Ocean Kayak Marine Instruments 14561 User Manual

Scupper Pro Rudder Installation Instructions (1997 or newer models)  
This kit is designed for the Scupper Pro with rudder mount and notches, first shipped October 29, 1996, serial numbers greater than XKA11274. Your Pro must  
also have the front and center hatches to allow acess to the hull for rudder installation.  
Ledge (for  
steering track)  
Notch (vertical surface for  
tubing and steering lines)  
14561  
2
3
Notch (vertical surface for  
tubing and steering lines)  
Rudder mount  
(insert nylon sleeve)  
6
6-inch hatch (needed  
to install steering lines)  
BOW  
STERN  
5
7
Notch (vertical surface for  
tubing and steering lines)  
1
4
Ledge (for  
Notch (vertical surface for  
tubing and steering lines)  
steering track)  
Parts Included:  
Tools Needed:  
drill  
1 clam cleat (300099)  
1 strap eye (300048)  
2 adhesive-backed strap eyes (for 2-hatch Pro)  
(300104)  
4 self-tapping screws (300036  
2 short machine screws (300110)  
4 rubber grommets (300097)  
1 rudder assembly (300386)  
2 steering tracks with slides and pedals  
(300107)  
2 lengths of tubing (300153)  
2 steering lines (300084)  
1 nylon sleeve (300077)  
hammer  
small block of wood  
soapy water  
duct tape  
stiff wire (for TW)  
3/8” drill bit  
7/16” wrench  
knife  
phillips screwdriver  
pen or marker  
4 long machine screws (300163)  
4 well nuts (300162)  
Drill Tubing Holes  
1. You must first drill holes at the center of each notch (3, 4, 5, 6). Hold the drill at 90 degrees to the vertical surface  
of the notch, and hold it tightly to keep the drill straight through the layer of plastic.  
2. Smooth any rough patches where you have drilled. Insert each of the 4 rubber grommets into each of the drilled  
notches. Tubing and steering lines will run through the kayak at these points.  
Call your local dealer or Ocean Kayak if you have questions. 800-8-KAYAKS or 360-366-4003. Or e-mail [email protected].  
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Attach Rudder to Kayak  
1. Lubricate the nylon sleeve with soapy water and insert it in the top of the rudder mount (7).  
2. Place a small wooden block over the end of the sleeve (to avoid damage), and hammer it into place. The sleeve must go at  
least halfway into the rudder mount. Excess sleeve can be cut off.  
3. Remove the ring from the end of the pin on the rudder assembly. Pull the pin out of the rudder housing--don’t lose the white  
washers.  
4. Insert the pin through the nylon sleeve to attach it to the mount. Make sure to place the white washers between the rudder  
housing and the kayak on both ends of the pin.  
5. Replace the ring in the end of the pin once the rudder assembly is mounted.  
Attach Steering Lines to Rudder  
1. At the stern of the kayak, put the end of each steering line down through the top of the shoulder washer in the middle hole on  
each side of the rudder steering plate.  
2. Hold the rudder still with the blade centered within the housing. Pull each steering line equally tight through  
the middle hole. (Which hole you use is not critical, although it will effect rudder responsiveness.)  
3. Loop the steering lines through the holes and finish off as shown. By pulling the bungie tight, the  
steering line can be inserted into the same hole as the bungie and no knots will be required to keep  
the line in place.  
4. Trim the excess line, leaving at least 3 inches below the steering plate. (You can now remove the  
tape from the steering slides.)  
Install Rudder Retraction Line  
1. The rudder retraction line should go through the center of the rudder housing. Continue pulling the line up toward the seat and  
through the loop in the hatch/gear straps along the right side of the kayak to keep the line out of the way.  
2. Place the clam cleat at the rear of the seat on the right side of the kayak, as indicated by two small “v” marks in the plastic.  
Make sure the cleat is facing forward (the “c” shape should face the bow). Attach the clam cleat with 2 self-tapping screws.  
3. Place the standard strap eye 1 inch in front of the clam cleat, as indicated by two more small “v” marks, and secure it with the  
other two self-tapping screws.  
4. Run the line through the strap eye. Pull the line so there is no slack, but not so tightly that the rudder rises. Tie the line to the  
strap eye.  
5. The rudder can now be raised by pushing the line away from the side of the kayak (just behind the clam cleat). Insert the tight  
line into the clam cleat to hold the rudder up. To lower the rudder, pull the line out of the clam cleat.  
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Helpful Hints & Troubleshooting:  
After a long car trip or a long-distance paddle, make sure all the screws are tight.  
To prevent fraying in any of the lines, use a lighter to singe the ends of the lines.  
What to do if...  
Steering pedals are too tight (they should feel stiff):  
Check the steering tracks. They should be secured to the boat tightly enough to keep them in place and not hinder the movement of the slide. If the slide does not move  
easily, loosen the track screws.  
Steering line will not feed through steering tubes:  
Check the line for fraying and trim ends if necessary. Run line through soapy water. Straighten line if it has become tangled. Straighten tubing.  
Steering pedals are not even when the rudder is straight:  
Make sure pedals are in the same notch on each slide. If pedals are still not even, adjust the steering line where it meets the plate on the rudder. To move the right  
pedal closer to the stern of the boat, pull the right line through the holes on the plate. To move the pedal closer to the bow, release line from the steering plate. When  
adjusting lines, have someone hold the pedals in an even position while you work.  
To use the rudder on your Scupper Pro:  
Retracting the rudder:  
Push the line away from the side of the kayak, just behind the clam cleat. Inset the line into the cleat to hold the rudder up.  
Lowering the rudder:  
Pull the line out of the clam cleat. Release the line and allow the rudder to fall.  
Launching and landing:  
The rudder should be retracted (up) when launching or landing. This will prevent the rudder from getting wedged in rocks, logs, or sand. Once you are away from shore,  
release the rudder and begin steering with the pedals.  
Pedal Operation:  
To steer in a straight line, keep the pedals aligned with even pressure on both pedals. To turn right, press the right pedal forward. To turn left, press the left pedal  
forward.  
A standard one year warranty on manufacturer’s workmanship or defective parts applies. Ocean Kayak will not be responsible for any damages resulting from  
inappropriate usage of the equipment or damages resulting from installation of the product by non-Ocean Kayak personnel. This warranty does not apply to commercial  
application of the product.  
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