Poulan Blower 46012 427 User Manual

R
Please do not return unit to retailer.  
Por favor, no devuelva el aparato al lugar de compra.  
Veuillez ne pas retourner l’outil au détaillant.  
1--800--554--6723  
Instruction Manual  
Manual de Instrucciones  
Manuel d’Instructions  
BP406  
IMPORTANT MANUAL - Do not throw away  
MANUAL IMPORTANTE -- No lo descarte  
MANUEL IMPORTANT - À Conserver  
WARNING:  
Read the operator’s manual and follow all warnings and safety  
instructions. Failure to do so can result inserious injury. Always wear  
eye protection.  
ADVERTENCIA:  
Lea el manual del operador y siga todas las advertencias e instruc-  
ciones de seguridad. El no hacerlo puede resultar en lesiones graves.  
AVERTISSEMENT:  
Lire le manuel de l’utilisateur et bienrespecter tous les avertisse-  
ments et toutes les instructions de sécurité. Tout défaut de le faire  
pourrait entraîner des blessures graves.  
Poulan PRO  
1030 Stevens Creek Road  
Augusta, GA 30907  
Poulan PRO  
5855 Terry Fox Way  
Mississauga, Ontario L5V 3E4  
545140903 Rev. 1 1/17/07 BRW  
46012--427  
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D Disconnect spark plug before performing  
maintenance except for carburetor adjust-  
ments.  
D Use only recommended Poulan PRO re-  
placement parts; use of any other parts  
may void your warranty and cause damage  
to your unit.  
D Empty fuel tank before storing the unit. Use  
up fuel left in carburetor by starting engine and  
letting it run until it stops.  
D Do not use any accessory or attachment  
other than those recommended by manufac-  
turer for use with your unit.  
D Do not store the unit or fuel in a closed area  
where fuel vapors can reach sparks or an  
open flame from hot water heaters, electric  
motors or switches, furnaces, etc.  
D Store in a dry area out of reach of children.  
SPECIAL NOTICE: This unit is equipped  
with a temperature limiting muffler and spark  
arresting screen which meets the require-  
ments of California Codes 4442 and 4443. All  
U.S. forest land and the states of California,  
Idaho, Maine, Minnesota, New Jersey, Ore-  
gon, and Washington require by law that  
many internal combustion engines be  
equipped witha spark arresting screen. If you  
operatein alocalewhere such regulations ex-  
ist, you are legally responsible for maintaining  
the operating condition of these parts. Failure  
to do so is a violation of the law. Refer to the  
MAINTENANCE section for information on  
maintenance of the muffler and spark arrest-  
ing screen.  
SAFETY NOTICE: Exposure to vibrations  
through prolonged use of gasoline powered  
hand tools could cause blood vessel or nerve  
damage in the fingers, hands, and joints of  
people prone to circulation disorders or ab-  
normal swelling. Prolonged use in cold  
weather has beenlinked to blood vesseldam-  
age in otherwise healthy people. If symptoms  
occur such as numbness, pain, loss of  
strength, change in skin color or texture, or  
loss of feeling in the fingers, hands, or joints,  
discontinue the use of this tool and seek  
medical attention. An antivibration system  
does not guarantee the avoidance of these  
problems. Users who operate power tools on  
a continual and regular basis must monitor  
closely their physical condition and the condi-  
tion of this tool.  
ASSEMBLY  
CARTON CONTENTS  
1. Spark plug  
2. Choke  
3. Air filter  
4. Starter handle  
5. Fuel tank  
6. Harness  
7. Muffler  
8. Control handle  
9. Air nozzle  
10. Blower outlet tube  
11. Flexible tube  
12. Throttle control  
13. ON/STOP switch  
14. Throttle adjuster  
4. Connect the basetube to the flexible tube.  
Tighten the hose clamp.  
WARNING: If you receive your unit  
assembled, check each step to insure your  
unit is properly assembled and all fasteners  
are secure. Follow all safety information in the  
manual and on the unit.  
1. Locate and identify all components.  
2. Connect the flexibletube to the outlet tube  
on the engine. Tighten the hose clamp.  
3. Remove bottom screw from control han-  
dle. Install the control handle against the  
flared area on the base tube with the ON/  
STOP switch facing the engine.  
5. Assemble the air nozzle to the middle  
tube and connect the assembly to the  
base tube by pushing the tubes together  
and turning them until they lock in place.  
6. Remove throttle cable clamp from flexible  
tube. Place throttle cable in clamp and re-  
install on flexible tube.  
