R
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
BP402
IMPORTANT MANUAL -- Do not throw away
MANUAL IMPORTANTE -- No lo descarte
MANUEL IMPORTANT -- À Conserver
WARNING:
Read the operator’s manual and follow all warnings and safety
instructions. Failure to do so can result inserious injury. Alwayswear
eye protection.
ADVERTENCIA:
Lea el manual del operador y siga todas las advertencias e instruc-
ciones de seguridad. El no hacerlo puede resultar en lesiones graves.
AVERTISSEMENT:
Lire le manuel de l’utilisateur et bienrespecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le faire
pourrait entraîner des blessures graves.
Electrolux Home Products, Inc.
250 Bobby Jones Expressway
Augusta, GA 30907
Electrolux Canada Corporation
6150 McLaughlin Road
Mississauga, ON L5R 4C2
Copyright E2002 Electrolux Home Products, Inc.
530088412
12/3/02
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D Disconnect spark plug before performing
maintenance except for carburetor adjust-
ments.
D Use only recommended Poulan PROŽ re-
placement parts; use of any other parts
may void your warranty and cause damage
to your unit.
law thatmany internalcombustion enginesbe
equipped with a spark arrestor screen. If you
operate a blower in a state or locale where
such regulations exist, you are legally re-
sponsible for maintainingthe operatingcondi-
tion of these parts. Failure to do so is a viola-
tion of the law.
D Empty fuel tank before storing the unit. Use
up fuel left in carburetor by starting engine and
letting it run until it stops.
D Do not use any accessory or attachment
other than those recommended by manufac-
turer for use with your unit.
D Do not store the unit or fuel in a closed area
where fuel vapors can reach sparks or an
open flame from hot water heaters, electric
motors or switches, furnaces, etc.
D Store in a dry area out of reach of children.
SPECIAL NOTICE: Your blower is
equipped with a temperature limiting muffler
and spark arresting screen which meets the
requirements of California Codes 4442 and
4443. All U.S. forest land and the states of
California, Idaho, Maine, Minnesota, New
Jersey, Oregon, and Washington require by
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause bloodvessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or ab-
normal swelling. Prolonged use in cold
weatherhas beenlinked toblood vessel dam-
age in otherwise healthy people. If symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture, or
loss of feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek
medical attention. An antivibration system
does not guarantee the avoidance of these
problems. Users who operatepower tools on
a continual and regular basis must monitor
closely their physical condition and the condi-
tion of this tool.
ASSEMBLY
CARTON CONTENTS
4
1. Outlet Tube
2
9
3
6
7
2. Flexible Tube
3. Hose Clamps
4. Control Handle
5. Base Tube
6. Middle Tube
7. Air Nozzle
1
5
8
8. Throttle Cable
9. Throttle Cable Clamp
4. Connectthe basetubetothe flexible tube.
Tighten the hose clamp.
WARNING: If you receive your unit
assembled, check each step to insure your
unit is properly assembled and all fasteners
are secure. Follow all safety information in
the manual and on the unit.
1. Locate and identify all components.
2. Connectthe flexible tubetothe outlettube
on the engine. Tighten the hose clamp.
3. Remove bottom screw from control han-
dle. Install the control handle against the
flared area on the base tube with the ON/
STOP switch facing the engine.
5. Assemble the air nozzle to the middle
tube and connect the assembly to the
base tube by pushing the tubes together
and turning them until they lock in place.
6. Remove throttle cable clamp from flexible
tube. Place throttlecable in clamp andre-
install on flexible tube.
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OPERATION
KNOW YOUR BLOWER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the various controls
and adjustments. Save this manual for future reference.
Harness
Spa
Choke
Throttle
Adjuster
Air Filter
Air Nozzle
Starter Han
Middle Tube
Base Tube
Choke Lever
Fuel ta
Muffler
Primer Button
ON/STOP SWITCH
CHOKE LEVER
The ON/STOP SWITCH is used to stop the en-
gine. To stop the engine, move the switch to the
STOP position.
The CHOKE helps to supply fuel to the engine
to aid in cold starting. Activate the choke by
moving the choke lever to the CLOSE position.
Once engine starts, move choke lever to the
OPEN position.
