Powermatic Saw PM1500 User Manual
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Operating Instructions and Parts Manual  
15-inch Woodworking Band Saw  
Model PM1500  
Powermatic  
427 New Sanford Road  
LaVergne, Tennessee 37086  
Ph.: 800-274-6848  
Part No. M-1791500  
Revision B 08/2014  
www.powermatic.com  
Copyright © 2014 Powermatic  
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2.0 Table of contents  
Section  
Page  
1.0 Warranty and Service.....................................................................................................................................2  
2.0 Table of contents............................................................................................................................................3  
3.0 Safety warnings..............................................................................................................................................5  
4.0 About this manual ..........................................................................................................................................6  
5.0 Features and Terminology .............................................................................................................................7  
6.0 Specifications.................................................................................................................................................8  
6.1 Base Hole Centers (PM1500 Band Saw)...................................................................................................9  
7.0 Setup and assembly.....................................................................................................................................10  
7.1 Unpacking ................................................................................................................................................10  
7.2 Shipping contents.....................................................................................................................................10  
7.3 Location....................................................................................................................................................10  
7.4 Dust Collection .........................................................................................................................................10  
7.5 Electrical Connections..............................................................................................................................10  
7.6 Grounding Instructions .............................................................................................................................10  
7.7 Extension Cords.......................................................................................................................................11  
8.0 Adjustments .................................................................................................................................................11  
8.1 Fence assembly .......................................................................................................................................11  
8.2 Fence plate...............................................................................................................................................11  
8.3 Fence to Table Clearance........................................................................................................................12  
8.4 Setting Cursor (Zero) Position..................................................................................................................12  
8.5 Setting Table Parallel to Blade .................................................................................................................12  
8.6 Setting Fence Parallel to Blade ................................................................................................................13  
8.7 Fence Locking Tightness .........................................................................................................................13  
8.8 Table Tilt...................................................................................................................................................14  
8.9 90° Table Stop..........................................................................................................................................14  
8.10 Installing/Changing Blades.....................................................................................................................14  
8.11 Blade Tension ........................................................................................................................................15  
8.12 Blade Tracking .......................................................................................................................................16  
8.13 Upper Blade Guides...............................................................................................................................16  
8.14 Upper Thrust Bearing .............................................................................................................................17  
8.15 Lower Blade Guides...............................................................................................................................17  
8.16 Guide Post..............................................................................................................................................18  
8.17 Guide Post Parallelism ...........................................................................................................................18  
8.18 Resaw Pin ..............................................................................................................................................18  
8.19 Miter Gauge............................................................................................................................................19  
8.20 Drive Belt Replacement and Tensioning ................................................................................................19  
8.21 Brushes ..................................................................................................................................................20  
9.0 Operating Controls.......................................................................................................................................20  
9.1 Start/Stop .................................................................................................................................................20  
9.2 Safety Key................................................................................................................................................21  
9.3 Brake Pedal..............................................................................................................................................21  
10.0 Operation ...................................................................................................................................................21  
10.1 General Procedure .................................................................................................................................21  
10.2 Ripping ...................................................................................................................................................22  
10.3 Crosscutting ...........................................................................................................................................22  
10.4 Resawing................................................................................................................................................22  
10.5 Blade Lead .............................................................................................................................................22  
11.0 Maintenance...............................................................................................................................................23  
11.1 Lubrication Points...................................................................................................................................23  
12.0 Blade Selection ..........................................................................................................................................24  
13.0 Blade Selection Guide................................................................................................................................26  
14.0 Troubleshooting the PM1500 Band Saw....................................................................................................27  
14.1 Operational Problems.............................................................................................................................27  
14.2 Mechanical and Electrical Problems ......................................................................................................29  
15.0 Replacement Parts.....................................................................................................................................30  
15.1.1 Complete Machine with Accessories – Exploded View.......................................................................31  
15.1.2 Complete Machine with Accessories – Parts List................................................................................33  
15.2.1 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Exploded View ...........................................36  
15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List ......................................36  
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15.3.1 Upper Wheel Assembly – Exploded View...........................................................................................37  
15.3.2 Upper Wheel Assembly – Parts List....................................................................................................37  
15.4.1 Lower Wheel Assembly – Exploded View...........................................................................................37  
15.4.2 Lower Wheel Assembly – Parts List....................................................................................................37  
15.5.1 Trunnion Support Bracket Assembly – Exploded View....................................................................38  
15.5.2 Trunnion Support Bracket Assembly – Parts List.............................................................................38  
15.6.1 Guide Bar Bracket Assembly – Exploded View...................................................................................39  
15.6.2 Guide Bar Bracket Assembly – Parts List ...........................................................................................39  
15.7.1 Upper Blade Guide Assembly – Exploded View .................................................................................40  
15.7.2 Upper Blade Guide Assembly – Parts List ..........................................................................................40  
15.8.1 Lower Blade Guide Assembly – Exploded View .................................................................................41  
15.8.2 Lower Blade Guide Assembly – Parts List ..........................................................................................41  
15.9.1 Fence Assembly – Exploded View......................................................................................................42  
15.9.2 Fence Assembly – Parts List...............................................................................................................42  
15.10.1 Miter Gauge Assembly – Exploded View ..........................................................................................44  
15.10.2 Miter Gauge Assembly – Parts List ...................................................................................................44  
16.0 Electrical Connections – 3HP 1PH 230V ...................................................................................................45  
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use depending on cord length and nameplate  
ampere rating. If in doubt, use the next heavier  
gage. The smaller the gage number, the  
heavier the cord.  
3.0 Safety warnings  
WARNING: For your own safety read instruction  
manual before operating Band Saw.  
10. Secure work. Use clamps or a vise to hold work  
when practical. It’s safer than using your hand  
and it frees both hands to operate tool.  
11. Disconnect tools before servicing; when  
changing accessories, such as blade, bits,  
cutters and the like.  
- Wear eye protection.  
- Do not remove jammed cutoff pieces until blade  
has stopped.  
12. Direction of feed: Feed work into a blade or  
cutter against the direction of rotation of the  
blade or cutter only.  
- Maintain proper adjustment of blade tension,  
blade guides, and thrust bearings.  
13. Adjust upper blade guides to approximately  
1/8” above workpiece.  
- Adjust upper guide to just clear workpiece.  
- Hold workpiece firmly against table.  
14. Make sure blade tension, tracking and blade  
guides are all properly adjusted.  
1. Read and understand entire owner's manual  
before attempting assembly or operation.  
15. Make relief cuts where possible, when cutting  
curved stock.  
2. Read and understand the warnings posted on  
the machine and in this manual. Failure to  
comply with all of these warnings may cause  
serious injury.  
16. When feeding small work pieces into blade,  
always use push stick, fixture, or similar device  
to keep hands at a safe distance.  
17. Hold stock firmly and flat against table.  
3. Replace warning labels if they become  
obscured or removed.  
18. Wear ear protectors (plugs or muffs) during  
extended periods of operation.  
4. This band saw is designed and intended for  
use by properly trained and experienced  
personnel only. If you are not familiar with the  
proper and safe operation of a band saw, do  
not use until proper training and knowledge  
have been obtained.  
19. Some dust created by power sanding, sawing,  
grinding, drilling and other construction  
activities contain chemicals known to cause  
cancer, birth defects or other reproductive  
harm. Some examples of these chemicals are:  
•
•
Lead from lead based paint.  
5. Do not use this band saw for other than its  
intended use. If used for other purposes,  
Powermatic disclaims any real or implied  
warranty and holds itself harmless from any  
injury that may result from that use.  
Crystalline silica from bricks, cement and  
other masonry products.  
•
Arsenic and chromium from chemically  
treated lumber.  
6. Always wear approved safety glasses/face  
shield while using this machine. (Everyday  
eyeglasses only have impact resistant lenses;  
they are not safety glasses.)  
Your risk of exposure varies, depending on  
how often you do this type of work. To reduce  
your exposure to these chemicals, work in a  
well-ventilated area and work with approved  
safety equipment, such as face or dust masks  
that are specifically designed to filter out  
microscopic particles.  
7. Before operating band saw, remove tie, rings,  
watches and other jewelry, and roll sleeves up  
past the elbows. Remove all loose clothing and  
confine long hair. Non-slip footwear or anti-skid  
floor strips are recommended. Do not wear  
gloves.  
20. Do not operate this machine while tired or  
under the influence of drugs, alcohol or any  
medication.  
8. Keep work area clean. Cluttered areas and  
benches invite accidents.  
21. Make certain switch is in OFF position before  
connecting machine to power supply.  
9. Use proper extension cord. Make sure your  
extension cord is in good condition. When  
using an extension cord, be sure to use one  
heavy enough to carry the current your product  
will draw. An undersized cord will cause a drop  
in line voltage resulting in loss of power and  
overheating. Table 1 shows the correct size to  
22. Make certain machine is properly grounded.  
23. Do not back stock out of blade while blade is  
running.  
24. Remove adjusting keys and wrenches. Form a  
habit of checking to see that keys and adjusting  
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wrenches are removed from the machine  
before turning it on.  
32. Use the right tool at the correct speed and feed  
rate. Do not force a tool or attachment to do a  
job for which it was not designed. The right tool  
will do the job better and more safely.  
25. Keep safety guards in place at all times when  
machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the  
guards immediately after completion of  
maintenance.  
33. Use recommended accessories; improper  
accessories may be hazardous.  
34. Maintain tools with care. Keep blades sharp  
and clean for best and safest performance.  
Follow instructions for lubricating and changing  
accessories.  
26. Check damaged parts. Before further use of  
machine, a guard or other part that is damaged  
should be carefully checked to determine that it  
will operate properly and perform its intended  
function. Check for alignment of moving parts,  
binding of moving parts, breakage of parts,  
mounting and any other conditions that may  
affect its operation. A guard or other part that is  
damaged should be properly repaired or  
replaced.  
35. Turn off machine before cleaning. Use a brush  
or compressed air to remove chips or debris —  
not your hands.  
36. Do not stand on machine. Serious injury could  
occur if machine tips over.  
37. Never leave machine running unattended. Turn  
power off and do not leave band saw until  
blade comes to a complete stop.  
27. Keep floor around machine clean and free of  
scrap material, oil and grease.  
28. Keep visitors a safe distance from work area.  
Keep children away.  
38. Remove loose items and unnecessary work  
pieces from area before starting machine.  
29. Make your workshop child proof with padlocks,  
master switches or by removing starter keys.  
39. Keep hands out of line of saw blade.  
40. Don’t use in dangerous environment. Do not  
expose machine to rain or use in wet or damp  
locations. Keep work area well lighted.  
30. Give your work undivided attention. Looking  
around, carrying on a conversation and “horse-  
play” are careless acts that can result in  
serious injury.  
41. Remove safety key from switch whenever band  
saw is turned “OFF”, and keep safety key out of  
reach of unauthorized persons or children.  
31. Maintain a balanced stance at all times so that  
you do not fall into blade or other moving parts.  
Do not overreach or use excessive force to  
perform any machine operation.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or  
possibly even death.  
4.0 About this manual  
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a  
Powermatic model PM1500 Band Saw. This manual contains instructions on installation, safety precautions,  
general operating procedures, maintenance instructions and parts breakdown. Your machine has been  
designed and constructed to provide years of trouble-free operation if used in accordance with the instructions  
as set forth in this document.  
This manual is not intended to be an exhaustive guide to band saw operational methods, use of jigs or after-  
market accessories, choice of stock, etc. Additional knowledge can be obtained from experienced users or  
trade articles. Whatever accepted methods are used, always make personal safety a priority.  
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.  
