Norcold Refrigerator 962 User Manual

900 Series  
Refrigerators  
Operator’s Guide  
for Models:  
962 963  
982 983  
FOR YOUR SAFETY  
If you smell gas:  
1. Open windows  
2. Do not touch any electrical  
switches  
3. Extinguish any open flame  
4. Immediately call your gas supplier  
FOR YOUR SAFETY  
Do not store or use gasoline or other  
flammable vapors and liquid in the vi-  
cinity of this or any other appliance.  
Vapors can flash back and ignite liq-  
uids.  
WARNING  
Improper installation, adjustment, alteration, service, or maintenance can cause  
injury or property damage. Read this manual. For assistance or additional informa-  
tion consult a qualified installer, service agency, or the gas supplier.  
NORCOLD  
P O BOX 4248  
SIDNEY OH 45365-4248  
Part No.: 618212D (96-09)  
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Read this manual carefully and become thoroughly acquainted with its contents before installing and operating this  
refrigerator  
NOTICE: THIS APPLIANCE IS NOT APPROVED FOR USE AS A FREE-STANDING REFRIGERATOR  
OR FOR MARINE APPLICATIONS. THIS APPLIANCE IS EQUIPPED FOR LP GAS AND  
CANNOT BE CONVERTED TO ANY OTHER FUELS (NATURAL GAS, BUTANE, ETC.).  
Be alert to a potential Safety Hazard when the Safety Alert Symbol  
appears on your refrigerator or in this manual.  
Also, be alert to the shaded areas in this manual; they contain important safety and performance information.  
A signal word (i.e., Danger, Warning, Caution) accompanying the Safety Alert Symbol identifies the severity of the Safety  
Hazard. Review the safety symbols and signal words below. Carefully read their descriptions to understand their meaning.  
They are for your safety.  
WARNING indicates the presence of a hazard that can cause severe personal injury, death, or  
substantial property damage if ignored.  
CAUTION indicates the presence of a hazard that will or can cause a minor personal injury or  
substantial property damage if ignored.  
Always apply the following safety precautions when operating this refrigerator. Failure to heed these precautions can  
result in substantial property damage, severe personal injury, or death.  
Do not store or use gasoline, flammable vapors, or flammable liquids in the vicinity of this refrigerator. Do not  
store combustible materials at the rear of the refrigerator. They create a safety hazard and they also inhibit the  
air flow reducing cooling efficiency.  
If you smell gas:  
1. Extinguish any open flames, pilot lights, and all smoking materials.  
2. Do not touch electrical switches.  
3. Shut off the gas supply at the main tank valve(s) or gas supply connection.  
4. Open doors and windows.  
5. Leave the area until the odor clears.  
6. Have the gas system checked and the leakage source corrected before using again.  
Improper installation, adjustment, alteration, unauthorized or improper servicing and maintenance of this  
refrigerator can cause severe personal injury, property damage, or both. All required service and maintenance  
must be performed by your dealer or by a Norcold authorized service center.  
Propane gas can cause an explosion that can result in property damage, personal injury, or death. Use extreme  
care when working with or near a propane gas system. Do not smoke or create sparks. Do not use an open flame  
to check supply piping and fittings for leaks.  
Ground the 120 volt AC circuit in compliance with any applicable local, state, or national codes. Never cut or  
remove the round grounding prong from the refrigerator’s AC power cord. Do not use a two-prong adapter. Do  
not use an extension cord.  
Always replace a blown fuse with a fuse of the same ampere rating. A circuit overload can result in an electrical  
fire if undersized wires or improperly sized fuses are used. To prevent a possible electrical fire, follow Norcold’s  
wire and fuse size requirements (page 6 of "Installation Requirements") and any applicable state, local, or national  
codes.  
Protect all wiring from physical damage, vibration, and excessive heat.  
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Always disconnect both the AC and DC power sources from the refrigerator when performing routine  
maintenance. All servicing of this refrigerator must be performed by a qualified service technician.  
Keep liquids away from electrical connections. Many liquids are electrically conductive and could cause serious  
arcing damage and fires.  
Refrigerator’s cooling system contents under pressure. Leaking cooling system contents can cause severe burns  
to eyes and skin, and can ignite and burn with an intense flame. The cooling system contains sodium chromate.  
Inhalation of certain chromium compounds can cause cancer. Do not to repair or to recharge a defective cooling  
unit. Do not bend, drop, drill, weld, manipulate, or hammer the refrigerator’s cooling system.  
Improper refrigerant flow or cooling system blockage can cause severe personal injury, substantial property  
damage, or irreparable damage to the cooling system. Do not leave refrigerator unattended for than one (1) hour  
after initial start-up. If no cooling is observed in the freezer compartment within one (1) hour of initial start-up,  
turn refrigerator OFF and contact your dealer or an authorized Norcold Service Center for corrective action.  
