Nilfisk Advance America Vacuum Cleaner SR 1100 P B User Manual

SWEEPER  
SR 1100 P/B SR 1200 P/B  
SR 5110 P/B SR 5120 P/B  
Manual for use and maintenance  
FORM No. S31NUK5120(3)2001-04  
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S31NUK5120(3)2001-04  
INTRODUCTION / GENERAL INFORMATION  
This manual will help you get the most from your Nilfisk SR1100 - SR1200. Read it thoroughly before operating the  
machine. Specifications and details are subject to change without prior notice.  
SPARE PARTS AND MAINTENANCE  
Repairs, when required, should be performed by Nilfisk-Advance service personnel using Nilfisk-Advance original  
replacement parts and accessories. Any “left,, or “right,, indication are always defined with reference to the machine  
forward movement direction.  
When calling Nilfisk-Advance for repair parts or service, please specify the Model and the Serial Number when  
discussing your machine.  
CHANGES AND IMPROVEMENTS  
Our company constantly improves its products and reserves the right to make changes and improvements at its  
discretion without being obliged to apply such benefits to the machine that were previously sold.  
NAME PLATE  
The Model and the Serial Number of your machine are shown on the Name plate located on the steering column.  
This information is needed when ordering repair parts for the machines. Use the space below to note the Model and  
the Serial Number of your machine for future reference.  
MODEL_________________________________________  
SERIAL NUMBER_________________________________  
GENERAL SAFETY RULES  
Carefully follow the rules described below to avoid injury to the operator and damage to the machine.  
Carefully read the labels on the machine, do not cover them for any reason and replace them immediately if they  
become worn or damaged.  
- The machine storage temperature range should be between 32˚F and 104˚F  
- The machine working temperature is from +32°F to +104°F  
- Humidity range should be between 30% and 95%.  
- Do not use the machine in an explosive atmosphere environment  
- Do not use the machine as a transport vehicle.  
- Do not allow the brushes to operate while the machine is stationary to avoid damaging the floor.  
- In case of fire, use a powder extinguisher.  
- Do not bump into shelves or scaffolding where there is a risk of falling objects.  
- Adjust the operating speed to the floor conditions.  
- Do not exceed the declared slope limit to avoid an unstable condition.  
- When the machine is parked, remove the key and engage the parking brake.  
- When machine-operating malfunction occur, make sure that they are not caused by a lack of routine maintenance.  
If not, request assistance from the service centre.  
- If parts must be replaced, request ORIGINAL spare parts from a dealer or Authorised Retailer.  
- Before any maintenance operations, disconnect the electric power supply from the batteries.  
- Do not remove guards which require the use of tools to be disassembled.  
- Do not wash the machine with pressurised water, or with corrosive substances.  
- A service centre should inspect the machine every 200 hours of operation.  
- The machine must be disposed of properly, because of the presence of toxic-harmful materials (battery acid, oil,  
etc.) which are subject to standards that require disposal in special centres.  
- The machine will not generate damaging vibration.  
SAFETY- ACCIDENT PREVENTION  
No accident prevention program is effective without the complete co-operation of the person directly responsible for  
operating the machine. Most of the accidents that may occur in a company, on the job or during transfers are caused  
by not-observing fundamental safety rules. A careful and cautious user is the best guarantee against accidents and  
is more effective than any type of prevention program. While using the machine pay attention to your surroundings  
and people nearby, especially to children.  
SAVE THESE INSTRUCTIONS !!  
1
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S31NUK5120(3)2001-04  
UNPACKING  
Please check that the following items are  
supplied with the machine:  
1- envelope with cables for batteries and  
connector for battery-charger.  
2- technical documents (Spare Parts Catalogue,  
Manual for Use and Maintenance and - for the  
petrol version only - Use and Maintenance  
Manual of the engine).  
