Multiquip Power Roller MDR 9D User Manual
OPERATION AND PARTS MANUAL  
Vibratory  
Walk-Behind Roller  
Model  
MDR-9D  
(Hatz Diesel)  
Revision #0 (12/17/03)  
MULTIQUIPINC.  
18910 WILMINGTON AVE.  
PARTS DEPARTMENT:  
800-427-1244  
CARSON, CALIFORNIA 90746 FAX: 800-672-7877  
310-537-3700  
800-421-1244  
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:  
800-478-1244  
FAX:310-537-3927  
FAX:310-631-5032  
E-mail:mq@multiquip.com • www:multiquip.com  
Atlanta • Boise • Dallas • Houston • Newark  
Montreal, Canada • Manchester, UK  
Rio De Janiero, Brazil • Guadalajara, Mexico  
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HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
MULTIQUIP’SMAINPHONENUMBERS  
800-421-1244  
310-537-3700  
FAX: 310-537-3927  
PARTSDEPARTMENT  
800-427-1244  
310-537-3700  
FAX: 800-672-7877  
FAX: 310-637-3284  
MAYCOPARTS  
800-306-2926  
310-537-3700  
FAX: 800-672-7877  
FAX: 310-637-3284  
SERVICEDEPARTMENT  
800-478-1244  
310-537-3700  
FAX: 310-537-4259  
MQPOWERSERVICEDEPARTMENT  
800-835-2551  
310-537-3700  
FAX: 310-638-8046  
TECHNICALASSISTANCE  
800-478-1244  
FAX: 310-631-5032  
WARRANTYDEPARTMENT  
800-421-1244, EXT. 279 FAX: 310-537-1173  
310-537-3700, EXT. 279  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3  
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TABLE OF CONTENTS  
MIKASA MDR-9D-  
Hatz 1D81Z Diesel Engine  
Crankcase Assembly .........................................62-63  
Crankcase Assembly (External Parts) ...............64-65  
Crankshaft Assembly .........................................66-67  
Camshaft Assembly ...........................................68-69  
Piston/Rings Assembly.......................................70-71  
Cylinder Head Assembly ....................................72-75  
Flywheel Assembly ............................................76-77  
Oil Pump Assembly ............................................78-79  
Timing Cover Assembly .....................................80-81  
Fuel Device ........................................................82-83  
Air Ducting Assembly .........................................84-85  
Breather Assembly.............................................86-87  
Fuel Tank Assembly ...........................................88-89  
Fuel Pump Assembly .........................................90-91  
Air Filter Assembly .............................................92-93  
Exhaust Silencer ................................................94-95  
Starter/Alternator Assembly...............................96-97  
Instrument Box Assembly ..................................98-99  
Lifting Magnet/Stop Device ........................... 100-101  
VIBRATORY ROLLER  
Proposition 65 Warning ..............................................2  
Here's How To Get Help .............................................3  
Table Of Contents ......................................................4  
Parts Ordering Procedures ........................................5  
Safety Message Alert Symbols .............................. 6-7  
Rules for Safe Operation ....................................... 8-9  
Operation and Safety Decals ...................................10  
Specifications ...........................................................11  
Dimensions ..............................................................12  
General Information ........................................... 14-15  
Vibratory Roller Components...................................16  
HATZ 1D81Z Engine Components ..........................17  
Inspection/Start-Up ........................................... 18-21  
Operation .................................................................22  
Lifting/Transporting ..................................................23  
Maintenance ...................................................... 24-29  
Troubleshooting ................................................. 30-31  
PARTS ILLUSTRATIONS  
Terms and Conditions Of Sale — Parts ................ 102  
Explanation Of Code In Remarks Column ...............32  
Suggested Spare Parts ............................................33  
Decal Placement ................................................ 34-35  
Body Assembly .................................................. 36-37  
Front Cover Assembly........................................ 38-39  
Axle Assembly .................................................... 40-43  
Transmission Assembly...................................... 44-45  
Hydraulic Oil Tank Assembly ............................. 46-47  
Clutch Box Assembly ......................................... 48-51  
Vibrator Assembly .............................................. 52-53  
Upper Control Handle Assembly........................ 54-57  
Lower Control Handle Assembly........................ 58-59  
Battery Assembly ............................................... 60-61  
Specification and part  
number are subject to  
change without notice.  