Read and understand the entire contents of this manual before attempting assembly  
or operation! Failure to comply may cause serious injury!  
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5.0 Features and Terminology  
Figure 1  
1. Lifting ring  
2. Upper wheel  
3. Tire  
21. Blade tension window  
22. Blade tension scale  
23. Upper door  
4. Tracking window  
5. Door catch  
6. Guide post handwheel  
7. Guide post  
24. Interlock switch  
25. Blade tension lever  
26. Tension lever position label  
27. Tracking knob  
8. Upper bearing blade guides  
9. Table insert  
10. Blade and wheel brushes  
28. Tracking knob lock lever  
29. Serial number/machine identification plate  
30. Blade tension handwheel  
31. Motor lift handle  
11. Brake pedal  
12. Lower wheel  
13. Drive belt and pulley  
14. Lower door  
15. Guide rail  
16. Rip fence  
32. 3 horsepower TEFC motor  
33. Dust port  
34. Trunnion lock handle  
35. Trunnion fine adjust knob  
36. Resaw pin  
17. Aluminum fence plate  
18. Magnetic switch with power indicator light  
19. Safety key  
37. Cast iron table  
38. Miter slot  
39. Guide post locking knob  
20. Warning label  
The specifications in this manual were current at time of publication, but because of our policy of continuous  
improvement, Powermatic reserves the right to change specifications at any time and without prior notice,  
without incurring obligations.  
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6.0 Specifications  
Model number ............................................................................................................................................PM1500  
Stock number............................................................................................................................................1791500  
Motor and electricals:  
Motor type .......................................................................totally enclosed fan cooled, induction, capacitor start  
Horsepower................................................................................................................................................3 HP  
Phase........................................................................................................................................................single  
Voltage.......................................................................................................................................................230V  
Cycle ..........................................................................................................................................................60Hz  
Listed FLA (full load amps) ..........................................................................................................................12A  
Starting amps...............................................................................................................................................55A  
Running amps (no load)..............................................................................................................................3.3A  
Start capacitor.......................................................................................................................200MFD, 250VAC  
Run capacitor............................................................................................................................. 60µF, 300VAC  
Power transfer...........................................................................................................Poly-V 9 groove belt drive  
On/off switch .....................................................................Magnetic, with power indicator lamp and safety key  
Motor speed ......................................................................................................................................1720 RPM  
Blade speed ....................................................................................................................................3100 SFPM  
Power cord length .......................................................................................................................6.6 ft. (200cm)  
Power plug installed..................................................................................................................................... yes  
Recommended circuit size 1.........................................................................................................................20A  
Sound emission......................................................................72 dB at 39” (1000mm) from blade, without load  
1 subject to local and national electrical codes.  
Capacities:  
Maximum cutting height/resaw capacity ....................................................................................... 14” (355mm)  
Throat capacity........................................................................................................................ 14-1/2” (368mm)  
Minimum blade width .................................................................................................................... 1/8” (3.2mm)  
Maximum blade width .................................................................................................................... 1” (25.4mm)  
Blade length 2 .................................................................................................................. 153 +/-1/2” (3886mm)  
Blade provided .................................................................................................hook type, 3/8” x 0.065” x 6 TPI  
Wheel diameter............................................................................................................................. 15” (381mm)  
2 blade length range is 152-1/2” to 153” for band saws with serial no. 12100002 to 12100052.  
Miscellaneous:  
Fence plate ..................................................................................................19-3/4”L x 6-1/2”H (502 x 165mm)  
Resaw pin ....................................................................................................1-1/2” dia x 6-1/2”H (38 x 165mm)  
Stand footprint...........................................................................................17-3/4”L x 25-1/4”W (450 x 641mm)  
Overall dimensions, assembled .................................. 30-1/4”L x 34-3/8”W x 80-1/4”H (768 x 873 x 2038mm)  
Miter gauge positive stops .................................................................................................................... 45°, 90°  
Materials:  
Table ........................................................................................................................................ ground cast iron  
Trunnion............................................................................................................................................... cast iron  
Enclosed cabinet........................................................................................................................................ steel  
Band wheels......................................................................................................................................... cast iron  
Tires .............................................................................................................................................. polyurethane  
Blade guides ................................................................................................................................... ball bearing  
Resaw fence ....................................................................................................................... extruded aluminum  
Handwheels ..................................................................................................................cast iron, chrome finish  
Paint finish...................................................................................................................................... powder coat  
Table:  
Table dimensions....................................................................... 21-1/2”L x 16”W x 2”Thk (546 x 406 x 51mm)  
Table tilt................................................................................................................................... 10° left, 45° right  
Table height from floor at 90-degrees......................................................................................... 40” (1016mm)  
Miter T-slot ............................................................................. 7/8”W x 3/8”D; opening 3/4"W (22 x 9.5; 19mm)  
Edge bevel ..................................................................................................................................................front  
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Dust collection:  
Dust port outside diameter....................................................................................................two at 4” (100mm)  
Minimum extraction volume required .................................................................................................. 600 CFM  
Weights:  
Net weight (fully assembled)......................................................................................................394 lb (179 kg)  
Shipping weight..........................................................................................................................502 lb (228 kg)  
6.1 Base Hole Centers (PM1500 Band Saw)  
Figure 2  
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Use a hoist or forklift with straps to remove band  
saw from pallet. The straps used should have a  
minimum 500-lb. lifting capacity. Do NOT place  
forks or straps directly beneath table or against  
handles or levers – use the lifting eye atop the  
band saw.  
Read and understand all  
instructions before attempting assembly or  
operation of band saw. Failure to comply may  
cause serious injury.  
7.0 Setup and assembly  
Move band saw to its permanent location, which  
should be dry and well lit, with a level floor and  
enough space on all sides to handle long stock or  
perform routine maintenance on the machine.  
Make sure floor is able to support weight of  
machine. If desired, band saw can be secured to  
floor using lag screws (not provided) through the  
four holes in base. See Figure 2 for hole spacing.  
7.1 Unpacking  
1. Remove all contents from shipping carton. Do  
not discard any shipping material until band  
saw is assembled and running satisfactorily.  
2. Inspect contents for shipping damage. Report  
any damage immediately to your distributor  
and shipping agent.  
Exposed metal surfaces, such as table surface and  
blade guides, have been given a protective coating  
at the factory. This coating should be removed with  
a soft cloth moistened with solvent. Do not get  
solvents near plastic or rubber parts; and do not  
use an abrasive pad as it may scratch exposed  
surfaces.  
3. Compare contents of shipping carton with the  
contents list in this manual. Report shortages,  
if any, to your distributor.  
Note: Some parts may have come pre-assembled  
to the saw.  
The handle on the front handwheel may be in  
reverse position for shipping. Reinstall it in proper  
position on the handwheel. Use a wrench on the  
flat to tighten it to the handwheel.  
7.2 Shipping contents  
Carton contents (see Figure 3):  
1
1
1
1
1
1
Band saw (not shown)  
Fence assembly with aluminum fence plate  
Miter gauge  
Resaw pin and handle  
Owner’s manual (not shown)  
7.4 Dust Collection  
The use of a dust collection system is strongly  
recommended for this band saw. It will help keep  
the shop clean, as well as reduce potential health  
hazards caused by inhalation of wood dust. The  
collector should have a capacity sufficient for this  
size machine – 400 CFM is recommended.  
Powermatic has a line of dust collection systems  
available; see your dealer or visit our website listed  
on the cover.  
Warranty card (not shown)  
Tools required for set up and assembly:  
Hoist or forklift, with straps  
Machinist square  
Connect the hoses of your dust collection system  
to the saw’s dust ports (4” outside diameter).  
Secure tightly with hose clamps (not provided).  
7.5 Electrical Connections  
Electrical connections must be  
made by a qualified electrician in compliance  
with all relevant codes. This machine must be  
properly grounded to help prevent electrical  
shock and possible fatal injury.  
The band saw is factory wired for 230 volts. It is  
recommended that the band saw be connected to  
a grounded and dedicated 20 amp circuit with a 20  
amp circuit breaker or time delay fuse. Local codes  
take precedence over recommendations.  
Figure 3  
7.3 Location  
7.6 Grounding Instructions  
Remove all crating and plastic from around  
machine. Remove any screws or straps holding  
band saw to shipping pallet.  
1. All grounded, cord-connected tools:  
In the event of a malfunction or breakdown,  
grounding provides a path of least resistance for  
electric current to reduce the risk of electric shock.  
This tool is equipped with an electric cord having  
Exercise care when removing  
machine from shipping pallet.  
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an equipment-grounding conductor and  
a
on the machine’s motor plate. An undersized cord  
will cause a drop in line voltage resulting in loss of  
power and overheating.  
grounding plug. The plug must be plugged into a  
matching outlet that is properly installed and  
grounded in accordance with all local codes and  
ordinances. Do not modify the plug provided - if it  
will not fit the outlet, have the proper outlet installed  
by a qualified electrician.  
Use Table 1 as a general guide in choosing the  
correct size cord. The smaller the gauge number,  
the heavier the cord. If in doubt, use the next  
heavier gauge.  
Improper connection of the equipment-grounding  
conductor can result in a risk of electric shock. The  
conductor with insulation having an outer surface  
that is green with or without yellow stripes is the  
equipment-grounding conductor. If repair or  
replacement of the electric cord or plug is  
necessary, do not connect the equipment-  
grounding conductor to a live terminal.  
Recommended Gauges (AWG) of Extension Cords  
Volts Total length of cord  
in feet  
120  
240  
25 50 100 150  
50 100 200 300  
Ampere rating  
More  
than  
Not more  
than  
Minimum gauge cord  
Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to whether  
the tool is properly grounded. Use only 3-wire  
extension cords that have 3-prong grounding plugs  
and 3 pole receptacles that accept the tool's plug.  
Repair or replace damaged or worn cord  
immediately.  
0
6
10  
12  
6
18 16 16 14  
18 16 14 12  
16 16 14 12  
14 12 NR NR  
10  
12  
16  
NR: Not Recommended.  
Table 1  
8.0 Adjustments  
Tools required for adjustments:  
2. Grounded, cord-connected tools intended for  
use on a supply circuit having a nominal rating  
between 150 – 250 volts, inclusive:  
Machinist square  
This tool is intended for use on a circuit that has an  
outlet that looks like the one illustrated in Figure 4.  
The tool has a grounding plug that looks like the  
plug illustrated in Figure 4. Make sure the tool is  
connected to an outlet having the same  
configuration as the plug. No adapter is available  
or should be used with this tool. If the tool must be  
reconnected for use on a different type of electric  
circuit, the reconnection should be made by  
qualified service personnel; and after reconnection,  
the tool should comply with all local codes and  
ordinances.  
Cross point (Phillips) screwdriver  
Hex keys, 4mm/5mm/6mm  
13mm wrench  
Straight edge and gauge  
8.1 Fence assembly  
Refer to Figure 5.  
Place fence body onto guide tube (as shown in  
Figure 9). Raise fence lever all the way up to install  
or remove fence from guide rail. Midway lever  
position allows fence to slide along guide rail.  
Lowest lever position locks fence in place.  
Make sure the voltage of your power supply  
matches the specifications on the motor plate of  
the Band Saw.  
Figure 5  
Figure 4  
8.2 Fence plate  
7.7 Extension Cords  
Refer to Figures 6 and 7.  
The use of extension cords is discouraged; try to  
position machines within reach of power source. If  
an extension cord becomes necessary, make sure  
the cord rating is suitable for the amperage listed  
Loosen lock bar (A) using knobs (B). Pull out on  
lock bar until it protrudes enough on which to slide  
the aluminum fence plate from one end, as shown  
in Figure 6. Retighten knobs.  