Operating refrigerator outside of the cooling system specifications of 3 degrees off level side-to-side and 6  
degrees off level front-to-back can cause irreparable damage to cooling system and can create a risk for personal  
injury or property damage. Level vehicle before operating refrigerator.  
Never attempt to repair or recharge the refrigerant system. A defective refrigerant system must be replaced by  
a qualified RV appliance repair technician.  
After the refrigerator is in operation, do not touch the cold surfaces of the freezer, particularly with damp or wet  
hands. Skin may adhere to the cold surfaces.  
Do not place fingers or hands near the ice cube ejector or heating element while the refrigerator is operating on  
AC electric (Ice Maker equipped refrigerators only).  
This refrigerator has sharp edges and corners at the rear. Use care when working on this refrigerator. To prevent  
cuts or abrasions, wear cut resistant gloves.  
Surfaces at the rear of the refrigerator are extremely hot. Contact with these surfaces can result in minor burns. Turn  
the refrigerator off for several hours before attempting to move or service the refrigerator.  
To prevent child entrapment, limit access to the refrigerator and insure all wire shelf retainers are securely  
fastened. Always remove the door(s) before disposing of any refrigerator.  
Welcome to the new age of Norcold.  
Your refrigerator has been designed to provide the ultimate in cooling satisfaction and will serve you reliably for years  
to come. Norcold refrigerators are the only RV refrigerators manufactured in America, and your 900 series refrigerator  
is the only RV refrigerator to offer a standard limited two-year warranty. Norcold also offers an additional warranty  
coverage (2+3 Plan) which extends the standard limited two-year warranty an additional three years for a total of five  
years protection. See details provided in your information packet on how to obtain the benefits of the 2+3 Plan.  
We at Norcold are committed to providing products that are in harmony with the environment. This commitment is  
demonstrated by Norcold’s use of environmentally friendly CFC-free insulation. Your new Norcold meets all environmental  
safety standards.  
If a problem occurs with your refrigerator, please refer to the "Diagnostic Codes and Their Meanings" in this manual. This  
section describes the alphanumeric read out of the operating controls. These read out will assist you in diagnosing minor  
problems if and when they occur. If a problem arises that is not addressed in the "Diagnostic Codes and Their Meanings" of  
this manual, contact any of the 700 service centers throughout the United States and Canadafor assistance. Booklets containing  
the service center locations are supplied with your refrigerator.  
Help Us Help You. Record the refrigerator’s model and serial number. You will find these numbers on the serial plate  
located in the refrigerator. Use these numbers when receiving service or in any correspondence concerning your refrigerator.  
Model Number:_________ Serial Number:_______________________  
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This appliance is designed for storage of foods, storage of frozen foods, and making ice.  
Storage Volume  
Models - 962, 963 = 6.3 cu. ft.  
Models - 982, 983 = 7.5 cu. ft.  
Leveling  
Warning: Operating refrigerator outside of the cooling system specification of 3 degrees off level  
side-to-side and 6 degrees off level front-to-back can cause irreparable damage to cooling system  
and can create a risk for personal injury and property damage. Level vehicle before operating  
refrigerator.  
Comfortable vehicle leveling is well within the refrigerator’s operating requirements of 3 degrees off level side-to-side and  
6 degrees off level front-to-back (looking at the front of the refrigerator). Continued operation outside of these limits can  
result in irreparable damage to the cooling system.  
Freezer Compartment  
The freezer compartment is not intended for quick freezing of foods; it retains food in a frozen state. The recessed bottom  
helps to prevent the escape of cold air when the freezer door is opened. The freezer shelf can be adjusted or removed to meet  
your storage needs.  
Fresh Food Compartment  
The fresh food compartment stores and cools food.  
For best cooling performance, air must be free to circulate within the fresh food compartment. Do not cover the shelves with  
paper, plastic, etc.  
To reduce frost formation on the cooling fins, cover liquids and moist foods, do not place hot foods in the compartment, and  
do not leave the door open longer than needed.  
Allow the refrigerator to cool for 8 hours before loading foods. Loading a warm refrigerator with warm food increases the  
cool down period.  
Defrosting and Cleaning the Refrigerator Interior  
Your refrigerator is not frost free and will require periodic defrosting. To defrost, turn the refrigerator off. Empty the freezer  
and the fresh food compartments. Placing a pan of hot water in the freezer will reduce the defrosting time. Leave the drip tray  
under the cooling fins. After frost has melted, empty the drip tray and clean the refrigerator.  