PAGE 4 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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PARTS ORDERING PROCEDURES  
When ordering parts,  
please supply the following information:  
❒
Dealeraccountnumber  
❒
❒
❒
❒
❒
❒
Dealernameandaddress  
Shipping address (if different than billing address)  
Returnfaxnumber  
Applicable model number  
Quantity,part number and description of each part  
Specifypreferredmethodofshipment:  
Note:Unlessotherwiseindicatedbycustomer, all  
orders are treated as “Standard Orders”, and will  
ship within 24 hours.We will make every effort to  
ship “Air Shipments” the same day that the order is  
received, if prior to 2PM west coast time. “Stock  
Orders” must be so noted on fax or web forms.  
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground  
FedEx or UPS Second Day or Third Day  
FedEx or UPS Next Day  
Federal Express Priority One  
DHL  
Truck  
Place Your Parts Order Via Web or Fax  
For Even More Savings!  
Here’s how to get help...  
Please have the model and serial number on  
hand when calling.  
Parts Department  
800-427-1244  
310-537-3700  
Fax:800-672-7877  
Fax:310-637-3284  
Extra Discounts!  
All parts orders which include complete part numbers  
and are received by our automated web parts order  
system, or by fax qualify for the following extra  
discounts:  
Mayco Parts  
800-306-2926  
310-537-3700  
Fax:800-672-7877  
Fax:310-637-3284  
Ordered  
via  
Standard  
orders  
Stock orders  
($750 list and above)  
Service Department  
800-478-1244  
310-537-3700  
Fax:310-537-4259  
Fax  
3%  
5%  
10%  
10%  
Web  
MQ Power Service Department  
800-835-2551  
310-537-3700  
Fax:310-638-8046  
Special freight allowances  
when you order 10 or more  
line items via Web or Fax!**  
FedEx Ground Service at no charge for freight  
Technical Assistance  
800-478-1244  
Fax:310-631-5032  
Fax:310-537-1173  
Warranty Department  
800-421-1244, Ext. 279  
310-537-3700, Ext. 279  
No other allowances on freight shipped by any other  
carrier.  
Multiquip’s Main Phone Numbers  
NOTE:DISCOUNTSARESUBJECTTOCHANGE  
800-421-1244  
310-537-3700  
Fax:310-537-3927  
Direct TOLL-FREE access  
to our Parts Department:  
Toll-free nationwide — 800-427-1244  
MULTIQUIP INC.  
18910 WILMINGTON AVENUE  
POST OFFICE BOX 6254  
CARSON, CALIFORNIA 90749  
310-537-3700•800-421-1244  
FAX:310-537-3927  
E-MAIL:mq@multiquip.com  
WWW:multiquip.com  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5  
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MDR-9D — SAFETY MESSAGE ALERT SYMBOLS  
HAZARD SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
Safety precautions should be followed at all times when  
operating this equipment. Failure to read and understand the  
Safety Messages and Operating Instructions could result in  
injury to yourself and others.  
Lethal Exhaust Gases  
This Owner's Manual has  
been developed to provide  
complete instructions for the  
Engine exhaust gases contain poisonous  
carbon monoxide. This gas is colorless and  
odorless, and can cause death if inhaled.  
NEVER operate this equipment in a confined  
area or enclosed structure that does not  
provide ample free flow air.  
safe and efficient operation  
of the Multiquip Model  
MDR-9D Vibration Roller.  
Refer to the engine  
manufacturer’s instructions for  
data relative to its safe  
operation.  
Explosive Fuel  
Before using this vibratory roller, ensure that the operating  
individual has read and understands all instructions in this  
manual.  
Diesel fuel is extremely flammable, and its  
vapors can cause an explosion if ignited. DO  
NOT start the engine near spilled fuel or  
combustible fluids. DO NOT fill the fuel tank  
while the engine is running or hot. DO NOT  
overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or  
sparks from the ignition system. Store fuel in  
approved containers, in well-ventilated areas  
and away from sparks and flames. NEVER  
use fuel as a cleaning agent.  
