Parts Manual
MODEL
301ZX / 966681701
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
Download from Www.Somanuals.com. All Manuals Search And Download.
CONTENTS
FRAME......................................................................4
ENGINE PLATE.........................................................6
STEERING ................................................................8
IGNITION SYSTEM.................................................10
HYDRAULIC PUMP / MOTOR ................................12
WHEELS / TIRES ....................................................14
BRAKE / DECK LIFT...............................................16
MOWER DECK / CUTTING DECK..........................18
SEAT.......................................................................20
DECALS..................................................................22
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
Download from Www.Somanuals.com. All Manuals Search And Download.
FRAME
14
15
39
28
8
24
26
34
31
32
30
9
7
36
39
5
39
19
26
32
43
3
16
11
43
2
6
1
10
13
37
38
31
21
25
32
18
42
40
24
16
20
17
35
29
27
43
34
37
34
12
32
41
23
22
33
39
38
4
4
Download from Www.Somanuals.com. All Manuals Search And Download.
FRAME
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 525 454704....1 ....FRAME TUBE, LH YLW
2.. 525 454904....1 ....FRAME TUBE, RH YLW
3.. 525 464605....1 ....SUPPORT, REAR SEAT YLW
4.. 525 605502....1 ....BRACKET, FRONT DECK BLK
5.. 525 864502....1 ....BRACKET, FUEL TANK BLK
6.. 525 798402....1 ....SUPPORT, TANK BLK
7.. 539 122632....2 ....SPRING, SEAT
23.. 539 976938....4 ....HCS 5/16-18 x 2¼
24.. 539 990629....8 ....HCS 3/8-16 x 2¼
25.. 539 101721....2 ....HCS 5/16-18 x 2¾
26.. 539 976934....2 ....HCS 5/16-18 x ¾
27.. 539 976937....2 ....HCS 5/16-18 x 2
28.. 539 107476....2 ....BOLT 3/8-16 x 1 THD FRM
29.. 539 111976....4 ....BOLT 3/8-16 x 25/8 THD FRM
30.. 539 990369....2 ....BOLT 5/16-18 x 1 THD FRM
31.. 539 990362....6 ....SCREW ¼-20 x 5/8 SLF TAP
32.. 539 990188 . .12 ....WASHER 5/16 SAE FLAT
33.. 539 990250....6 ....WASHER ½ SAE
8.. 539 119884....2 ....CAP, SPRING
9.. 575 328404....1 ....PLATE, LH YLW
10.. 575 328304....1 ....PLATE, RH YLW
11.. 575 852105....1 ....PANEL, SEAT SUPPORT YLW
12.. 522 740710....1 ....FOOT REST YLW
13.. 576 452404....1 ....FOOT PLATE w/DECALS YLW
14.. 525 462609....1 ....PLATE, ENGINE YLW
15.. 525 865905....1 ....BAR, IMPACT YLW
16.. 539 102587....8 ....GROMMET, BUMPER
17.. 539 104763....4 ....RETAINER, U TYPE
18.. 532 195161....2 ....STUD w/ ANTI-ROTATE
19.. 574 172901....2 ....GUIDE, BELT
34.. 539 990122....6 ....WASHER 3/8 SAE FLT
35.. 539 990645....2 ....RHSNB 3/8-16 x 1
36.. 539 100413....1 ....RHSNB 3/8-16 x 1¼
37.. 539 990316....4 ....RHSNB 5/16-18 x ¾
38.. 539 111785....6 ....RHSNB 3/8-16 x ¾
39.. 521 996501 . .14 ....NUT 3/8-16 FLANGE NYLOC
40.. 539 990585....4 ....NUT 5/16-18 HEX WHIZLK
41.. 539 200282....4 ....NUT 3/8-16 HEX JAM NYLOC
