Poulan Lawn Mower 185498 User Manual

IMPORTANT MANUAL  
Do Not Throw Away  
02153  
WARNING:  
OWNER'S MANUAL  
MODEL:  
Read this Owner's Manual and  
follow all Warnings and Safety  
Instructions. Failure to do so can  
result in serious injury.  
PD20PH48STA  
LAWN TRACTOR  
Always Wear Eye Protection During Operation  
185498 Rev. 3 08.14.03 RD/TR  
Printed in U.S.A.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
Be sure the area is clear of other people before mowing.Stop  
machine if anyone enters the area.  
WARNING: In order to prevent acci-  
dental starting when setting up, trans-  
porting, adjusting or making repairs,  
always disconnect spark plug wire  
and place wire where it cannot contact  
spark plug.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
3
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity  
and type:  
4.0 Gallons  
Unleaded Regular  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
Oil Type (API-SF-SJ):  
SAE 10W30 (above 32°F)  
SAE 5W-30 (below 32°F)  
Oil Capacity:  
W/ Filter: 4.0 Pints  
W/O Filter: 3.5 Pints  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
Spark Plug:  
(Gap: .030")  
Champion RC12YC  
Ground Speed (MPH):  
Forward: 0 – 5.5  
Reverse: 0 – 2.4  
CUSTOMER RESPONSIBILITIES  
Read and observe the safety rules.  
Tire Pressure:  
Front: 14 PSI  
Rear: 10 PSI  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
Charging System:  
Battery:  
15 AMPS @ 3600 RPM  
Follow the instructions underMaintenanceandStor-  
age” sections of this owner’s manual.  
AMP/HR:  
35  
MIN. CCA:  
280  
CASE SIZE: U1R  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
Blade Bolt Torque:  
45-55 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply  
on federal lands.  
TABLE OF CONTENTS  
SAFETY RULES .......................................................2-3  
PRODUCT SPECIFICATIONS.....................................4  
CUSTOMER RESPONSIBILITIES...............................4  
ASSEMBLY...............................................................6-9  
OPERATION .........................................................10-15  
MAINTENANCE SCHEDULE ....................................16  
MAINTENANCE....................................................16-19  
SERVICE AND ADJUSTMENTS ..........................20-25  
STORAGE..................................................................26  
TROUBLESHOOTING ..........................................27-28  
REPAIR PARTS - TRACTOR ................................30-45  
WARRANTY...............................................................46  
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UNASSEMBLED PARTS  
Gauge Wheels  
Steering Wheel  
(4) Shoulder  
Bolts  
(4) Wheels  
(4) Adjusting  
Bars  
Steering Sleeve  
Steering Sleeve  
Extension  
(4) Clevis Pins  
(4) Washers 3/8 x 3/4 x 14 Ga.  
Steering  
Wheel Adapter  
Steering  
Wheel Insert  
(4) Retainer Springs  
(double loop)  
(4) Locknuts 3/8-16  
Seat  
Nose Roller  
Rod  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(2) Locknuts  
5/16-18  
Retainer Spring  
(1) Knob  
Nose Roller  
Brackets  
Mower  
(2) Flanged  
Pins  
(2) Hex Bolts  
5/16-18 x 1  
(1) Front Plate  
Assembly  
(1) Oil Drain Tube  
For Future Use  
Slope Sheet  
(2) Retainer Springs  
(single loop)  
Keys  
(5) Retainer Springs  
(double loop)  
(2) Keys  
5
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur-  
poses. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened  
securely. Use the correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
STEERING WHEEL  
A socket wrench set will make assembly easier. Standard  
INSERT  
wrench sizes are listed.  
LOCK NUT  
(2) 9/16" wrench  
Utility knife  
LARGE FLAT WASHER  
(1) 1/2" wrench  
Tire pressure gauge  
Pliers  
STEERING WHEEL  
(1) 3/4" wrench  
(1) 3/4" socket with drive ratchet  
STEERING  
WHEEL  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
ADAPTOR  
TABS  
STEERING  
WHEEL EXTENTION  
TO REMOVE TRACTOR FROM  
CARTON  
STEERING  
SHAFT  
UNPACK CARTON  
Remove all accessible loose parts and parts cartons  
from carton .  
STEERING  
SLEEVE  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Remove mower and packing materials.  
Check for any additional loose parts or cartons and  
remove.  
FIG. 1  
HOW TO SET UPYOUR TRACTOR  
CHECK BATTERY (See Fig. 2)  
BEFORE REMOVING TRACTOR FROM  
SKID  
Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See "BATTERY" in MAINTENANCE section of this  
manual for charging instructions).  
ATTACH STEERING WHEEL (See Fig. 1)  
Remove locknut and large flat washer from steering  
shaft.  
Position front wheels of the tractor so they are pointing  
straight forward.  
Slide the steering sleeve over the steering shaft.  
Align tabs and press steering sleeve extension into  
bottom of steering wheel.  
LABEL  
Position steering wheel so cross bars are horizontal  
(left to right) and slide onto steering wheel adapter.  
Secure steering wheel to steering shaft with locknut  
and large flat washer previously removed. Tighten  
securely.  
02173  
Snap steering wheel insert into center of steering  
wheel.  
Remove protective materials from tractor hood and  
grill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN  
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO  
ROLL OFF SKID.  
FIG. 2  
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ASSEMBLY  
TO DRIVE TRACTOR OFF SKID (See Op-  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
eration section for location and function of  
controls)  
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
Be sure all the above assembly steps have been com-  
pleted.  
Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged"  
position (see "TO TRANSPORT" in Operation section  
of this manual).  
Sit on seat in operating position, depress brake pedal  
and set the parking brake.  
Place motion control lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
SEAT  
Release parking brake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
Apply brake to stop tractor, setparkingbrakeandplace  
motion control lever in neutral position.  
SEAT PAN  
Turn ignition key to "STOP" position.  
SHOULDER  
BOLT  
Continue with the instructions that follow.  
ASSEMBLE GAUGE WHEELS TO MOWER  
DECK (See Fig. 4)  
The gauge wheels are designed to keep the mower deck  
in proper position when operating mower. Be sure they  
are properly adjusted to ensure optimum mower perfor-  
mance.  
FLAT WASHER  
ADJUSTMENT  
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemblegaugewheelsasshownusingshoulderbolts,  
3/8 washers and 3/8-16 center locknuts and tighten  
securely.  
For ease of mower to tractor assembly, raise gauge  
wheels to highest position and retain with clevis pins  
and spring retainers.  
02464  
KNOB  
Adjust gauge wheels before operating mower.SeeTO  
ADJUST GAUGE WHEELS” in the Operation section  
of this manual.  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
RETAINER SPRING  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
PIN  
ADJUSTING  
BAR  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
SHOULDER  
BOLT  
Release parking brake by depressing brake pedal.  
Place freewheel control in "transmission disengaged  
position" (See “TO TRANSPORT” in the Operation  
section of this manual).  
GAUGE  
WHEEL  
3/8-16 CENTER  
LOCKNUT  
3/8 WASHER  
Roll tractor forward off skid.  
FIG. 4  
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ASSEMBLY  
Lower mower linkage with attachment lift control.  
Be sure belt tension rod is in disengaged position.  
Install belt into electric clutch pulley groove.  
TO ATTACH NOSE ROLLER (See Fig. 5)  
Assemble brackets "A" and "B" to the inside of mower  
mounting brackets as shown. Tighten securely.  
Place the suspension arms on outward pointing deck  
pins. Retain with double loop retainer spring with loops  
up as shown.  
Install front plate assembly to tractor suspension  
brackets and retain with single loop retainer springs  
as shown.  
Position front plate assembly between front mower  
brackets.Raise deck and plate assembly to align holes  
and insert flanged pins. Secure pins with double loop  
retainerspringsbetweentheplateassemblyandmower  
brackets.  
NOTE: Be sure bracket tabs are positioned in tab holes  
in mower brackets.  
Position nose roller between brackets and install rod  
and retainer spring.  
HEX  
LOCK  
BOLT  
NUT  
ROD  
"B"  
BRACKET  
TAB  
HOLE  
NOTE: To assist in locating hole in flanged pin, the hole in  
pin is inline with notch on head of pin. If necessary, move  
mowerside-to-sidetogivespacebetweenplateandmower  
brackets.  