PRIMER BUTTON
The PRIMER BUTTON removes air from the
carburetor and fuel lines and fills them with fuel.
This allows you to start the engine with fewer
pulls on the starter rope. Activate primer button
by pressing it and allowing it to return to its origi-
nal position.
THROTTLE ADJUSTER
The THROTTLE ADJUSTER can be used to
select the speed of air flow. To avoid holding
your finger on the throttle trigger all the time,
the requiredspeed can be set with the throttle
adjuster. Full throttle is obtained by squeez-
ing the throttle trigger and moving the throttle
adjuster clockwise until it stops.
S Operate power equipment only at reasonable
hours--not early in the morning or late at night
when people might be disturbed. Comply with
times listed in local ordinances. Usual recom-
mendations are 9:00 a.m. to 5:00 p.m.,
Monday though Saturday.
OPERATING POSITION
otection
S To reduce noise levels, limit the number of
pieces of equipment used at any one time.
S To reduce noise levels, operate power
blowers at the lowest possible throttle
speed to do the job.
S Use rakes and brooms to loosen debris be-
fore blowing.
S In dusty conditions, slightly dampen sur-
faces or use a mister attachment whenwa-
ter is available.
S Conserve water by using power blowers
instead of hoses for many lawn and garden
applications, including areas such as gutters,
screens, patios, grills, porches, and gardens.
S Watchoutfor children,pets, openwindows,
or freshly washed cars. Blow debris away
safely.
OPERATING TIPS
S To reduce the risk of hearing loss
associated with sound level(s), hearing
protection is required.
S To reduce the risk of injury associated with
contacting rotating parts, stop the engine be-
fore installing or removing attachments. Do
not operate without guard(s) in place.
-- 4 --
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S Use the full blower nozzle extension so the
air stream can work close to the ground.
S After using blowers and other equipment,
CLEAN UP! Dispose of debris in trash re-
ceptacles.
STARTING
POSITION
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understandthe safety rules,
do not attempt to fuel your unit. Contact your
WARNING: When starting engine,
authorized
service
dealer
or
call
hold the unit as illustrated. Donot set unit onany
surface except a clean, hard area when starting
engine or while engine is running. Debris such
as gravel, sand, dust, grass, etc. could be
picked up by the air intake and thrown out
through the discharge opening, damaging the
unit or property, or causing serious injury to by-
standers or the operator.
1--800--554--6723.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on
unleaded gasoline. Before operation,
gasoline must be mixed with a good quality
synthetic 2-cycle air-cooled engine oil
WARNING: Avoid contact with the
muffler. A hot muffler can cause serious
burns.
designed to be mixed at a ration of 50:1.
A
50:1 ratio is obtained by mixing 2.6 ounces of
oil with 1 gallon of unleaded gasoline. DO
NOT USE automotive oil or boat oil. These
oils will cause engine damage. When mixing
fuel, follow the instructions printed on
container. Once oil is added to gasoline,
shake container momentarily to assure that
thefuel is thoroughlymixed. Always readand
follow the safety rules relating to fuel before
fueling your unit.
STARTING A COLD ENGINE (or warm
engine that has run out of fuel)
1. Move ON/STOP switch to the ON posi-
tion.
2. Move the choke lever to the CLOSE posi-
tion.
3. Slowly press the primer button (located
under the carburetor) 6 times.
IMPORTANT
ver
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol)can attractmoisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system ofan enginewhile instorage. Toavoid
engine problems, empty the fuel system
beforestoragefor 30days or longer. Drainthe
gastank, starttheengine andlet itrun until the
fuel lines andcarburetorareempty. Usefresh
fuel next season. Never use engine or
carburetorcleaner products in the fuel tank or
permanent damage may occur.
fler
Primer Button
TO STOP THE ENGINE
D To stop the engine, move the ON/STOP
switch to the STOP position.
4. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
Throttle
Adjuster
ON/STOP
Switch
WARNING: You MUST make sure
the tubes are secure before using the unit.
WARNING: Try on the unit andadjust
the shoulder straps for fit and comfort before
starting the engine to avoid losing control of
theunit. Always startandrunthe unitin anup-
right position.
Control
Handle
Throttle Trigger
5. Pull starter ropesharply until engine runs.
D
Fuel engine. Move at least 10 feet (3 me-
ters) away from the fueling site.