Add a small quantity of mild dish detergent to lukewarm water and wash the interior of the refrigerator. Do not use abrasive  
cleansers; they can damage the interior surfaces of the refrigerator. Rinsing both compartments in a solution of baking  
soda and water (one table spoon of baking soda to one quart of water) will freshen the interiors and neutralize odors. Wipe  
the interior with a soft dry cloth to prevent water spots. Clean the door gaskets in the same manner as the refrigerator interior.  
This will help to prolong the life of the gaskets.  
Crispers  
The crispers, located in the bottom of the fresh food compartment, provide storage to preserve fruit and vegetable freshness.  
Wrap vegetables with strong odors so that their odor will not be transmitted to other foods. Always insure the crispers are  
pushed in all the way. Important! The crispers are not dishwasher safe.  
Moisture Reduction Heater  
Your refrigerator is equipped with a heater that prevents moisture from forming on the center divider between the freezer  
and fresh food compartment doors. This heater is activated and deactivated when the refrigerator is turned "On" and "Off".  
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Caution: Do not replace with a bulb of higher wattage.  
Higher wattage bulbs can damage the interior surface of  
the fresh food compartment.  
Interior Light  
The interior light is located at the top of the  
fresh food compartment. The light will turn on  
whenthefreshfoodcompartmentdoorisopened  
and off when the door is closed. Power to the  
light is activated when the refrigerator is turned  
on and deactivated when the refrigerator is  
turned off.  
Light Bracket  
Figure 1  
To replace the light bulb, disconnect the 12  
volt DC from the rear of the refrigerator. Re-  
move the light cover by sliding it towards the  
rear of the fresh food compartment. Remove  
the bulb from the light bracket. Replace the  
bulb with a GE #214-2 bulb (use only the  
recommended replacement bulb), which can  
be purchased from most retail automotive cen-  
ters. Re-install light cover. Reconnect 12 volt  
DC.  
Bulb Holder  
Light Bulb  
Light Cover  
Door Handle  
Storage Latch  
The refrigerator door handles incorporate a  
latch which insures complete closure of the  
doors.  
The handle is equipped with a storage latch  
which enables the doors to be left partially  
open to prevent build-up of odor during ex-  
tended refrigerator shut-down periods.  
Do not use storage latch as a travel latch. Using  
storage latch as a travel latch allows doors to be  
partially open.  
Strike Plate  
Cut-Out  
To use the storage latch, open the door ap-  
proximately 1/2 inch andslide thestorage latch  
into the cut-out on the strike plate.  
Figure 2  
To open the door, rotate the handle away  
from the refrigerator. When closing, push the  
door closed until an audible click heard, indi-  
cating the door is latched.  
Figure 3  
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Door Bins  
The full width door bins in the freezer and  
fresh food compartments can be positioned  
to satisfy your needs. The lower bin accom-  
modates items such as 2-liter bottles and  
half-gallon milk cartons. Other bins accom-  
modate pop cans, ketchup bottles, and other  
commonly used items. To remove the bins  
for cleaning or relocating, lift them over  
their locator and pull them forward. To rein-  
stall, slide the bin firmly onto the locator.  
Caution:Thebinsandbin slides  
are not dishwasher safe.  
Figure 4  
Door Bin Slide  
Each bin includes an adjustable bin slide to  
prevent bin contents from moving or overturn-  
ing while in transit. Push the slide against the  
bin contents until they are secure.  
Rotate slide  
out of  
door bin  
To remove the door bin slide, rotate it out of  
the door bin as illustrated. To reinstall, reverse  
this procedure.  
Door Bin  
Slide  
Figure 5  
Checking Door Seals  
To insure cooling efficiency and to prevent  
frost formation, the door gaskets must seal  
completely.  
Pull paper away  
from refrigerator  
To check for proper door seal, lay a strip of  
paper between the gasket and the refrigera-  
tor. Close the door and withdraw the paper.  
A frictional drag should be noticed. Repeat  
all around the door. If the paper does not  
have a noticeable drag, the gasket is not  
sealing. Contact your dealer or a Norcold  
service center for corrective procedures.  
Strip of paper  
Figure 6  
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Adjustable Shelves  
Multiple shelf grooves in the freezer and  
fresh food compartments enable you to re-  
move the shelves for cleaning and to arrange  
the shelves to fit your needs. To move the shelf  
in the freezer, pull the shelf forward, select the  
new location, and slide the shelf into place.  
Retainer  
Strips  
To move the shelves in the fresh food com-  
partment; using a Phillips screwdriver, re-  
move the three screws from each retainer.  
Lift and pull the retaining strips away from  
the refrigerator. Pull the shelves forward to  
remove, select the new location, then slide  
the shelf into place. Reinstall the retainer  
strips by reversing the above procedure.  