"A"  
BRACKET  
NOSE  
ROLLER  
RETAINER SPRING  
IMPORTANT: Check belt for proper routing in all mower  
pulley grooves. Engage belt tension rod by pushing rod  
into locking bracket.  
FIG. 5  
Engage belt tension rod by pushing rod into locking  
bracket.  
INSTALL MOWER AND DRIVE BELT  
(See Figs. 6 and 7)  
CAUTION: Belt tension rod is spring  
loaded. Have a tight grip on rod and  
engage slowly.  
Be sure tractor is on level surface and mower suspension  
arms are raised with attachment lift control. Engage park-  
ing brake.  
Cut and remove ties securing anti-sway bar and belts.  
Swing anti-sway bar to left side of mower deck.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
If equipped, turn height adjustment knob clockwise to  
remove slack from mower suspension.  
Raise deck to highest position.  
Adjustgaugewheelsbeforeoperatingmowerasshown  
in the Operation section of this manual.  
IMPORTANT: Check belt for proper routing in all mower  
pulley grooves.  
If equipped, turn height adjustment knob counter-  
clockwise until it stops.  
LOCK BRACKET  
ELECTRIC CLUTCH FRONT SUSPENSION  
PULLEY  
BRACKETS  
BELT TENSION ROD  
FRONT  
MOWER  
(DISENGAGED POSITION)  
DOUBLE LOOP  
FRONT PLATE  
ASSEMBLY  
BRACKET  
RETAINER SPRING  
CHASSIS  
BRACKET  
GAUGE WHEEL  
FLANGED  
PIN  
SINGLE LOOP  
RETAINER SPRINGS  
DOUBLE LOOP  
RETAINER SPRING  
ANTI-SWAY  
BAR  
USE PLIERS FOR  
RETAINER SPRINGS  
SUSPENSION ARMS  
DOUBLE LOOP RETAINER  
SPRING (OUTWARD  
LOOP UP  
POINTING DECK PINS)  
DEFLECTOR SHIELD  
FIG. 6  
8
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ASSEMBLY  
CHECK TIRE PRESSURE  
CHECKLIST  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
CHECK MOWER LEVELNESS  
For best cutting results, mower should be properly leveled.  
See “TO LEVEL MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion, mower  
drive, and mower blade drive belts in the Service and Ad-  
justments section of this manual. Verify that the belts are  
routed correctly.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
Before driving tractor, be sure freewheel control is in  
drive position.  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
It is important to purge the transmission before oper-  
ating your tractor for the first time. Follow proper start-  
ing and transmission purging instructions (See “TO  
START ENGINE” and “PURGE TRANSMISSION” in  
the Operation section of this manual).  
9
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-  
ing.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
10  
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OPERATION  
KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
IGNITION  
SWITCH  
LIGHT SWITCH  
POSITION  
AMMETER  
ATTACHMENT  
CLUTCH SWITCH  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
BRAKE  
PEDAL  
REVERSE DRIVE PEDAL  
FORWARD DRIVE PEDAL  
HEIGHT  
ADJUSTMENT  
KNOB  
FREEWHEEL  
CONTROL  
CRUISE CONTROL LEVER  
PARKING BRAKE  
FIG. 7  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH SWITCH - Used to engage the  
mower blades, or other attachments mounted to your  
tractor.  
ATTACHMENT LIFT LEVER - Used to raise and lower  
the mower deck or other attachments mounted to your  
tractor.  
LIGHT SWITCH POSITION - Turns the headlights on.  
THROTTLE CONTROL - Used to control engine speed.  
CHOKE CONTROL - Used when starting a cold engine.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
FREE WHEEL CONTROL - Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
FORWARD DRIVE PEDAL - Used for forward movement  
of tractor.  
BRAKE PEDAL - Used for braking the tractor and starting  
the engine.  
REVERSE DRIVE PEDAL - Used for reverse movement  
of tractor.  
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower  
cutting height.  
CRUISE CONTROL LEVER - Used to set forward move-  
mentoftractoratdesiredspeedwithoutholdingtheforward  
drive pedal.  
AMMETER - Indicates charging (+) or discharging (-) of  
battery.  
PARKING BRAKE - Locks clutch/brake pedal into the  
brake position.  
11  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or  
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles  
or standard safety glasses.  
00155  
NOTE: Under certain conditions when tractor is standing  
HOW TO USEYOUR TRACTOR  
idle with the engine running, hot engine exhaust gases may  
causebrowningofgrass.Toeliminatethispossibility,always  
stop engine when stopping tractor on grass areas.  
TO SET PARKING BRAKE (See Fig. 8)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
CAUTION: Always stop tractor com-  
pletely, as described above, before  
leavingtheoperator'sposition;toempty  
grass catcher, etc.  
Depress brake pedal into full “BRAKE” position and  
hold.  
Place parking brake lever inENGAGEDposition and  
release pressure from brake pedal. Pedal should re-  
main in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (See Fig. 8)  
Always operate engine at full throttle.  
Operating engine at less than full throttle reduces the  
battery charging rate.  
ATTACHMENT  
CLUTCH LEVER  
PULL OUT TO  
“ENGAGE”  
CHOKE  
Full throttle offers the best bagging and mower perfor-  
mance.  
CONTROL  
THROTTLE  
CONTROL  
IGNITION  
KEY  
PUSH IN TO  
“DISENGAGE”  
TO USE CHOKE CONTROL (See Fig. 8)  
Use choke control whenever you are starting a cold engine.  
Do not use to start a warm engine.  
HEIGHT  
ADJUSTMENT  
KNOB  
REVERSE  
PEDAL  
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
“BRAKE”  
POSITION  
FORWARD  
PEDAL  
02528  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 8)  
The direction and speed of movement is controlled by the  
forward and reverse drive pedals.  
CRUISE  
CONTROL  
LEVER  
“DISENGAGED”  
POSITION  
PARKING BRAKE  
“ENGAGED”  
POSITION  
BRAKE PEDAL  
“DRIVE” POSITION  
Start tractor and release parking brake.  
Slowly depress forward or reverse drive pedal to begin  
movement. Ground speed increases the further down  
the pedal is depressed.  
FIG. 8  
STOPPING (See Fig. 8)  
MOWER BLADES -  
TO USE CRUISE CONTROL (See Fig. 8)  
The cruise control feature can be used for forward travel  
only.  
To stop mower blades,move attachment clutch switch  
to “DISENGAGED” position.  
GROUND DRIVE -  
SYSTEM CHARACTERISTICS  
To stop ground drive, depress brake pedal into full  
“BRAKE” position.  
The cruise control should only be used while mowing or  
transporting on relatively smooth, straight surfaces. Other  
conditions such as trimming at slow speeds may cause the  
cruise control to disengage. do not use the cruise control  
on slopes, rough terrain or while trimming or turning.  
IMPORTANT: FORWARD AND REVERSE DRIVE  
PEDALS RETURN TO NEUTRAL POSITION WHEN NOT  
DEPRESSED.  
ENGINE -  
Move throttle control between half and full speed (fast)  
position.  
With forward drive pedal depressed to desired speed,  
move cruise control lever forward toSETposition and  
hold while lifting your foot off the pedal, then release  
the cruise control lever.  
NOTE: Failure to move throttle control between half and  
fullspeed(fast)position,beforestoppingmaycauseengine  
to “backfire”.  
Todisengagethecruisecontrol,pulltheleverbackward  
to “OFF” position, or fully depress the brake pedal.  
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 8)  
Never use choke to stop engine.  
The cutting height is controlled by turning the height ad-  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
justment knob in desired direction.  
Turn knob clockwise (  
Turn knob counterclockwise (  
height.  
) to raise cutting height.  
) to lower cutting  
12  
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OPERATION  
TO STOP MOWER BLADES - disengage attachment  
The cutting height range is approximately 1-1/2" to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
The average lawn should be cut to approximately 2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
ATTACHMENT LIFT LEVER HIGH POSITION  
PULL OUT TO  
"ENGAGE"  
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
TO ADJUST GAUGE WHEELS (See Fig. 9)  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck  
in proper position to help prevent scalping in most terrain  
conditions.  
LOW  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
ATTACHMENT  
CLUTCH SWITCH  
PUSH IN TO  
surface.  
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
"DISENGAGED"  
Remove retainer spring and clevis pin which secure  
each gauge wheel bar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
DEFLECTOR SHIELD  
FIG. 10  
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
TO OPERATE ON HILLS  
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU  
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
RETAINER  
SPRING  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, push brake pedal  
quickly to brake position and engage parking brake.  