2
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S31NUK5120(3)2001-04  
TECHNICAL DATA  
VERSION  
SR 1100B - SR 5110B SR 1100P - SR 5110P SR 1200B - SR 5120B SR 1200P - SR 5120P  
Voltage  
24V  
/
24V  
24V  
/
24V  
Engine model  
Honda G150 -K1 144 cc  
Honda G150 -K1 144 cc  
Nominal Power at 3600  
RPM  
/
/
3,8 Hp - 2,8 Kw  
3 Hp - 2,2 Kw  
/
/
3,8 Hp - 2,8 Kw  
3 Hp - 2,2 Kw  
Power at 3200 RPM  
setting  
Start  
/
Electric  
/
Electric  
Drive electric motor  
450W - 120 RPM  
450W - 120 RPM  
550W - 330 RPM  
550W - 330 RPM  
Main brush electrical  
motor  
500W - 1600 RPM  
500W - 1600 RPM  
500W - 1600 RPM  
500W - 1600 RPM  
Suction electric motor  
Side brush electric motor  
Forward speed  
Reverse speed  
Max slope  
200W - 3300 RPM  
60W - 120 RPM  
max 7 km/h  
200W - 3300 RPM  
60W - 120 RPM  
max 7 km/h  
200W - 3300 RPM  
90W - 120 RPM  
max 9 km/h  
200W - 3300 RPM  
90W - 120 RPM  
max 9 km/h  
max 3,5 km/h  
20%  
max 3,5 km/h  
20%  
max 4 km/h  
max 4 km/h  
20%  
20%  
Main brush  
Ø 300 mm x 700 mm  
Ø 430 mm  
Ø 300 mm x 700 mm  
Ø 430 mm  
Ø 300 mm x 800 mm  
Ø 460 mm  
Ø 300 mm x 800 mm  
Ø 460 mm  
Side brush  
Cleaning width with 1  
side brush  
900 mm  
900 mm  
1050 mm  
1250 mm  
1050 mm  
1250 mm  
Cleaning width with 2  
side brushes  
1100 mm  
1100 mm  
Front wheel (NR 1)  
Rear drive wheels (NR 2)  
Container capacity  
Panel filter  
Ø 250 mm  
Ø 250 mm  
70 lt  
Ø 250 mm  
Ø 250 mm  
70 lt  
Ø 250 mm  
Ø 250 mm  
100 lt  
Ø 250 mm  
Ø 250 mm  
100 lt  
2
2
2
2
2,95 m  
2,95 m  
2,95 m  
2,95 m  
Electric filter shaker  
Machine length  
90W - 6000 RPM  
90W - 6000 RPM  
1376 mm  
910 mm  
1193 mm  
280 kg  
90W - 6000 RPM  
90W - 6000 RPM  
1489 mm  
1020 mm  
1251 mm  
350 kg  
1376 mm  
910 mm  
1193 mm  
240 kg  
/
1489 mm  
Width  
1020 mm  
Height  
1251 mm  
Weight (without batteries)  
Fuel tank capacity  
Engine oil tank capacity  
300 kg  
2,5 lt  
/
/
2,5 lt  
/
0,7 lt  
0,7 lt  
3
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S31NUK5120(3)2001-04  
DESCRIPTION OF COMMANDS AND  
CONTROL PANEL  
2
1
3
13  
12  
5
4
7
9
6
8
10  
11  
15  
16  
17  
14  
19  
18  
1- Voltmeter/hourmeter push button  
2- Display  
3- Button for selection/indicator of working  
program P1  
10- ON/OFF main key switch  
11- Start/Stop push button for petrol engine  
12- Selection of forw./reverse speed, light ON/  
OFF, horn  
4- Button for selection/indicator of working  
13- Steering wheel  
14- Pedal for flap lifting  
program P2  
5- ON/OFF button and indicator of suction  
motor  
15- Brake pedal  
16- Accelerator  
6- Knob for the speed adjustment of the  
17- Parking brake lever  
18- Lever for left side brush command  
19- Lever for right side brush command  
side brushes  
7- Indicator of the operation of left/right side  
brushes  
8- ON button of filter-shaker motor  
9- Emergency stop push button  
4
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S31NUK5120(3)2001-04  
PRELIMINARY OPERATIONS  
Both versions of the machine, petrol and battery,  
require a 24 V battery set.  
Depending on the country where the machine is  
sold three possibilities can occur:  
1- the battery is supplied with the machine and it  
is set, complete with acid solution  
2- the battery is supplied with the machine and it  
is set, but not complete with acid solution  
3- the battery is not supplied.  
The battery compartment is under the seat: lift  
the compartment lid, towards the steering wheel,  
and verify which one of the three possibilities is  
applied to your machine.  
If the batteries are installed open one of the caps  
of every battery and check if they are filled with  
electrolyte.  
1- If the battery is filled:  
1a. Check the electrolyte level in every cell and -  
if necessary- fill up with distilled water.  
1b. Proceed with a battery recharge according to  
the MAINTENANCE paragraph and to the  
Battery User Manual.  
WARNING: before starting the recharge the  
battery connector must be disconnected  
from the machine.  
After the recharge plug the battery connector to  
the machine.  
5
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S31NUK5120(3)2001-04  
PRELIMINARY OPERATIONS  
2- If the batteries are installed but not filled with  
acid solution they must be filled with a solution  
of sulphuric acid (density between 1,270 Kg  
and 1,290 Kg at 25°C temperature) according  
to the instructions specified below and in the  
Battery User Manual.  
BATTERY FILLING UP WITH ACID SOLUTION  
Warning: the battery acid is corrosive; if it  
comes in contact with the skin or eyes rinse  
thoroughly with water and consult a  
physician.  