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Figure 8  
8.4 Setting Cursor (Zero) Position  
Refer to Figure 9.  
1. The fence must be set so that cursor reads  
zero at line of blade. The fence plate must be  
installed on fence body in vertical position, and  
blade must be installed and fully tensioned.  
Figure 6 – vertical position  
The aluminum fence plate can be installed in one  
of two positions; vertically (resaw position), as  
shown in Figure 6; or horizontally as shown in  
Figure 7.  
2. Slide fence flush against flat of blade, as  
shown. (Do not force fence into blade so that  
blade deflects.)  
Horizontal position is useful for smaller workpieces.  
(The zero setting of the cursor cannot be used with  
horizontal fence position.)  
3. If cursor is not at zero, loosen two screws (D,  
Figure 9) and shift cursor as needed.  
Retighten screws.  
Figure 9  
Figure 7 – horizontal position  
8.5 Setting Table Parallel to Blade  
8.3 Fence to Table Clearance  
Refer to Figures 10 and 11.  
1. Check clearance between table and bottom of  
fence (Figure 8). The fence plate should not  
rub against table surface but be slightly above  
it. This gap should be the same at both front  
and back of table.  
1. The table has been aligned by the  
manufacturer so that the miter slot is parallel to  
the blade; it should not require adjustment.  
However, in the future you may wish to confirm  
the setting is still accurate. A wide blade is  
recommended for the procedure.  
2. If clearance is not equal, use a 5mm hex key  
to rotate the two nylon adjustment screws (C,  
Figure 6) the same amount to raise or lower  
fence body on guide tube. Clockwise raises  
fence body, counterclockwise lowers.  
2. Disconnect band saw from power source.  
3. Blade should be fully tensioned (see section  
8.11).  
4. Place a long straightedge flush against blade,  
making sure it contacts both front and back of  
blade. (Do not deflect blade by pushing into it.)  
See Figure 10.  
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Figure 12  
Figure 10  
5. Use a gauge to carefully measure distance  
from miter slot to straight edge. Take  
measurements at both front and back of table  
– these should be identical.  
6. If miter slot is not parallel to blade, loosen four  
screws (E, Figure 11) that secure table to  
trunnion, and shift table as needed until miter  
slot is parallel to blade.  
7. Tighten the four screws.  
Figure 13  
The fence must also be vertically parallel to blade.  
Refer to Figure 14:  
3. Make sure table has been set 90° to blade  
(see section 8.9).  
4. Slide fence (with aluminum plate securely  
fastened) against blade; do not push into  
blade. Turn either of the nylon adjustment  
screws (C) until fence is parallel to blade along  
vertical length of fence.  
Figure 11  
8.6 Setting Fence Parallel to Blade  
Refer to Figures 12 through 14.  
Fence must be parallel to flat of blade for accurate  
cutting. Since miter slot has been set parallel to  
blade from the manufacturer (and confirmed by  
user, as described in section 8.5), the miter slot  
can be used to set fence parallelism.  
1. Slide fence to edge of miter slot, as shown in  
Figure 12. The fence should align with miter  
slot along its entire length.  
Figure 14  
2. If adjustment is needed, use one of the back  
adjustment screws (F, Figure 13) to turn fence  
in line with miter slot (5mm hex key).  
8.7 Fence Locking Tightness  
The tightness of fence against guide rail tube can  
be adjusted by rotating back adjustment screws (F,  
Figure 13). Rotate the two screws equally  
(clockwise to tighten).  
Because these screws are also used to align fence  
to blade, after adjusting fence locking tightness,  
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you should inspect fence-to-blade relationship, as  
explained in section 8.6.  
8.8 Table Tilt  
Refer to Figure 15.  
1. Loosen lock handle (A).  
2. For right tilt (as viewed from front or operator’s  
side of saw), push on table while rotating knob  
(B) clockwise to tilt table up to 45°. Use knob  
(B) for fine adjustment.  
3. For left tilt (as viewed from front or operator’s  
side of saw), loosen lock lever (A) and rotate  
knob (B) clockwise a turn or two to release  
pressure on the 90° stop bolt (shown in Figure  
16). Remove stop bolt, then rotate knob to tilt  
table up to 15°.  
Figure 16  
4. Place a square on table and against blade to  
check that table is 90° to blade. See Figure 17.  
Do not push square into blade.  
4. Tighten lock handle (A) to secure setting.  
NOTE: The lock handle (A) can be pivoted to  
more convenient positions. Simply lift straight  
out on handle and rotate it on the pin, then  
release handle making sure it seats itself on  
the pin.  
Figure 17  
5. If table and blade are not square, use a 13mm  
wrench to loosen lock nut (D, Figure 16) then  
rotate stop bolt. Turn stop bolt as needed until  
there is no longer light showing between  
square and blade.  
Figure 15  
6. Tighten lock nut (D) to secure table stop in  
position.  
8.9 90° Table Stop  
7. Tighten lock handle (A, Figure 15).  
Refer to Figures 16 and 17.  
8. Check that scale pointer (E, Figure 15) is at  
zero. If necessary, loosen screw on pointer  
and shift pointer to zero. Re-tighten screw.  
The 90° positive stop ensures that table will always  
be perpendicular to blade after table is returned to  
horizontal position. Check and adjust this 90° stop  
as follows:  
8.10 Installing/Changing Blades  
1. Disconnect machine from power source.  
2. Make sure blade is under full tension.  
3. Tilt table until it rests on stop bolt (C).  
Always wear gloves when  
handling blades. New blades are usually  
packaged in coiled position; to prevent injury  
uncoil them slowly and carefully, while wearing  
work gloves and safety glasses.  
The PM1800 band saw is designed for blades from  
1/8” to 1” wide.  
Refer to Figure 18.  
1. Disconnect machine from power source.  
2. Remove table insert (F, Figure 18).  
3. Pull out table pin (G).  
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4. Adjust upper and lower blade guides away  
from blade (see sections 8.13 and 8.15).  
Figure 19  
4. Open upper door.  
Figure 18  
5. Move quick tension lever to “Full Release  
(Blade Change)” position.  
5. Rotate tension handwheel (A, Figure 20) until  
scale pointer (B) indicates width of installed  
blade.  
6. Open upper and lower doors by rotating door  
catches.  
TIP: Use the band saw’s gauge setting initially.  
As you become familiar with the machine and  
with different properties of band saw blades,  
you may find it necessary to change blade  
tension from initial setting. Keep in mind that  
not only changes in blade width, but also type  
of material being cut will have an effect on  
blade tension. Too little or too much blade  
tension can cause blade breakage and/or poor  
cutting performance.  
7. Carefully remove blade from top wheel, then  
from between upper and lower blade guides  
and lower wheel. Slide blade out through slot  
in table.  
8. Guide new blade through table slot. Place  
blade loosely in upper and lower blade guides.  
Make sure blade teeth point down toward  
table, and toward front of saw. (If the teeth will  
not point down, no matter how you orient  
blade, then blade is twisted inside-out. Twist it  
into correct position and re-install it.)  
9. Position blade at center of upper and lower  
wheels.  
10. Reinstall table insert (F) and table pin (G).  
11. Before operating band saw, the new blade  
must be tensioned and tracked, in that order.  
Find instructions for tensioning and tracking  
the blade in sections 8.11 and 8.12. The blade  
guides must also be set properly according to  
instructions in sections 8.13 through 8.16.  
8.11 Blade Tension  
Refer to Figure 19.  
Figure 20  
1. Disconnect machine from power source.  
6. Make a note of the specific tension setting for  
a particular blade. Tension can then be re-set  
quickly when that blade is reinstalled.  
2. Back off upper and lower guide bearings to  
eliminate any contact with blade.  
IMPORTANT: When band saw is not being  
used, move quick tension lever to “Partial  
Tension-Idle/Tracking” position. This will  
prolong the life of blade and tires, and reduce  
load on wheels, bearings and other  
components.  
3. With blade centered on wheels, move quick  
tension lever to “Full Tension” position, as  
shown in Figure 19. NOTE: You should feel  
tension lever settle into each of its three  
positions.  
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7. If blade tends to move toward edge of wheel,  
set lever to “Partial Tension-Idle/Tracking.”  
8.12 Blade Tracking  
Refer to Figures 21 and 22.  
8. Loosen lock handle (D, Figure 21) and slightly  
rotate tracking knob (E) with your right hand  
while continuing to rotate wheel with your left.  
Observe blade through tracking window.  
Rotating knob clockwise will cause blade to  
move toward rear edge of wheel. Rotating  
knob counterclockwise will cause blade to  
move toward front edge of wheel.  
After proper tensioning, the blade must be tracked.  
“Tracking” refers to position of blade on the wheels  
while machine is in operation. Tracking should be  
checked periodically, and is mandatory after every  
blade change. Blade tracking is done by hand with  
machine disconnected from power.  
1. Disconnect machine from power source.  
IMPORTANT: This adjustment is sensitive;  
perform in small increments and give blade  
time to react to changes.  
2. Blade must be correctly tensioned (section  
8.11).  
3. Make sure blade guides and other parts of  
machine will not interfere with blade  
movement. Lower guide post until you can see  
blade through tracking window (C).  
9. When blade is tracking in center of wheel, re-  
tighten lock handle (D), and close upper door.  
10. Move tension lever to “Full Tension” position,  
and connect band saw to power. Turn it on for  
a brief time to observe the blade in action  
through tracking window.  
11. If further adjustments are needed, disconnect  
from power and repeat above procedure.  
NOTE: An interlock switch in the upper housing  
prevents operation of saw unless tension lever is in  
full tension position.  
8.13 Upper Blade Guides  
The bearing guides should be set so that contact  
between blade and guides will occur only when  
blade is under pressure from a workpiece. To  
adjust upper bearing guides for proper blade  
control, proceed as follows.  
Figure 21  
4. Set quick tension lever initially to “Partial  
Tension-Idle/Tracking” position, as shown in  
Figure 21.  
Refer to Figures 23 through 24.  
1. Disconnect machine from power source.  
2. Blade must already be tensioned and tracking  
correctly. Place quick tension lever in “Full  
Tension” position.  
5. Open upper door to expose wheel.  
6. Rotate wheel by hand, observing position of  
blade through tracking window. As you rotate  
wheel, move lever to “Full Tension” position.  
The blade should continue to ride upon center  
of tire (Figure 22).  
3. Lower guide post until upper guide bearings  
are a few inches off the table. (The reason for  
this will be evident later in section 8.17)  
4. Loosen lock knob (F, Figure 23).  
Figure 22  
Figure 23  
5. Slide entire guide bracket until front of guide  
bearings are about 0.015” (1/64”) behind the  
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blade’s gullet (curved area at base of tooth).  
See Figure 24.  
8.14 Upper Thrust Bearing  
Refer to Figures 23 and 26:  
1. The thrust bearing prevents backward  
deflection of blade during cutting. A groove  
provided in the bearing surface helps stabilize  
the moving blade.  
2. Loosen lock knob (I) and push thrust bearing  
(J) up to back of blade.  
3. Adjust thrust bearing until space between  
groove bottom and back edge of blade is  
approximately 0.015” (1/64”). Tighten lock  
knob (I).  
4. If lateral adjustment of bearing is needed to  
align groove with blade, loosen set screw (K)  
at front of bearing assembly, and shift bearing  
as needed. Retighten set screw.  
Figure 24  
6. Tighten lock knob (F) to secure this position.  
7. Loosen lock knob (G) for one of the guide  
bearings.  
5. Make sure all lock knobs on upper guide  
bearing assembly are tightened when  
adjustments are finished.  
