National Instruments Network Card NI 9472 User Manual

OPERATING INSTRUCTIONS AND SPECIFICATIONS  
NI 9472/9474  
8-Channel Digital Output Modules  
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Hot Surface This icon denotes that the component may be  
hot. Touching this component may result in bodily injury.  
Safety Guidelines for Hazardous Voltages  
You can connect hazardous voltages only to the NI 9472/9474 with  
screw terminal. Do not connect hazardous voltages to the NI 9472  
with DSUB.  
If hazardous voltages are connected to the module, take the  
following precautions. A hazardous voltage is a voltage greater  
than 42.4 Vpk or 60 VDC to earth ground.  
Caution Ensure that hazardous voltage wiring is  
performed only by qualified personnel adhering to local  
electrical standards.  
Caution Do not mix hazardous voltage circuits and  
human-accessible circuits on the same module.  
Caution Make sure that devices and circuits connected to  
the module are properly insulated from human contact.  
Caution When module terminals are hazardous voltage  
LIVE (>42.4 Vpk/60 VDC), you must ensure that devices  
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and circuits connected to the module are properly  
insulated from human contact. You must use the NI 9932  
connector backshell kit to ensure that the terminals are  
not accessible.  
Figure 1 shows the NI 9932 connector backshell.  
Note You can use the NI 9932 connector backshell only  
with the NI 9472/9474 with screw terminal.  
Figure 1. NI 9932 Connector Backshell  
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Safety Guidelines for Hazardous Locations  
The NI 9472/9474 is suitable for use in Class I, Division 2,  
Groups A, B, C, D, T4 hazardous locations; Class I, Zone 2,  
AEx nC IIC T4 and Ex nC IIC T4 hazardous locations; and  
nonhazardous locations only. Follow these guidelines if you are  
installing the NI 9472/9474 in a potentially explosive environment.  
Not following these guidelines may result in serious injury or death.  
Caution Do not disconnect I/O-side wires or connectors  
unless power has been switched off or the area is known  
to be nonhazardous.  
Caution Do not remove modules unless power has been  
switched off or the area is known to be nonhazardous.  
Caution Substitution of components may impair  
suitability for Class I, Division 2.  
Caution For Zone 2 applications, install the system in an  
enclosure rated to at least IP 54 as defined by IEC 60529  
and EN 60529.  
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Caution For Zone 2 applications, install a protection  
device between the Vsup and COM terminals on the  
NI 9472/9474. The device must prevent the input  
Vsup-to-COM voltage from exceeding 42 V if there is a  
transient overvoltage condition.  
Special Conditions for Hazardous Locations Use in Europe  
This equipment has been evaluated as EEx nC IIC T4 equipment  
under DEMKO Certificate No. 03 ATEX 0324020X. Each module  
is marked  
II 3G and is suitable for use in Zone 2 hazardous  
locations. If you are using the NI 9472/9474 in Gas Group IIC  
hazardous locations or in ambient temperatures of  
–40 °C Ta 70 °C, you must use the device in an NI chassis that  
has been evaluated as EEx nC IIC T4, Ex nA IIC T4, or  
Ex nL IIC T4 equipment.  
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Special Conditions for Marine Applications  
Some modules are Lloyd’s Register (LR) Type Approved for  
marine applications. To verify Lloyd’s Register certification, visit  
ni.com/certification and search for the LR certificate, or  
look for the Lloyd’s Register mark on the module.  
Caution To meet radio frequency emission requirements  
for marine applications, use shielded cables and install  
the system in a metal enclosure. Suppression ferrites  
must be installed on power supply inputs near power  
entries to modules and controllers. Power supply and  
module cables must be separated on opposite sides of the  
enclosure and must enter and exit through opposing  
enclosure walls.  
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Connecting the NI 9472/9474  
The NI 9472/9474 provides connections for eight digital output  
channels.  