The batteries must be filled in a well  
ventilated area.  
Fill every battery cell with acid; the right level is  
specified in the Battery User Manual.  
After one hour fill up with acid, if necessary.  
Let batteries rest for a further hour; then proceed  
with a recharge according to the instructions  
specified in the Battery User Manual and in the  
MAINTENANCE paragraph. During the recharge  
the battery caps must be open.  
WARNING: before starting the recharge the  
battery connector must be disconnected  
from the machine.  
After the recharge close all the cell caps and  
clean the top of the battery from any acid  
remains.  
6
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S31NUK5120(3)2001-04  
PRELIMINARY OPERATIONS  
Connect the battery connector to the machine.  
3- If the machine is not equipped with batteries  
they must be procured and mounted. It is  
recommended to get the assistance of  
qualified personnel to choose and set the  
batteries.  
The electric cables supplied with the machine  
can be used for the connection of the four  
batteries.  
WARNING: before starting the recharge the  
battery connector must be disconnected  
from the machine.  
Fill the fuel tank with UNLEADED PETROL and  
close the engine compartment.  
Check the engine oil level according to what  
specified in chapter “Maintenance”  
After having set the batteries, climb onto the  
machine and adjust the seat to find the most  
comfortable position.  
Now the machine is ready to be used.  
7
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S31NUK5120(3)2001-04  
USE  
Insert the ignition key into the panel and turn it  
clockwise: the display will show all zeros and after  
about three seconds the battery voltage will appear.  
Note: the temporary lighting of the two side brush  
indicators and the short sound from the reverse  
speed acoustic indicator are to be considered a  
normal behaviour.  
Wait not less than three seconds before restarting the  
machine after switching Off.  
Check the charge status of the batteries on the  
display.  
Six different data/functions can be shown on the  
display.  
The six functions are described in the following table.  
Display  
Displayed datum/function  
reading  
1. Voltmeter: the battery voltage is normally shown on the  
display. A block function will be activated in case of battery  
undervoltage: when battery voltage will be about 20V all  
machine functions will stop, except traction; in this case the  
display will show 0205; proceed then with a battery recharge  
(see Maintenance paragraph)  
Normally fixed.  
(battery voltage)  
Flashing when  
0205 appears.  
2. & 3. Hourmeter: to read the machine working time - in  
hours - press once the yellow display button. By pressing the  
button a second time the working minutes will appear. Just  
waiting ten seconds the display will show the battery voltage  
again  
Fixed  
4.Total swept surface (m2): the displayed value will increase  
Fixed  
Fixed  
each 1000 m2  
5. Daily swept surface (m2): the displayed value will increase  
each 10 m2  
6. Productivity: sweeping rate m2/hour: it depends on the  
instantaneous machine working speed  
Flashing  
Notes:  
- to pass to the next function press the yellow display  
button once, 10 seconds after choosing one of the  
possible data/functions  
- the display will return automatically to the battery  
voltage from every function  
- data 2 and 3 will increase just using the traction  
function (accelerator pedal)  
- data 4, 5 and 6 will increase only if main broom is  
turning AND traction function is used  
- when datum 5 is displayed you can reset it just by  
keeping the yellow display button pressed 5  
seconds.  
- If the batteries are charged enough, now it is  
possible to start the job (in battery mode).  
If the machine is equipped with the gasoline engine,  
proceed with the start of the engine itself.  
START/STOP OF THE PETROL ENGINE  
To start the gasoline engine press the red button  
shown in the figure; to stop the engine press the  
same button again.  
8
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S31NUK5120(3)2001-04  
USE  
USE OF THE WORKING PROGRAMS  
Once the machine has been turned on and  
eventually after starting the petrol engine,  
choose one of the two working programs P1 and  
P2 according to your cleaning need and press  
the relevant button:  
P1 is the “light cleaning program” (for internal  
environment, i.e. smooth floor, moquette, small  
debris etc.)  
P2 is the “hard cleaning program” (for external  
environment, i.e. asphalt, uneven floor, big  
debris etc.).  
P2  
P1  
After having pressed the preferred button the  
relevant light indicator will turn on, together with  
the suction motor indicator.  
The temporary activation of the main brush and  
suction electric motors will also occur; (the  
relevant light indicators will flash).  
Note: the working parameters of programs P1  
and P2 are pre-set by the manufacturer of  
the machine: if you want to change the  
pre-set values call the customer service  
personnel of your supplier.  
Lower the side brush/es by pressing the top of  
the relevant lever and moving it forward.  
Note: on the control panel the corresponding  
light indicators will turn on.  
To lift the side brush/es press the top of the  
levers and move them backwards.  
Note: the side brush/es, the main brush and the  
suction fan will start automatically when  
the accelerator pedal will be pressed  
(AUTO POWER-ON).  