Torestartmovement, slowlyreleaseparkingbrakeand  
brake pedal.  
Slowly depress appropriate drive pedal to slowest set-  
ting.  
Make all turns slowly.  
TO TRANSPORT (See Figs. 7 and 11)  
CLEVIS  
PIN  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Free wheel control is located at the rear drawbar  
of tractor.  
FIG. 9  
TO OPERATE MOWER (See Fig. 10)  
Your tractor is equipped with an operator presence sensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
Pull freewheel control out and into the slot and release  
so it is held in the disengaged position.  
Do not push or tow tractor at more than two (2)  
MPH.  
To reengage transmission, reverse above procedure.  
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
13  
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OPERATION  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
CAUTION: Alcohol blended fuels (called gasohol  
or using ethanol or methanol) can attract mois-  
ture which leads to separation and formation of  
acids during storage. Acidic gas can damage  
the fuel system of an engine while in storage. To  
avoid engine problems, the fuel system should  
be emptied before storage of 30 days or longer.  
Drain the gas tank, start the engine and let it run  
until the fuel lines and carburetor are empty. Use  
fresh fuel next season. See Storage Instructions  
for additional information. Never use engine or  
carburetor cleaner products in the fuel tank or  
permanent damage may occur.  
02219  
FIG. 11  
TO START ENGINE (See Fig. 7)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
Sit on seat in operating position, depress brake pedal  
and set parking brake.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
For a warm engine start attempt the choke control may  
not be needed.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
Check engine oil with tractor on level ground.  
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute.If the engine does not start  
after several attempts, push choke control in, wait a  
few minutes and try again.If engine still does not start,  
pull the choke control out and retry.  
Unthread and remove oil fill cap/dipstick; wipe oil off.  
Reinsert the dipstick into the tube and rest oil fill cap on  
the tube. Do not thread the cap onto the tube.Remove  
and read oil level. If necessary, add oil until “FULL”  
mark on dipstick is reached. Do not overfill.  
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
WARM WEATHER STARTING (50° F and above)  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
ADD GASOLINE  
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
COLD WEATHER STARTING (50° F and below)  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. Continue to push  
the choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in.If the engine starts to run roughly, pull  
the choke control out slightly for a few seconds and  
then continue to push the control in slowly. This may  
requireanenginewarm-upperiodfromseveralseconds  
to several minutes, depending on the temperature.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
14  
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OPERATION  
AUTOMATIC TRANSMISSION WARM UP  
MOWING TIPS  
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
Mower should be properly leveled for best mowing per-  
formance. SeeTO LEVEL MOWER HOUSINGin the  
Service and Adjustments section of this manual.  
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
Be sure the tractor is on level ground.  
Release the parking brake and let the brake slowly  
return to operating position.  
Allow one minute for transmission to warm up.This  
can be done during the engine warm up period.  
The attachments can be used during the engine warm-  
up period after the transmission has been warmed  
up and may require the choke control be pulled out  
slightly.  
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 12).  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
PURGE TRANSMISSION  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have de-  
veloped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD  
BE PURGED AFTER REINSTALLATION BEFORE OPERATING  
THE TRACTOR.  
00272  
FIG. 12  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
Place tractor safely on level surface with engine off and  
parking brake set.  
Disengage transmission by placing freewheel control  
infreewheelingposition(SeeTOTRANSPORTinthis  
section of manual).  
Sitting in the tractor seat, start engine. After the en-  
gine is running, move throttle control to slow position.  
Disengage parking brake  
Depress forward drive pedal to full forward position,  
hold for five (5) seconds and release pedal. Depress  
reverse drive pedal to full reverse position, hold for five  
(5) seconds and release pedal. Repeat this procedure  
three (3) times.  
NOTE: During this procedure there will be no movement  
of drive wheels. The air is being removed from hydraulic  
drive system.  
Shut- off engine and set parking brake.  
Engage transmission by placing freewheel control in  
driving position (SeeTOTRANSPORTin this section  
of manual).  
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to half (1/2) speed.  
Disengage parking brake.  
Drive tractor forward for approximately five feet then  
backwards for five feet. Repeat this driving procedure  
three times.  
Your tractor is now purged and now ready for normal  
operation.  
15  
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MAINTENANCE  
MAINTENANCE SCHEDULE  
USE  
HOURS  
HOURS  
FILL IN DATES  
HOURSHOURS  
50 100  
STORAGE  
EACH  
8
25  
SEASON  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE  
SERVICE DATES  
EVERY EVERY EVERY EVERY EVERY  
BEFORE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
SPINDLE ZERK  
SPINDLE ZERK  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
ENGINE  
• At least once a year you should replace the spark plug,  
clean or replace air filter, and check blades and belts  
for wear. A new spark plug and clean air filter assure  
proper air-fuel mixture and help your engine run better  
and last longer.  
MANDREL  
ZERKS  
BEFORE EACH USE  
02500  
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
GENERAL PURPOSE GREASE  
REFER TO MAINTENANCE “ENGINE” SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH  
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL  
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF  
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST  
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE  
LUBRICANT SPARINGLY.  
16  
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MAINTENANCE  
TRACTOR  
Always observe safety rules when performing any main-  
tenance.  
MANDREL  
ASSEMBLY  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
025  
BLADE BOLT  
(SPECIAL)  
44  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(SeeTOADJUSTBRAKEintheServiceandAdjustments  
section of this manual).  
STAR  
TIRES  
FIG. 13  
Maintainproperairpressureinalltires(SeePRODUCT  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
TO SHARPEN BLADE (See Fig. 14)  
NOTE: We do not recommend sharpening blade - but if  
you do, be sure the blade is balanced.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer.)  
The engine should not start unless the brake pedal is  
fully depressed and attachement clutch control is in  
the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
BLADE  
bent or damaged blades.  
5/8" BOLT  
OR PIN  
BLADE REMOVAL (See Fig. 13)  
Raise mower to highest position to allow access to  
blades.  
NOTE: Protect your hands with gloves and/or wrap blade  
with heavy cloth.  
FIG. 14  
Remove blade bolt by turning counterclockwise.  
Install new or resharpened blade with stamped "THIS  
SIDE UP" facing deck and mandrel assembly.  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
Install and tighten blade bolt securely (45-55 Ft. Lbs.  
torque).  
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
17  
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MAINTENANCE  
Remove terminal guard.  
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
TO CHANGE ENGINE OIL (See Figs. 15 and 16)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY" in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
V-BELTS  
OIL DRAIN VALVE  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
CLOSED  
AND  
LOCKED  
POSITION  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
Do not attempt to clean fan or transmission while engine  
is running or while the transmission is hot.To prevent pos-  
sible damage to seals, do not use high pressure water or  
steam to clean transaxle.  
YELLOW  
CAP  
DRAIN  
TUBE  
Inspect cooling fan to be sure fan blades are intact and  
clean.  
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressed air or high pressure sprayer to clean cool-  
ing fins.  
FIG. 16  
TRANSAXLE PUMP FLUID  
Unlock drain valve by pushing inward and turning  
counterclockwise.  
To open, pull out on the drain valve.  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
The transaxle was sealed at the factory and fluid mainte-  
nance is not required for the life of the transaxle. Should  
the transaxle ever leak or require servicing, contact your  
nearest authorized service center/department.  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
Use gauge on oil fill cap/dipstick for checking level.  
Insert dipstick into the tube and rest the oil fill cap on  
the tube. Do not thread the cap onto the tube when  
taking reading. Keep oil at “FULLline on dipstick.  
Tighten cap onto the tube securely when finished.  
SAE VISCOSITY GRADES  
10W30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
CLEAN AIR SCREEN  
oil_visc_chart4_e  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
FIG. 15  
Change the oil after every 50 hours of operation or at least  
once a year if the tractor is not used for 50 hours in one  
year.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation.  
18  
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MAINTENANCE  
CLEAN AIR INTAKE/COOLING AREAS  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingns,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other  
oil change if the tractor is used more than 100 hours in  
one year.  
AIR FILTER (See Fig. 17)  
Yourenginewillnotrunproperlyusingadirtyairlter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
IN-LINE FUEL FILTER (See Fig. 18)  
The fuel filter should be replaced once each season. If fuel  
fi lter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
Service air cleaner more often under dusty conditions.  
With engine cool, remove filter and plug fuel line sec-  
Loosen knob and remove cover.  
tions.  