To prevent child entrapment, Insure the  
shelf retainers are reinstalled and secure.  
This will also prevent the shelves from shift-  
ing during transit.  
Mounting Screws  
Figure 7  
Door Alarm  
If the lower door remains open and the interior light remains on for more than two minutes, the light turns off, a warning  
beeper sounds, a bell flashes, and code A3 appears in the center display panel. Refrigerator operation will not be  
interrupted; this alarm is intended to alert you to the fact that the door is ajar. Closing the door will turn off the alarm.  
Refrigerator Controls and Operating Instructions  
Warning: Improper refrigerant flow or cooling system blockage can cause severe personal injury,  
substantial property damage, or irreparable damage to the cooling system. Do not leave refrigerator  
unattended for more than one (1) hour after initial refrigerator start-up. If no cooling is observed in  
the freezer compartment within one (1) hour of initial start-p, turn refrigerator OFF and contact your  
dealer or an authorized Norcold Service Center for corrective action.  
A 12 volt DC supply is required to maintain the refrigerator’s operating control functions. The refrigerator receives its DC power from  
the vehicle’s 12 volt system; either an auxiliary battery, a converter or engine battery. The 12 VDC system not only supplies power to  
the refrigerator, but to other DC components in the vehicle.  
B
E
A
C
D
Control Panel - Figure 9  
The control panel, positioned between the freezer compartment and the fresh food compartment, conveniently locates all of  
the functionality needed by the owner. The window (B) of the control panel is equipped with a light which illuminates the  
LCD display. This light turns on when any button is pressed, and remains on for 10 seconds after the button is released.  
The "On/Off"button (E) turns refrigerator "On"or"Off". When refrigeratoris "Off", pressing this button will turn refrigerator  
"On" and set the mode to "AUTO". When refrigerator is "On", pressing this button for 2 seconds will turn refrigerator "Off".  
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Pressing and holding "MODE" button (C) allows the user to cycle through four mode choices; one "AUTO" and three manual  
modes (AC, LP GAS, or BATT). The refrigerator will not switch to the new operating mode until "MODE" button is released.  
The "TEMP SET" (thermostat) button (D) controls refrigerator and freezer temperature during both gas and electric  
operation, eliminating the need to reset each time a different energy source is selected. Press and hold "TEMP SET" button  
to select the desired temperature setting. The temperature settings are shown in the form of a thermometer (A) in the display  
window, with the shortest thermometer reading indicating the coldest setting.  
Auto Mode  
When "AUTO" mode is selected, the operating control automatically selects the energy source using the following priority  
scheme:  
When 120 volts AC is available to refrigerator, "AUTO AC" will be visible in the display panel, indicating the  
refrigerator is operating on AC electric.  
If 120 volts AC is not available, the refrigerator will switch to gas operation, and "AUTO LP GAS" will be  
visible in the display panel.  
When neither 120 volts AC nor LP gas are available, the refrigerator will switch to DC electric (3-Way models  
only) and "AUTO BATT" will be visible in the display panel. DC electric operation is not as efficient as LP Gas  
or AC electric operation, and should therefore be used only to maintain temperatures when other modes are  
unavailable (for example; while in transit).  
During operation in "AUTO" mode, when a higher priority energy source becomes available, the operating controls will  
cease using the current energy source and will switch to the higher priority energy source. For example, if AC electric becomes  
available while the refrigerator is operating in the "AUTO LP GAS" mode, the refrigerator will switch to "AUTO AC "  
operation.  
If an operating mode is not functional, a diagnostic code will appear and the refrigerator will attempt to operate in a lower energy  
priority source. If a lower energy priority source is not available, an alarm will sound and the refrigerator will cease operation. Refer  
to "Diagnostic Codes and Their Meaning" for corrective actions.  
Manual Mode  
To operate in "MANUAL" mode, press and hold "MODE" button until "AUTO" disappears and the desired operating mode  
is displayed. If the energy source is interrupted while operating in the "MANUAL" mode, a diagnostic code will appear, an  
alarm will sound, and the refrigerator will cease operation. Refer to the "Diagnostic Codes and Their Meaning" on page 10  
for corrective actions.  
"AUTO" and "MANUAL" Modes - Gas Operation Only  
If the gas does not ignite within 30 seconds, which may occur on initial start-up, the refrigerator’s gas valve will automatically  
close and the operating controls will select an alternate energy source ( "AUTO" Mode) or, "MANUAL" mode, will revert  
to a stand-by mode in which an alarm will sound and code A1 will be displayed in the center window. The alarm and code  
will remain on until the operating controls are turned "OFF" and then "ON" again. If the gas does not ignite after several  
attempts, check the input gas supply, or consult with your dealer or a Norcold authorized service center. A different mode of  
operation may be selected by pressing and holding the "MODE" button. The refrigerator will not switch to the new operating  
mode until the "MODE" button is released.  