SAFETY MESSAGE ALERT SYMBOLS  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
WARNING, or CAUTION.  
Burn Hazards  
DANGER: You WILL be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
while the engine is running or immediately after  
operations. Never operate the engine with heat  
shields or heat guards removed.  
WARNING: You CAN be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Rotating Parts  
CAUTION: You CAN be injured if you  
do not follow directions.  
NEVER operate equipment with covers, or  
guards removed. Keep fingers, hands, hair and  
clothing away from all moving parts to prevent  
injury.  
Potential hazards associated with this vibratory roller operation  
will be referenced with Hazard Symbols which appear  
throughout this manual, and will be referenced in conjunction  
with Safety Message Alert Symbols.  
PAGE 6 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — SAFETY MESSAGE ALERT SYMBOLS  
Accidental Starting  
Respiratory Hazard  
ALWAYS place the engine ON/OFF switch in  
the OFF position, when the vibration roller is  
not in use.  
ALWAYS wear approved respiratory  
protection.  
Equipment Damage Messages  
Sight and Hearing hazard  
Other important messages are provided throughout this manual  
to help prevent damage to your vibration roller, other property,  
or the surrounding environment.  
ALWAYS wear approved eye and hearing  
protection.  
This vibratory roller, other  
property, or the surrounding  
environment could be  
damaged if you do not follow  
instructions.  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7  
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MDR-9D — RULES FOR SAFE OPERATION  
CAUTION:  
Failure to follow instructions in this manual  
may lead to serious injury or even death!This  
equipment is to be operated by trained and  
qualified personnel only! This equipment is  
for industrial use only.  
■
NEVER touch the hot exhaust manifold,  
muffler or cylinder. Allow these parts to  
cool before servicing engine orvibratory  
roller.  
The following safety guidelines should always be used when  
operating the MIKASA MDR-9DVibratory Roller.  
■
■
HighTemperatures – Allow the engine to cool before adding  
fuel or performing service and maintenance functions. Contact  
with hot components can cause serious burns.  
The engine of this vibratory roller requires an adequate free  
flow of cooling air. NEVER operate the vibratory roller in any  
enclosed or narrow area where free flow of the air is restricted.  
If the air flow is restricted it will  
cause serious damage to the  
vibratory roller or engine and  
may cause injury to people and  
property.Remember the roller’s  
GENERAL SAFETY  
■
■
■
DO NOT operate or service this equipment before  
readingthisentiremanual.  
This equipment should not be operated by  
persons under 18 years of age.  
NEVER operate this equipment without proper  
protective clothing, shatterproof glasses, steel-  
toed boots and other protective devices required  
by the job. ALWAYS wear slip resistant safety  
shoes or boots.  
enginegivesoff DEADLY gases.  
■
■
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
■
■
■
NEVER operate this equipment when not feeling  
well due to fatigue, illness or taking medicine.  
ALWAYS use extreme caution when working with flammable  
liquids. When refueling, stop the engine and allow it to cool.  
DO NOT smoke around or near the machine. Fire or  
explosion could result from fuel vapors, or if fuel is spilled on  
a hot engine.  
NEVER operate this equipment under the  
influence or drugs or alcohol.  
■
NEVER operate the vibratory roller in an explosive  
atmosphere or near combustible  
materials. An explosion or fire could  
result causing severe bodily harm or  
even death.  
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to  
the equipment and/or injury to user may result.  
■
■
■
Manufacturer does not assume responsibility for any accident  
due to equipment modifications.  
■
■
■
Topping-off to filler port is dangerous, as  
it tends to spill fuel.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
ALWAYS store the vibratory roller in a clean, dry location out  
of the reach of children.  
ALWAYS wear proper respiratory (mask), hearing and eye  
protection equipment when operating the vibratory roller.  
NEVER run engine without air cleaner. Severe engine  
damage may occur.  
■
■
NEVER leave the vibratory roller unattended, turn off engine.  
CAUTION must always be observed while servicing this  
vibratory roller. Rotating parts can cause injury if contacted.  