9
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S31NUK5120(3)2001-04  
USE  
It is possible to adjust the side brush/es turning  
speed by means of the dedicated knob.  
Select the forward speed by means of the  
command lever.  
Press the accelerator pedal to start the job.  
Note: by releasing the accelerator pedal (or  
setting the command lever to the neutral  
position) the automatic switch off of all  
functions will occur within 8 seconds (Auto  
Power Off); the light indicators of the  
selected working program and of the  
suction fan will start flashing. The  
automatic restart of all functions will  
automatically occur as soon as the  
accelerator pedal will be pushed again  
(Auto Power ON).  
In order to enable the selection of a  
different working program first disable the  
previously selected one.  
When it is necessary to sweep on a wet floor  
stop the suction fan pressing the relevant button,  
in order to prevent the damage of the paper  
panel filter.  
In order to get an efficient cleaning function the  
panel filter must always be clean.  
Press the filter-shaker button, even if the  
machine is working.  
This operation must be repeated every 10 to 15  
minutes, depending on the kind of rubbish to be  
swept; before emptying the dirt container and, in  
any case, at the end of the work.  
10  
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S31NUK5120(3)2001-04  
USE  
To collect light and bulky debris lift the front flap  
using the left pedal (do not press the pedal down  
for a long time, not to reduce the suction  
capability of the machine).  
The machine gets an automatic breaking  
function when the accelerator pedal is released;  
when necessary the service brake can also be  
used (see the figure).  
When driving in reverse gear an intermittent  
acoustic signal will be heard and all the functions  
will remain active.  
4
1
3
The figure shows the functions of the command  
lever:  
1- forward gear  
2- reverse gear  
3- horn  
4- front light On/Off.  
2
The machine is equipped with an emergency  
stop button; by pressing this button (red light On)  
a sudden stop of the machine will occur and all  
functions will turn off, the petrol engine too.  
To restart the machine turn the red button  
clockwise (according to the arrow shown on the  
button itself).  
To restart the normal operation re-select one of  
the two working programs P1 or P2.  
A safety device is located inside the operator  
seat: the drive function - either forward or  
reverse - is disabled as soon as the operator will  
stand up or leave the seat.  
11  
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S31NUK5120(3)2001-04  
USE  
At the end of the job turn off the selected working  
program (P1 or P2) and switch the petrol engine  
off by pressing the button shown in the figure.  
Before leaving the machine make sure that the  
side brushes are lifted, the parking brake  
engaged and the master key in the OFF position.  
(counter clockwise)  
At the end of the job or whenever it is necessary  
empty the rear dirt container.  
In the event that the machine must be pushed  
when switched Off turn the proper red key  
counter-clockwise (see the figure), in order to  
disengage the electric drive motor and disable  
the self-breaking function. Turn and eventually  
remove the red key that can be seen after lifting  
the lid of the battery compartment.  
12  
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S31NUK5120(3)2001-04  
USE  
FURTHER PERFORMANCES OF THE  
MACHINE WITH PETROL ENGINE  
The machine equipped with the petrol engine is  
able to work with full performance even if the  
petrol engine is turned Off; this could occur just  
because the machine run out of the fuel or when  
it is necessary to work in a closed environment.  
In this case the available working time will  
depend on the capacity (amper.hours) of the  
batteries installed on the machine; on the  
intensity of the selected working program; on the  
charge status of the batteries.  
On this machine, in order to guarantee the  
reliability of the batteries, two safety features are  
envisaged:  
1- protection against the deep discharge of the  
battery: when the battery voltage drops down to  
about 20 Volt the automatic stop of all function  
will occur - except the traction function. When it  
is in this condition, it is necessary to proceed with  
the recharge of the battery or to start the petrol  
engine.  
2- Protection against the excessive recharge. If  
the battery voltage will be over 29 Volt the  
automatic stop of the petrol engine will occur.; in  
any case the machine will still be able to operate  
only with batteries. The petrol engine can be  
restarted when the battery voltage will be low  
enough (at about 24 Volt).  
13  
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S31NUK5120(3)2001-04  
SIDE BRUSHES ADJUSTMENT AND  
REPLACEMENT  
Warning: the following operations must be done  
with the machine in Off condition and master key  
out, on a flat floor.  
When the side brush is worn its height must be  
adjusted.  
Loosen the knob. Turn the adjusting disk and  
move its position of one hole.  
And tighten the knob.  
To check the adjustment of the brush start it and  
verify that the contact with the floor is as shown  
in the figure. If necessary repeat the adjustment  
sequence.  
When the brush is remarkably worn out, it is  
necessary to replace it. Just press the two tabs  
inwards and remove the brush. Reinstall the new  
brush by carrying out the reverse operation;  
apply a light pressure to the brush with your  
hands.  