Hold the unit in the starting position as
shown. Make sure the blower end is di-
rected away from people, animals, glass,
and solid objects.
NOTE:Only shortpulls arenecessary. Nev-
er pull the starter cord to its fullest extension.
Never let go of the starter handle until it is at
the fully returned position.
D
6. Oncetheenginehas started, slowly move
the choke lever to the OPEN position.
-- 5 --
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7. Turn throttle adjuster counterclockwise to
release throttle trigger and allow unit to idle.
STARTING A WARM ENGINE
1. Move the choke lever to the OPEN posi-
tion.
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
3. Pull starter ropesharply until engine runs.
4. Turn throttleadjuster counterclockwise to
allow unit to idle.
3. Pull rope to clear engine of excess fuel.
This could require pulling the starter rope
many times. Continue to pull rope until
engine starts.
4. Turn throttleadjuster counterclockwise to
release throttle trigger and allow unit to
idle.
If unit still doesn’t start, refer to the TROUBLE-
SHOOTING TABLE or call 1--800--554--6723.
BLOWER OPERATION
When the engine has warmed up, the blower
can be positioned on the back of the operator.
Once the blower is positioned and ready for
operation, utilize the throttle trigger to main-
tain an operating speed necessary to accom-
plish the task.
NOTE: Always run the engine at idle speed
for a few minutes to allow cooling beforestop-
ping the engine.
DIFFICULT STARTING (or starting a
flooded engine)
1. Move the choke lever to the OPEN posi-
tion.
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
SERVICE
Cleaning the air filter:
A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean or replace
air filter after every 5 hours of operation or
yearly, whichever comes first.
WARNING: Avoid touching muffler
unless engine and muffler are cold. A hot
muffler can cause serious burns.
GENERAL RECOMMENDATIONS
Thewarrantyonthis unit doesnot cover items
that have been subjected to operator abuse
or negligence. To receive full value from the
warranty, the operator must maintain unit as
instructed in this manual. Various adjust-
ments will need to be made periodically to
properly maintain your unit.
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
S Air Filter
S Housing Screws
1. Clean the cover and the area around it to
keep debris from falling into the carbure-
tor chamber when the cover is removed.
2. Remove parts as illustrated.
NOTE: Donotclean filter in gasoline orother
flammable solvent. Doing so can create a fire
hazard or produce harmful evaporativeemis-
sions.
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Apply a few drops of oil to the filter;
squeeze filter to distribute oil.
6. Replace parts.
CHECK FOR DAMAGED OR WORN
PARTS
REPLACE SPARK PLUG
Contact an authorized service dealer for re-
placement of damaged or worn parts.
S ON/STOP Switch -- Ensure ON/STOP switch
functions properly by moving the switch to the
STOP position. Make sure engine stops; then
restart engine and continue.
Replace spark plug each year to ensure the
engine starts easier and runs better. Set
spark plug gap at 0.020 inch. Ignition timing is
fixed, nonadjustable.
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder anddis-
card.
3. Replace with Champion RCJ-6Y spark
plug and tighten securely with a 3/4 inch
socket wrench.
S Fuel Tank -- Do not use unit if fuel tank shows
signs of damage or leaks.
INSPECT AND CLEAN UNIT AND
DECALS
S After each use, inspect complete unit for
loose or damagedparts. Clean theunit and
decals using a dampcloth with a mild deter-
gent.
4. Reinstall the spark plug boot.
CARBURETOR ADJUSTMENTS
Your carburetor is equipped with limiter caps.
Carburetoradjustment is a complicated task.
We recommend that you take your unit to an
authorized service dealer. Damage may occur if
you turn the needles beyond the limiter stops.
S Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER
Air Filter
Air Filter Cover
-- 6 --
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TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing any of the
recommended remedies below other than remedies that require operation of the unit.
TROUBLE
Engine will not
start.
CAUSE
1. Engine flooded.
REMEDY
1. See “Starting a Flooded Engine”
in Operation section.
2. Fill tank with correct fuel mixture.
3. Install new spark plug.
2. Fuel tank empty.
3. Spark plug not firing.
4. Fuel not reaching
carburetor.
4. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
5. Contact an authorized service dealer.
5. Compression low.
1. Fuel not reaching
carburetor.
1. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
2. See “Carburetor Adjustment” in
Service and Adjustments section.
3. Contact an authorized service dealer
4. Contact an authorized service dealer.
Engine will not
idle properly.
2. Carburetor requires
adjustment.
3. Crankshaft seals worn.
4. Compression low.
1. Clean or replace air filter.
2. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
3. Clean or replace spark plug
and re-gap.
1. Air filter dirty.
2. Fuel not reaching
carburetor.
Engine will not
accelerate,
lacks power, or
dies under a
load.
3. Spark plug fouled.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
5. Contact an authorized service dealer.
6. Contact an authorized service dealer.
4. Carburetor requires
adjustment.
5. Carbon build up.
6. Compression low.
1. Choke partially on.
2. Fuel mixture incorrect.
1. Adjust choke.
2. Empty fuel tank and refill with
correct fuel mixture.
Engine smokes
excessively.
3. Air filter dirty.
4. Carburetor requires
adjustment.
3. Clean or replace air filter.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
1. See “Fueling Engine” in Operation
section.
2. Replace with correct spark plug.
3. See “Carburetor Adjustment” in
Service and Adjustments section.
4. Contact an authorized service dealer.
Engine runs hot.
1. Fuel mixture incorrect.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build up.
-- 7 --
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LIMITED WARRANTY
ELECTROLUX HOME PRODUCTS, INC.,
cover predelivery setup or normal adjustments
explained in the instruction manual.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
NO CLAIMS FOR CONSEQUENTIAL OR
OTHER DAMAGES WILL BE ALLOWED,
AND THERE ARE NO OTHER EXPRESS
WARRANTIES EXCEPT THOSE EX-
PRESSLY STIPULATED HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CONSE-
QUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.
The policy of ELECTROLUX HOME PROD-
UCTS, INC., is to continuously improve its
products. Therefore, ELECTROLUX HOME
PRODUCTS, INC., reserves the right to
change, modify, or discontinue models, de-
signs, specifications, and accessories of all
products at any time without notice or obliga-
tion to any purchaser.
warrants to the original purchaser that each new
Poulan PROŽ brand gasoline tool or attach-
ment is free from defects in material and work-
manship and agrees to repair or replace under
this warranty any defective gasoline product or
attachment as follows from the original date of
purchase.
2 YEARS - Parts and Labor, when used for
household purposes.
90 DAYS - Parts and Labor, when used for
commercial, professional, or income producing
purposes.
30 DAYS - Parts and Labor, if used for rental
purposes.
This warranty is not transferable and does not
cover damage or liability caused by improper
handling, improper maintenance, or the use of
accessories and/or attachments not specifically
recommended by ELECTROLUX HOME
PRODUCTS, INC., for this tool. Additionally,
this warranty does not cover tune-ups, spark
plugs, filters, starter ropes, starter springs, cut-
ting line, or rotating head parts that will wear and
require replacement with reasonable use during
the warranty period. This warranty does not
U.S. EPA
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OB-
LIGATIONS: The U. S. Environmental
Protection Agency and ELECTROLUX
HOME PRODUCTS, INC., are pleased toex-
plain the emissions control system warranty
on your year 2002--2004 small off--road en-
gine. ELECTROLUX HOME PRODUCTS,
INC., must warrant the emission control sys-
tem on your small off--roadenginefor theperi-
ods of time listed below provided there has
been no abuse, neglect, or improper mainte-
nance of your small off--road engine. Your
emission control system includes parts such
as the carburetor and the ignition system.