TO SERVICE PRE-CLEANER  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Slide foam pre-cleaner off cartridge.  
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth. Allow it to dry.  
Saturate it in engine oil. Wrap it in clean, absorbent  
cloth and squeeze to remove excess oil.  
Immediately wipe up any spilled gasoline.  
TO SERVICE CARTRIDGE  
Replace a dirty, bent, or damaged cartridge.  
CLAMP  
CLAMP  
NOTE: Donotwashthepapercartridgeorusepressurized  
air, as this will damage the cartridge.  
FUEL  
FILTER  
Remove nut and cartridge plate.  
Reinstall the pre-cleaner (cleaned and oiled) over the  
paper cartridge.  
FIG. 18  
Check rubber seal for damage and proper position  
around stud. Replace if necessary.  
Reassemble air cleaner, cartridge plate, and nut.  
Reinstall air cleaner cover and secure by tightening  
knob.  
CLEANING  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
CARTRIDGE  
FOAM  
PRE-CLEANER  
CARTRIDGE  
PLATE  
KNOB  
RUBBER  
SEAL  
NUT  
FIG. 17  
19  
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SERVICE AND ADJUSTMENTS  
WARNING:TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:  
Depress brake pedal fully and set parking brake.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with  
plug.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
TRACTOR  
TO REMOVE MOWER (See Fig. 19)  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
Place attachment clutch in “DISENGAGED” position.  
If equipped, turn height adjustment knob to lowest  
setting.  
If equipped, turn height adjustment knob counter-  
clockwise until it stops.  
Lower mower to its lowest position.  
Lower mower linkage with attachment lift control.  
Be sure belt tension rod is in disengaged position.  
Install belt into electric clutch pulley groove.  
Place the suspension arms on outward pointing deck  
pins. Retain with double loop retainer spring with loops  
up as shown.  
Install front plate assembly to tractor suspension  
brackets and retain with single loop retainer springs  
as shown.  
Position front plate assembly between front mower  
brackets.Raise deck and plate assembly to align holes  
and insert flanged pins. Secure pins with double loop  
retainerspringsbetweentheplateassemblyandmower  
brackets.  
Disengage belt tension rod from lock bracket.  
CAUTION:Rodisspringloaded.Havea  
tight grip on rod and release slowly.  
Removeretainerspringholdinganti-swaybartochassis  
bracket and disengage anti-swaybar from bracket.  
Removefourretainerspringsfromfrontplateassembly  
and remove plate.  
Removeretainerspringsfromsuspensionarmsatdeck  
and disengage arms from deck.  
Raise attachment lift to its highest position.  
Slide mower forward and remove belt from electric  
clutch pulley.  
Slide mower out from under right side of tractor.  
NOTE: To assist in locating hole in flanged pin, the hole in  
pin is inline with notch on head of pin. If necessary, move  
mowerside-to-sidetogivespacebetweenplateandmower  
brackets.  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
TO INSTALL MOWER  
Be sure tractor is on level surface and mower suspension  
arms are raised with attachment lift control. Engage park-  
ing brake.  
Swing anti-sway bar to left side of mower deck.  
SUSPENSION ARMS  
LOCK BRACKET  
BELT TENSION ROD  
(DISENGAGED POSITION)  
ELECTRIC CLUTCH PULLEY  
FRONT  
MOWER  
BRACKET  
FRONT PLATE  
ASSEMBLY  
CHASSIS  
BRACKET  
SINGLE LOOP  
RETAINER  
SPRING  
DOUBLE LOOP  
RETAINER  
SPRING  
RETAINER  
SPRING  
FLANGED PIN  
ANTI-SWAY  
BAR  
USE PLIERS FOR  
RETAINER SPRINGS  
DEFLECTOR  
SHIELD  
SUSPENSION ARMS  
DOUBLE LOOP  
RETAINER SPRINGS  
(Outward pointing  
deck pins)  
LOOP UP  
02565  
FIG. 19  
20  
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SERVICE AND ADJUSTMENTS  
CAUTION: Blades are sharp. Protect  
Engage belt tension rod by pushing rod into locking  
your hands with gloves and/or wrap  
blade with heavy cloth.  
bracket.  
CAUTION: Belt tension rod is spring  
loaded. Have a tight grip on rod and  
engage slowly.  
Checkadjustmentonrightsideoftractor. Positionanyblade  
so the tip is pointing straight forward.Measure distance "B"  
at front and rear tip of the blade.  
Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
If equipped, turn height adjustment knob clockwise to  
remove slack from mower suspension.  
Before making any necessary adjustments, check that  
both front plate links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of blade, loosen nut “C” on both front  
links an equal number of turns.  
Raise deck to highest position.  
TO LEVEL MOWER HOUSING  
NOTE: Each full turn of nut “C” will change distance. “B”  
by approximately 3/16".  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONSsection of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
WhendistanceBis1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
To raise front of blade, loosen nut “D” from trunnion on  
both front links. Tighten nut “C” on both front links an  
equal number of turns.The two front links must remain  
equal in length.  
WhendistanceBis1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
Recheck side-to-side adjustment.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)  
Raise mower to its highest position.  
Measure height from bottom edge of mower to ground  
level at front corners of mower. Distance “A” on both  
sides of mower should be the same.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
MANDREL  
“B”  
“B”  
NOTE: Each full turn of adjustment nut will change mower  
height about 3/16".  
FIG. 22  
Recheck measurements after adjusting.  
BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
00598  
A
A
GROUND LINE  
FIG. 20  
TRUNNION  
NUT “D”  
SUSPENSION ARM  
LIFT LINK  
NUT “C”  
ADJUSTMENT NUT  
FRONT PLATE  
ASSEMBLY  
01553  
FIG. 23  
FIG. 21  
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)  
TO REPLACE MOWER DRIVE BELT  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
MOWER DRIVE BELT REMOVAL (See Fig. 24)  
Park tractor on a level surface. Engage parking  
brake.  
Lower mower to its lowest position.  
Disengage belt tention rod from lock bracket.  
To obtain the best cutting results, the mower blades should  
be adjusted so the front tip is approximately 1/8" to 1/2"  
lower than the rear tip when the mower is in its highest  
position.  
CAUTION:Rodisspringloaded.Havea  
tight grip on rod and release slowly.  
21  
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SERVICE AND ADJUSTMENTS  
Be sure spring is securely hooked to primary idler arm  
Remove screws from R.H. mandrel cover and remove  
and spring arm.  
cover.  
Remove any dirt or grass clippings which may have  
accumulated around mandrels and entire upper deck  
surface.  
DisconnectR.H.suspensionarmfromreardeckbracket  
by removing retainer spring.  
Roll belt over the top of R.H. mandrel pulley carefully.  
Remove belt from electric clutch pulley.  
Remove belt from idler pulleys.  
Check primary idler arm and two idlers to see that they  
rotate freely.  
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT  
Carefully roll belt off L.H. mandrel pulley.  
Remove belt from center mandrel pulley, idler pulley,  
and R.H. mandrel pulley.  
Removeanydirtorgrasswhichmayhaveaccumulated  
around mandrels and entire upper deck surface.  
Check secondary idler arm and idler pulley to see that  
they rotate freely.  
Be sure spring is hooked in secondary idler arm and  
secondary spring arm.  
Be sure spring is securely hooked to primary idler arm  
and spring arm.  
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE  
BELT  
MOWER DRIVE BELT INSTALLATION (See Fig. 24)  
Install new belt in lower groove of R.H. mandrel pulley,  
idler pulley, and center mandrel pulley as shown.  
Carefully roll belt over L.H. mandrel pulley. Make sure  
belt is in all grooves properly.  
Install belt in both idlers.  
Install new belt onto electric clutch pulley.  
Roll belt into upper groove of R.H.mandrel pulley care-  
fully.  
Carefully check belt routing making sure belt is in the  
REINSTALL MOWER DRIVE BELT  
grooves correctly.  
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration  
in this section of manual).  
Reconnect R.H. suspension arm to rear deck bracket  
with retainer spring.  
Reassemble R.H. mandrel cover.  
Engage belt tension rod by pushing rod into locking  
bracket.  
Install belt into upper groove of R.H. mandrel pulley  
and around both idlers. Pull belt to front of mower to  
remove slack.  
Reinstall mandrel covers and securely tighten all  
screws.  
Carefully check belt routing making sure belt is in all  
grooves correctly.  
Reinstallmowertotractor(SeeTOINSTALLMOWER”  
in this section of manual).  