Backup Operating System ("BOS")  
Your refrigerator features a Back-Up Operating System which provides a means for the refrigerator to cool in the event of  
a failure within the refrigerator’s operating controls. In the event this failure occurs, the refrigerator will display Diagnostic  
Code C5 and will switch automatically to the "BOS" mode. This mode provides refrigeration until the refrigerator is serviced.  
The fresh food and freezer compartment temperatures should be monitored to prevent over-freezing or thawing of refrigerator  
contents when operating in the "BOS" mode. If the refrigerator temperature is too cold, adjust the thermostat up (warmer) in  
one bar increments. If the refrigerator temperature is too warm, adjust the thermostat down (colder) in one bar increments.  
Allow the refrigerator to operate at the new setting for one hour before rechecking the freezer and fresh food compartment  
temperatures (frequent door opening prevents the temperatures from stabilizing). While the refrigerator can operate in this  
mode, Norcold recommends that you seek service as soon as practical to restore normal operation.  
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Diagnostic Codes  
The refrigerator’s operating controls are equipped  
with a diagnostic system which alerts the user to  
a problem in any mode of operation. When a prob-  
lem occurs within a given mode, the operating con-  
trols willrevertto astand-by mode in which an alarm  
will sound and a diagnostic code will be displayed in  
thecentercontrolwindow.The alarm will sound until  
an alternate operating mode is selected. The diag-  
nostic code will continue to be displayed until the  
controls are turned "OFF" and then back"ON".  
If a problem occurs, refer to Table 1 "Diagnostic  
codes and Their Meanings" on page 10.  
Figure 10  
Table 1  
Diagnostic Codes and Their Meaning  
Codes  
Meanings  
Actions  
Check: 10.5 to 15.4 VDC being supplied to refrigerator?  
Battery charging equipment or converter  
No display on control panel  
DC connection to the refrigerator  
Refrigerator’s DC fuse (3 Amp - Control Fuse) See Page 14  
Consult your dealer or a Norcold Service Center  
Check: 10.5 to 15.4 VDC being supplied to refrigerator?  
Have gas lines been purged?  
LP tank valve on?  
LP tanks empty?  
LP supply pressure 11" water column?  
Refrigerator’s manual shut-off valve open?  
Consult your dealer or a Norcold Service Center  
LP gas ignition fault  
(Initial start-up)  
A1  
Check: 10.5 to 15.4 VDC being supplied to refrigerator?  
LP tank valve on?  
LP gas re-ignition fault  
(During normal operation)  
A2  
A3  
A4  
LP tanks empty?  
LP supply pressure 11" water column?  
Consult your dealer or a Norcold Service Center  
Door ajar and interior light on  
for more than two minutes  
Closing door will deactivate alarm and remove code  
Check: Is refrigerator plugged in to a functional AC outlet?  
Has the vehicle fuse or circuit breaker blown?  
Vehicle generator functioning (if applicable)?  
Fault external to refrigerator controls  
AC Mode selected but AC power not  
available  
Refrigerator’s AC fuse (5 amp) blown? See Page 14  
Consult your dealer or a Norcold Service Center  
Check: AC input to refrigerator (108 VAC min.)  
Generator (if applicable)  
Fault external to refrigerator controls  
AC input voltage too low  
A5  
A6  
If AC problem cannot be located, consult your dealer, camp-  
ground administrator, or a Norcold Service Center  
Check: AC input to refrigerator (132 VAC max.)  
Generator (if applicable)  
Fault external to refrigerator controls  
AC input voltage too high  
If AC problem cannot be located, consult your dealer, camp-  
ground administrator, or a Norcold Service Center  
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Check: DC supply to refrigerator (10.5 VDC min.)  
Battery charging equipment or converter  
DC connection to the refrigerator  
Fault external to refrigerator controls  
DC input voltage too low  
A7  
A8  
Consult your dealer or a Norcold Service Center  
Check: Battery(s) supplying DC to refrigerator (15.4 VDC max.)  
Battery charging equipment or converter  
Fault external to refrigerator controls  
DC input voltage too high  
DC connection to the refrigerator  
Consult your dealer or a Norcold Service Center  
C1  
C2  
C3  
C4  
Fault within refrigerator controls  
Fault within refrigerator controls  
Fault within refrigerator controls  
Fault within refrigerator controls  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable  
Fault within refrigerator controls  
"Back-Up Operating System Mode"  
Temporary operating mode; read "Back-Up Operating System" - page 9  
Seek service as soon as practical  
C5  
Consult your dealer or a Norcold Service Center  
C6  
C7  
C8  
C9  
D1  
Fault within refrigerator controls  
Fault within refrigerator controls  
Fault within refrigerator controls  
Fault within refrigerator controls  
Fault within refrigerator controls  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Not owner serviceable; Consult your dealer or a Norcold Service Center  
Refrigerator Failure  
Failure of refrigeration does not necessarily indicate that the cooling system is defective. Other factors governing its  
operation must be checked.  