42.. 539 990717....8 ....NUT 5/16-18 HEX NYLOC
43.. 539 112899 . .14 ....NUT 5/16-18 FLANGE NYLOC
20.. 539 119087....2 ....BUSHING
21.. 539 976989....2 ....HAIRPIN
22.. 539 101332....2 ....HCS ½-13 x 2¾
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ENGINE PLATE
20
13
17
12
7
6
16
3
11
1
4
13
18
15
19
5
2
8
12
9
14
10
Torque to
55-75 ft-lbs
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ENGINE PLATE
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 120812....1 ....PULLEY, IDLER
2.. 574 872801....1 ....PULLEY, ENGINE
3.. 539 120990....1 ....IDLER, BLK
11.. 532 120616....3 ....SCREW 3/8-16 x 1 THD FRM
12.. 539 990188....3 ....WASHER 5/16 SAE FLAT
13.. 539 990517....3 ....WASHER 3/8 FLAT STD
14.. 539 115546....1 ....WASHER
4.. 539 917033....1 ....KEY ¼ SQ x 2½
5.. 539 116350....1 ....SPRING 3½
6.. 539 990655....1 ....HCS 3/8-16 x 1½
7.. 539 976937....1 ....HCS 5/16-18 x 2
8.. 539 990588....1 ....HCS 3/8-16 x 2
9.. 539 976938....1 ....HCS 5/16-18 x 2¼
10.. 539 110065....1 ....HCS 7/16-20 x 2¾
15.. 539 115270....1 ....BUSHING, METAL
16.. 539 990717....1 ....NUT 5/16-18 HEX NYLOC
17.. 539 990585....1 ....NUT 5/16-18 HEX WHIZLK
18.. 539 200282....1 ....NUT 3/8-16 HEX JAM NYLOC
19.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC
20.. 539 976979....1 ....NUT 3/8-16 HEX NYLOC
7
Download from Www.Somanuals.com. All Manuals Search And Download.
STEERING
7
8
1
3
5
22
25
19
2
4
30
20
21
10
24
24
13
23
16
27
7
23
29
12
24
26
31
14
28
9
6
15
11
18
30
17
8
Download from Www.Somanuals.com. All Manuals Search And Download.
STEERING
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 117949....1 ....STOP, STEER CNTRL RH
2.. 539 117950....1 ....STOP, STEER CNTRL LH
3.. 539 120899....2 ....GRIP
17.. 539 101332....2 ....HCS ½-13 x 2¾
18.. 539 976937....2 ....HCS 5/16-18 x 2
19.. 539 108396....2 ....HCS 5/16-18 x 2½
20.. 539 990316....2 ....RHSNB 5/16-18 x ¾
21.. 539 990196....2 ....NUT 5/16-18 HEX
4.. 539 120160....2 ....LEVER, UPPER
5.. 539 120984....1 ....PIVOT, RH
6.. 539 120983....1 ....PIVOT, LH
22.. 539 112899....2 ....NUT 5/16-18 FLG HEX NYLOC
23.. 539 990585....4 ....NUT 5/16-18 HEX WHIZLK
24.. 539 990717....4 ....NUT 5/16-18 HEX NYLOC
25.. 539 108010....2 ....NUT ½-13 JAM NYLOC GR 2
26.. 539 110340....2 ....NUT 5/8-11 NYLOC
27.. 539 991112....2 ....NUT ¼-20 JAM
7.. 539 114453....2 ....DAMPENER
8.. 539 120159....1 ....LOWER LEVER, RH
9.. 539 120162....1 ....LOWER LEVER, LH
10.. 539 104763....2 ....RETAINER, U TYPE
11.. 539 120956....2 ....BUSHING ½ ID x ¾ OD
12.. 539 119087....2 ....BUSHING
28.. 539 115570....2 ....WASHER, SPECIAL
29.. 539 990188....2 ....WASHER 5/16 SAE FLT
30.. 539 990250....6 ....WASHER ½ SAE
31.. 539 911121....4 ....WASHER 5/8 BELLEVILLE
13.. 539 115638....2 ....ZERK
14.. 539 991003....2 ....HCS ¼-20 x 1¾
15.. 539 990209....2 ....HCS 5/16-18 x 1
16.. 539 976935....4 ....HCS 5/16-18 x 1½
9
Download from Www.Somanuals.com. All Manuals Search And Download.
