shown) ...........................3Ph 230V ................... 1  
.................PJ882-526ORA........Overload Relay (not shown)................................................................... 1  
.................PJ882-526C.............Magnetic Switch .................................................3Ph 460V ................... 1  
.................PJ882-526CCS........Contactors Switch (not shown) ...........................3Ph 460V ................... 1  
.................PJ882-526COR........Overload Relay (not shown)................................................................... 1  
29.............JWBS18-447............Screw.................................................................M5x8........................ 10  
30.............TS-1550031.............Flat Washer........................................................M5.............................. 6  
31.............PJ882-551 ...............Machine Screw...................................................M5x50........................ 2  
32.............PJ882-548 ...............Switch Plate .......................................................................................... 1  
33.............TS-0732041.............Star Washer .......................................................M5.............................. 2  
34.............TS-0208041.............Socket Head Cap Screw.....................................5/16”-18x3/4”.............. 4  
35.............TS-0720081.............Lock Washer ......................................................5/16”........................... 4  
36.............TS-0680031.............Flat Washer........................................................5/16”........................... 4  
38  
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37.............PM2000-105 ............Powermatic Nameplate.......................................................................... 1  
38.............6296150...................Warning Label ....................................................................................... 1  
39.............60C-439...................Strain Relief........................................................1Ph ............................ 3  
.................60C-439A ................Strain Relief........................................................3Ph ............................ 3  
40.............60B-440...................Strain Relief........................................................................................... 1  
41.............60C-441...................Motor Label ........................................................1Ph ............................ 1  
.................60C-441A ................Motor Label ........................................................3Ph ............................ 1  
42.............TS-0720091.............Lock Washer ......................................................3/8”............................. 3  
43.............TS-0570031.............Hex Nut..............................................................3/8”-16........................ 3  
45.............TS-081C022 ............Phillps Pan Head Machine Screw .......................#10-24x3/8................ 2  
46.............60C-446...................Control Cord.......................................................................................... 1  
47.............60B-447...................Strain Relief........................................................................................... 1  
.................60B-447A.................Strain Relief........................................................................................... 1  
48.............60B-448...................Switch Plate .......................................................................................... 1  
49.............TS-1533042.............Phillips Pan Head Machine Screw ......................M5x0.8x12.................. 4  
50.............PM2700-440 ............Wide Stripe..............................................................................sold per ft.  
51.............PM2700-441 ............Narrow Stripe ..........................................................................sold per ft.  
52.............60C-452...................Cord Plate............................................................................................. 1  
53.............TS-0810012.............Round Head Slotted Machine Screw...................#10-24x1/4 ................. 2  
54.............PJ882-533 ...............Cord Protector....................................................................................... 1  
55.............PJ882-557 ...............Junction Box.......................................................................................... 1  
56.............PJ882-558 ...............Junction Box Cover ............................................................................... 1  
57.............PJ882-559 ...............Grounding Cord..................................................................................... 1  
39  
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Stand Assembly (60C and 60HH)  
40  
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Electrical Connections – Single Phase, 230 Volt  
41  
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Electrical Connections – 3 Phase, 230 Volt  
42  
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Electrical Connections – 3 Phase, 460 Volt  
43  
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427 New Sanford Rd.  
LaVergne, TN 37086  
Phone: 800-274-6848  
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