BELT  
RH MANDREL  
COVER  
RH  
TENSION ROD  
(DISENGAGED  
POSITION)  
SUSPENSION  
ARM  
IDLER  
PULLEY  
ELECTRIC  
CLUTCH  
PULLEY  
SECONDARY  
IDLER ARM  
L.H.  
MANDREL  
IDLER PULLEY  
IDLER  
PULLEY  
SPRING  
SECONDARY  
SPRING ARM  
SPRING  
ARM  
CENTER  
MANDREL  
PRIMARY  
IDLER ARM  
R.H.  
R.H.  
MANDREL  
COVER  
MANDREL  
FIG. 24  
TOREPLACEMOWERBLADE(SECONDARY)  
DRIVE BELT (See Fig. 25)  
FIG. 25  
Park the tractor on level surface. Engage parking brake.  
TO CHECK AND ADJUST BRAKE  
(See Fig. 26)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
Remove screws from R.H. and L.H. mandrel covers  
and remove covers.  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
REMOVE MOWER DRIVE BELT  
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration  
in this section of manual).  
TO CHECK BRAKE  
Carefully roll belt over the top of R.H. mandrel pulley.  
Remove belt from idler pulleys.  
Check primary idler arm and two idlers to see that they  
rotate freely.  
Park tractor on a level, dry concrete or paved surface,  
depress brake pedal all the way down and engage  
parking brake.  
22  
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SERVICE AND ADJUSTMENTS  
Disengage transmission by placing freewheel control  
Remove belt from center span keeper and pull belt  
in “transmission disengaged” position. Pull freewheel  
control out and into the slot and release so it is held in  
the disengaged position.  
away from tractor.  
BELT INSTALLATION -  
Carefully work new belt down around transmission  
cooling fan and onto the input pulley.  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll belt around  
electric clutch and onto engine pulley.  
Install belt through stationary idler and clutching  
idler.  
Reinstall clutch locator and tighten nut securely.  
Reconnect clutch harness.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
TO ADJUST BRAKE  
Depress brake pedal all the way down and engage  
parking brake.  
Measure distance between brake operating arm and  
nut “A” on brake rod.  
If distance is other than 1-3/4", loosen jam nut and turn  
nut “A” until distance becomes 1-3/4". Retighten jam  
nut against nut “A”.  
Engage transmission by placing freewheel control in  
“transmission engaged” position.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
ELECTRIC  
CLUTCH LOCATOR  
CLUTCH  
CLUTCHING  
IDLER  
WITH PARKING BRAKE “ENGAGED”  
STATIONARY  
IDLER  
1-3/4"  
NUT “A”  
CENTER SPAN  
KEEPER  
JAM NUT  
TRANSMISSION  
INPUT PULLEY  
CLUTCH  
WIRE  
HARNESS  
OPERATING  
ARM  
02537  
01511  
FIG. 27  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT  
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED SER-  
VICE CENTER/DEPARTMENT  
TRANSMISSION REMOVAL/REPLACEMENT  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
beforeoperatingthetractor. SeePURGETRANSMISSION”  
in the Operation section of this manual.  
FIG. 26  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 27)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
BELT REMOVAL -  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
NOTE: Observe entire motion drive belt and position of all  
FRONT WHEEL TOE-IN/CAMBER  
belt guides and keepers.  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
Disconnect clutch wire harness.  
Remove clutch locator.  
Remove belt from stationary idler and clutching idler.  
Remove belt downward from engine pulley and around  
electric clutch.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
23  
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SERVICE AND ADJUSTMENTS  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 28)  
Block up axle securely.  
Removeaxlecover, retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
02614  
WEAK OR DEAD BATTERY FULLY CHARGED BATTERY  
Replace washers and snap retaining ring securely in  
axle groove.  
FIG. 29  
Replace axle cover.  
REPLACING BATTERY (See Fig. 30)  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
WARNING: Do not short battery ter-  
minalsbyallowingawrenchoranyother  
object to contact both terminals at the  
same time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands,rings,etc.  
WASHERS  
RETAINING  
Positive terminal must be connected  
firsttopreventsparkingfromaccidental  
grounding.  
RING  
AXLE  
Lift hood to raised position.  
Remove terminal guard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
COVER  
SQUARE KEY (REAR  
WHEEL ONLY)  
FIG. 28  
Reinstall terminal guard.  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 29)  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown.Tighten  
securely.  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
ConnectBLACKgroundingcabletonegative(-)battery  
terminal with remaining hex bolt and keps nut.Tighten  
securely  
Close terminal access doors.  
Close hood.  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the Maintenance section  
of this manual).  
KEPS NUT  
HEX  
BOLT  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
TERMINAL  
ACCESS  
DOOR  
POSITIVE  
(RED)  
CABLE  
NEGATIVE  
(BLACK)  
CABLE  
TERMINAL  
GUARD  
TO ATTACH JUMPER CABLES -  
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
FIG. 30  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
TO REPLACE HEADLIGHT BULB  
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
grill.  
TO REMOVE CABLES, REVERSE ORDER -  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
BLACK cable first from chassis and then from the fully  
charged battery.  
RED cable last from both batteries.  
24  
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SERVICE AND ADJUSTMENTS  
INTERLOCKS AND RELAYS  
IDLE FUEL  
ADJUSTING  
NEEDLE  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
IDLE SPEED  
ADJUSTING  
SCREW  
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
THROTTLE  
CONTROL  
CABLE  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 31)  
Raise hood.  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
To replace, reverse above procedures.  
STOP  
CHOKE  
CONTROL  
CABLE  
SCREW  
01678  
CLAMP SCREW  
HEADLIGHT  
WIRE  
CONNECTOR  
FIG. 32  
HOOD  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
02141  
Reassemble air cleaner.  
TO ADJUST CARBURETOR  
The carburetor has been present at the factory and ad-  
justment should not be necessary. However, minor ad-  
justment may be required to compensate for differences  
in fuel, temperature, altitude or load. If the carburetor does  
need adjustment, see engine manual.  
FIG. 31  
ENGINE  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 32)  
High speed stop is factory adjusted.Do not adjust-damage  
may result.  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
CLOSED FOR  
FULL CHOKE  
With engine not running, move throttle control lever to  
fast position.  
Check that speed control lever is against stop screw.  
If it is not, loosen casing clamp screw and pull throttle  
cable until lever is against screw.Tighten clamp screw  
securely.  
TO ADJUST CHOKE CONTROL  
(See Figs. 32 and 33)  
The choke control has been preset at the factory and ad-  
justment should not be necessary. check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
FIG. 33  
IMPORTANT: NEVERTAMPERWITHTHEENGINEGOVERNOR,  
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.  
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH  
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE  
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,  
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.  
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Remove air cleaner cover, filter and cartridge plate  
to expose carburetor choke (See “AIR FILTER” in the  
Maintenance section of this manual).  
25  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGIN ESSENTIALFUEL SYSTEMPARTS SUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
Use fresh fuel next season.  
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
BATTERY  
CYLINDER(S)  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
Remove spark plug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
Turn ignition key to “STARTposition for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
26  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Empty fuel tank and refill tank with fresh, clean gasoline.  
6. Check all wiring.  
7. See To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not  
start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Empty fuel tank and refill tank with fresh, clean gasoline.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
Loss of drive  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires” when  
turning engine “OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
28  
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TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
SOLENOID  
RED  
RED  
RED  
M
A
STARTER  
BLACK  
AMMETER  
(OPTIONAL)  
WHITE  
WHITE  
BLACK  
WHITE  
RED  
C
G
H
S
ELECTRIC CLUTCH  
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
RED  
G
A1  
F
L
A2  
B
A
RED  
IGNITION  
SWITCH  
BLACK  
E
85  
87  
86  
30  
BLACK  
SEAT SWITCH  
(NOT OCCUPIED)  
D
PTO (DISENGAGED)  
87A  
GREEN  
GREEN  
OPERATOR  
PRESENCE  
RELAY #1  
HOUR  
METER  
BLACK  
BLUE  
FUEL  
LINE  
(OPTIONAL)  
SPARK  
BLACK  
IGNITION  
UNIT  
PLUGS GAP  
(2 PLUGS ON  
BLUE  
TWIN CYL. ENGINES)  
FUEL SHUT-OFF SOLENOID  
CHARGING SYSTEM OUTPUT  
15 AMP DC @ 3600 RPM  
28 VOLTS AC @ 3600 RPM  
(REGULATOR DISCONNECTED)  
RED  
REGULATOR  
ALTERNATOR  
BROWN  
BLACK  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED  
CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY  
SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
HEADLIGHTS  
G F C  
PTO SWITCH  
87  
IGNITION SWITCH  
E
H
B
POSITION  
CIRCUIT  
87A  
POSITION CIRCUIT “MAKE”  
86  
85  
OFF  
ON  
C + G, B + H  
C + F, B + E, A + D  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
30  
RELAY  
A
D
RUN  
B+A1  
NONE  
REMOVABLE  
CONNECTIONS  
START B + S + A1 NONE  
NON-REMOVABLE  
CONNECTIONS  
29  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
ELECTRICAL  
22  
79  
21  
42  
40  
26  
81  
25  
16  
33  
30  
50  
D
.