0
4
3
7
0
4
3
7
DO0  
DO1  
DO2  
DO3  
DO4  
DO5  
DO6  
DO7  
Vsup  
COM  
0
1
2
3
4
5
6
7
8
9
1
2
COM  
Vsup  
COM  
COM  
Vsup  
COM  
COM  
Vsup  
COM  
COM  
Vsup  
COM  
COM  
DO0  
Vsup  
DO1  
DO2  
Vsup  
DO3  
DO4  
Vsup  
DO5  
DO6  
Vsup  
DO7  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
3
4
5
6
7
8
9
10  
11  
12  
13  
Figure 2. NI 9472/9474 Terminal and Pin Assignments  
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The NI 9472/9474 with screw terminal has a 10-terminal,  
detachable screw-terminal connector. The NI 9472 with DSUB has  
a 25-pin DSUB connector. Each channel of the NI 9472/9474 has  
a terminal or pin, DO, to which you can connect a device. The  
eight digital output channels are internally referenced to the  
common terminal or pin, COM. National Instruments recommends  
you provide independent COM and Vsup wiring for each channel of  
the NI 9472 with DSUB to minimize current flow in the COM and  
Vsup wiring. The COM pins on the NI 9472 with DSUB are  
internally connected..  
Note You must use 2-wire ferrules to create a secure  
connection when connecting more than one wire to a  
single terminal on the NI 9472/9474 with screw terminal.  
Each channel has an LED that indicates the state of the channel.  
When a channel LED is lit, the channel is on. When the LED is  
dark, the channel is off. The LEDs are disabled when the chassis is  
in sleep mode. Refer to the Sleep Mode section for more  
information about sleep mode.  
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You must connect an external power supply to the NI 9472/9474.  
This power supply provides the current for the devices you connect  
to the module. Connect the positive lead of the power supply to  
Vsup and the negative lead of the power supply to COM. The Vsup  
pins on the NI 9472 with DSUB are internally connected. You can  
connect only one external voltage supply to the device. Refer to the  
Specifications section for information about the power supply  
voltage range.  
Caution Do not remove or insert modules if the external  
power supply connected to the Vsup and COM pins is  
powered on.  
The NI 9472/9474 has current sourcing outputs, meaning the DO  
terminal or pin is driven to Vsup when the channel is turned on.  
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You can directly connect the NI 9472/9474 to a variety of industrial  
devices such as solenoids, motors, actuators, relays, and lamps.  
Make sure the devices you connect to the NI 9472/9474 are  
compatible with the output specifications of the module. Refer to  
the Specifications section for more information about the output  
specifications.  
Connect the device to DO and connect the common of the device  
to COM. Refer to Figure 3 for an illustration of how to connect a  
device to the NI 9472/9474.  
V
sup  
External  
Power  
Supply  
+
_
DO  
Device  
COM  
NI 9472/9474  
Figure 3. Connecting a Device to the NI 9472/9474  
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Increasing Current Drive  
Each channel of the NI 9472 has a continuous output current of  
0.75 A, and each channel of the NI 9474 has a continuous output  
current of 1 A. If you want to increase the output current to a  
device, you can connect any number of channels together in  
parallel. For example, using the NI 9474, if you want to drive 4 A  
of current, connect DO<0...3> in parallel as shown in Figure 4.  
You must turn all parallel channels on and off simultaneously so  
that the current on any single channel cannot exceed the 1 A rating.  
V
sup  
1 A  
1 A  
DO0  
DO1  
DO2  
DO3  
External  
Power  
Supply  
+
_
1 A  
1 A  
4 A  
COM  
NI 9474  
Figure 4. Increasing the Current to a Device Connected to the NI 9474  
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Wiring for High-Vibration Applications  
If an application using the NI 9472/9474 with screw terminal is  
subject to high vibration, National Instruments recommends that  
you either use ferrules to terminate wires to the detachable  
screw-terminal connector or use the NI 9932 backshell kit to  
protect the connections. Refer to Figure 5 for an illustration of  
using ferrules. Refer to Figure 1 for an illustration of the NI 9932  
connector backshell.  
Figure 5. 10-Terminal Detachable Screw-Terminal Connector with Ferrule  
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I/O Protection  
The NI 9472/9474 is short-circuit proof in accordance with  
IEC 1131-2 and provides overcurrent protection.  
Understanding Short-Circuit-Proof Devices  
Each channel on the NI 9472/9474 has circuitry that protects it  
from current surges resulting from short circuits. Whether the  
module suffers damage from these overcurrent conditions depends  
on the following factors:  
The amount of current through the channel  
The amount of time the current is above the current limit  
The frequency of the current surges  
When the amount of current through the DO terminal or pin is  
greater than 13 A, the channel trips and goes into an overcurrent  
state. In an overcurrent state, the channel turns off and the module  
is not damaged. If the current through DO is between 6 A and 13 A,  
the state of the channel is indeterminate and depends on factors  
such as the current level, the temperature, and the power supply.  