If a diagnostic code appears, refer to "Diagnostic Codes and Their Meanings" on page 10. If the refrigerator is operating on  
gas and a loss of cooling is noticed, switch the refrigerator to the AC mode of operation (see Start-Up Instructions on pages  
8 and 9). If the refrigerator has been operating on electric, switch to gas operation. After the refrigerator has been switched  
from one power source to the other allow several hours to assure the refrigerator is cycling properly. This will determine if a  
component failure in the electric or gas controls is causing the cooling fault. If no cooling is evident after eight hours (or  
overnight), the cause of failure may be the cooling unit. To determine the actual cause for failure, contact your dealer or a  
Norcold service center.  
Maintenance Requirements  
Important Notice:  
Read and understand this notice before removing this refrigerator, re-installing this refrigerator, or performing any  
maintenance on this refrigerator. Norcold will not accept responsibility for installation, adjustment, alteration, service,  
or maintenance performed by anyone other than a qualified dealer or Norcold service center. Costs or related  
consequential problems resulting from improper installation, adjustments, alteration, service, or maintenance are the  
refrigerator owner’s responsibility.  
1. Leak test gas supply piping and fittings at least once a year. This procedure should only be performed by your dealer or a  
Norcold service center. These facilities are familiar with gas refrigerators and propane gas systems.  
2. Check the main line gas pressure and adjust if necessary. The correct gas pressure is 11 inches water column. It is  
recommended that your dealer or a Norcold service center perform this task.  
3. Clean the refrigerator’s burner and burner orifice. This procedure is required once a year minimum and should  
only be performed by your dealer or a Norcold service center.  
4. Insure that the LP gas supply is Propane, not another fuel such as Butane or Butane mixtures. Question the facility in  
which you purchase your gas.  
5. Check the burner flame appearance during gas operation. Inspect burner electrode assembly to insure it is secure to burner bracket.  
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7. Inspect the flue of refrigerator’s cooling system. This area must be free of foreign materials. Foreign materials observed  
in the flue indicate the burner requires cleaning.  
8. Insure the area directly behind the refrigerator is not being used for storage. Keep the refrigerator area clear and free from  
combustible materials, gasoline, and other flammable vapors and liquids.  
9. Periodically inspect the ventilation system. The air passage from the bottom intake vent to refrigerator coils and from the  
refrigerator coils through the upper exhaust vent must be unobstructed.  
10. Inspect combustion seals (visual check without removing the refrigerator). Combustion seals are  
attached to the back surfaces of the refrigerator’s mounting flanges and must be continuous between the wall and the  
mounting flanges.  
11. Periodically inspect door seals.  
Refrigerator Storage  
When the refrigerator will not be in use for an extended (seasonal) period of time, it is recommended that all power to the  
refrigerator be disconnected. Unplug the refrigerator’s AC power cord from the wall receptacle and disconnect the 12 volt  
DC supply wires from the refrigerator’s power board located at the rear of the refrigerator. Clean the refrigerator interior and  
latch the doors in the storage position. After the extended shut-down period, the burner, burner orifice, and flue must be  
inspected before igniting the burner flame. These areas must be free from dust, spider webs, or other obstructions which might  
restrict the combustion system.  
Refrigerator Removal and Replacement  
To remove the refrigerator, disconnect both AC and DC power sources from the refrigerator. Turn off the propane gas at  
the main supply tank. Turn the refrigerator’s manual shut-off valve. Disconnect the gas supply piping at the manual shut-off  
valve. Remove the mounting screws securing the refrigerator to the enclosure. Remove refrigerator from the enclosure.  
Before reinstalling the refrigerator, inspect the areas behind the mounting flanges for damaged or missing seal strips.  
These seal strips serve as a combustion seal which isolates the living space of the vehicle from refrigerator’s combustion system.  
Reinstall the refrigerator by reversing the above procedures. After reinstalling the refrigerator, check the gas fitting connections for  
leaks. Do not check for leaks with an open flame. Use an approved leak-detection solution.  
Ignition/Sense  
Electrode  
Flue Tube  
Burner Flame Inspection  
Pale Blue  
Outer Cone  
The efficiency of your refrigerator while operating in the  
gas mode is dependent upon the correct burner flame. The  
burner flame provides energy to the refrigerator’s cooling  
system.  