C
.
A
M
P
E
R
E
S
52  
29  
10  
27  
45  
11  
55  
28  
12  
2
1
8
12  
30  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144927  
74760412  
7603J  
Battery  
2
Bolt Hex Hd 1/4-20 Unc x 3/4  
Tray, Battery  
8
10  
11  
12  
16  
21  
22  
25  
26  
28  
29  
30  
33  
40  
42  
45  
50  
52  
55  
79  
81  
145211  
150109  
145769  
176138  
175688  
4152J  
146148  
175158  
145491  
160784  
175566  
140401  
186845  
154336  
122822X  
174653  
141940  
17490508  
175242  
109748X  
Bolt, BTR FRT 1/4-20 x 7.5  
Hold Down Battery, Front  
Nut, Push, Nylon  
Switch Interlock Push-In  
Harness Asm Light W/Bulbs  
Bulb Light  
Cable Battery Wire  
Fuse  
Cable Ground  
Switch Plunger Normal OP Olive  
Switch Ign 4 pos w/lights  
Key Ign  
Harness Ign.  
Cover Terminal Red  
Ammeter Rectangular  
Switch, PTO  
Protection Wire Loop  
Screw Thdrol 5/16-18 x 1/2  
Socket Asm Bulb Twistlock  
Relay Asm  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
31  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
CHASSIS AND ENCLOSURES  
17  
29  
166  
10  
217  
161  
10  
166  
30  
28  
90  
166  
159  
31  
156  
157  
9
209  
54  
58  
209  
155  
213  
54  
214  
158  
166  
11  
209  
20  
59  
64  
209  
209  
209  
144  
1
26  
26  
3
60  
3
154  
142  
3
143  
209  
166  
13  
142  
3
145  
37  
37  
3
2
3
14  
74  
38  
3
209  
14  
38  
chassis-stealth.stlt_13  
32  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
Chassis  
2
176554  
Drawbar  
3
9
17060612  
163976X428 Dash  
72140608  
167203  
178298  
17490608  
175260X428 Hood  
Screw 3/8-16 x 3/4  
10  
11  
13  
14  
17  
20  
26  
28  
29  
30  
31  
37  
38  
54  
58  
59  
60  
64  
74  
90  
Bolt 3/8-16 x 1  
Panel Dash Lh  
Panel Dash Rh  
Screw Thdrol 3/8-16 x 1/2  
162026  
73800600  
Plate Battery  
Nut Lock Hex W/Ins 3/8-16 Unc  
175289X428 Grille  
179761  
Light Asm. Bar  
179131X428 Fender  
139976  
Bracket Fender  
17490508  
175710  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket, Asm. Pivot Mower Rear  
Screw Hex Wshd 8-18 x 7/8  
Duct Hood  
161464  
175351  
177579  
Bushing Snap  
Bolt RdHd Sqnk 3/8-16 Unc x 3/4  
Dash Lower  
Nut Crownlock 3/8-16 Unc  
Nut Self-Thd Wsh-Hd 1/4 Zinc  
Plate Reinforcement STLT  
Bracket Swaybar Chassis  
Bracket Footrest  
72140606  
174997  
73680600  
124346X  
142 175702  
143 154966  
144 175582  
145 156524  
154 161897  
155 161900  
156 163805  
157 163806  
158 162037  
Rod Pivot Chassis/Hood  
Bracket Dash Rh  
Bracket Dash Lh  
Striker Plate  
Magnet Stealth  
Bracket Parking Brake  
159 179950X428 Cupholder  
161 164655  
166 171875  
209 17000612  
Extrusion Bumper  
Screw HwHd Hi-Lo #13-16 x 3/4  
Screw Hexwsh Thdrol 3/8-16 x 3/4  
213 169848X428 Skirt Grille LH  
214 169847X428 Skirt Grille RH  
217 179132X428 Console Fuel Window  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
DRIVE  
57  
51  
243  
89  
212  
116  
63  
66  
19  
221  
219  
19  
59  
90  
221  
274  
224  
56  
214  
61  
9
254  
222  
51  
221  
202  
150  
225  
50  
41  
17  
65  
229  
254  
220  
223  
251  
228  
51  
21  
48  
20  
273  
223  
227 218  
38  
226  
272  
234  
19  
27  
151  
51  
217  
244  
236  
39  
35  
49  
47  
271  
51  
241  
232  
223  
223  
242  
235  
226  
62  
19  
240  
120  
34  
221  
233  
32  
36  
6
37  
36  
237  
52  
35  
239  
238  
52  
30  
33  
53  
28  
231  
239  
253  
26  
16  
77  
95  
55  
22  
96  
29  
27  
24  
19  
25  
26 26  
15  
52  
32  
77  
1
30  
74  
241  
75  
78  
drive-hydro.stlt_31  
76  
34  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - -  
Transaxle (Order parts from trans-  
axle manufacturer)  
Hydro gear Model 336-0510  
Screw 5/16-18 x 3/4  
Clutch Elec  
Bolt Hex Flghd 5/16-18 Gr. 5  
Nut Lock Hex W/Ins. 5/16-18 Unc  
Washer 1-1/2 OD x 15/32 ID x  
.250  
Nut Lock Hex W/Wsh 3/8-16 Unc  
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5  
89  
90  
95  
96  
174901X428 Console, Shift  
124346X  
180825  
4497H  
Nut Self-Thd Wsh-hd 1/4 Zinc  
Rod Bypass  
6
9
15  
16  
17  
17060512  
179334  
74490544  
73800500  
126197X  
Retainer Spring 1" Zinc/Cad  
Bolt RDHD SQNK 3/8-16 Unc x 1  
Nut Lock Flg 3/8-16 Unc  
Spacer Retainer  
116 72140608  
120 73900600  
150 175456  
151 19133210  
202 72110614  
207 17670508  
212 145212  
213 17060620  
214 174735  
217 179433  
218 174713  
219 174839  
220 174711  
221 72140606  
222 73680700  
223 174840  
224 174736  
225 174712  
226 174902  
227 174710  
228 179032  
229 176451  
231 174573  
232 175570  
233 174856  
234 174858  
235 174857  
236 128903  
237 170165  
238 175807  
239 17490508  
240 175610  
241 73930400  
242 74780412  
243 178289  
244 166880  
250 17060612  
253 179422  
254 178062  
272 17670508  
273 179610  
274 175646  
Washer 13/32 x 2 x 10 Ga.  
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5  
Screw Thdrol 5/16-18 x 1/2  
Nut HexFlange Lock  
Screw 3/8-16 x 1-1/4  
Link Transaxle  
Pedal, Assy, Reverse with Pad  
Arm Control Pedal Reverse  
Bracket Frest Pdl Ctrl. Hyd  
Bracket Mtg. Pedal Control  
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4  
Nut Crownlock 7/16-14 Unc  
Washer Nylon 11/16 ID x .060  
Pedal Forward  
Arm Control Pedal Forward  
Bolt Pivot Spacer  
Cam Reverse Pedal LT  
Bolt Shoulder 5/16-18  
Washer Serrated 5/16 x .75  
Strap Torque  
Actuator Cruise Disengage  
Pawl Control Cruise  
Lever Control Cruise  
Sector Control Cruise  
Bolt Shoulder 3/8-16 Unc 1/44  
Bolt Shoulder 5/16-18  
Arm Mtg. Cruise Sector  
Screw Thdrol 5/16 x 1/2  
Spring Return Cruise Control  
Nut Centerlock 1/4-20 Unc  
Bolt Fin Hex 1/4-20 Unc x .75  
Bracket Anti-Rotation CVX  
Screw 5/16-18 x 5/8  
19  
20  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
57  
59  
61  
62  
63  
65  
66  
74  
75  
76  
77  
78  
73800600  
173937  
175036X421 Knob Custom Control Cruise  
175896  
73350600  
106888X  
19131316  
76020412  
175765  
71673  
169592  
74760512  
72140506  
175578  
120183X  
19211616  
1572H  
179114  
74760648  
175556  
Rod, Brake  
Nut, Hex Jam 3/8-16 Unc  
Spring, Brake Rod  
Washer  
Pin Cotter 1/8 x 3/4 CAD.  