Higher inrush currents that exist for less than the trip time do not  
trip the protection circuitry. Refer to the Specifications section for  
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more information about the maximum continuous output current,  
short-circuit behavior, and short-circuit trip time. You also can  
refer to the IEC 1131-2 standard for more information about  
short-circuit-proof devices.  
Tip Because the NI 9472/9474 module includes internal  
flyback diodes, you do not need to add external diodes  
when connecting to switching energy storing devices.  
Power Supplies and Overcurrent Conditions  
If a short-circuit occurs, the current through DO can exceed the  
current rating for the power supply and the maximum continuous  
output current for the NI 9472/9474.  
If the power supply you are using with the NI 9472/9474 cannot  
supply more than 13 A, the module may be damaged if a  
short-circuit condition occurs.  
Detecting an Overcurrent Condition  
If a device connected to the module is not working while the  
channel is on, the module channel may be in an overcurrent state.  
Neither the software nor the module LEDs indicate if an  
overcurrent condition occurs. A channel LED may be on even if the  
channel is off because of an overcurrent condition. To determine if  
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the channel is in an overcurrent state, measure the voltage between  
DO and Vsup. If the voltage is equal to the voltage of the external  
power supply connected to the module, the channel is in an  
overcurrent state.  
Resetting Channels After an Overcurrent Condition  
After you have determined and fixed the cause of the overcurrent  
condition, reset the channel by turning it off. Alternatively, you can  
disconnect the external power supply from the module. However,  
doing so disconnects power from all of the module channels.  
Normal operation can resume after you correct the overcurrent  
condition and reset the channel.  
Sleep Mode  
This module supports a low-power sleep mode. Support for sleep  
mode at the system level depends on the chassis that the module is  
plugged into. Refer to the chassis manual for information about  
support for sleep mode. If the chassis supports sleep mode, refer to  
the software help for information about enabling sleep mode. Visit  
ni.com/info and enter cseriesdoc for information about  
C Series documentation.  
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Typically, when a system is in sleep mode, you cannot  
communicate with the modules. In sleep mode, the system  
consumes minimal power and may dissipate less heat than it does  
in normal mode. Refer to the Specifications section for more  
information about power consumption and thermal dissipation.  
Specifications  
The following specifications are typical for the range –40 to 70 °C  
unless otherwise noted. All voltages are relative to COM unless  
otherwise noted. The specifications are the same for the NI 9472  
and the NI 9474 unless otherwise noted.  
Output Characteristics  
Number of channels..........................8 digital output channels  
Output type .......................................Sourcing  
Power-on output state .......................Channels off  
External power supply voltage range (Vsup  
)
NI 9472.......................................6–30 VDC  
NI 9474.......................................5–30 VDC  
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Output impedance (R0)  
Typical........................................0.07 Ω  
Maximum ...................................0.13 Ω  
Continuous output current (I0), per channel  
NI 9472.......................................0.75 A max  
NI 9474.......................................1 A max  
Output voltage (V0)...........................Vsup – (I0 · R0)  
I/O protection  
Voltage........................................30 VDC max  
Reversed voltage ........................None  
Short-circuit behavior  
Current  
0 to 1 A  
1 to 6 A  
6 to 13 A  
>13 A  
Channel Behavior  
Channel does not trip  
Channel does not trip  
Channel may trip  
Channel trips  
Module Protection  
Module is not damaged  
Module may be damaged  
Module may be damaged  
Module is not damaged  
Short-circuit trip time.................10 μs at 13 A  
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Output delay time (full load)  
NI 9472.......................................100 μs max  
NI 9474.......................................1 μs max  
MTBF  
NI 9472.......................................1,113,301 hours at 25 °C;  
Bellcore Issue 2, Method 1,  
Case 3, Limited Part Stress  
Method  
NI 9474.......................................479,889 hours at 25 °C;  
Bellcore Issue 2, Method 1,  
Case 3, Limited Part Stress  
Method  
Note Contact NI for Bellcore MTBF specifications  
at other temperatures or for MIL-HDBK-217F  
specifications.  