Sharp Blue  
Inner Cone  
The burner flame efficiency is a function of correct input  
gas supply pressure, air input, and burner and burner  
orifice cleanliness.  
A visual check of the burner flame should be made  
regularly. The flame should be sharp blue with a stable  
burning appearance (Figure 11). If there is a constant  
Burner  
Figure 11  
yellow component observed or if the flame appears erratic or unstable, switch the refrigerator to electric or turn the refrigerator  
"OFF" and contact a qualified installer, service agency, or gas supplier.  
Procedure for Cleaning the Cooling System Flue  
WARNING Carbon Monoxide can be hazardous to your health. Gas appliances may emit excessive  
Carbon Monoxide if the refrigerator’s burner, burner orifice, and the flue tube are not regularly cleaned.  
To prevent Carbon Monoxide, the burner, burner orifice, and the cooling system’s flue tube must be  
cleaned at least once a year and after all prolonged (seasonal) shut-down periods. Refer to the following  
cleaning procedures, or contact a qualified installer, your dealer or a Norcold service center.  
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Heat Deflector Cap  
Flue Tube  
Condenser  
Spiral Flue Baffle  
Suspension Wire  
Flue  
Absorber  
Coils  
Spiral Flue Baffle  
Burner Assembly  
Figure 12  
Burner Box  
1. Remove the refrigerator from its enclosure. Follow "Refrigerator Removal and Replacement"  
procedure beginning on page 11.  
2. Remove the heat deflector cap from the flue.  
3. Remove the spiral flue baffle from the flue tube.  
4. Using a stiff brush or fine emery cloth, clean the spiral flue baffle of debris.  
5. Clean the inside of the flue tube with a flue brush. Inspect burner after cleaning.  
6. Re-install the spiral flue baffle. Insure the spiral flue baffle is securely in place. The spiral flue  
baffle is required for efficient cooling while operating in the gas mode.  
Burner Orifice Removal and Cleaning  
Caution: Do not clean the orifice with a pin, drill  
or similar object.  
1. Turn off the gas at the main tank.  
2. Turn the refrigerator off.  
3. Remove the screws securing the burner  
cover and burner box to the refrigerator.  
Flare Nut  
(On Gas Tube)  
4. Loosen the flare nut and remove the burner  
tube from the orifice. To prevent damage  
to the gas line, use two wrenches when  
loosening the flare nut.  
Orifice  
5. Carefully remove the gas tube from the  
burner.  
6. Remove the orifice and clean with alcohol and  
air pressure.  
Burner  
Body  
Figure 13  
7. Remove the screw securing the burner to the  
burner bracket. Remove the burner.  
8. Use air pressure to remove dust, spider webs, etc., from inside the burner. Clean the ports of the burner  
with a brush.  
9. Clean and inspect the ignition/sense electrode. Replace if corroded, cracked, or broken.  
10. Using air pressure, clean any debris from burner bracket of cooling system.  
11.Thread orifice into the burner until finger tight. Tighten 1/4 turn with wrench. Thread flare nut to orifice. Do  
not cross-thread connections. To prevent damage, use two wrenches when tightening.  
12. Leak test all fittings using a soapy water solution. Do not use a solution which contains ammonia. Am-  
monia will attack brass fittings of the burner and gas valve assemblies. Do not leak test fittings with an  
open flame.  
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Fuse Replacement Procedure  
The refrigerator’s electrical circuits are fused to protect them from a circuit overload. If the "Diagnostic Codes and Their  
Meaning" section indicates that the refrigerator fuse is blown, follow the replacement procedures below.  
1. Turn the refrigerator to "OFF".  
2. Disconnect the AC power cord from the  
wall receptacle.  
3. Disconnect the AC power cord from the  
power board cover at the rear of the refrigerator  
from the power board cover.  
4. Disconnect the 12 volt DC supply wires from  
the power board cover (A).  
5. Remove the ignition wire/sense wire from the  
power board cover.  
CAUTION . Failure to follow this procedure can lead to personal injury or property damage.  
6. Remove the three screws which secure the  
5 Amp Glass Cartridge  
3 Amp Blade-Type Fuse  
power board cover to the refrigerator, pull  
cover away. Do not operate refrigerator  
without power board cover.  
AC Fuse  
(Control Fuse)  
7. For 3-Way models, disconnect the supply  
wires from the extention board (B) as shown  
in Figure 8.  
Mounting Screw  
Note! Remember how the wires were removed.  
Reattach wires to the same location as they  
were when removed.  
AC Supply  
Cord  
1. Blue wire from power board connects to termi-  
nal #7 of extention board.  
12 VDC Supply  
Wires  
2. Red wire from power board connects to termi-  
nal #9 of extention board.  