-- 3 --  
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OPERATION  
KNOW YOUR BLOWER  
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.  
Compare the illustrations with your unit to familiarize yourself with the location of the various controls  
and adjustments. Save this manual for future reference.  
ON/STOP  
Switch  
Throttle  
Adjuster  
Harness  
Control  
Throttle Trigger  
Air Nozzle  
Handle  
Spark Plug  
Choke Lever  
Base  
Tube  
Middle Tube  
Air Filter  
Starter Handle  
Fuel tank  
Muffler  
CHOKE LEVER  
ON/STOP SWITCH  
The ON/STOP SWITCH is used to stop the en-  
gine. To stop the engine, move the switch to the  
STOP position.  
The CHOKE helps to supply fuel to the engine  
to aid in cold starting. Activate the choke by  
moving the choke lever to the CLOSE position.  
Once engine starts, move choke lever to the  
OPEN position.  
PRIMER BUTTON  
The PRIMER BUTTON removes air from the  
carburetor and fuel lines and fills them with fuel.  
This allows you to start the engine with fewer  
pulls on the starter rope. Activate primer button  
by pressing it and allowing it to return to its origi-  
nal position.  
THROTTLE ADJUSTER  
The THROTTLE ADJUSTER can be used to  
select the speed of air flow. To avoid holding  
your finger on the throttle trigger all the time,  
the required speed can be set with the throttle  
adjuster. Full throttle is obtained by squeez-  
ing the throttle trigger and moving the throttle  
adjuster clockwise until it stops.  
S Operate power equipment only at reasonable  
hours--not early in the morning or late at night  
when people might be disturbed. Comply with  
times listed in local ordinances. Usual recom-  
mendations are 9:00 a.m. to 5:00 p.m.,  
Monday though Saturday.  
OPERATING POSITION  
otection  
S To reduce noise levels, limit the number of  
pieces of equipment used at any one time.  
S To reduce noise levels, operate power  
blowers at the lowest possible throttle  
speed to do the job.  
S Use rakes and brooms to loosen debris be-  
fore blowing.  
S In dusty conditions, slightly dampen sur-  
faces or use a mister attachment when wa-  
ter is available.  
S Conserve water by using power blowers  
instead of hoses for many lawn and garden  
applications, including areas such as gutters,  
screens, patios, grills, porches, and gardens.  
S Watch out for children, pets, open windows,  
or freshly washed cars. Blow debris away  
safely.  
OPERATING TIPS  
S To reduce the risk of hearing loss  
associated with sound level(s), hearing  
protection is required.  
S To reduce the risk of injury associated with  
contacting rotating parts, stop the engine be-  
fore installing or removing attachments. Do  
not operate without guard(s) in place.  
-- 4 --  
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S Use the full blower nozzle extension so the  
air stream can work close to the ground.  
S After using blowers and other equipment,  
CLEAN UP! Dispose of debris in trash re-  
ceptacles.  
STARTING  
POSITION  
BEFORE STARTING ENGINE  
WARNING: Be sure to read the fuel  
information in the safety rules before you be-  
gin. If you do not understand the safety rules,  
do not attempt to fuel your unit. Contact your  
WARNING: When starting engine,  
authorized  
service  
dealer  
or  
call  
hold the unit as illustrated. Do not set unit on any  
surface except a clean, hard area when starting  
engine or while engine is running. Debris such  
as gravel, sand, dust, grass, etc. could be  
picked up by the air intake and thrown out  
through the discharge opening, damaging the  
unit or property, or causing serious injury to by-  
standers or the operator.  
1--800--554--6723.  
FUELING ENGINE  
WARNING: Remove fuel cap slowly  
when refueling.  
This engine is certified to operate on  
unleaded gasoline. Before operation,  
gasoline must be mixed with a good quality  
synthetic 2-cycle air-cooled engine oil  
designed to be mixed at a ratio of 50:1. A 50:1  
ratio is obtained by mixing 2.6 ounces of oil  
with 1 gallon of unleaded gasoline. DO NOT  
USE automotive oil or boat oil. These oils will  
cause engine damage. When mixing fuel,  
follow the instructions printed on container.  
Once oil is added to gasoline, shake  
container momentarily to assure that the fuel  
is thoroughly mixed. Always read and follow  
the safety rules relating to fuel before fueling  
your unit.  
WARNING: Avoid contact with the  
muffler. A hot muffler can cause serious  
burns.  