NI 9472 Power Requirements  
Power consumption from chassis  
Active mode ...............................230 mW max  
Sleep mode .................................0.4 mW max  
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Thermal dissipation (at 70 °C)  
Active mode ...............................1.5 W max  
Sleep mode .................................55 mW max  
NI 9474 Power Requirements  
Power consumption from chassis  
Active mode ...............................660 mW max  
Sleep mode .................................0.6 mW max  
Thermal dissipation (at 70 °C)  
Active mode ...............................1.5 W max  
Sleep mode .................................0.6 mW max  
Physical Characteristics  
If you need to clean the module, wipe it with a dry towel.  
Screw-terminal wiring ......................12 to 24 AWG copper  
conductor wire with 10 mm  
(0.39 in.) of insulation  
stripped from the end  
Torque for screw terminals ...............0.5 to 0.6 N · m  
(4.4 to 5.3 lb · in.)  
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Ferrules .............................................0.25 mm2 to 2.5 mm2  
Weight  
NI 9472/9474 with  
screw terminal ............................150 g (5.3 oz)  
NI 9472 with DSUB...................145 g (5.1 oz)  
Safety  
NI 9472/9474 with Screw Terminal Safety Voltages  
Connect only voltages that are within the following limits.  
Channel-to-COM..............................30 VDC max  
Isolation  
Channel-to-channel ....................None  
Channel-to-earth ground  
Continuous...........................250 Vrms  
,
Measurement Category II  
Withstand .............................2,300 Vrms, verified by a 5 s  
dielectric withstand test  
Measurement Category II is for measurements performed on  
circuits directly connected to the electrical distribution system.  
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This category refers to local-level electrical distribution, such as  
that provided by a standard wall outlet, for example, 115 V for U.S.  
or 230 V for Europe.  
Caution Do not connect the NI 9472/9474 with screw  
terminal to signals or use for measurements within  
Measurement Categories III or IV.  
NI 9472 with DSUB Safety Voltages  
Connect only voltages that are within the following limits.  
Channel-to-COM..............................30 VDC max  
Isolation  
Channel-to-channel ....................None  
Channel-to-earth ground  
Continuous...........................60 VDC,  
Measurement Category I  
Withstand .............................1,000 Vrms, verified by a 5 s  
dielectric withstand test  
Measurement Category I is for measurements performed on  
circuits not directly connected to the electrical distribution system  
referred to as MAINS voltage. MAINS is a hazardous live electrical  
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supply system that powers equipment. This category is for  
measurements of voltages from specially protected secondary  
circuits. Such voltage measurements include signal levels, special  
equipment, limited-energy parts of equipment, circuits powered by  
regulated low-voltage sources, and electronics.  
Caution Do not connect the NI 9472 with DSUB to  
signals or use for measurements within Measurement  
Categories II, III, or IV.  
Safety Standards  
This product is designed to meet the requirements of the following  
standards of safety for electrical equipment for measurement,  
control, and laboratory use:  
IEC 61010-1, EN 61010-1  
UL 61010-1, CSA 61010-1  
Note For UL and other safety certifications, refer to the  
product label, or visit ni.com/certification, search  
by module number or product line, and click the  
appropriate link in the Certification column.  
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Hazardous Locations  
U.S. (UL) ..........................................Class I, Division 2,  
Groups A, B, C, D, T4;  
Class I, Zone 2,  
AEx nC IIC T4  
Canada (C-UL) .................................Class I, Division 2,  
Groups A, B, C, D, T4;  
Class I, Zone 2,  
Ex nC IIC T4  
Europe (DEMKO).............................EEx nC IIC T4  
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Environmental  
National Instruments C Series modules are intended for indoor use  
only but may be used outdoors if installed in a suitable enclosure.  
Refer to the manual for the chassis you are using for more  
information about meeting these specifications.  
Operating temperature  
(IEC 60068-2-1, IEC 60068-2-2) .....40 to 70 °C  
Storage temperature  
(IEC 60068-2-1, IEC 60068-2-2) .....40 to 85 °C  
Ingress protection..............................IP 40  
Operating humidity  
(IEC 60068-2-56)..............................10 to 90% RH,  
noncondensing  
Storage humidity  
(IEC 60068-2-56)..............................5 to 95% RH,  
noncondensing  
Maximum altitude.............................2,000 m  
Pollution Degree (IEC 60664)..........2  
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Shock and Vibration  
To meet these specifications, you must panel mount the system.  