■
DO NOT leave vibratory roller with engine running. Use  
chock blocks if parking vibratory roller on a grade.  
PAGE 8 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — RULES FOR SAFE OPERATION  
■
NEVER disconnect any "emergency or safety devices".  
These devices are intended for operator safety. Disconnection  
of these devices can cause severe injury, bodily harm or even  
death! Disconnection of any of these devices will void all  
warranties.  
■
ALWAYS know the location of the nearest and first aid kit.  
Loading and Unloading (Crane)  
■
Before lifting, make sure that machine parts (hook and  
vibration insulator) are not damaged and screws are not  
loosened or lost.  
■
In emergencies always know the location of the  
nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in the case of an  
emergency.  
■
Always make sure crane or lifting device has been properly  
secured to the hook of guard frame on vibratory roller.  
■
■
■
■
NEVER lift the machine while the engine is running.  
Use adequate lifting cable (wire or rope) of sufficient strength.  
Use one point suspension hook and lift straight upwards.  
NEVER allow any person or animal to stand underneath the  
machine while lifting.  
■
Try not to lift machine to unnecessary heights.  
Transporting  
■
■
Always shutdown engine before transporting.  
Tighten fuel tank cap securely and close fuel cock to prevent  
fuel from spilling.  
■
■
Drain fuel when transporting vibratory roller over long  
distances or bad roads.  
Always tie-down the vibratory roller during transportation by  
securing the roller's guard frame with rope.  
Emergencies  
ALWAYS know the location of the nearest fire extinguisher.  
Maintenance Safety  
■
■
NEVER lubricate components or attempt service on a  
running machine.  
■
ALWAYS allow the machine a proper amount of time to  
cool before servicing.  
■
■
Keep the machinery in proper running condition.  
Fix damage to the machine immediately and always replace  
broken parts.  
■
Dispose of hazardous waste properly. Examples of  
potentially hazardous waste are used motor oil, fuel and  
fuel filters.  
■
■
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9  
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MDR-9D — OPERATION AND SAFETY DECALS  
Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals become  
damaged or unreadable, contact the Multiquip Parts Department for a replacement set.  
Figure 1. Operation and Safety Decals  
PAGE 10 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — SPECIFICATIONS  
Table 1. MDR-9D VIBRATORY ROLLER  
SPECIFICATIONS  
Crank Handle Start (MDR-9D)  
Electric Start (MDR-9DES)  
Starting Method  
Centrifugal Force  
Vibration Frequency  
Traveling Speed (forward and reverse)  
Grade Ability  
6,600 lbs. (3,000 kg)  
3,000 vpm  
0 to 1.8 mph (0 to 3 km/hr)  
25°  
Diameter x Width of Roller  
Wheel Base  
18 x 27.6 in (457 x 700 cm)  
22.4 in (570 mm)  
10.8 in (274 mm)  
111.8 in (2,840 mm)  
31.3 in (795 mm )  
44.1 in (1,120 mm )  
1,940 lbs. (880 kg)  
2,000 rpm  
Side Road Clearance  
Length (with Handle)  
Width  
Height  
Total Weight  
Working Input Revolution  
Continuous Rated Pressure  
Oil Tank Capacity  
Water Tank Capacity  
Working Ability  
1,500 psi (105 kg/cm2)  
4 gallons (15 liters)  
6 gallons (23 liters)  
2,100 m2/hr  
Table 2. ENGINE SPECIFICATIONS  
Model  
Hatz 1D81Z  
Type  
Air-cooled, 4-Stroke, Single Cylinder, Diesel Engine  
3.94 in. X 3.34 in.  
(100 mm x 85 mm.)  
Bore X Stroke  
Displacement  
Max Output  
40.70 cu-in (667 cm3)  
15.0 H.P./3600 R.P.M.  
1.85 gallons (7.0 liters)  
Diesel #2  
Engine  
Fuel Tank Capacity  
Fuel  
Lube Oil Capacity  
Starting Method  
Battery min./max. Ah  
1.8 quarts (1.7 liters)  
Crank Handle/Electric  
12V 45/70 Ah  
Dimension  
(L x W x H)  
14.31 x 19.62 X 23.00 in.  