Where a warrantablecondition exists, ELEC-
TROLUX HOME PRODUCTS, INC., will re-
pair your small off--road engine at no cost to
you. Expenses covered under warranty in-
cludediagnosis, partsandlabor. MANUFAC-
TURER’S WARRANTY COVERAGE: If any
emissions related part on your engine (as
listed under Emissions Control Warranty
Parts List) is defective or a defect in the mate-
rials orworkmanshipof theenginecauses the
failure of such an emission related part, the
part will be repaired or replaced by ELEC-
TROLUX HOME PRODUCTS, INC. OWN-
ER’S WARRANTY RESPONSIBILITIES:
As the small off--road engine owner, you are
responsible for the performance of the re-
quired maintenance listed in your instruction
manual. ELECTROLUX HOME PROD-
UCTS, INC., recommends that you retain all
receipts covering maintenance on your small
off--road engine, but ELECTROLUX HOME
PRODUCTS, INC., cannot deny warranty
solely for the lack ofreceipts orfor yourfailure
to ensure the performance of all scheduled
maintenance. As the small off--road engine
owner, you should be aware that ELECTRO-
LUX HOME PRODUCTS, INC., may deny
you warranty coverage if your small off--road
engine or a part of it has failed due to abuse,
neglect, improper maintenance, unapproved
modifications, or the use of parts not made or
approvedby the original equipmentmanufac-
turer. You are responsible for presentingyour
small off--road engine to a ELECTROLUX
HOME PRODUCTS, INC., authorized repair
center as soon as a problem exists. Warranty
repairs should be completed in a reasonable
amount of time, not to exceed 30 days. If you
have any questions regarding your warranty
rights andresponsibilities, you shouldcontact
your nearestauthorized service center or call
ELECTROLUXHOMEPRODUCTS, INC.,at
1--800--554--6723.
WARRANTY COM-
MENCEMENT DATE: The warranty period
begins on the date the small off--road engine
is purchased. LENGTH OF COVERAGE:
This warranty shall be for a period of two
years fromthe initial dateofpurchase. WHAT
IS COVERED: REPAIR OR REPLACE-
MENT OF PARTS. Repair or replacement of
any warranted part will be performed at no
charge to the owner at an approved ELEC-
TROLUX HOME PRODUCTS, INC., servic-
ing center. If you have any questions regard-
ing your warranty rights and responsibilities,
you should contact your nearest authorized
service center or call ELECTROLUX HOME
PRODUCTS, INC., at 1--800--554--6723.
-- 8 --
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WARRANTY PERIOD: Any warranted part
which is not scheduled for replacement as re-
quired maintenance, or which is scheduled
only for regular inspection to the effect of “re-
pair or replace as necessary” shall be war-
ranted for 2 years. Any warranted part which
is scheduled for replacement as required
maintenanceshall bewarrantedfor theperiod
of time up to the first scheduled replacement
point for that part. DIAGNOSIS: The owner
shall not be charged for diagnostic labor
which leads to the determination that a war-
ranted part is defective if the diagnostic work
is performed at an approved ELECTROLUX
HOME PRODUCTS, INC., servicing center.
CONSEQUENTIAL DAMAGES: ELEC-
TROLUX HOME PRODUCTS, INC., may be
liable for damages to other engine compo-
nents caused by the failure of a warranted
part still under warranty. WHAT IS NOT
COVERED: All failures caused by abuse, ne-
glect, or improper maintenance are not cov-
ered. ADD-ON OR MODIFIED PARTS: The
use of add--on or modified parts can be
grounds for disallowing a warranty claim.
ELECTROLUXHOME PRODUCTS, INC., is
not liable to cover failures of warranted parts
caused by the use of add--on or modified
parts. HOW TO FILE A CLAIM: If you have
any questions regarding your warranty rights
and responsibilities, you should contact your
nearest authorized service center or call
ELECTROLUXHOMEPRODUCTS, INC.,at
1--800--554--6723. WHERE TO GET WAR-
RANTY SERVICE: Warranty services or re-
pairs shall be provided at all ELECTROLUX
HOME PRODUCTS, INC., service centers.
Call 1--800--554--6723. MAINTENANCE,
REPLACEMENT AND REPAIR OF EMIS-
SION RELATED PARTS: Any ELECTRO-
LUX HOME PRODUCTS, INC., approvedre-
placement part used in the performance of
any warranty maintenance or repair on emis-
sion related parts will be provided without
charge to the owner if the part is under war-
ranty. EMISSION CONTROL WARRANTY
PARTS LIST: Carburetor, Ignition System:
Spark Plug (covered up to maintenance
schedule), Ignition Module. MAINTENANCE
STATEMENT: The owner is responsible for
the performance of all required maintenance
as defined in the instruction manual.
This engine is certified to be emissions compliant for the following use:
Moderate (50 hours)
Intermediate (125 hours)
Extended (300 hours)
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