+
1
Ignition/Sense  
Wire  
Grd.  
3. Black wire connected to refrigerator chassis  
connects to terminal #8 of extention board.  
2
4. Yellow wire of the DC heater connects to termi-  
nal #6 of the extention board.  
3
4
20 Amp Blade-Type  
Fuse (3-Way  
Figure 8  
Models Only)  
8. Remove the two screws which secures the ex-  
tention board cover (B) to the refrigerator. Pull  
cover away from the refrigerator. Do not operate refrigerator without cover.  
9.. Replace blown fuse with the specified fuse listed in the WARNING above.  
WARNING A circuit overload can result in an electrical fire when incorrectly sized fuses are used.  
To prevent a possible electrical fire, follow the fuse specifications given below:  
DC Control Circuit - 3 amp (purple) blade-type automotive  
DC Heater Circuit - 20 amp (yellow) blade-type automotive  
AC Circuit - 5 amp glass cartridge  
10. If a fuse continues to blow, contact your dealer or a Norcold Service Center for corrective action.  
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LIMITED TWO YEAR WARRANTY  
This Limited Warranty is given by NORCOLD ("Company") to the original consumer-purchaser of any new refrigerating  
equipment ("Equipment") supplied by the Company, excluding glassware, electric light bulbs, replaceable fuses, and will be  
effective for a period of two years from date of original purchase. The Company warrants, provided that the Equipment shall  
at all times have been in possession of and used by the original consumer-purchaser, that:  
A. The Company will provide free service and replacement of defective parts at no charge at all authorized  
Norcold Service Centers for a period of two years from the date of original purchase. This Limited  
Warranty covers labor costs incurred in removing and re-installing the refrigerator only when necessary  
to replace a defective part. The Company will pay inbound and outbound transportation costs of any  
defective part, for a two-year period commencing with date of purchase. The original consumer-purchaser  
must pay all expenses incurred in making the equipment available at one of the Norcold Service  
Centers. Any parts replaced under warranty (including cooling units) will be warranted for the duration  
of the original warranty period.  
B. The following procedure shall be followed by an original consumer-purchaser desiring to obtain  
performance under the terms of this Limited Warranty. The refrigerator must be brought to any of the  
Norcold Service Centers and the original consumer-purchaser must present evidence (1) to identify  
the original consumer-purchaser: and (2) that the item claimed to be defective is still within the warranty  
coverage. If the original consumer-purchaser is unable to accomplish this task, written notice should  
be immediately directed to Norcold and advice will be promptly given concerning the manner in which  
warranty service may be obtained. Inability to physically bring the refrigerator to a Norcold Service Center  
will not void the warranty, but any additional costs thereby incurred are solely for the account of the  
original consumer-purchaser.  
C. The Company will not be liable under this Limited Warranty for any of the following:  
(1) Travel expenses for warranty coverage.  
(2) Defects which arise by reason of transit damage, misuse, neglect, or accident.  
(3) Manufacturing defectsfound atthe timeofpurchase, partsreplacedunderwarranty, andassociated  
labor, which are not communicated to the Company within 30 days by the original consumer-pur-  
chaser.  
(4) Labor performed without need for parts replacements which is not communicated to the Company  
within 30 days by the original consumer-purchaser.  
(5) Defects in glassware, electric light bulbs, or replacement of fuses.  
(6) Defects arising from improper installation, maintenance, or adjustment of the Equipment.  
(7) The need for normal maintenance of this refrigerator according to the guidelines specified in the  
Operator’s and Installation Guide.  
(8) Defects arising from the improper use of parts or parts not manufactured or supplied by the  
Company in the course of repairs or replacements to the Equipment.  
D. Employees and agents of the Company, and its authorized service representatives, have no authority  
to vary the terms of the Limited Warranty, which applies only to Equipment purchased and installed in  
the United States of America and the Dominion of Canada. The Company reserves the right to make  
any improvements or changes in parts or models without notice to any original consumer-purchaser.  
E. The Companyshall not be liable or in any wayresponsible for any loss or damage to personor property,  
or lost profits or other similar loss or damage that may result or be claimed to have resulted from a  
defect in any parts of the Equipment covered by this Limited Warranty. Some states do not allow the  
exclusion or limitations of anyincidental or consequential damages, so theabovelimitation or exclusion  
may not apply to you.  
F. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE:  
(1) APPLICABLE TO A PART OR PARTS OF THE REFRIGERATOR IS LIMITED TO A PERIOD OF  
TWO YEARS FROM DATE OF PURCHASE.  
(2) SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  
LASTS. THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.  
G. This Warranty gives you specific legal rights. You may also have other rights which vary from state to  
state.  
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