IGNITION SYSTEM
8
3
1
30
36
40
34
13
11
32
9
10
35
17
37
14
31
2
35
30
4
24
4
12
27
36
22
40
5
38
33
29
7
26
19
6
28
39
16
20
25
23
21
18
15
10
Download from Www.Somanuals.com. All Manuals Search And Download.
IGNITION SYSTEM
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 120193....1 ....FENDER, RH
24.. 539 912222....4 ....CLAMP, HOSE
25.. 575 436501....2 ....CLAMP, HOSE
26.. 539 115736....1 ....HOSE ¼ x 8
2.. 539 120192....1 ....FENDER, LH
3.. 539 107541....1 ....SWITCH, IGNITION
4.. 539 101080....4 ....SWITCH
27.. 539 121486....1 ....HOSE, ¼ x 2
5.. 539 101714....1 ....SOLENOID
28.. 574 521305....1 ....HOSE, FUEL, 3/16" x 20"
29.. 539 990580....2 ....HCS ¼-20 x ¾
30.. 539 976952....8 ....SCREW #10-24 x 5/8
31.. 539 107632....2 ....BOLT ¼ x 7½
6.. 539 102436....1 ....BATTERY
7.. 539 107628....1 ....HOLD DOWN, BATTERY
8.. 539 107544....1 ....KEY, IGNITION
9.. 525 598601....1 ....PANEL, CONTROLS
10.. 522 730101....1 ....CABLE, THROTTLE
11.. 532 193235....1 ....CABLE, CLUTCH
12.. 539 110068....1 ....BATTERY CABLE, NEGATIVE
13.. 575 661501....1 ....CLUTCH ASSY w/ CABLE
14.. 539 116400....3 ....TERMINAL COVER
15.. 576 369501....1 ....TANK, FUEL
32.. 539 990074....2 ....RHSNB ¼-20 x ¾ GR2
33.. 539 990316....2 ....RHSNB 5/16-18 x ¾
34.. 539 990362....9 ....SCREW ¼-20 x 5/8 SLF TAP
35.. 539 976977....8 ....NUT #10-24 HEX NYLOC
36.. 539 976978....4 ....NUT ¼-20 HEX NYLOC
37.. 539 108120....1 ....NUT ¼-20 HEX THIN NYLOC
38.. 539 112899....2 ....NUT 5/16-18 HEX FLG NYLOC
39.. 539 107629....2 ....NUT ¼ PUSH NYLON
40.. 539 990055....4 ....WASHER ¼ FLAT SAE
NOT SHOWN
16.. 575 018101....1 ....CAP, FUEL w/ TETHER
17.. 539 132624....1 ....KNOB, CLUTCH
18.. 576 618201....1 ....GROMMET, CHECK VALVE
19.. 539 105974....1 ....GROMMET, RUBBER
20.. 539 110432....1 ....ELBOW
539 104974 ...1 .... CABLE, POSITIVE
539 103306 ...1 .... CABLE, POSITIVE LONG
525 744301 ...1 .... WIRING HARNESS
21.. 539 105245....1 ....FITTING, TANK
22.. 539 916325....1 ....VALVE, FUEL
539 110290 ...2 .... FOAM STRIP, TANK
23.. 576 618101....1 ....VALVE, FUEL CHECK
11
Download from Www.Somanuals.com. All Manuals Search And Download.
HYDRAULIC PUMP / MOTOR
10
8
12
16
3
21
19
18
17
21
7
1
11
9
14
17
21
5
13
15
20
2
4
6
20
15
12
Download from Www.Somanuals.com. All Manuals Search And Download.