If you are using the NI 9472/9474 with screw terminal, you also  
must either affix ferrules to the ends of the terminal wires or use the  
NI 9932 backshell kit to protect the connections.  
Operating vibration  
Random (IEC 60068-2-64).........5 grms, 10 to 500 Hz  
Sinusoidal (IEC 60068-2-6) .......5 g, 10 to 500 Hz  
Operating shock  
(IEC 60068-2-27)..............................30 g, 11 ms half sine,  
50 g, 3 ms half sine,  
18 shocks at 6 orientations  
Electromagnetic Compatibility  
This product is designed to meet the requirements of the following  
standards of EMC for electrical equipment for measurement,  
control, and laboratory use:  
EN 61326 EMC requirements; Industrial Immunity  
EN 55011 Emissions; Group 1, Class A  
CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A  
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Note For EMC compliance, operate this device with  
shielded cabling.  
CE Compliance  
This product meets the essential requirements of applicable  
European directives, as amended for CE markings, as follows:  
2006/95/EC; Low-Voltage Directive (safety)  
2004/108/EC; Electromagnetic Compatibility Directive  
(EMC)  
Note Refer to the Declaration of Conformity (DoC) for  
this product for any additional regulatory compliance  
information. To obtain the DoC for this product, visit  
ni.com/certification, search by module number or  
product line, and click the appropriate link in the  
Certification column.  
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Environmental Management  
National Instruments is committed to designing and manufacturing  
products in an environmentally responsible manner. NI recognizes  
that eliminating certain hazardous substances from our products is  
beneficial not only to the environment but also to NI customers.  
For additional environmental information, refer to the NI and the  
Environment Web page at ni.com/environment. This page  
contains the environmental regulations and directives with which  
NI complies, as well as other environmental information not  
included in this document.  
Waste Electrical and Electronic Equipment (WEEE)  
EU Customers At the end of their life cycle, all products  
must be sent to a WEEE recycling center. For more  
information about WEEE recycling centers and National  
Instruments WEEE initiatives, visit ni.com/  
environment/weee.htm.  
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Where to Go for Support  
The National Instruments Web site is your complete resource for  
technical support. At ni.com/support you have access to  
everything from troubleshooting and application development  
self-help resources to email and phone assistance from  
NI Application Engineers.  
National Instruments corporate headquarters is located at  
11500 North Mopac Expressway, Austin, Texas, 78759-3504.  
National Instruments also has offices located around the world to  
help address your support needs. For telephone support in the  
United States, create your service request at ni.com/support  
and follow the calling instructions or dial 512 795 8248. For  
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telephone support outside the United States, contact your local  
branch office:  
Australia 1800 300 800, Austria 43 662 457990-0,  
Belgium 32 (0) 2 757 0020, Brazil 55 11 3262 3599,  
Canada 800 433 3488, China 86 21 5050 9800,  
Czech Republic 420 224 235 774, Denmark 45 45 76 26 00,  
Finland 358 (0) 9 725 72511, France 01 57 66 24 24,  
Germany 49 89 7413130, India 91 80 41190000,  
Israel 972 3 6393737, Italy 39 02 41309277, Japan 0120-527196,  
Korea 82 02 3451 3400, Lebanon 961 (0) 1 33 28 28,  
Malaysia 1800 887710, Mexico 01 800 010 0793,  
Netherlands 31 (0) 348 433 466, New Zealand 0800 553 322,  
Norway 47 (0) 66 90 76 60, Poland 48 22 3390150,  
Portugal 351 210 311 210, Russia 7 495 783 6851,  
Singapore 1800 226 5886, Slovenia 386 3 425 42 00,  
South Africa 27 0 11 805 8197, Spain 34 91 640 0085,  
Sweden 46 (0) 8 587 895 00, Switzerland 41 56 2005151,  
Taiwan 886 02 2377 2222, Thailand 662 278 6777,  
Turkey 90 212 279 3031, United Kingdom 44 (0) 1635 523545  
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product and company names mentioned herein are trademarks or trade names of their respective companies.  
For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software,  
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