Note: when the brush is replaced set the  
adjusting devices to their original position  
(corresponding to brush new, with no  
wear).  
14  
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S31NUK5120(3)2001-04  
MAIN BRUSH REPLACEMENT  
Warning: the following operations must be done  
with the machine in Off condition and master key  
out.  
This machine is equipped with an automatic  
control of the main brush pressure; this also  
means that the position of the main brush is  
automatically adjusted (no need of manual  
adjustment).  
The complete wear out of the main brush - and  
therefore the need to replace it - is notified with  
code 800 on the display.  
Please meet the following procedure for the main  
brush replacement.  
Open the side door on the right side of the  
machine, unscrewing the knob shown in the  
figure.  
Remove the three knobs used to fix the lid of the  
main brush compartment.  
Remove the lid.  
15  
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S31NUK5120(3)2001-04  
MAIN BRUSH REPLACEMENT  
Remove the worn out brush.  
Fit the new brush in its compartment, paying  
attention to the engagement of the plastic  
adapter with the hub on the opposite side of the  
compartment.  
Fit the lid of the main brush compartment using  
the three knobs previously removed.  
16  
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S31NUK5120(3)2001-04  
FILTER CLEANING AND REPLACEMENT  
The panel filter requires a regular cleaning.  
Lift the lid.  
Remove the lid of the filter compartment.  
Disconnect the electric cable of the filter-shaker  
motor (the machine must first be switched off  
and the key out).  
Loosen the two screws with butterfly head on the  
two sides of the metal frame fixing the panel  
filter; it is not necessary to remove the screws  
completely.  
Remove the metal frame and take the panel filter  
out.  
Clean the filter shaking, blowing it with  
compressed air - pressure not higher than 6 bar-  
from the side where the metal protection net is  
mounted, to avoid damaging to the paper.  
17  
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S31NUK5120(3)2001-04  
FILTER CLEANING AND REPLACEMENT  
After cleaning, fit the filter and the relevant fixing  
frame.  
Tighten the two screws with butterfly head and  
reconnect the filter shaker electric cable.  
If the filter is damaged or can not be properly  
cleaned replace it with a new one.  
Ask to your supplier for the new spare parts list.  
Polyester panel filters are also available.  
18  
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S31NUK5120(3)2001-04  
MAINTENANCE  
BATTERIES: CONTROL AND RECHARGE  
Make a frequent check of the electrolyte level  
inside every battery cell. The battery  
compartment is under the operator seat; lift the  
lid and open the caps of all the battery cells:  
when necessary fill up the cells with distilled  
water.  
The proper electrolyte level is specified in the  
Manual for use and maintenance of the battery.  
Warning: On the version with petrol engine the  
battery level check must be done every week.  
After filling close all the cell caps and clean the  
top of the battery from any acid remains.  
Warning: the battery acid is corrosive; if it comes  
in contact with the skin or eyes rinse thoroughly  
with water and consult a physician.  
When necessary proceed with a recharge of the  
battery according to the following instructions  
and taking also into account what is specified in  
the Battery User Manual:  
- switch the machine Off and remove the master  
key.  
Warning: before starting the recharge the  
battery connector must be disconnected  
from the machine.  
- the recharge must be done in a well ventilated  
area  
- open all the cell caps  
- connect the battery connector to the battery  
charger connector  
- connect the battery charger cable to the mains  
(please check that the voltage and frequency of  
the mains correspond to the data of the  
charger)  
At the end of the recharge disconnect the battery  
from the charger and fit the battery connector to  
the machine. Close all the cell caps and clean  
the top of the battery from any acid remains.  
Note: in any case refer to the instructions  
specified in the Battery Use Manual.  
19  
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S31NUK5120(3)2001-04  
MAINTENANCE  
B
BRAKES ADJUSTMENT  
A
When the pedal brake and/or the parking brake  
reach a low efficiency operation some  
adjustments can be done on the front wheel  
(models SR 1100 e SR 5110):  
- loosen the locking nut A  
- turn adjuster B  
- tighten locking nut A.  
On models SR 1200 and SR 5120 the two  
brakes on the rear wheels can also be adjusted,  
by means of the regulating devices located  
under the foot board (under the brake pedal).  
FRONT LAMP REPLACEMENT  
In order to replace the front lamp:  
- remove the transparent cover  
- push the lamp and turn it counter-clockwise to  
remove it  
- replace the lamp paying attention to the volt  
and watt ratings  
- fit the transparent cover.  
20  
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S31NUK5120(3)2001-04  
MAINTENANCE OF THE PETROL ENGINE  
(HONDA)  
MAINTENANCE OF THE PETROL ENGINE  
(HONDA)  
First: read thoroughly the Use and Maintenance  
Manual of the engine.  