8. The guide bearing rotates on an eccentric  
shaft. Adjust guide bearing by rotating the  
knurled knob (H) with a 5mm hex key, until  
guide bearing is approximately 0.004” from  
blade. A quick way to achieve this spacing is  
by placing a single thickness of a crisp dollar  
bill (a dollar bill is approximately 0.004” thick)  
between blade and guide bearing. See Figure  
25. Adjust guide bearing until it just lightly grips  
the dollar bill.  
Figure 26  
8.15 Lower Blade Guides  
Refer to Figures 27 and 28.  
1. Disconnect band saw from power source.  
2. Adjust lower guide bearings and lower thrust  
bearing below table, using same procedure  
and measurements as for upper guide  
bearings and thrust bearing described above.  
Figure 25  
NOTE: Do not force guide bearing against side  
of blade. It should generally only make contact  
with blade when there is pressure from the  
cutting operation.  
Movement summary: Loosen lock knob (L) to  
move guide bracket. Loosen lock knob (M) to  
rotate side bearing, using knurled knob (N).  
Loosen lock ring (O, Figure 27) and rotate  
knob (P) to adjust thrust bearing in relation to  
blade.  
9. Tighten lock knob (G).  
10. Repeat process for opposite guide bearing.  
3. Make sure all knobs are tightened after  
adjustments are complete.  
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8.17 Guide Post Parallelism  
The guide post should be parallel to blade  
throughout vertical travel of the guide post; thus the  
guide bearings will maintain their relationship to  
blade at any height from the table and won’t  
require re-setting each time guide post is moved.  
This setting has been accurately made by the  
manufacturer and should not require immediate  
attention, but may be checked in future as follows:  
1. Disconnect band saw from power source.  
2. Move blade tension lever to “Full Tension”  
position.  
Figure 27  
3. The guide bearings in low position should  
already be set in relation to blade (see section  
8.13). Also, the table must be square with  
blade (see section 8.5)  
4. Loosen lock knob (A, Figure 28) and raise  
guide post to a high position.  
5. Confirm that guide post travels straight up and  
down, and guide bearings maintain their  
relationship to blade.  
6. If guide post does not go straight up and down  
(blade begins deflecting when guide post is  
raised), slightly loosen the four screws (E,  
Figure 29) and adjust guide post assembly as  
needed.  
Figure 28  
8.16 Guide Post  
7. When finished adjusting, securely tighten the  
four screws (E).  
Refer to Figure 29.  
1. Disconnect band saw from power source.  
8. Verify the setting by raising and lowering guide  
post.  
2. Loosen lock knob (A) and raise or lower guide  
post (B) using handwheel (C).  
8.18 Resaw Pin  
3. Position blade guide assembly so that bottom  
of guide bearings are about 1/8” above  
material to be cut. Or, simply lower guide post  
until scale pointer (D) indicates the height of  
your workpiece. This provides minimal  
clearance between workpiece and bottom of  
guide bearings, which will minimize blade  
deflection as well as enhance operator safety.  
Refer to Figure 30.  
The resaw pin provides a single contact point while  
ripping a workpiece into thinner boards.  
Remove aluminum plate and mount resaw pin to  
slot in fence body, securing it with knob, as shown.  
The resaw pin is usually positioned so that its  
center is approximately even with the front edge of  
the blade.  
4. Tighten lock knob (A).  
Figure 29  
Figure 30  
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See section 10.4 for further information about using  
resaw pin.  
3. Flip stop plate (C) back down, and loosen 90°  
stop hex nut. Adjust screw until it contacts 90°  
stop plate.  
8.19 Miter Gauge  
4. Re-tighten hex nut.  
Refer to Figures 31 and 32.  
5. Loosen set screw at base of pointer (B) and  
shift pointer so that it lines up with 90° mark on  
scale.  
A
miter gauge is provided for crosscutting  
operations. Install miter gauge by sliding end of  
miter gauge bar into table T-slot.  
6. Re-tighten set screw.  
The miter gauge should fit snugly within miter slot  
while still sliding easily. The miter gauge bar has  
two slots, each with a set screw (Figure 31). Rotate  
one or both of these set screws with a 4mm hex  
key as needed, to eliminate any play between miter  
gauge bar and miter slot.  
7. The 45° stops can be checked in similar  
fashion, using an angle gauge similar to that  
shown in Figure 32.  
To adjust miter gauge angle for operations:  
1. Loosen handle (A).  
2. Rotate gauge body until pointer (B) lines up  
with desired angle on scale. You may have to  
pivot 90° stop plate (C) out of the way to allow  
the body to rotate.  
3. Tighten handle (A).  
4. There are three stops: at 90°, and 45° left and  
right. Each of these can be adjusted by  
loosening hex nut (D) and turning screw (E) as  
needed. Re-tighten hex nut (D) when  
adjustment is finished.  
8.20 Drive Belt Replacement and  
Figure 31  
Tensioning  
If table/miter slot is square to blade (see section  
8.5) the miter gauge will also be square to blade.  
Before operating, however, the 90° setting of miter  
gauge should be checked in relation to blade, as  
follows.  
The drive belt and pulleys are properly adjusted at  
the factory. However, belt tension should be  
occasionally checked when the band saw is new,  
as a new belt may stretch slightly during the  
breaking-in process.  
1. Place a square against miter gauge face, and  
against flat of blade, as shown in Figure 32.  
(Place square against flat of blade, not against  
the teeth which are set wider than the blade  
body). A wide blade is preferred for this  
procedure.  
If belt becomes worn, cracked, frayed or glazed, it  
should be replaced as follows:  
Refer to Figures 33 and 34.  
1. Disconnect machine from power source.  
2. Open upper and lower doors and remove  
blade.  
3. Remove screw (F, Figure 33) from lower wheel  
shaft with a 6mm hex key, and remove lower  
wheel.  
Figure 32  
2. Flip 90° stop plate (C) out of the way, and  
loosen handle (A). Shift miter gauge body until  
it is flush with square, then re-tighten handle  
(A).  
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8.21 Brushes  
Refer to Figure 35.  
Two adjustable brushes are located in lower wheel  
housing. They should remain in constant contact  
with blade or wheel to prevent buildup of gum and  
debris.  
Figure 33  
4. Loosen motor lock handle (G, Figure 34).  
5. Raise motor lift handle (H) and retighten motor  
lock handle to hold motor in raised position.  
Figure 35  
6. Remove old belt and install new one, making  
sure it seats properly in pulley grooves.  
9.0 Operating Controls  
7. Loosen motor lock handle (G) and allow motor  
to lower.  
9.1 Start/Stop  
Refer to Figure 36.  
Power Indicator Light – The start switch (A) has  
a power indicator lamp which is on whenever  
there is power connected to the band saw, not  
just when the band saw is running. Do not  
assume that no light means there is no power  
to the machine. If the bulb is bad, there will be  
no indication. Always check before use.  
Do not rely that no light means  
no power to the machine. Always check for power  
first. Failure to comply may cause serious injury!  
Figure 34  
Start – Press green start switch (A).  
8. The weight of the motor itself should produce  
proper tension for the belt. Check tension by  
pushing with moderate pressure on the belt  
halfway between the pulleys. An adequately  
tensioned belt will deflect about 1/2”. If tension  
isn’t strong enough, push down on motor.  
When power is connected to machine, the green  
light is always on regardless of whether band saw  
is running or not.  
Stop – Press red switch (B) to stop.  
Reset – If band saw stops without pressing the  
stop button (as result of tripped fuse or circuit  
breaker, etc.) proceed as follows:  
9. Tighten motor lock handle (G).  
10. Reinstall lower wheel, and tighten screw (F)  
securely.  
1. Press red switch to reset.  
11. Install blade, and verify blade tension and  
tracking before operating (sections 8.11 and  
8.12).  
2. Press green switch to restart machine.  
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before opening guards/doors, making adjustments,  
or leaving the area.  
10.0 Operation  
The following section contains basic information,  
and is not intended to cover all possible  
applications or techniques using the band saw.  
Consult published sources of information, acquire  
formal training, and/or talk to experienced band  
saw users to gain proficiency and knowledge of  
band saw operations.  
(The following figures may or may not show your  
specific model, but procedures are the same.)  
Figure 36  
9.2 Safety Key  
10.1 General Procedure  
The start/stop switch on the Band Saw comes  
equipped with a magnetic safety key (C, Figure  
36). When in place on the switch, the magnetic  
safety key trips a relay which will allow the machine  
to start and stop when the respective switches are  
pressed. Being magnetic, the lock can be removed  
to make the machine inoperable and can be  
hidden for safe storage by attaching it to another  
magnetic surface.  
1. Make sure blade is adjusted correctly for  
tension and tracking, and that upper and lower  
guide bearings and thrust bearings are set in  
proper relation to blade.  
2. Adjust guide post so that guide bearings are  
just above workpiece (about 1/8”) allowing  
minimum exposure to blade.  
3. If using the fence, move it into position and  
lock it to guide rail. If using miter gauge for a  
crosscut, the fence should be moved safely  
out of the way.  
When using the band saw, place the key on the  
switch cover, lining up arrow on key with REMOVE  
arrow on cover. Then rotate key so that arrow lines  
up with LOCK arrow on cover. This will prevent the  
safety key coming loose from vibration when  
machine is in use.  
4. Turn on band saw and allow a few seconds for  
machine to reach full speed.  
Whenever possible, use a push  
stick, hold-down, power feeder, jig, or similar  
device while feeding stock, to prevent your hands  
getting too close to the blade.  
9.3 Brake Pedal  
When the stop button is used to shut off the band  
saw, the blade will coast slowly to a stop. An  
alternate method of stopping the machine is to  
press and hold the brake pedal, shown in Figure  
37. The blade will stop moving in approximately  
three to four seconds after pedal is pressed.  
Restart saw by pressing start switch on column.  
5. Place the straightest edge of the workpiece  
against the fence for a rip cut; or against the  
miter gauge for a crosscut. Push workpiece  
slowly into blade, while also keeping it pressed  
against fence or held against miter gauge. Do  
not force workpiece into blade.  
NOTE: Unnecessary and excessive use of brake  
pedal may shorten life of brake pad.  
Additional operating tips:  
Make relief cuts whenever possible. A relief cut is  
an extra cut made through the waste portion of a  
workpiece up to the layout line. When that  
intersection is reached by the blade while following  
the layout line, the waste portion comes free. This  
helps prevent pinching of the back edge of the  
blade in the cut.  
When cutting, do not overfeed  
blade; overfeeding will reduce blade life, and may  
cause blade to break.  
When cutting long stock, the operator should use  
roller stands, support tables, or an assistant to help  
stabilize the workpiece.  
Figure 37  
After machine is shut off, allow  
wheels and blade to come to a complete stop  
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The ideal blade for resawing is the widest one the  
machine can handle, as the wider the blade the  
better it can hold a straight line.  
10.2 Ripping  
Ripping is cutting lengthwise down the workpiece,  
along the grain of wood. See Figure 38. Always  
use a push stick or similar device when ripping  
narrow pieces.  
Resawing can be performed using the aluminum  
fence plate or the resaw pin. When using the plate,  
use a push block, push stick, or similar device to  
keep your hands away from the blade. The resaw  
pin offers a pivot point by which you can carefully  
follow your layout line; it is especially useful for  
sawing curves, when the fence cannot be used  
and it is difficult to control the cut freehand.  
Figure 40 demonstrates resawing with the  
aluminum plate; Figure 41, with the resaw pin.  