STARTING A COLD ENGINE (or warm  
engine that has run out of fuel)  
1. Move ON/STOP switch to the ON posi-  
tion.  
2. Move the choke lever to the CLOSE posi-  
tion.  
3. Slowly press the primer button (located  
under the carburetor) 6 times.  
IMPORTANT  
oke Lever  
mer Button  
Experience indicates that alcohol blended  
fuels (called gasohol or using ethanol or  
methanol) can attract moisture which leads to  
separation and formation of acids during  
storage. Acidic gas can damage the fuel  
system of an engine while in storage. Toavoid  
engine problems, empty the fuel system  
before storage for 30 days or longer. Drain the  
gas tank, start theengine and let it run until the  
fuel lines and carburetor are empty. Use fresh  
fuel next season. Never use engine or  
carburetor cleaner products in the fuel tank or  
permanent damage may occur.  
4. Squeeze throttle trigger and turn throttle  
adjuster clockwise until it stops.  
sition  
TO STOP THE ENGINE  
Throttle  
Adjuster  
D To stop the engine, move the ON/STOP  
switch to the STOP position.  
START  
position  
WARNING: You MUST make sure  
ntrol  
ndle  
the tubes are secure before using the unit.  
Th
WARNING: Try on the unit and adjust  
the shoulder straps for fit and comfort before  
starting the engine to avoid losing control of  
the unit. Always start and run the unit in an up-  
right position.  
5. Pull starter rope sharply until engine runs.  
NOTE: Only short pulls are necessary. Nev-  
er pull the starter cord to its fullest extension.  
Never let go of the starter handle until it is at  
the fully returned position.  
D
Fuel engine. Move at least 10 feet (3 me-  
ters) away from the fueling site.  
D
Hold the unit in the starting position as  
shown. Make sure the blower end is di-  
rected away from people, animals, glass,  
and solid objects.  
6. Once the enginehas started, slowly move  
the choke lever to the OPEN position.  
7. Turn throttle adjuster counterclockwise to  
release throttle trigger and allow unit to idle.  
-- 5 --  
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4. Turn throttle adjuster counterclockwise to  
release throttle trigger and allow unit to idle.  
If unit still doesn’t start, refer to the TROUBLE-  
SHOOTING TABLE or call 1--800--554--6723.  
STARTING A WARM ENGINE  
1. Move the choke lever to the OPEN posi-  
tion.  
2. Squeeze throttle trigger and turn throttle  
adjuster clockwise until it stops.  
3. Pull starter rope sharply until engine runs.  
4. Turn throttle adjuster counterclockwise to  
allow unit to idle.  
BLOWER OPERATION  
When the engine has warmed up, the blower  
can be positioned on the back of the operator.  
Once the blower is positioned and ready for  
operation, utilize the throttle trigger to main-  
tain an operating speed necessary to accom-  
plish the task.  
DIFFICULT STARTING (or starting a  
flooded engine)  
1. Move the choke lever to the OPEN posi-  
tion.  
2. Squeeze throttle trigger and turn throttle  
adjuster clockwise until it stops.  
3. Pull rope to clear engine of excess fuel.  
This could require pulling the starter rope  
many times. Continue to pullrope until en-  
gine starts.  
NOTE: Always run the engine at idle speed  
for a few minutes to allow cooling before stop-  
ping the engine.  
SERVICE AND ADJUSTMENTS  
PERIODIC MAINTENANCE CHART  
WARNING: Accidental engine starting can cause injury. Always remove the spark  
plug cap before servicing the engine to prevent accidental starting.  
Every Every Every Every  
First 20  
hours  
Maintenance  
20  
50  
100  
200  
Daily  
hours hours hours hours  
Check and replenish fuel  
Check for fuel leakage  
n
n
Check bolts, nuts and screws for  
looseness and loss  
n
Check throttle lever operation  
Check engine switch operation  
Check shoulder harness condition  
Clean fuel filter  
* Clean air filter element  
Tighten bolts, nuts and screws  
n
n
n
n
n
n
n
Clean spark plug and adjust electrode  
gap  
Remove dust and dirt from cylinder fins  
Remove carbon deposits on piston  
head and inside cylinder  
n
n
n
Remove carbon deposits in the exhaust  
pipe of muffler  
n
Clean spark arrestor screen  
n
Check the sliding portion of crankshaft,  
connecting rod, etc.  
Fuel tube  
n
Replacement is recommended every 3 years.  