Here below some recommendations are pointed  
out.  
Check the engine oil level at each working  
session; for possible fill up read the oil type  
specified on the engine Manual  
Warning: the engine oil must be replaced the  
first time after 20 working hours or, in  
any case, not later that one month  
since the receipt of the machine.  
Afterwards it must be replaced every  
100 hours or not later than 8 months  
since the last replacement.  
The procedure for the replacement of the engine  
oil is specified here below.  
Remove the side panel from the machine.  
Unhook the engine oil emptying hose.  
Slip off the engine oil level check rod.  
21  
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S31NUK5120(3)2001-04  
MAINTENANCE  
Remove the cap from the engine oil emptying  
hose and let the oil come out.  
Note: it is suggested to remove the oil when the  
engine is warm.  
Dispose of the used oil in proper special  
containers.  
B
Note: keep the emptying hose lifted and open  
during filling.  
A
Take a funnel and pour in the new oil (type  
indicated in the engine Use e Maintenance  
booklet) from the hose of the rod for oil level  
check. Fit the rod for oil level check and close the  
emptying hose with its cap.  
At the end of the filling sequence check the  
engine oil level.  
Make a periodic check of the engine air filter.  
If necessary wash the engine air pre- filter (A)  
with water and soap or any other detergent for  
domestic use.  
Squeeze it and dry it well.  
Proceed by cleaning the filter B with compressed  
air (pressure not higher than 6 bar).  
If the filter can’t be completely cleaned, replace  
it.  
Fit the engine air filter in its compartment and the  
relevant cover.  
22  
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S31NUK5120(3)2001-04  
SUMMARY OF MAINTENANCE  
CONTROLS (battery version)  
Warning: the following interventions must be  
done with machine in Off condition and master  
key out. All the periodic maintenance operations  
must be performed by skilled personnel or by an  
authorized service centre.  
Note: the battery life will depend on a good  
periodic maintenance (check of the level of the  
electrolyte and of battery voltage). Besides it  
must be taken into account that an unused  
battery is submitted to a self-discharge  
phenomenon. In the event that the machine is  
not used for a long time (e.g. 3 or 4 weeks) it is  
necessary TO RECHARGE THE BATTERY; in  
fact the battery voltage MUST NEVER drop  
down below 20 Volt.  
EVERY  
30  
HOURS  
EVERY  
50  
HOURS  
UPON  
DELIVERY  
EVERY100 EVERY400  
CONTROL  
HOURS  
HOURS  
Battery liquid level and  
voltage  
check  
OR EVERY TWO  
WEEKS  
Check the carbon brushes  
of all electrical motors and  
replace them if worn  
Belt tension  
Brake adjustment  
Filter shaker  
Nut and screw tightness  
Wear of main brush and  
side brushes  
Panel filter cleaning  
Sealing of gaskets of filter  
compartment and of flaps  
Clean the steering chain  
and (SR 1200 - SR 5120  
only) the traction wheels  
chains with gas-oil or a  
proper solvent.  
23  
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S31NUK5120(3)2001-04  
SUMMARY OF MAINTENANCE  
CONTROLS (petrol version)  
Warning: the following interventions must be done with machine in Off condition and master key  
out. All the periodic maintenance operations must be performed by skilled personnel or  
by an authorized service centre.  
Every maintenance intervention on the petrol engine must be performed in agreement with the  
engine User Manual.  
Note: the battery life will depend on a good periodic maintenance (check of the level of the  
electrolyte and of battery voltage). Besides it must be taken into account that an unused  
battery is submitted to a self-discharge phenomenon. In the event that the machine is not  
used for a long time (e.g. 3 or 4 weeks) it is necessary TO RECHARGE THE BATTERY;  
infact the battery voltage MUST NEVER drop down below 20 Volt.  
TWO  
ONE  
EVERY EVERY EVERY EVERY  
20 50 100 400  
HOURS HOURS HOURS HOURS  
UPON  
DELIVERY  
CONTROL  
TIMESPER TIME PER  
WEEK  
WEEK  
Battery liquid level and voltage  
check  
Engine air filter cleaning  
Panel filter cleaning  
Engine oil level check  
Engine oil replacement  
st  
1 TIME  
(+)  
1 TIME  
(++)  
st  
Engine RPM check and  
adjustment (*)  
Check the carbon brushes of all  
electrical motors and replace  
them if worn  
Belt tension  
Brake adjustment  
Filter shaker  
Nut and screw tightness  
Wear of main brush and side  
brushes  
Sealing of gaskets of filter  
compartment and of flaps  
Clean the steering chain and  
(SR 1200 - SR 5120 only) the  
traction wheels chains with gas-  
oil or a proper solvent.  