Figure 38 (ripping)  
10.3 Crosscutting  
Crosscutting is cutting across the grain of the  
workpiece, while using the miter gauge to feed the  
workpiece into the blade.  
The right hand should hold workpiece steady  
against miter gauge, while left hand pushes miter  
gauge past blade, as shown in Figure 39.  
Figure 40 (resawing)  
Do not use fence in conjunction with miter gauge.  
The offcut of the workpiece must not be  
constrained during or after the cutting process.  
Using the fence in conjunction  
with miter gauge can cause binding and possible  
damage to blade.  
Figure 41 (resaw pin)  
10.5 Blade Lead  
Blade lead, or drift, is when the blade begins to  
wander off the cutting line even when the band  
saw fence is being used. Figure 42 shows an  
example of blade lead. It is more common with  
small, narrow blades, and is almost always  
attributable to poor blade quality, or lack of proper  
adjustments. Inspect the band saw for the  
following:  
Figure 39 (crosscut)  
10.4 Resawing  
•
•
•
•
Fence not parallel to miter slot and blade.  
Blade not tensioned correctly.  
Blade is dull.  
Teeth have excessive “set” on one side of  
blade.  
Resawing is the process of slicing stock to reduce  
its thickness, or to produce boards that are thinner  
than the original workpiece, such as veneers.  
•
Workpiece being fed too quickly.  
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11.0 Maintenance  
Before doing maintenance on  
the machine, disconnect it from electrical supply by  
pulling out plug or switching off main switch!  
Failure to comply may cause serious injury.  
Clean band saw regularly to remove any resinous  
deposits and sawdust.  
Keep miter slot, and guide bearings, clean and free  
of resin.  
Keep blade clean and sharp. Check it periodically  
for cracks or other signs of wear.  
Figure 42  
The drive belt should be checked periodically. If it  
looks worn, frayed, glazed or otherwise damaged,  
replace it.  
If the blade is suspect, but replacing it is not  
currently an option, the blade lead can be  
temporarily compensated for by skewing the fence:  
Remove any deposits from band wheels to avoid  
vibration and potential blade breakage.  
1. Cut a scrap piece of wood about the same  
length as the band saw table, and joint one  
edge along its length, or rip it on a table saw to  
give it a straight edge.  
Vacuum or blow out dust from inside cabinet. (Use  
proper dust mask equipment).  
The table surface must be kept clean and free of  
rust for best results. If rust appears, it can often be  
removed with a mixture of household ammonia,  
good commercial detergent and #000 steel wool.  
Alternatively, commercial rust removers can be  
found at many hardware stores.  
2. Draw a line on the board parallel with the  
jointed, or straight edge of the board.  
3. Move the band saw fence out of the way, and  
carefully make a freehand cut along your  
drawn line on the board. Stop about midway  
on the board, and shut off the band saw (allow  
blade to come to a complete stop) but do not  
allow the board to move.  
Apply a light coat of paste wax to table. There are  
also products in aerosol form available in major  
hardware stores and supply catalogs. Whatever  
method is chosen, the coating should protect the  
metal and provide a smooth surface, without  
staining workpieces.  
4. Clamp the board to the table.  
5. Slide the band saw fence over against the  
board until it contacts the straight edge of the  
board at some point. Lock the fence down.  
If the power cord is worn, cut, or damaged in any  
way, have it replaced immediately.  
6. Use the back adjustment screws (F, Figure 13)  
to line up fence against board.  
11.1 Lubrication Points  
NOTE: Skewing the fence to correct blade lead is  
effective for that particular blade; when a new  
blade is installed, the fence will need re-adjustment  
and re-squaring to miter slot. See appropriate  
sections in this manual.  
1. Periodically apply  
a
light, non-hardening  
grease to rack and pinion system of guide post  
(Figure 43).  
Figure 43  
2. Grease the sliding surfaces of the table  
trunnions (Figure 44).  
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Width  
Band saw blades come in different standard  
widths, measured from back edge of blade to tip of  
tooth. Generally, wider blades are used for ripping  
or making straight cuts, such as resawing.  
Narrower blades are often used when the part  
being cut has curves with small radii. When cutting  
straight lines with a narrow blade, the blade may  
have a tendency to drift (see section 10.5).  
Pitch  
Pitch is measured in “teeth per inch” (TPI) and can  
be constant or variable. Figure 46 shows blades  
with different pitches.  
Figure 44  
3. Grease blade tension screw (Figure 45).  
A fine pitch (more teeth per inch) will cut slowly but  
more smoothly. A coarse pitch (fewer teeth per  
inch) will cut faster but more roughly.  
As a rule of thumb, the thicker the workpiece, the  
coarser will be the blade pitch. If you have to cut a  
hard or very brittle material, you will probably want  
to use a blade with a finer pitch in order to get  
clean cuts.  
Using a blade with too few teeth may cause  
vibration and a rough cut, while too many teeth  
may cause the gullets to fill with sawdust and  
overheat the blade.  
As a general rule, use a blade that will have from 6  
to 12 teeth in the workpiece at any given time.  
Figure 45  
4. Oil any pins, shafts, and joints. (Do not get oil  
on pulleys or belts.)  
Note: Bearings on the band saw are pre-lubricated  
and sealed, and do not require attention.  
12.0 Blade Selection  
Using the proper blade for the job will increase the  
operating efficiency of your band saw, help reduce  
necessary saw maintenance, and improve your  
productivity. Thus, it is important to follow certain  
guidelines when selecting a saw blade.  
Here are factors to consider during selection:  
Figure 46 – Blade Pitch  
•
•
•
Type of material you will be cutting.  
Thickness of workpiece.  
Features of workpiece, such as bends or  
curves with small radii.  
Shape  
Figure 47 shows common types of tooth shape, or  
form. Tooth shape has an effect on cutting rate.  
These factors are important because they involve  
basic concepts of saw blade design. There are five  
(5) blade features that are normally changed to  
meet certain kinds of sawing requirements. They  
are:  
The Regular, or standard blade, has evenly spaced  
teeth that are the same size as the gullets, and a  
zero-degree rake (i.e. cutting angle). These offer  
precise, clean cuts at slower rates. It is usually a  
good choice for cutting curves and making  
crosscuts.  
1. width  
2. pitch (number of teeth per inch)  
3. tooth form (or shape)  
4. “set” of the teeth  
The Skip type has fewer teeth and larger gullets  
with a zero rake. It allows faster cutting rates than  
the Regular type, with a slightly coarser finish. It is  
useful for resawing and ripping thick stock, as well  
as cutting softwoods.  
5. the blade material itself  
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The Hook type blade has larger teeth and gullets  
and a positive rake angle for more aggressive,  
faster cutting when resawing or ripping thick stock,  
especially hardwoods.  
Material  
Band saw blades can be made from different types  
of metals. The most common include spring steel,  
carbon steel, bimetal (alloy steel equipped with a  
high speed cobalt steel edge welded to it), or  
carbide tips.  
Variable-tooth blades combine features of the other  
shapes, with tooth style and spacing varying on the  
same blade. This produces smooth cuts while  
dampening vibration.  
Because of the importance of blade selection, it is  
recommended that you use the blade selection  
guide (section 13.0). Also, listening to experienced  
band saw users will produce valuable information  
as to blade types currently on the market along  
with their pros and cons.  
Blade Breakage  
Band saw blades are subject to high stresses and  
breakage may sometimes be unavoidable.  
However, many factors can be controlled to help  
prevent most blade breakage. Here are some  
common causes for breakage:  
1. Misalignment of blade guides.  
2. Feeding workpiece too quickly.  
3. Using a wide blade to cut a tight radius curve.  
4. Excessive tension.  
Figure 47 – Blade Tooth Shape  
Set  
The term “set” refers to the way in which the saw  
teeth are bent or positioned. Bending the teeth  
creates a kerf that is wider than the back of the  
blade. This helps the operator more easily pivot a  
workpiece through curve cuts, and decreases  
friction between blade and workpiece on straight  
cuts.  
5. Teeth are dull or improperly set.  
6. Upper guides set too high off workpiece.  
7. Faulty weld on blade.  
Although not essential, some users round or  
“stone” the back edge of their blade. This is done  
by placing a sharpening stone on the table and in  
light contact with the back corners of the blade as  
the blade is running. Rounding can help the back  
blade edge move more smoothly through the kerf,  
smooths the weld, and helps prevent cracks from  
starting at the back corners.  
Set patterns are usually selected depending upon  
the type of material that needs to be cut. Three  
common set patterns are shown in Figure 48.  
Generally, the Raker set is used for cutting metal  
workpieces; the Wavy set, when the thickness of  
the workpiece changes, such as cutting hollow  
tubing or structurals. The Straight, or Alternate, set  
is the one most used for woodworking blades, and  
is also used to cut plastics.  
Figure 48 – Blade Set  
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13.0 Blade Selection Guide  
Identify the material and thickness of your workpiece. The chart will show recommended PITCH, blade TYPE,  
and FEED RATE.  
Key:  
H – Hook  
S – Skip  
L – Low  
M – Medium  
H – High  
R – Regular  
Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed  
Tables 3 and 4  
For Radius Cutting  
Study the part drawing or prototype, or actually measure the smallest  
cutting radius required, and locate this radius (in inches) on the chart  
at the right. Follow the curve to where the approximate blade width is  
specified. If a radius falls between two of the curves, select the widest  
blade that will saw this radius.  
This procedure should be used for making initial blade selections.  
These recommendations can, of course, be adjusted to meet specific  
requirements of a cutting job. Compromises may be necessary if you  
cannot find all needed specifications in a single blade.  
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14.0 Troubleshooting the PM1500 Band Saw  
14.1 Operational Problems  
Table 5  
Trouble  
Probable Cause  
Remedy  
Table tilt does not hold Lock handle not tight.  
position under load.  
Tighten lock handle.  
Trunnion locking mechanism is broken Replace trunnion locking mechanism.  
or worn.  
Table will not tilt.  
Trunnion not lubricated.  
Trunnion jammed.  
Lubricate trunnion.  
Disassemble and replace jammed  
parts.  
Table vibration while  
sawing.  
Drive belt too slack.  
Increase tension on drive belt (sect.  
8.20). Replace belt if worn.  
Incorrect choice of saw blade pitch.  
Check blade selection chart and use  
correct blade (sect. 13.0).  
Saw dust or debris on band wheel. Or Keep band wheels clean. Replace tires  
tire is worn/damaged.  
if necessary.  
Blade pitch too coarse.  
Change to finer pitch blade.  
Reduce feed force.  
Clean blade.  
Surface finish on  
workpiece is rough.  
Workpiece being fed too strongly.  
Gum or pitch on blade.  
Blade cutting  
inaccurately. Cuts not  
straight.  
Worn blade teeth or damaged blade.  
Fence not parallel to blade.  
Incorrect adjustment of blade guides.  
Replace blade.  
Align fence properly (sect. 8.6).  
Adjust blade guides properly (sect. 8.13  
thru 8.15).  
Workpiece being fed too strongly.  
Reduce feed force.  
Upper blade guides not located close Position guides about 1/8” above  
enough to workpiece. workpiece.  
Incorrect choice of saw blade for that Install correct blade.  
particular operation.  
Blade tension too light.  
Increase tension (sect. 8.11).  
Blade cannot be  
tensioned properly.  
Tension spring is fatigued.  
Replace tension spring (contact Walter  
Meier service representative).  
Incorrect blade tension or damaged Correct accordingly.  
blade.  
Blade binds in  
workpiece.  
Blade too wide for desired radius.  
Select narrower blade (sect. 13.0).  
Blade forms cracks at  
base of teeth.  
Teeth not suitable for operation, or Replace with proper blade.  
incorrectly set.  