HYDRAULIC PUMP / MOTOR
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 120152....1 ....HYDRO, RH
12.. 539 976988....2 ....HAIRPIN COTTER
13.. 539 976938....2 ....HCS 5/16-18 x 2¼
14.. 539 990209....4 ....HCS 5/16-18 x 1
2.. 539 120153....1 ....HYDRO, LH
3.. 539 120157....1 ....RELEASE HANDLE, RH
4.. 539 120156....1 ....RELEASE HANDLE, LH
5.. 539 120806....1 ....BELT, EZT
15.. 539 990629....4 ....HCS 3/8-16 x 2¼
16.. 539 101721....4 ....HCS 5/16-18 x 2¾
17.. 539 112899 . .10 ....NUT 5/16-18 FLANGE NYLOC
18.. 539 115502....4 ....NUT 5/16-24 HEX JAM
19.. 539 991073....2 ....NUT 5/16-24 HEX JAM LH
20.. 539 990517....4 ....WASHER 3/8 FLAT STD
21.. 539 990188 . .10 ....WASHER 5/16 SAE FLAT
6.. 539 120154....2 ....SPACER, HYDRO
7.. 539 114804....2 ....SPACER, WHEEL
8.. 539 115729....2 ....ROD END, RH
9.. 539 116690....2 ....ROD END, MALE LH
10.. 539 120169....2 ....ROD, CONTROL
11.. 539 116689....2 ....ROD END COUPLER
13
Download from Www.Somanuals.com. All Manuals Search And Download.
WHEELS / TIRES
12
15
10
13
22
11
4
6
19 21
2
14
18
17
9
7 3
8
5
16
1
20
4
14
Download from Www.Somanuals.com. All Manuals Search And Download.
WHEELS / TIRES
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 575 812201....2 ....CASTER TIRE ASSY
2.. 510 186504....2 ....YOKE, CASTER YLW
3.. 539 103300....2 ....ZERK, ANGLED
4.. 539 115638....2 ....ZERK
12.. 539 102535....2 ....CAP, GREASE
13.. 539 115749....2 ....PLUG, CASTER
14.. 575 812401....2 ....WHEEL ASSY REAR
15.. 539 115566....2 ....BOLT, HEX 5/16-18 x 1 NYLOC
16.. 539 114805....4 ....SPACER 5/16
5.. 576 617801....4 ....BUSHING, WHEEL
6.. 539 112660....2 ....BEARING, FLANGED
7.. 539 912234....4 ....VALVE
17.. 539 105543....2 ....SPACER
18.. 539 121159....2 ....RHSNB ½-13 x 6½
19.. 539 200100....2 ....NUT ½ HEX CNTRLK
20.. 539 101173....8 ....NUT ½-20 LUG
21.. 539 109554....2 ....WASHER ½ FLAT
22.. 539 115675....2 ....WASHER
8.. 575 812301....2 ....RIM
9.. 539 114697....2 ....TIRE, 410-5 4 PLY
10.. 539 115747....2 ....SPRING, CASTER
11.. 539 117901....2 ....BUSHING, CASTER
15
Download from Www.Somanuals.com. All Manuals Search And Download.
BRAKE / DECK LIFT
11
23
7
10
6
18
26
16
27
24
8
22
5
1
19
26
21
12
9
14
3
17
25
15
13
20
25
17
2
4
16
Download from Www.Somanuals.com. All Manuals Search And Download.