For SR1100: 3200 engine shaft RPM with no function working and battery voltage higher than 27  
Volt  
For SR 1200: 3300 engine shaft RPM with no function working and battery voltage higher than 27  
Volt  
(+) 20 hours or not more than 1 month  
(++) 100 hours or not more than 8 months  
24  
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S31NUK5120(3)2001-04  
OPTIONAL ITEMS  
High capacity batteries both for the petrol version  
and for the battery version.  
Battery charger  
Different types of main bushes and side brushes  
Polyester panel filter (it can be washed)  
-Mini containers  
-Flashing beacon on support  
-Rollbar  
-Flashing beacon on rollbar  
-Front rollers and side bumpers  
-Non marking wheels  
For further information on all accessories get in  
touch with your supplier  
25  
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S31NUK5120(3)2001-04  
SAFETY FUNCTIONS AND TROUBLE-  
SHOOTING  
TO PUSH  
The machine is equipped with many safety  
devices and functions which have been  
described in the USE paragraphs (both for petrol  
and electrical versions). For instance the  
automatic stop of all functions to avoid the deep  
discharge of the battery has been mentioned;  
and also the availability of a special red key for  
the disengagement of the self-breaking function  
has been notified: this is to be operated when the  
machine must be pushed in Off condition.  
TO DRIVE  
SEE SAFETY CODE 333  
Besides the intervention of other safety functions  
is notified by means of dedicated safety codes  
appearing on the display. These safety codes  
are described in the following table.  
SAFETY  
CODE  
DESCRIPTION OF THE  
MALFUNCTION  
MACHINE BEHAVIOUR  
POSSIBLE INTERVENTION  
Recharge the battery according to  
the instructions given in the  
Maintenance paragraph  
Stop of all functions except  
traction  
205  
301  
The battery is empty  
-If the machine run on a long ramp it  
could be normal: let the machine  
cooling 20 minutes  
Stop of all functions and traction  
Overtemperature of the drive motor -Check the efficiency of the front  
and rear brakes  
-Check the rotation of the rear drive  
wheels  
-Check carbon brushes of traction  
motor  
The machine does not start or, in  
the event it was working, will stop  
Possible problem with traction  
control electronic circuit  
-Check connection cables of  
traction motor  
-If the above is OK replace the  
power electronic board  
302  
305  
-If the ambient temperature is high  
let the machine cool down 20  
minutes  
-If the problem will remain call the  
technical service to check the  
electrical motors  
High temperature on the electronic  
control circuits (95 °C)  
The machine functions will stop  
High temperature on the electronic -Make the same checks as per code  
306  
307  
Stop of all functions and traction  
The machine does not start  
control circuits (105 °C)  
305  
-Release the accelerator pedal  
before turning the key On  
Wrong start sequence  
-Check the cable connections of the  
potentiometer for traction control  
- Check the potentiometer for  
traction control  
Damage of the cable of  
potentiometer for traction control  
308  
333  
The machine does not start  
-Off status of the red key for the  
disabling of the self braking  
function (see the picture on the  
top page)  
-Possible trouble of motor kables  
(short circuit or open circuit)  
-Insert the red key and turn it  
clockwise  
-Check the motor cables  
The machine does not start  
Display flashing  
800  
E10  
Main brush worn  
-Replace the main brush  
Main broom is blocked  
Remove the main broom and clean  
all dirty parts  
Flashing display  
26  
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S31NUK5120(3)2001-04  
SERVICE ADDRESS  
AUSTRALIA  
Tel.700 22 68 - Fax 784 08 43  
Nilfisk-Advance Pty. Ltd.  
ACN 003 762 623  
UNITED KINGDOM  
Head office: 17 Leeds Street, Rhodes, N. S. W. 2138  
Tel.(02) 9736 1244 - Fax (02) 9736 3910  
Customer Responce Centre:  
Tel.1 800 011 013  
Nilfisk-Advance Limited  
Newmarket Road  
Bury St. Edmunds  
Suffolk IP 33 3SR  
Tel.(01284) 763163 - Fax (01284) 750562  
BELGIQUE/BELGIË/LUXEMBOURG  
Nilfisk-Advance s.a./n.v.  
Doornveld/Sphere Business Park  
Industrie Asse 3, nr 11- bus 41  
1731 Zellik-Asse  
USA  
Nilfisk-Advance Inc.  
14600 21st Avenue North  
Plymouth, MN 55447-3408  
Tel. +1763 475 2235 - Fax 1763 473 1764  
Tel.(02) 467.60.50 Fax (02) 463.44.16  
CANADA  
Nilfisk-Advance Ltd  
396 Watline Avenue  
Nilfisk-Advance of America, Inc.  