Blade thickness not suitable for band  
wheel diameter.  
Replace with proper thickness blade.  
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Trouble  
Probable Cause  
Remedy  
Blade sharpened incorrectly, becomes  
overheated.  
Sharpen blade properly or replace.  
Band wheels have become misaligned.  
Contact service representative.  
Cracks on back edge  
of blade.  
Reduce feed speed to lessen strain on  
blade.  
Workpiece being fed too quickly.  
Eliminate welded part, and re-weld  
properly; or acquire a new blade. Round  
the back edge of a new blade.  
Welding on blade not perfectly aligned.  
Replace thrust bearing. Adjust new  
bearing according to instructions (sect.  
8.14).  
Thrust bearing is worn; caused by  
constant contact with back of blade.  
Blade breaks  
prematurely.  
Feed force too great.  
Blade pitch too coarse.  
Reduce feed force.  
Refer to blade selection chart; use finer  
pitch blade.  
Check guide bearings for correct  
position and signs of wear. Adjust or  
replace as needed.  
Guide bearings not properly supporting  
blade.  
Blade tensioned too tightly.  
Reduce tension.  
Blade breaks close to  
weld.  
Have blade annealed, or eliminate  
brittle part and weld correctly.  
Blade overheated during welding.  
Have blade annealed, or eliminate  
brittle part and weld correctly.  
Blade cooled too rapidly after welding.  
Blade pitch too fine.  
Premature dulling of  
saw teeth.  
Refer to blade selection chart (sect.  
13.0). Use blade with coarser pitch.  
Feed pressure too light.  
Cutting rate too low.  
Increase feed pressure.  
Increase feed pressure and cutting rate.  
Re-examine material. Select proper  
blade from chart (sect. 13.0).  
Incorrect choice of blade.  
Chipped tooth or foreign object lodged Stop saw and remove lodged particle.  
in cut. Replace blade if damaged.  
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14.2 Mechanical and Electrical Problems  
Table 6  
Trouble  
Probable Cause  
No incoming power.  
Cord damaged.  
Remedy  
Machine will not  
start/restart or  
repeatedly trips circuit  
breaker or blows  
fuses.  
Verify machine is connected to power  
source, and safety key is installed on  
switch.  
Replace cord.  
Reset overload by pushing  
in  
completely the OFF (red) button on the  
magnetic switch. Allow a few minutes  
for machine to cool. If problem persists,  
check amp setting on motor starter.  
Overload automatic reset has not been  
reset.  
One cause of overloading trips which  
are not electrical in nature is too heavy  
a cut. The solution is to reduce feed  
pressure into the blade. If too heavy a  
cut is not the problem, then check the  
amp setting on the overload relay.  
Match the full load amps on the motor  
as noted on the motor plate. If amp  
setting is correct, there is probably a  
loose electrical lead.  
Band Saw frequently trips.  
Verify that band saw is on a circuit of  
correct size. If circuit size is correct,  
there is probably a loose electrical lead.  
Check amp setting on motor starter.  
Building circuit breaker trips or fuse  
blows.  
If you have access to a voltmeter, you  
can separate a starter failure from a  
motor failure by first, verifying incoming  
voltage at 230+/-10% and second,  
checking the voltage between starter  
Switch or motor failure (how to and motor at 230+/-10%. If incoming  
distinguish).  
voltage is incorrect, you have a power  
supply problem. If voltage between  
starter and motor is incorrect, you have  
a starter problem. If voltage between  
starter and motor is correct, you have a  
motor problem.  
Clean motor of dust or debris to allow  
proper air circulation. Allow motor to  
cool down before restarting.  
Motor overheated.  
Motor failure.  
If electric motor is suspect, you have  
two options: Have a qualified electrician  
test the motor for function or remove the  
motor and take it to a qualified electric  
motor repair shop for testing.  
Double check to confirm all electrical  
connections are correct. Refer to wiring  
diagram to make any needed  
corrections.  
Miswiring of unit.  
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Trouble  
Probable Cause  
Switch failure.  
Remedy  
If the start/stop switch is suspect, you  
have two options: Have a qualified  
electrician test the switch for function, or  
purchase a new start/stop switch and  
establish if that was the problem on  
change-out.  
Machine will not  
start/restart or  
repeatedly trips circuit  
breaker or blows  
fuses.  
(continued)  
Band Saw does not  
attain full speed.  
Replace with adequate size and length  
cord.  
Extension cord too light or too long.  
Low current.  
Contact a qualified electrician.  
15.0 Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-  
800-274-6848 Monday through Friday (see our website for business hours, www.powermatic.com). Having the  
Model Number and Serial Number of your machine available when you call will allow us to serve you quickly  
and accurately.  
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15.1.1 Complete Machine with Accessories – Exploded View  
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15.1.2 Complete Machine with Accessories – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM2000-105.............. Powermatic Nameplate, Large ................................ ......................................1  
2 ................TS-0254011 .............. Socket Head Button Screw...................................... 1/4"-20UNCx3/8"L.........2  
3 ................TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ......................2  
4 ................PM1500-004.............. Lifting Eye................................................................ M10...............................1  
5 ................PM1500-005.............. Machine Main Body Frame...................................... ......................................1  
6 ................PM1500-006.............. Switch Bracket......................................................... ......................................1  
7 ................TS-2246082 .............. Socket Head Button Screw...................................... M6x8 .............................6  
8 ................TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ......................2  
9 ................PM1500-009.............. Power Cord.............................................................. 14AWGx3Cx3.4M .........1  
10 ..............PM1500-010.............. Upper Wheel Sliding Bracket Assembly .................. ......................................1  
11 ..............PM1500-011.............. Tension Pointer........................................................ ......................................1  
12 ..............PM1500-012.............. Step Screw .............................................................. ......................................1  
13 ..............TS-2248202 .............. Socket Head Button Screw...................................... M8x20 ...........................4  
14 ..............TS-2361081 .............. Lock Washer............................................................ M8.................................4  
15 ..............PM1500-015.............. Motor Bracket Lock Handle ..................................... M10x33 .........................1  
16 ..............PM1500-016.............. Motor Mount Plate ................................................... ......................................1  
17 ..............TS-1524011 .............. Set Screw ................................................................ M8x8 .............................2  
18 ..............TS-2248202 .............. Socket Head Button Screw...................................... M8x20 ...........................4  
19 ..............PM1500-019.............. Upper Wheel Assembly........................................... Ø15”..............................1  
20 ..............PM1500-020.............. Lower Wheel Assembly........................................... Ø15”..............................1  
21 ..............PM1500-021.............. Saw Blade………………………………...153"L / 3/8"W / 0.65mm Thk ...........1  
22 ..............TS-1504041 .............. Hex Socket Screw ................................................... M8x20 ......................  
2
23 ..............TS-2361081 .............. Lock Washer............................................................ M8.................................2  
24 ..............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ......................2  
25 ..............PM1500-025.............. Motor Pulley............................................................. ......................................1  
26 ..............PM1500-026.............. Poly-V Belt............................................................... 290J9............................1  
27 ..............PM1500-027.............. Upper Cabinet Door................................................. ......................................1  
28 ..............TS-1505031 .............. Socket Head Cap Screw ......................................... M10x25 .........................1  
29 ..............TS-2361101 .............. Lock Washer............................................................ M10...............................3  
30 ..............TS-1550071 .............. Flat Washer ............................................................. M10 x Ø20 ....................2  
31 ..............PM1500-031.............. Motor Cord............................................................... 14AWGx3Cx1.7M .........1  
32 ..............TS-2246082 .............. Socket Head Button Screw...................................... M6x8 .............................2  
33 ..............TS-2361061 .............. Lock Washer............................................................ M6.................................1  
34 ..............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ......................2  
35 ..............PM1500-035.............. Support Plate .......................................................... ......................................1  
36 ..............PM1500-036.............. Magnetic Switch Assembly...................................... 230V/60Hz/1PH............1  
...............PM2000-298.............. Safety Key for Magnetic Switch............................... ......................................1  
37 ..............PM1500-037.............. Handwheel............................................................... 6”...................................1  
38 ..............PM1500-038.............. Locating Block ......................................................... ......................................1  
39 ..............PM1500-039.............. Tapping Screw......................................................... M4x8 .............................2  
40 ..............PM1500-040.............. Wire Connector........................................................ 224-201.........................1  
41 ..............TS-1523041 .............. Socket Set Screw .................................................... M6x12 ...........................2  
42 ..............TS-1523051 .............. Socket Set Screw .................................................... M6x16 ...........................4  
43 ..............PM1500-043.............. Face Plate................................................................ ......................................1  
44 ..............TS-1504041 .............. Socket Head Cap Screw.......................................... M8x20 ...........................1  
45 ..............PM1500-045.............. Table Insert (Aluminum) .......................................... ......................................1  
46 ..............PM1500-046.............. Roll Pin .................................................................... Ø4x8 .............................2  
47 ..............PM1500-047.............. Table Pin Assembly................................................. ......................................1  
48 ..............TS-1534032 .............. Pan Head Bolt w/Flange.......................................... M6x10 ...........................1  
49 ..............TS-1503021 .............. Socket Head Cap Screw.......................................... M6x10 ...........................2  
50 ..............PM1500-050.............. Viewing Window ...................................................... ......................................2  
51 ..............PM1500-051.............. Limit Switch.............................................................. AZD-1112......................1  
52 ..............TS-2284302 .............. Phillips Pan Head Machine Screw........................... M4x30 ...........................2  
53 ..............TS-1521031 .............. Socket Set Screw .................................................... M4x8 .............................8  
54 ..............PM1500-054.............. Switch Cord ............................................................. 18AWGx2Cx1.2M .........1  
55 ..............PM1500-055.............. Lock Knob................................................................ M10x30 .........................1  
56 ..............TS-1482051 .............. Hex Cap Screw........................................................ M6x25 ...........................2  
57 ..............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ......................4  
58 ..............PM1500-058.............. Brush ....................................................................... ......................................2  
59 ..............TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ...........................1  
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Index No Part No  
Description  
Size  
Qty  
60 ..............PM1500-060.............. Door Lock Knob....................................................... ......................................2  
61 ..............TS-1541021 .............. Nylon Lock Hex Nut................................................. M6.................................6  
62 ..............PM1500-062.............. Strain Relief ............................................................. PG13.5..........................2  
63 ..............PM1500-063.............. Pointer ..................................................................... ......................................1  
64 ..............TS-2311101 .............. Hex Nut.................................................................... M10...............................1  
65 ..............TS-1491151 .............. Hex Cap Screw........................................................ M10x90 .........................1  
66 ..............TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ...........................2  
67 ..............PM1500-067.............. Blade Tracking Adjustment Knob ............................ M10x50 .........................1  
68 ..............PM1500-068.............. Lock Handle............................................................. M10...............................1  
69 ..............PM1500-069.............. Cam......................................................................... ......................................1  
70 ..............PM1500-070.............. Shaft Fixed Block..................................................... ......................................1  
71 ..............PM1500-071.............. Tension Quick release Handle................................. ......................................1  
72 ..............PM1500-072.............. Tension Quick release Lever................................... ......................................1  
73 ..............TS-1540081 .............. Hex Nut.................................................................... M12...............................1  
74 ..............PM1500-074.............. Tension Quick release Lever Shaft.......................... ......................................1  
75 ..............TS-2248202 .............. Socket Head Button Screw...................................... M8x20 ...........................4  
76 ..............TS-2361081 .............. Lock Washer............................................................ M8.................................4  
77 ..............PM1500-077.............. Washer .................................................................... ......................................1  
78 ..............TS-1524051 .............. Socket Set Screw .................................................... M8x20 ...........................4  
79 ..............TS-1540061 .............. Hex Nut.................................................................... M8.................................4  
80 ..............PM1500-080.............. Lower Wheel Shaft .................................................. ......................................1  
81 ..............PM1500-081.............. Motor........................................................................ 3HP, 1PH, 230V............1  
..............PM1500-081-01 ........ Motor Fan (not shown)............................................. ......................................1  
..............PM1500-081-02 ........ Motor Fan Cover (not shown).................................. ......................................1  
..............PM1500-081-03 ........ Start Capacitor (not shown)..................................... 200MFD, 250VAC.........1  
..............PM1500-081-04 ........ Running Capacitor (not shown) ............................... 60µF, 300VAC ..............1  
..............PM1500-081-05 ........ Junction Box (not shown) ........................................ ......................................1  
..............PM1500-081-06 ........ Junction Box Cover (not shown).............................. ......................................1  
..............PM1500-081-07 ........ Centrifugal Switch (not shown) ............................... ......................................1  
82 ..............PM1500-082.............. Lower Cabinet Door................................................. ......................................1  