These items must be performed with proper tools. See your authorized Poulan PRO  
dealer for service.  
* The service intervals indicated are to be used as a guide. Service with an asterisk (*)  
should be performed more frequently if required by operating conditions.  
-- 6 --  
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INSPECT MUFFLER AND SPARK  
ARRESTING SCREEN  
WARNING: Avoid touching muffler  
unless engine and muffler are cold. A hot  
muffler can cause serious burns.  
WARNING: The muffler on this prod-  
uct contains chemicals known to the State of  
California to cause cancer.  
GENERAL RECOMMENDATIONS  
The warranty on this unit does not cover items  
that have been subjected to operator abuse  
or negligence. To receive full value from the  
warranty, the operator must maintain unit as  
instructed in this manual. Various adjust-  
ments will need to be made periodically to  
properly maintain your unit.  
CHECK FOR LOOSE  
FASTENERS AND PARTS  
S Spark Plug Boot  
S Air Filter  
S Housing Screws  
WARNING: Avoid touching muffler  
unless engine and muffler are cold. A hot  
muffler can cause serious burns.  
As the unit is used, carbon deposits build up  
on the muffler and spark arresting screen,  
and must be removed to avoid creating a fire  
hazard or affecting engine performance.  
Replace the spark arresting screen every 50  
hours of operation or if any damage or breaks in  
the screen are noted.  
CHECK FOR DAMAGED OR WORN  
PARTS  
NOTE: Do not attempt to clean the spark ar-  
resting screen.  
Contact an authorized service dealer for re-  
placement of damaged or worn parts.  
S ON/STOP Switch -- Ensure ON/STOP switch  
functions properly by moving the switch to the  
STOP position. Make sure engine stops; then  
restart engine and continue.  
1. Loosen and remove two screws from the  
heat shield. Remove the heat shield.  
2. Loosen and remove both muffler screws  
and the muffler from the unit.  
Screws  
S Fuel Tank -- Do not use unit if fuel tank shows  
signs of damage or leaks.  
INSPECT AND CLEAN UNIT AND  
DECALS  
S After each use, inspect complete unit for  
loose or damaged parts. Clean the unit and  
decals using a damp cloth with a milddeter-  
gent.  
S Wipe off unit with a clean dry cloth.  
CLEAN AIR FILTER  
Muffler  
Screws  
3. Remove the spark arresting screen.  
Cleaning the air filter:  
A dirty air filter decreases engine perform-  
ance and increases fuel consumption and  
harmful emissions. Always clean or replace  
air filter after every 20 hours of operation or  
yearly, whichever comes first.  
NOTE: To avoid damage, do not wash the  
paper air filter with water. Do not use pressur-  
ized air to clean or dry the air filter. Always re-  
place a damaged air filter.  
1. Clean the cover and the area around it to  
keep debris from falling into the carbure-  
tor chamber when the cover is removed.  
2. Remove parts as illustrated.  
3. Clean the air filter by gently tapping to re-  
move dust and debris.  
4. Replace parts.  
Spar
Arres
Scre
Muffler with catalyst  
4. Install new spark arresting screen.  
5. Reinstall muffler and both muffler screws.  
Tighten screws securely.  
6. Reinstall heat shield and two screws.  
Tighten screws securely.  
NOTE: If any part of the muffler is cracked,  
broken or damaged, we recommend that the  
muffler be replaced.  
-- 7 --  
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REPLACE SPARK PLUG  
CARBURETOR ADJUSTMENTS  
Replace spark plug each year to ensure the  
engine starts easier and runs better. Set  
spark plug gap at 0.034 inch (0.85 mm). Igni-  
tion timing is fixed, nonadjustable.  
1. Twist, then pull off spark plug boot.  
2. Remove spark plug from cylinder anddis-  
card.  
Your carburetor is equipped with limiter caps.  
Carburetor adjustment is a complicated task.  
We recommend that you take your unit to an  
authorized service dealer. Damage may occur if  
you turn the needles beyond the limiter stops.  
3. Replace with NGK BPMR71-9 spark plug  
and tighten securely with a 3/4 inch (19  
mm) socket wrench.  
4. Reinstall the spark plug boot.  
TROUBLESHOOTING TABLE  
WARNING: Always stop unit and disconnect spark plug before performing any of the  
recommended remedies below other than remedies that require operation of the unit.  
TROUBLE  
Engine will not  
start.  
CAUSE  
1. Engine flooded.  
REMEDY  
1. See “Starting a Flooded Engine”  
in Operation section.  