Rod, Parking Brake  
Cap, Brake, Park  
Bracket, Transaxle  
Bolt Hex Hd 5/16-18 Unc x 3/4  
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4  
Shaft, Foot Pedal  
Bearing, Nylon  
Washer  
Pin, Roll  
Pulley, Composite, Flat  
Bolt Fin Hex 3/8-16 Unc x 3  
Keeper, Belt Idler Flat  
Pulley, Idler, V-Groove  
Bellcrank Clutch Grnd Drw Stl  
Retainer, Belt  
127783  
154407  
123205X  
72110612  
73680600  
73680500  
105710X  
105709X  
140294  
Bolt  
Nut Crownlock 3/8-16 Unc  
Nut, Crownlock 5/16-18 Unc  
Link, Clutch  
Spring, Return, Clutch  
V-Belt, Ground Drive  
Keeper, Center Span  
Screw 3/8-16 x .875  
Cover, Pedal  
Pulley, Engine  
Washer  
Keeper Belt Engine  
Spacer, Axle  
Washer 25/32 x 1-1/4 x 16 Ga.  
E-Ring  
169691  
17120614  
8883R  
Screw 3/8-16 x .75  
Washer .3125 x .615 x 16 Ga.  
Clip Retainer  
Screw, 5/16-18 x 1/2 TT  
Pad, Reverse Pedal  
Cover Pedal Forward  
174607  
10040700  
154778  
137057  
121749X  
12000001  
123583X  
121748X  
Key, Square  
Washer 25/32 x 1-5/8 x 16 Ga.  
NOTE: All component dimensions give in U.S. inches.  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
STEERING ASSEMBLY  
38  
12  
72  
1
41  
42  
37  
37  
36  
88  
91  
43  
71  
67  
67  
68  
29  
46  
8
67  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
11  
68  
82  
4
29  
43  
40  
10  
43  
6
94  
8
29  
11  
40  
15  
steering_stealth_prem_6  
36  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
180656  
Wheel Steering  
2
172393  
169840  
169839  
6266H  
Axle Cast Lt Machined  
Spindle Asm LH  
3
4
Spindle Asm RH  
5
Bearing Race Thrust Harden  
Washer 25/32 x 1-5/8 x 16 Ga  
Ring Klip #t5304-75  
Link Drag  
6
121748X  
12000029  
175121  
10040600  
73940800  
136518  
145212  
177883  
17060612  
180580  
155105  
152927  
180657  
7810H  
159945  
180856X428 Boot Steering  
121749X  
121232X  
160367  
72140618  
169827  
175146  
8
10  
11  
12  
13  
15  
17  
29  
32  
36  
37  
38  
40  
41  
42  
43  
46  
65  
67  
68  
71  
72  
82  
87  
88  
91  
94  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 Unf  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
Screw 3/8-16 x 3/4  
Rod Tie  
Bushing Strg  
Screw TT #32.5 x 5 x 3/8 Flange  
Cap Wheel Steer  
Nut Lock Center 3/8-24 Unf  
Adaptor Wheel Strg  
Washer 25/32 x 1 1/4 x 16 Ga  
Cap Spindle Fr Top Blk  
Spacer Brace Axle  
Bolt Rdhd Sqn 3/8-16 x 2-1/4  
Brace, Axle  
Steering Asm.  
19182411  
169835  
Washer 9/16 ID x 1/20 OD 11 Ga.  
Bracket Susp Chassis Front  
Washer Flat .781 x 1-1/2 x .14  
Bolt Shoulder 7/16-20 Unc  
Clip  
173966  
175118  
175553  
19121414  
Rod Tie  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
37  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
ENGINE  
3
2
8
1
38  
10  
13  
17  
101  
14  
6
25  
17  
16  
17  
5
116  
26  
32  
31  
33  
37  
41  
112  
33  
45  
29  
23  
OPTIONAL EQUIPMENT  
Spark Arrester  
4
engine-ko.twin_15  
38  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
175439X428 Control Throttle  
171875  
Screw HwHd Hi-Lo #13-16 x 3/4  
- - - - - - - -  
Engine, Kohler Model CV624  
(Order parts from engine mfg.)  
Muffler Asm Twin Lo-Tone  
Pipe Exhaust LH  
4
149723  
146699  
146700  
171877  
146629  
- - - - - -  
148456  
17060624  
169837  
5
6
Pipe Exhaust RH  
8
Bolt 5/16-18 Unc x 3/4 w/Sems  
Shield Heat Muffler  
Muffler Gasket (Order from Engine Mfgr.)  
Tube Drain Oil Easy  
Screw Thdrol 3/8-16 x 1-1/2  
Shield Heat  
10  
13  
14  
17  
23  
25  
26  
29  
31  
32  
33  
37  
38  
41  
45  
175441X428 Choke Control  
73920600  
137180  
179022  
Nut, Keps 3/8-24 Unf  
Kit Spark Arrestor (Flat Scrn)  
Tank Fuel 4.0 Rear  
179124X428 Cap Asm Fuel  
123487X  
8543R  
181654  
139277  
17000612  
Clamp Hose Black  
Line Fuel  
Plug Drain Oil  
Stem Tank Fuel  
Screw Hexwsh Thdr 3/8-16 x 3/4  
101 M73030800 Nut Flange  
111 10010500  
112 3645J  
Washer Split  
Bushing  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
For engine service and replacement parts, call the toll free  
number for your engine manufacturer listed below:  
Briggs & Stratton  
Kohler Co.  
Tecumseh Products  
Honda Engines  
Kawasaki  
1-800-233-3723  
1-800-544-2444  
1-800-558-5402  
1-800-426-7701  
1-949-460-5688  
39  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
17  
3
12  
seat_lt.knob_1  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
171684  
Seat  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20 x 1-1/2  
Spacer Split 28x 88  
2
140551  
Bracket Pivot Seat 8 720  
Bolt Fin Hex 3/8-16 Unc x 1  
Washer Flat 13/32 x 1 x 10 Ga.  
Clip Push-In  
72050412  
121249X  
123740X  
123976X  
171852  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
182493  
4
Spring Cprsn  
5
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 x 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x 62  
6
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1  
Washer 13/32 x 1 x 14 Ga.  
Pan Seat  
Knob Seat Adj. Wingnut  
Bracket Mounting Switch  
7
73800500  
19171912  
127018X  
8
9
10  
11  
12  
NOTE: All component dimensions given in U.S. inches.  
166369  
121246X  
1 inch = 25.4 mm  
40  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
DECALS  
16  
11  
4
2
3
2
10  
1
4
12  
9
8
20  
6
7
5
13  
14  
15  
KEY PART  
NO. NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
13  
14  
15  
16  
20  
- -  
- -  
- -  
- -  
- -  
178502  
175291  
186273  
176272  
145005  
169210  
Decal Deck Caution  
Decal V-Belt Schematic  
Decal Replace  
Decal Hood Rh  
Decal Bat Dan/Psn  
Decal By Pass Lt Hydro  
1
164095  
Decal Dash  
Decal Fender Auto  
Decal Hood LH  
Decal Side Panel  
Decal HP Engine  
Decal Reflector Rh  
Decal Reflector Lh  
Decal Fender Logo  
2
176303  
176273  
185511  
185686  
173587  
173589  
172740  
157140  
172743  
177982  
3
4
5
6
174998X428 Pad Footrest Lh  
175542X428 Pad Footrest Rh  
185498  
185499  
7
9
Manual Owner's (English)  
Manual Owner's (French)  
10  
11  
12  
Decal Fender Danger E/F  
Decal Ins Strg Whl  
Decal Fender Oper Cruise  
WHEELS & TIRES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
1
59192  
65139  
170455  
59904  
Cap Valve Tire  
2
5,8  
2
Stem Valve  
4,10  
3
Tire F T 15 x 6 0 - 6 Service  
Tube Front (Service Item Only)  
106732X421 Rim Asm 6"front Service  
7
4
5
3,9  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
Bearing Flange (Front Wheel Only)  
7
6
11  
8
106108X421 Rim Asm 8"rear Service  
170456  
7152J  
104757X421 Cap Axle 1 50 x 1 00  
144334 Sealant, Tire ( 10 oz. Tube)  
9
Tire R T 20 x 10 -8 C Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
wheel_1  
41  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
MOWER LIFT  
29  
28  
27  
25  
24  
23  
7
41  
5
49  
37  
38  
30  
50  
40  
1
4
3
36  
13  
4
26  
13  
6
2
6
5
11  
12  
13  
51  
49  
52  
31  
13  
51  
32  
53  
49  
20  
32  
13  
18  
54  
17  
16  
15  
13  
lift-rh.1pc.stlt_13  
54  
42  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
MOWER LIFT  
KEY PART  
NO. NO.  