83 ..............PM1500-083.............. Strain Relief Fixed Plate .......................................... ......................................1  
84 ..............JMS12SCMS-81 ....... Pan Head Bolt w/Flange.......................................... M5x8 .............................1  
85 ..............PM1500-085.............. Trunnion Support Bracket Assembly....................... ......................................1  
86 ..............TS-1505051 .............. Socket Head Cap Screw ......................................... M10x35 .........................2  
87 ..............TS-2361101 .............. Lock Washer............................................................ M10...............................2  
88 ..............TS-1550071 .............. Flat Washer ............................................................. M10 x Ø23 ....................2  
89 ..............3520B-126................. Handle ..................................................................... ......................................2  
90 ..............PM1500-090.............. Handwheel............................................................... ......................................1  
91 ..............PM1500-091.............. Guide Bar Bracket Assembly................................... ......................................1  
92 ..............TS-2248202 .............. Socket Head Button Screw ..................................... M8x20 ...........................4  
93 ..............TS-2361081 .............. Lock Washer............................................................ M8.................................4  
94 ..............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ......................4  
95 ..............PM1500-095.............. Upper Blade Guide Support Assembly.................... ......................................1  
96 ..............PM1500-096.............. Lower Blade Guide Support Assembly.................... ......................................1  
97 ..............TS-2246082 .............. Socket Head Button Screw...................................... M6x8 .............................2  
98 ..............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ......................2  
99 ..............PM1500-099.............. Blade Guard Cover ................................................. ......................................1  
100 ............PM1500-012.............. Shoulder bolt............................................................ ......................................1  
101 ............PM1500-101.............. Plastic Washer......................................................... M6xØ13, Thk 1.5mm ....1  
102 ............PM1500-102.............. Sliding Plate............................................................. ......................................1  
103 ............TS-1541011 .............. Nylon Lock Hex Nut................................................. M5.................................2  
104 ............PM1500-104.............. Protect Cover........................................................... ......................................1  
105 ............PM1500-101.............. Plastic Washer......................................................... M6xØ13,Thk 1.5mm. ....2  
106 ............TS-1533032 .............. Phillips Pan Head Machine Screw........................... M5x10 ...........................2  
107 ............PM1500-107.............. Fence Assembly...................................................... ......................................1  
108 ............PM1500-108.............. Table........................................................................ 21½"x16".......................1  
109 ............PM1500-109.............. Miter Gauge Assembly ............................................ ......................................1  
110 ............PM1500-110.............. Limit Switch.............................................................. KL7141..........................1  
111 ............TS-1540021 .............. Hex Nut.................................................................... M4.................................2  
112 ............PM1500-112.............. Limit Switch Cord..................................................... 18AWGx2Cx2.2m .........1  
113 ............PM1500-113.............. Wire Jacket.............................................................. ½"x1100mm(L) .............1  
114 ............PM1500-114.............. Wire Bushing ........................................................... ......................................1  
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Index No Part No  
Description  
Size  
Qty  
115 ............JWTS10-217............. Tapping Screw......................................................... M4x8 .............................2  
116 ............PM1500-116.............. Wire Fixed Clamp .................................................... 5/8”................................2  
117 ............TS-2284302 .............. Phillips Pan Head Machine Screw........................... M4x30 ...........................2  
118 ............TS-1550021 .............. Flat Washer ............................................................. M4xØ8 ..........................2  
119 ............PM1500-119.............. Plastic Bumper......................................................... 9mmx10mm..................1  
120 ............PM1500-120.............. Foot Brake Lever ..................................................... ......................................1  
121 ............TS-1503041 .............. Socket Head Cap Screw.......................................... M6x16 ...........................4  
122 ............PM1500-122.............. Spring ...................................................................... ......................................1  
123 ............TS-2311061 .............. Hex Nut.................................................................... M6.................................2  
124 ............PM1500-124.............. Nylon Set Screw...................................................... M7x10 ...........................1  
125 ............PM1500-125.............. Foot Brake Pedal..................................................... ......................................1  
126 ............TS-2361061 .............. Lock Washer............................................................ M6.................................4  
127 ............PM1500-127.............. Bushing.................................................................... ......................................2  
128 ............PM1500-128.............. Brake Pad................................................................ ......................................1  
129 ............TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ...........................2  
130 ............TS-1504051 .............. Socket Head Cap Screw.......................................... M8x25 ...........................1  
131 ............TS-2361081 .............. Lock Washer............................................................ M8.................................1  
132 ............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ......................1  
133 ............PM1500-133.............. Bushing.................................................................... ......................................1  
134 ............TS-1490041 .............. Hex Cap Screw........................................................ M8x25 ...........................4  
135 ............TS-2361081 .............. Lock Washer............................................................ M8.................................4  
136 ............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ......................4  
137 ............PM1500-137.............. Plate......................................................................... ......................................1  
138 ............PM1500-138.............. Lower Blade Guard.................................................. ......................................1  
139 ............TS-2246082 .............. Socket Head Button Screw...................................... M6 x 8 ...........................2  
140 ............TS-2361061 .............. Lock Washer............................................................ M6.................................2  
141 ............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ......................2  
..................3520B-157................. Upper (Narrow) Stripe, 50”L (not shown)................. ......................................4  
..................3520B-158................. Lower (Wide) Stripe, 50”L (not shown).................... ......................................2  
..................PM1500-WL.............. Warning Label (not shown)...................................... 4”H x 5-1/4”W................1  
..................PM1500-ID................ I.D. Label (not shown).............................................. ......................................1  
..................PM1500-GS .............. Guide Post Scale (not shown) ................................. ......................................1  
..................PM1500-TLL ............. Tension Lever Label (not shown) ............................ ......................................1  
..................PM1500-BTL............. Blade Tension Label (not shown) ............................ ......................................1  
35  
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15.2.1 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Exploded View  
Part Assembly No.: PM1500-010  
15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-010-01 ........ Spring ...................................................................... ......................................1  
2 ................PM1500-010-02 ........ Bushing.................................................................... ......................................1  
3 ................PM1500-010-03 ........ Plate......................................................................... ......................................1  
4 ................TS-1540021 .............. Hex Nut.................................................................... M4.................................1  
5 ................A077.......................... Socket Set Screw .................................................... M4x25...........................1  
6 ................BB-51201.................. Thrust Bearing ......................................................... ......................................1  
7 ................PM1500-010-07 ........ Adjustment Screw Rod............................................ ......................................1  
8 ................PM1500-010-08 ........ Adjustment Plate...................................................... ......................................1  
9 ................PM1500-010-09 ........ Screw Bushing......................................................... ......................................1  
10 ..............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ......................4  
11 ..............TS-2361081 .............. Lock Washer............................................................ M8.................................5  
12 ..............TS-2248202 .............. Socket Head Button Screw...................................... M8x20 ...........................3  
13 ..............PM1500-010-13 ........ Limit Switch Plate .................................................... ......................................1  
14 ..............PM1500-010-14 ........ Fixed Position Block ................................................ ......................................1  
15 ..............TS-1524011 .............. Hex Socket Screw ................................................... M8x6 .............................5  
16 ..............PM1500-010-16 ........ Wheel Shaft............................................................. ......................................1  
17 ..............TS-2248302 .............. Socket Head Button Screw...................................... M8x30 ...........................2  
18 ..............PM1500-010-18 ........ Locating Block ......................................................... ......................................1  
19 ..............TS-1523031 .............. Socket Set Screw .................................................... M6x10 ...........................2  
20 ..............PM1500-010-20 ........ Fixed Block .............................................................. ......................................2  
21 ..............PM1500-010-21 ........ Socket Set Screw .................................................... M10x50 .........................2  
22 ..............TS-1541041 .............. Nylon Lock Hex Nut................................................. M10...............................2  
23 ..............TS-1550071 .............. Flat Washer ............................................................. M10...............................2  
24 ..............PM1500-010-24 ........ Guide Post............................................................... ......................................2  
25 ..............PM1500-010-25 ........ Collar ....................................................................... ......................................2  
26 ..............TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ......................1  
27 ..............PM1500-010-27 ........ Upper Wheel Sliding Bracket................................... ......................................1  
28 ..............PM1500-010-28 ........ Bushing.................................................................... DU1610.........................4  
36  
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15.3.1 Upper Wheel Assembly – Exploded View  
Part Assembly No.: PM1500-019  
15.3.2 Upper Wheel Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-019-01 ........ Upper Wheel............................................................ Dia.15 inches. ...............1  
2 ................PM1500-019-02 ........ Spacer ..................................................................... ......................................1  
3 ................JWBS20QT-504........ Retaining Ring ......................................................... R52 ...............................2  
4 ................BB-6205LLU.............. Ball Bearing ............................................................. 6205LLU. ......................2  
5 ................PM1500-019-05 ........ Tire........................................................................... ......................................1  
15.4.1 Lower Wheel Assembly – Exploded View  
Part Assembly No.: PM1500-020  
15.4.2 Lower Wheel Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-020-01 ........ Lower Wheel............................................................ Dia.15 inches. ...............1  
2 ................PM1500-019-02 ........ Spacer ..................................................................... ......................................1  
3 ................JWBS20QT-504........ Retaining Ring ......................................................... R52 ...............................2  
4 ................BB-6205LLU.............. Ball Bearing ............................................................. 6205LLU. ......................2  
5 ................PM1500-019-05 ........ Tire........................................................................... ......................................1  
6 ................PM1500-020-06 ........ Drive Pulley.............................................................. ......................................1  
7 ................TS-1504031 .............. Socket Head Cap Screw.......................................... M8x16 ...........................4  
37  
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15.5.1 Trunnion Support Bracket Assembly – Exploded View  
Part Assembly No.: PM1500-085  
15.5.2 Trunnion Support Bracket Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ......................4  
2 ................TS-2361081 .............. Lock Washer............................................................ M8.................................1  
3 ................TS-1541031 .............. Nylon Lock Hex Nut................................................. M8.................................2  
4 ................TS-2284062 .............. Phillips Pan Head Machine Screw........................... M4x6 .............................2  
5 ................PM1500-085-05 ........ Gear Rack................................................................ ......................................1  
6 ................TS-2284061 .............. Phillips Flat Head Machine Screw........................... M4x6 .............................1  
7 ................PM1500-085-07 ........ Carriage Bolt............................................................ M8x85 ...........................1  
8 ................PM1500-085-08 ........ Trunnion Block......................................................... ......................................1  
9 ................PM1500-085-09 ........ Carriage Bolt............................................................ M8x80 ...........................1  
10 ..............PM1500-085-10 ........ Lock Handle............................................................. ......................................1  
11 ..............PM1500-085-11 ........ Tilt Scale.................................................................. ......................................1  
12 ..............PM1500-085-12 ........ Adjustment Knob Bolt .............................................. ......................................1  
13 ..............TS-1550021 .............. Flat Washer ............................................................. M4 x Ø8 ........................2  
14 ..............PM1500-085-14 ........ Angle Pointer ........................................................... ......................................1  