300 Technology Drive  
Malvern, PA 19355  
Mississauga, Ontario L4Z 1X  
Tel.(905) 712-3260 - Fax (905) 712-3255  
Tel.(610) 647 647-6427  
ÖSTERREICH  
DANMARK  
Nilfisk-Advance GmbH  
Vorarlberg Allee 46  
1230 Wien  
Nilfisk-Advance Nordic A/S  
Myntevej 3, 8900 Randers  
Tel.86 42 84 33 - Fax 86 41 19 55  
Tel.1616 58 30 - Fax 1616 58 30 40  
DEUTSCHLAND  
Nilfisk-Advance AG  
HONG KONG  
Nilfisk-Advance Ltd  
Siemensstraße 25-27  
25462 Rellingen  
Tel.(04101) 3990 - Fax ( 04101) 399191  
2001, 20/F HK Worsted Mills  
Industrial Building  
31-39 Wo Tong Tsui Street  
Kwai Chung, N.T.  
Zentraler Kundenservice / Customer Hotline  
Tel.0180 53 56 797  
Tel.2427 59 51- Fax 2487 5828  
IRELAND  
ESPAÑA  
Nilfisk-Advance, S.A.  
Torre D’Ara  
Nilfisk-Advance Ltd  
28 Sandyford Office Park  
Dublin 18  
Passeig del Rengle, 5 -PI.10  
Tel. +353 12943838 - Fax +353 12943845  
E-08302 Mataró (Barcelona)  
Spain  
ITALIA  
Tel.: 93 741 2400  
Fax: 93 757 8020  
Teléfono nacional de servicio Comercial: 902 200 201  
Teléfono nacional de servicio Técnico: 902 300 301  
Delegaciones, Distribuidores y Servicio Técnico a domicilio en todas las regiones  
de Espagña.  
Nilfisk-Advance Italia SPA  
Località Novella Terza  
26862 Guardamiglio ( LO) I  
Tel. + 39 (0377) 451124 – Fax + 39 (0377) 51443  
JAPAN  
Nilfisk-Advance Inc.  
3-4-9 Chigasaki Minami  
Tsuzuki-Ku Yokohama 224  
Tel.045-942-7741- Fax 045-942-6545  
FINLAND/ SUOMI  
Oy Tecalemit AB  
Hankasuontie 13, 00390 Helsinki  
Tel.(89) 547 701- Fax (89) 547 1779  
MALAYSIA  
Mlfisk-Advance Sdn Bhd  
Lot 2, 1st. Floor  
Lorong l9/1A  
46300 Petaling Jaya  
Selangor Darul Ehsan  
Tel.03-7568188/03-7568189/03-7568388-Fax03-7566828  
FRANCE  
Nilfisk-Advance S.A  
BP 246  
91944 Courtaboeuf Cedex  
Tel.(01) 69.59.87.00 Télécopie (01) 69.59.87.01  
PORTUGAL  
Nilfisk-Advance Lda.  
Rua Cândido de Figueiredo, 91-i, 1500-133 LISBOA  
Tel.01/7784142-Fax0l/7785613  
Porto 02/526766 - Fax 02/520739  
Açores 096/628092/3 - Fax 096/628129  
Madeira 091/228965 - Fax 091/228796  
NEDERLAND  
Nilfisk-Advance B.V.  
Flevolaan 7, Postbus 341  
1380 AH Weesp  
Tel.0294-462121- Fax 0294-430053  
NEW ZEALAND  
Nilfisk-Advance Limited  
477 Great South Road, Penrose  
Auckland  
SCHWEIZ / SUISSE  
Nilfisk-Advance AG  
Ringstrasse 19, 9533 Kirchberg/Wil  
Tel.719 23 52 83 - Fax 719 23 84 44  
Tel.(09) 525 0092 - Fax (09) 525 6440  
NORGE  
Nilfisk-Advance AS  
Enebakkvn, 119, 0680 Oslo, Postboks 196, Manglerud, 0612 Oslo  
Tel.22 08 63 50 - Fax 22 08 63 63  
Distriktsrepresentanter over hele landet  
SINGAPORE  
Nilfisk-Advance Pte. Ltd.  
10, Woodlands Loop  
Singapore 738388  
Tel.(65) 759 9100 - Fax (65) 759 9133  
SVERIGE  
Nilfisk-Advance AB  
Sjöbjörnsvägen 5, 117 67 Stockholm  
Tel.085 55 944 00 - Fax 085 55 944 30  
TAIWAN  
Nilfisk-Advance Ltd  
1 F, No.23, Lane 132, Sec. 2  
Ta An Road, Taipei  
27  
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Nilfisk-Advance Italia S.p.A  
Località Novella Terza  
26862 Guardamiglio (Lodi) Italia  
Phone: +39 0377 451124  
Fax: +39 0377 51443  
Printed in Italy  
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