DESCRIPTION  
1
184432  
Wire Asm Inner/Sprg W/plunger  
Shaft Asm Lift RH w/Inf  
Pin Groove  
2
159476  
3
138284  
4
12000002  
19211621  
120183X  
175830  
E Ring #5133-62  
5
Washer 21/32 x 1 x 21 Ga  
Bearing Nylon Blk 629 Id  
Grip Handle  
6
7
11  
12  
13  
15  
16  
17  
18  
20  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
36  
37  
38  
40  
41  
49  
50  
51  
52  
53  
54  
175370  
Link Lift LH  
175371  
Link Lift RH  
4939M  
Retainer Spring  
175562  
Plate Asm. Suspension Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion Front Susp.  
Nut Lock w/Wsh 1/2-13unc  
Retainer Spring  
73350800  
175689  
73800800  
163552  
110807X  
19131016  
164024  
169484  
164543  
Nut Special  
Washer 13/32 x 5/8 x 16 Ga  
Spring  
Retainer Clip  
Rod Adj Lift  
73350600  
138057  
Nut Hex Jam 3/8-16 Unc  
Knob Inf 3/8-16 Unc Blk W/sym  
Trunnion Infin Height  
Trunnion Susp. Arm  
Nut Lift Link 7/16-20  
Pointer Height Indicator  
Plug Hole Blk 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
Washer 11/32 x 1-1/2 10 Ga.  
Indicator Height STLT  
Nut Hex Flange Lock  
Nut PUsh Phos & Oil  
Washer 17/32 x 7/8 x 16 Ga.  
Arm Susp. Rear LH  
Arm Susp. Rear RH  
Pin  
150233  
176205  
175994  
155097  
123935X  
17060516  
19112410  
155098  
145212  
110452X  
19171416  
175378  
175802  
175560  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
MOWER DECK  
46  
45  
49  
36  
132  
95  
94  
49  
36  
182  
46  
37  
33  
31  
52  
130  
183  
91  
32  
33  
45  
42  
49  
30  
132  
30  
49  
112  
43  
121  
36  
126  
99  
42  
39  
32  
98  
30  
42  
97  
97  
50  
114  
47  
115  
21  
122  
31  
50  
110  
5
21  
57  
56  
116  
117  
113  
184  
100  
118  
119  
55  
24  
25  
21  
16  
92  
54  
72  
92  
1
26  
28  
3
29  
6
27  
5
15  
18  
19  
14  
20  
13  
18  
48  
11  
8
mower_deck.48prem_stlt_1  
44  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PD20PH48STA, PRODUCT NUMBER 954 56 95-16  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
3
5
6
180358X421 Deck Weldment Mower 48  
52  
54  
55  
56  
57  
72  
91  
92  
94  
95  
97  
98  
99  
175820  
Pulley Idler Flat  
138017  
4939M  
178024  
Bracket Asm., Sway Bar  
Retainer Spring  
Arm, Suspension, Rear Sway Bar  
Deck  
74780616  
72140608  
155986  
Bolt Fin Hex 3/8-16 x 1  
Bolt Carriage Sqnk. 3/8-16 x 1  
Bar Pnt Adj.  
156941  
19131312  
180535  
Pin Head Rivet  
8
174365  
173921  
180054  
Bolt 7/16 Asm. Blade  
(The following blades are available)  
Blade, 48" Mulching (For mulching  
mowers only)  
Blade, 48" Hi-Lift (For bagging and  
discharging)  
Shaft Asm. w/Lower Bearing  
Mandrel Asm. Housing  
Bearing, Ball, Mandrel  
Stripper Mandrel Deck  
Bolt RDHD Sq Neck 3/8-16 x 1.25  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Hex Hd, Shoulder 5/16-18  
Baffle, Vortex Mower  
Washer 13/32 x 13/16 x 12 Ga.  
Bracket, Asm Noseroller, RH  
Nut Lock Hex 3/8-16  
11  
- -  
73800600  
176066  
Noseroller  
Bracket, Asm Noseroller LH  
Washer Hardened  
Spring Primary Drive  
Pulley Idler"V"  
Bolt RDHD Sqnk 3/8-16 Unc x 2  
Arm Spring Secondary  
Link Tension Relief Lever  
Bolt 5/16-18 x 3/4  
180534  
178515  
13  
14  
15  
16  
17  
18  
19  
20  
21  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
36  
37  
39  
42  
43  
45  
46  
47  
48  
49  
50  
174360  
174358  
110485X  
174493  
179479  
184058  
100 72110616  
110 175016  
112 174387  
113 72110506  
114 174384  
115 174609  
116 184219  
117 133957  
118 73930600  
119 19121414  
121 174371  
122 174606  
126 174372  
130 17000616  
132 17000612  
182 179127  
183 163552  
184 173979  
72110610  
72140505  
132827  
Tension Asm. Relief Lever  
Arm Spring Tension Relief  
Bolt, Shoulder  
174378  
73680500  
105304X  
178102  
Nut, Crownlock 5/16-18 Unc  
Cap, Sleeve  
Gauge Wheel  
Spring, Torsion  
Nut, Centerlock 3/8-16 Unc  
Washer 3/8 x 7/8 x 14 Ga.  
Spring Secondary Drive  
Bushing Pivot Tension Relief  
Arm, Idler, Primary Deck  
Screw 3/8-16 x 1.0  
110452X  
Nut, Push  
180655X428 Deflector Shield  
19111016  
131491  
173984  
129963  
177865  
178342  
19131316  
177968  
174375  
122052X  
174373  
180806  
137729  
180808  
174368  
73680600  
72110612  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge  
Screw, Thdroll Washer Head  
Washer, Spacer Mower Vented  
Pulley, Mandrel  
Screw 3/8-16 x .75  
Rod Roller Nose  
Nut, Flg. Top Lock Cntr. 9/16  
Washer 13/32 x 13/16 x 16 Ga.  
Pulley, Idler, Flat  
Retainer Spring  
Keeper Belt Idler  
- -  
174356  
Mandrel Asm. Service  
(Includes Key Nos. 13-15 and 33)  
Relplacement Mower, Complete  
(Std. Deck - Order separately nose  
roller compnents key nos. 91, 94,  
95, 132, 180, and 183)  
Pulley, Idler, Driven  
Spacer, Retainer  
- -  
180939  
Arm, Idler Secondary  
Cover, Mandrel Deck  
Screw, Thdroll. 1/4-20 x 5/8  
V-Belt, Mower, Secondary  
V-Belt, Mower, Primary  
Nut, Crownlock 3/8-16 Unc  
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from  
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the  
date of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-  
er.  
Should you have any unanswered questions concerning this Warranty, please contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
In Canada contact:  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
F
O
L
D
A
L
O
N
T
H
G
D
IS  
O
IS  
T
T
A
E
15 D  
D
L
IN  
E
E
G
R
E
E
S
L
O
P
E
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality  
standards. As with all mechanical products, some adjustments or part replacement may be necessary  
during the life of your unit.  
FOR SERVICE OR REPLACEMENT PARTS:  
1. Consult your dealer/place of purchase.  
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under  
“saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).  
3. For replacement parts, have available the following information:  
a. Model Number/Manufacturer's I.D. Number.  
b. Description of part.  
NOTE: Electrolux Home Products provides parts and service through its authorized distributors  
and dealers; therefore, all requests for parts and service should be directed to your local  
dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its  
products. If the operating characteristics or the appearance of your product differs from  
thosedescribedinthisManual, pleasecontactyourlocallocaldealerforupdatedinformation  
and assistance.  
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