15 ..............TS-1524011 .............. Adjustment Knob Bolt .............................................. M6.................................1  
16 ..............PM1500-085-16 ........ Locking Ring............................................................ ......................................1  
17 ..............TS-1540041 .............. Hex Nut.................................................................... M6.................................2  
18 ..............PM1500-085-18 ........ Adjustment Plate...................................................... ......................................1  
19 ..............TS-1533032 .............. Phillips Pan Head Machine Screw........................... M5x8 .............................2  
20 ..............PM1500-085-20 ........ Set Screw ................................................................ ......................................1  
21 ..............PM1500-085-21 ........ Lock Knob................................................................ ......................................1  
22 ..............PM1500-085-22 ........ Trunnion Support Bracket........................................ ......................................1  
23 ..............PM1500-085-23 ........ Gear......................................................................... ......................................1  
24 ..............TS-2235061 .............. Socket Head Cap Screw.......................................... M5x6 .............................6  
25 ..............PM1500-085-25 ........ Adjustment Shaft ..................................................... ......................................1  
26 ..............PM1500-085-26 ........ Retaining Ring ......................................................... R22 ...............................1  
27 ..............BB-608ZZ.................. Ball Bearing ............................................................. 608ZZ............................1  
28 ..............PM1500-085-28 ........ Thrust Bearing Holder.............................................. ......................................1  
29 ..............PM1500-085-29 ........ Retaining Ring ......................................................... S8..................................1  
30 ..............PM1500-085-30 ........ Adjustment Bar ........................................................ ......................................1  
31 ..............TS-1523011 .............. Socket Set Screw .................................................... M6x6 .............................1  
38  
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15.6.1 Guide Bar Bracket Assembly – Exploded View  
Part Assembly No.: PM1500-091  
15.6.2 Guide Bar Bracket Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-091-01 ........ Guide Bar................................................................. ......................................1  
2 ................TS-1540031 .............. Hex Nut.................................................................... M5.................................2  
3 ................TS-1533032 .............. Phillips Pan Head Machine Screw........................... M5x10 ...........................2  
4 ................PM1500-091-04 ........ Cover ....................................................................... ......................................1  
5 ................TS-2361081 .............. Lock Washer............................................................ M8.................................4  
6 ................TS-1504031 .............. Hex Socket Screw ................................................... M8x16 ...........................4  
7 ................6286927 .................... Phillips Flat Head Machine Screw........................... M4x10 ...........................1  
8 ................PM1500-091-08 ........ Guide Bar Rack (short)............................................ ......................................1  
9 ................PM1500-091-09 ........ Cover ....................................................................... ......................................1  
10 ..............PM1500-091-10 ........ Fixed Pin.................................................................. ......................................1  
11 ..............PM1500-091-11 ........ Gear......................................................................... ......................................1  
12 ..............PM1500-091-12 ........ Fixed Plate............................................................... ......................................1  
13 ..............PM1500-091-13 ........ Worm Shaft.............................................................. ......................................1  
14 ..............TS-154010 ................ Hex Nut.................................................................... M16...............................1  
15 ..............PM1500-091-15 ........ Guide Bracket.......................................................... ......................................1  
18 ..............PM1500-091-18 ........ Bushing.................................................................... ......................................1  
19 ..............PM1500-091-19 ........ Collar ....................................................................... ......................................1  
20 ..............PM1500-091-20 ........ Guide Bar Rack (long) ............................................. ......................................1  
21 ..............TS-1523021 .............. Socket Set Screw .................................................... M6x8 .............................2  
22 ..............TS-1540021 .............. Hex Nut.................................................................... M4.................................1  
23 ..............TS-1532032 .............. Phillips Pan Head Machine Screw........................... M4x10 ...........................1  
24 ..............TS-1522011 .............. Socket Set Screw .................................................... M5x5 .............................1  
25 ..............PM1500-091-25 ........ Plastic Washer......................................................... ......................................2  
39  
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15.7.1 Upper Blade Guide Assembly – Exploded View  
Part Assembly No.: PM1500-095  
15.7.2 Upper Blade Guide Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-095-01 ........ Upper Blade Guide Support..................................... ......................................1  
2 ................PM1500-095-02 ........ Eccentric Shaft......................................................... ......................................2  
3 ................6286478 .................... Retaining Ring ......................................................... S12................................2  
4 ................BB-6201ZZ................ Ball Bearing ............................................................. 6201ZZ..........................4  
5 ................PM1500-095-05 ........ Knurled Knob........................................................... ......................................2  
6 ................TS-1503081 .............. Socket Head Cap Screw.......................................... M6x35 ...........................2  
7 ................PM1500-095-07 ........ Upper Spacing Sleeve............................................. ......................................1  
8 ................TS-1523011 .............. Socket Set Screw .................................................... M6x6 .............................2  
9 ................PM1500-085-29 ........ Retaining Ring ......................................................... S8..................................1  
10 ..............PM1500-085-28 ........ Thrust Bearing Holder.............................................. ......................................1  
11 ..............BB-608ZZ.................. Ball Bearing ............................................................. 608ZZ............................1  
12 ..............PM1500-085-26 ........ Retaining Ring ......................................................... R22 ...............................1  
13 ..............PM1500-085-25 ........ Adjustment Shaft ..................................................... ......................................1  
14 ..............PM1500-095-14 ........ Hex Post .................................................................. ......................................1  
15 ..............PM1500-095-15 ........ Upper Blade Guide Support Block........................... ......................................1  
16 ..............PM1500-095-16 ........ Lock Knob................................................................ ......................................4  
40  
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15.8.1 Lower Blade Guide Assembly – Exploded View  
Part Assembly No.: PM1500-096  
15.8.2 Lower Blade Guide Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-096-01 ........ Lower Blade Guide Support..................................... ......................................1  
2 ................PM1500-096-02 ........ Eccentric Shaft......................................................... ......................................2  
3 ................PM1500-095-03 ........ Retaining Ring ......................................................... S12................................2  
4 ................BB-6201ZZ................ Ball Bearing ............................................................. 6201ZZ..........................4  
5 ................PM1500-095-05 ........ Knurled Knob........................................................... ......................................2  
6 ................TS-1503081 .............. Hex Socket Screw (Black)....................................... M6x35 ...........................2  
7 ................PM1500-095-16 ........ Lock Knob ............................................................... ......................................1  
8 ................PM1500-096-08 ........ Lock Knob................................................................ ......................................2  
41  
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15.9.1 Fence Assembly – Exploded View  
Part Assembly No.: PM1500-107  
15.9.2 Fence Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................PM1500-107-01 ........ Fence Body.............................................................. ......................................1  
2 ................PM1500-107-02 ........ Lock Knob ............................................................... M8x52 ...........................2  
3 ................PM1500-107-03 ........ Resaw Lock Knob ................................................... M10x50 .........................1  
4 ................PM1500-107-04 ........ Nylon Set Screw...................................................... M10x12 .........................2  
5 ................TS-1541021 .............. Nylon Lock Hex Nut................................................. M6.................................1  
6 ................TS-1541031 .............. Nylon Hex Nut (Black) ............................................. M8.................................1  
7 ................992322 ...................... Roll Pin .................................................................... Ø5x26 ...........................1  
8 ................PM1500-107-08 ........ Resaw Pin................................................................ 1½ “x 6½ “(Dia.xH)........1  
9 ................PM1500-107-09 ........ Lock Bar................................................................... ......................................1  
10 ..............PM1500-107-10 ........ Nylon Pad ................................................................ ......................................3  
11 ..............PM1500-107-11 ........ Tube Plug ................................................................ 40x80mm......................1  
12 ..............TS-1525011 .............. Socket Set Screw .................................................... M10x10 .........................2  
13 ..............TS-2246352 .............. Socket Head Button Screw...................................... M6x35 ...........................1  
14 ..............TS-2361061 .............. Lock Washer............................................................ M6.................................1  
15 .............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ......................1  
16 ..............9180-56..................... Socket Head Button Screw...................................... M8x35 ...........................1  
17 ..............PM1500-107-16 ........ Spring ...................................................................... ......................................1  
18 ..............PM1500-107-17 ........ Handle Lock Bracket................................................ ......................................1  
19 ..............PM1500-107-18 ........ Lock Handle............................................................. ......................................1  
20 ..............PM1500-107-19 ........ Knob ........................................................................ M8x21 ...........................1  
21 ..............PM1500-107-20 ........ Fence Plate.............................................................. 19½ “x 6½ “(LxW).........1  
22 ..............PM1500-107-22 ........ Hex Flange Nut........................................................ M5.................................2  
42  
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Index No Part No  
Description  
Size  
Qty  
23 ..............PM1900-108-6 .......... Phillips Pan Head Machine Screw........................... M5x8 .............................2  
24 ..............TS-1550031 .............. Flat Washer ............................................................. M5 x Ø12 ......................2  
25 ..............PM1500-107-25 ........ Cursor Bracket......................................................... ......................................1  
26 ..............PM1500-107-26 ........ Convex Cursor......................................................... ......................................1  
27 ..............TS-2285121 .............. Phillips Flat Head Machine Screw........................... M5x12 ...........................2  
28 ..............PM1500-107-28 ........ Scale Label.............................................................. ......................................1  
29 ..............PM1500-107-29 ........ Guide Rail Tube....................................................... ......................................1  
30 ..............PM1500-107-30 ........ Tube Plug ................................................................ 30x60mm......................2  
31 ..............PM1500-107-31 ........ Guide Rail................................................................ ......................................1  
32 ..............TS-1482031 .............. Hex Cap Screw........................................................ M6x16 ...........................5  
33 ..............TS-2361061 .............. Lock Washer............................................................ M6.................................5  
34 ..............TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ......................5  
43  
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15.10.1 Miter Gauge Assembly – Exploded View  
Part Assembly No.: PM1500-109  
15.10.2 Miter Gauge Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ................6295167 .................... Miter Gauge Body.................................................... ......................................1  
2 ................TS-1533062 .............. Pan Head Screw ..................................................... M5x20 ...........................3  
3 ................TS-1540031 .............. Hex Nut ................................................................... M5.................................3  
4 ................6295168 .................... Steel Pin .................................................................. ......................................1  
5 ................PM1500-109-05 ........ Guide Bar................................................................. ......................................1  
6 ................6295163 .................... Guide Disc ............................................................... ......................................1  
7 ................PM1800-461.............. Flat Head Screw...................................................... M6x8 .............................1  
8 ................6295171 .................... Stop Tab.................................................................. ......................................1  
9 ................PM1800-462.............. Spring Pin................................................................ 3x6mm..........................1  
10 ..............6295169 .................... Pointer ..................................................................... ......................................1  
11 ..............SS050100 ................. Socket Set Screw .................................................... M5x5 .............................1  
12 ..............PM1800-451.............. Handle ..................................................................... M8x20 ...........................1  
13 ..............PM2000-343.............. Socket Set Screw .................................................... M8x6 .............................2  
14 ..............TS-0680031 .............. Flat Washer ............................................................. M8x Ø18 .......................1  
44  
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16.0 Electrical Connections – 3HP 1PH 230V  
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LaVergne, Tennessee 37086  
Phone: 800-274-6848  
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