(363.5 X 498.5 X 584.5 mm.)  
Dry Net Weight  
201 lbs. (91 Kg.)  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11  
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MDR-9D — DIMENSIONS  
Figure 2. MDR-9DVibratory Roller Dimensions  
TABLE 3. ROLLER DIMENSIONS  
REF.  
A
DIMENSIONS  
REF.  
F
DIMENSIONS  
111.8 in. (2.8 meters)  
88 in. (2.23 meters)  
46 in. (1.17 meters)  
45.9 in. (1.16 meters)  
11 in. (.279 meters)  
22.4 in. (.57 meters)  
18 in. (.457 meters)  
15.5 in. (.382 meters)  
5.4 in. (.137 meters)  
B
G
C
H
I
D
E
PAGE 12 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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NOTE PAGE  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13  
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MDR-9D — GENERAL INFORMATION  
FREQUENCY/SPEED  
The Mikasa Model MDR-9D is a powerful compacting tool  
capable of applying a tremendous force in consecutive impacts  
to a soil surface. With 28-inch drums nd 32 inches overall width,  
virtually any asphalt or mixed granular soil compaction job is  
quickly cut down to size.  
The vibrating roller maximum frequency is 3000 vpm (vibrations  
per minute).The forward and reverse travel speed of the vibratory  
roller is approximately 1.8 mph (3 km/hour).  
ENGINE  
The impact force of the MDR-9D levels and uniformly compacts  
voids between soil particles to increase dry density.  
The Mikasa MDR-9D Vibratory Roller is equipped with a Hatz  
1D81Z.  
Features include:  
CONTROLS  
„
Hydraulic variable speed transmission assures easy  
handling.  
Before starting the MDR-9D Vibratory Roller, identify and  
understand the function of the controls and components as  
indicated in Figure 6.  
„
Deadman device which when pressed or hit will  
cause the travel lever to return to neutral position  
bringing the machine to a stop.  
TRANSPORTATION  
Adjustable transport hooks allow an operator to place the roller  
on the tailgate of a dump truck without any assistance. The  
control handle of the MDR-9D Vibratory Roller can be folded  
vertically for ease of transport and storage.  
„
„
Non-corrosive water tank for the sprinkler system with a  
capacity of 6 gallons.  
Simple dual-lever controls assure operator safety and  
convenience.  
LIFTING THE ROLLER  
„
„
„
Sight gauge for hydraulic oil tank.  
Front -mounted auxiliary travel lever.  
When lifting of the roller is required (Figure 3), attach a suitable  
hook or shackle to the lifting hooks of the roller.Make sure the  
lifting device is capable of lifting 1,940 lbs (880 kg).  
Four large rubber shock mounts minimize vibrations to the  
engine and hydraulics.  
„
„
„
„
Convenient tie-downs, front and rear.  
Scraper Bar.  
Drum sprinkler system.  
Handle folds to 90 degrees for storage and transport..  
Figure 3. LiftingThe Roller  
PAGE 14 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — GENERAL INFORMATION  
CAUTION :  
CAUTION :  
CAUTION :  
Tipping (Rollovers)  
NEVER! operate the roller on side slopes (Figure 5). The  
possibility exist that the roller could tip over (roll over), thus  
causing bodily harm even death and serious damage to the  
equipment.  
NEVER! stand under, or get onto the roller  
while it is being lifted or moved.  
ONLY! use steel ropes or chains that are  
capable of lifting at least 1,940 lbs. (880 kg ).  
NEVER! use any other part of the roller for  
lifting purposes. Use the lifting eye. Using other  
parts of the roller for lifting will cause severe  
damage to the roller,  
OPERATING ON SLOPES  
Figure 5. Recommended Slope  
Special care must be taken when operating the roller on hills or  
slopes. There exist the possibility of serious injury to the operator  
and severe damage to the roller in the event of a roll over.  
ALWAYS operate the roller up and down hills rater than from  
side to side. For safe operation hillside slopes should not exceed  
12 degree (21 % grade). See Figure 4 below.  