BRAKE / DECK LIFT
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 525 580402...1 ....HANDLE, LIFT BLK
2.. 525 580604...1 ....SHAFT, LIFT BLK
3.. 525 583601...1 ....LINKAGE, BRAKE RT
4.. 525 583701...1 ....LINKAGE, BRAKE LT
5.. 525 735701...1 ....LINKAGE, UPPER
6.. 539 120220....1 ....PIVOT, BRAKE ARM
7.. 525 485602....1 ....HANDLE, BRAKE
8.. 525 580201...2 ....BELLCRANK, BRAKE
9.. 525 580301...1 ....ROD, BRAKE
15.. 539 115658....2 ....L-ROD 3½"
16.. 539 976988....4 ....HAIRPIN COTTER
17.. 539 976989....6 ....HAIRPIN
18.. 539 109368....2 ....BUSHING, PLASTIC
19.. 539 101082....2 ....PIN 3/16 x 1¼ ROLL
20.. 539 976979....3 ....NUT 3/8-16 HEX NYLOC
21.. 539 990717....2 ....NUT 5/16-18 HEX NYLOC
22.. 539 200282....1 ....NUT 3/8-16 HEX JAM NYLOC
23.. 539 100413....1 ....RHSNB 3/8-16 x 1¼
24.. 539 102843....1 ....WASHER 7/16 SPRING DISK
25.. 539 990517....6 ....WASHER 3/8 FLAT STD
26.. 539 990188....6 ....WASHER 5/16 SAE FLAT
27.. 539 133007....1 ....WASHER, .825 WAVE
10.. 532 196492....1 ....GRIP, LIFT HANDLE
11.. 539 120921....1 ....GRIP, BRAKE HANDLE
12.. 539 112308....2 ....SWIVEL, BRAKE
13.. 539 118179....2 ....SWIVEL
14.. 539 101224....2 ....SPRING
17
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER DECK / CUTTING DECK
38
51
2
18
47
6
32
9
50
42
4
40
5
47
46
30
33
7
22
44
8
44
28
43
15
25
26
39
20
23
35
27
44
45
11
24
13
41
29
34
50
49
8
10
1
19
16
48
14
17
12
44
21
37
31
3
36
18
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER DECK / CUTTING DECK
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 574 453403....1 ....DECK w/ SFTY DECALS BLK
2.. 574 173002....1 ....BELT, DECK
27.. 532 415598....1 ....WASHOUT PORT
28.. 539 976988....1 ....HAIRPIN COTTER
29.. 539 976989....2 ....HAIRPIN
3.. 532 419274....1 ....BLADE, MOWER/MULCH
4.. 532 199791....1 ....PULLEY, MANDREL
5.. 532 175820....1 ....PULLEY, IDLER
6.. 539 110311....1 ....PULLEY, DECK IDLER
7.. 532 400140....1 ....KEEPER, BELT
30.. 539 107630....4 ....SCREW 5/16-18 WASHER HD
31.. 539 107631....2 ....SCREW ¼-20 x 5/8 THDROLL
32.. 539 990701....1 ....BOLT 3/8-16 x 1 ¾ WHIZLK
33.. 539 113621....2 ....BOLT 3/8-16 x 3/8 SKT HD
34.. 539 110025....1 ....BOLT 3/8-16 x 1½ THD FRM
35.. 539 108461....1 ....BOLT ¼-20 x ½ HWST
36.. 532 193003....1 ....BOLT/WASHER
8.. 529 311701....2 ....KEEPER, BELT
9.. 525 851801....1 ....GUIDE, BELT
10.. 574 172804....1 ....ARM, IDLER
11.. 573 970402....1 ....COVER, PULLEY
12.. 529 311801....1 ....ARM, LH BRAKE
13.. 539 114789....1 ....SWIVEL
37.. 539 990588....1 ....HCS 3/8-16 x 2
38.. 525 848601....1 ....RHSNB 3/8-16 x 4
39.. 539 990799....2 ....RHSNB 5/16-18 x 5/8
40.. 539 109332....1 ....NUT 3/8-16 HEX JAM
41.. 573 975201....1 ....NUT 7/16-20 HEX NYLOC
42.. 539 107590....1 ....NUT 9/16 TOP CNTRLK