2. Fill tank with correct fuel mixture.  
3. Install new spark plug.  
2. Fuel tank empty.  
3. Spark plug not firing.  
4. Fuel not reaching  
carburetor.  
4. Check for dirty fuel filter; replace.  
Check for kinked or split fuel line;  
repair or replace.  
5. Contact an authorized service dealer.  
5. Compression low.  
1. Fuel not reaching  
1. Check for dirty fuel filter; replace.  
Check for kinked or split fuel line;  
repair or replace.  
2. See “Carburetor Adjustment” in  
Service and Adjustments section.  
3. Contact an authorized service dealer  
4. Contact an authorized service dealer.  
Engine will not  
idle properly.  
carburetor.  
2. Carburetor requires  
adjustment.  
3. Crankshaft seals worn.  
4. Compression low.  
1. Clean or replace air filter.  
2. Check for dirty fuel filter; replace.  
Check for kinked or split fuel line;  
repair or replace.  
1. Air filter dirty.  
2. Fuel not reaching  
carburetor.  
Engine will not  
accelerate,  
lacks power, or  
dies under a  
load.  
3. Clean or replace spark plug  
and re-gap.  
3. Spark plug fouled.  
4. See “Carburetor Adjustment” in  
Service and Adjustments section.  
5. Contact an authorized service dealer.  
6. Contact an authorized service dealer.  
4. Carburetor requires  
adjustment.  
5. Carbon build up.  
6. Compression low.  
1. Choke partially on.  
1. Adjust choke.  
Engine smokes  
excessively.  
2. Fuel mixture incorrect.  
2. Empty fuel tank and refill with  
correct fuel mixture.  
3. Air filter dirty.  
4. Carburetor requires  
adjustment.  
3. Clean or replace air filter.  
4. See “Carburetor Adjustment” in  
Service and Adjustments section.  
1. See “Fueling Engine” in Operation  
section.  
2. Replace with correct spark plug.  
3. See “Carburetor Adjustment” in  
Service and Adjustments section.  
4. Contact an authorized service dealer.  
Engine runs hot.  
1. Fuel mixture incorrect.  
2. Spark plug incorrect.  
3. Carburetor requires  
adjustment.  
4. Carbon build up.  
-- 8 --  
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LIMITED WARRANTY  
Poulan PRO warrants to the original purchaser  
THIS WARRANTY GIVES YOU SPECIFIC  
LEGAL RIGHTS, AND YOU MAY HAVE  
OTHER RIGHTS WHICH VARY FROM  
STATE TO STATE.  
NO CLAIMS FOR CONSEQUENTIAL OR  
OTHER DAMAGES WILL BE ALLOWED,  
AND THERE ARE NO OTHER EXPRESS  
WARRANTIES EXCEPT THOSE EX-  
PRESSLY STIPULATED HEREIN.  
that each new Poulan PRO brand gasoline tool  
or attachment is free from defects in material  
and workmanship and agrees to repair or re-  
place under this warranty any defective gaso-  
line product or attachment as follows from the  
original date of purchase.  
2 YEARS - Parts and Labor, when used for  
household purposes.  
90 DAYS - Parts and Labor, when used for  
commercial, professional, or income producing  
purposes.  
SOME STATES DO NOT ALLOW LIMITA-  
TIONS ON HOW LONG AN IMPLIED WAR-  
RANTY LASTS OR THE EXCLUSION OR  
LIMITATIONS OF INCIDENTAL OR CONSE-  
QUENTIAL DAMAGES, SO THE ABOVE  
LIMITATIONS OR EXCLUSION MAY NOT  
APPLY TO YOU.  
The policy of Poulan PRO is to continuously  
improve its products. Therefore, Poulan  
PRO reserves the right to change, modify, or  
discontinue models, designs, specifications,  
and accessories of all products at any time  
without notice or obligation to any purchaser.  
30 DAYS - Parts and Labor, if used for rental  
purposes.  
This warranty is not transferable and does not  
cover damage or liability caused by improper  
handling, improper maintenance, or the use of  
accessories and/or attachments not specifically  
recommended by Poulan PRO for this tool. Ad-  
ditionally, this warranty does not cover tune-ups,  
spark plugs, filters, starter ropes, starter springs,  
cutting line, or rotating head parts that will wear  
and require replacement with reasonable use  
during the warranty period. This warranty does  
not cover predelivery setup or normal adjust-  
ments explained in the instruction manual.  
-- 9 --  
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