43.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC
44.. 521 996501....5 ....NUT 3/8-16 FLANGE NYLOC
45.. 539 990122....1 ....WASHER 3/8 FLAT SAE
46.. 539 107520....1 ....WASHER/SPACER
47.. 539 109562....1 ....WASHER 3/8 x ¾
14.. 539 112050....1 ....BEARING, BALL
15.. 532 192557....1 ....BRACKET, DEFLECTOR
16.. 532 195740....1 ....LINK, SUSPENSION
17.. 532 199092....1 ....SPACER RETAINER
18.. 525 848801....1 ....SPACER 2¼
19.. 532 401872....1 ....SPRING, RETURN
20.. 539 107609....1 ....SPRING, TORSION
21.. 539 112057....1 ....MANDREL
22.. 532 417344....1 ....CHUTE, DISCHARGE
23.. 539 110736....1 ....PIN, CLEVIS 5/16
24.. 532 173902....1 ....IDLER, V-GROOVE
25.. 532 195185....2 ....ARM, DECK SUSPENSION
26.. 532 416405....1 ....COUPLING, QUICK DISC
48.. 539 990250....1 ....WASHER ½ SAE
49.. 539 106504....1 ....WASHER 1¾ x ¼ HEAVY
50.. 539 990517....2 ....WASHER 3/8 FLAT STD
51.. 539 104864....2 ....WASHER 7/16 FLAT
19
Download from Www.Somanuals.com. All Manuals Search And Download.
SEAT
1
2
3
7
9
4
8
6
5
20
Download from Www.Somanuals.com. All Manuals Search And Download.
SEAT
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 522 598901....1 ....SEAT
6.. 532 198200....1 ....SPRING, SEAT SLIDE
7.. 539 110303....2 ....BOLT, 5/16-SHOULDER
8.. 539 108503....3 ....HCS 3/8-16 x 5/8
2.. 539 132140....1 ....SWITCH, SEAT N/C
3.. 525 580005....1 ....PLATE, SEAT YLW
4.. 574 191002....1 ....STOP, SEAT BLK
5.. 532 197661....1 ....HANDLE, SEAT SLIDE
9.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC
21
Download from Www.Somanuals.com. All Manuals Search And Download.
DECALS
8
12
9
4
15
13
19
6
3
14
2
11
5
10
18
7
17
16
1
22
Download from Www.Somanuals.com. All Manuals Search And Download.
DECALS
ITEM PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 525 798501....1 ....DECAL, BELT ROUTING
2.. 539 109908....1 ....DECAL, SAFETY GRAPHICS
3.. 539 113213....1 ....DECAL, WARNINGS
4.. 539 120006....1 ....DECAL, PARK BRAKE
5.. 575 934701....1 ....DECAL, POULAN FRT
6.. 539 101881....1 ....DECAL, EXHAUST WARN
7.. 539 109897....1 ....DECAL, SERVICE
11.. 575 934802....1 ....DECAL, POULAN LT
12.. 576 967501....1 ....DECAL, CONTROL PANEL
13.. 525 814201....1 ....DECAL, DECK HEIGHT
14.. 525 814301....1 ....DECAL, BLADE ENGAGE
15.. 575 927201....2 ....DECAL, MOTION CONTROL
16.. 539 113224....1 ....DECAL, DEFLECT CAUTION
17.. 539 105746....1 ....DECAL, SEVERING
8.. 539 105745....1 ....DECAL, BATTERY WARNING
9.. 539 108385....1 ....DECAL, DO NOT TOW
10.. 539 977778....2 ....PAD, ABRASIVE
18.. 539 913010....1 ....DECAL, BLADE WARN
19.. 575 934801....1 ....DECAL, POULAN RT
23
Download from Www.Somanuals.com. All Manuals Search And Download.
P/N 115 394227R1
08/12/10
Download from Www.Somanuals.com. All Manuals Search And Download.
|