In the event the roller does tip over, extreme care must be taken  
to prevent damage to the engine. When the roller has been  
tipped over, oil from the engine crankcase can flow into the  
combustion chamber, which can severely damage the engine  
the next time it is started.  
IMMEDIATELY after a unit has tipped over upright the unit as  
soon as possible to prevent oil from leaking into the combustion  
chamber.  
CAUTION :  
To prevent damage to the engine after a  
rollover, the unit must NOT be started.NEVER  
start a unit after a rollover. CONTACT your  
nearest authorized Multiquip dealer for  
instructions or servicing.  
Figure 4. Recommended Slope  
NEVER! operate the roller on side  
slopes.The roller may tip over causing  
njury to personnel and severe damage  
to the equipment  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 15  
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MDR-9D —VIBRATORY ROLLER COMPONENTS  
Figure 6. MDR-9D
Components  
Figure 6 illustrates the location of the major components  
for the MDR-9D Vibratory Roller. The function of each  
component is described below:  
7. Engine – This vibratory roller uses a HATZ 1D81Z diesel  
engine.Refer to the owner’s manual for engine information  
and related topics.  
1. Handle Bar – When operating the roller, this handle is to  
be in the downward position. When the roller is to be  
stored, move the handle bar to the upright position.  
8.  
Vibrator Lever (on the body of machine) – Turns the  
vibration on and off.  
9. Water Tank – Holds 6 gallons (23 liters) of water for the  
2. Hand Grip – When operating the roller, use this hand grip  
to maneuver the roller. Also has dead man device, when  
pressed or hit while traveling in reverse, causes the travel  
lever to return to neutral position to stop the machine.  
sprinkler system.  
10. Shock Absorber -  
11. Scraper Bar – This bar helps prevent buildup of material  
between the drum and the frame.  
3. Travel Lever – Push the lever forward, the roller will move  
in a forward direction, pull the lever backwards, the roller  
will move in backwards direction. Placing the lever in the  
middle (midway) will cause the roller not to move (neutral).  
12. Vibration Rollers – 18-inch diameter steel drums that  
provide the compaction force in the compaction and  
patching of asphalt-type surfaces.  
13. Checking Cover for Chains –Take off the cover to check  
4.  
5.  
Vibrator Lever – Turns the vibration on and off.  
and lubricate chains.  
Hydraulic OilTank/Cap – Stores hydraulic fluid.Open cap  
to fill with recommended hydraulic oil (Shell Tellus #46).  
14. WaterValves–Turn on the water sprinkling system.  
15. Hydraulic Oil Gauge – Indicates the hydraulic oil level.  
6. V-Belt Cover – Remove this cover to gain access to the  
v-belts. NEVER run the vibratory roller without the v-belt  
cover.If the v-belt cover is not installed, the possibility exist  
that your hand may get caught between the v-belt and clutch,  
thus causing serious injury and bodily harm.  
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MDR-9D — HATZ 1D81Z ENGINE COMPONENTS  
Figure 7. HATZ 1D81Z Engine Components  
ENGINE COMPONENTS  
4. Muffler – Used to reduce noise and emissions.  
Figure 7 illustrates the location of the major engine  
components of the machine. Each component is described  
below:  
WARNING  
1. Fuel Filler Cap – Remove this cap to add diesel fuel to the  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
fuel tank.Make sure cap is tighten securely.DO NOT over  
fill.  
while the engine is running or immediately after operating. NEVER  
operate the engine with the muffler removed.  
DANGER  
7.  
8.  
9.  
Oil Filler Cap/Dipstick – Remove this cap to add oil to the  
oil tank. Use dipstick to check oil level.  
Adding fuel to the tank should be done only when  
the engine is stopped and has had an opportunity  
to cool down. In the event of a fuel spill, DO NOT attempt to start the  
engine until the fuel residue has been completely wiped up, and the  
area surrounding the engine is dry.  
Oil Drain Plug – Unscrew plug to drain oil from engine  
crankcase.Dispose of oil in a safe manner.  
Decompression Lever – Press down before starting  
engine.To prevent damage to the engine, DO NOT use for  
any other purpose.  
2.  
FuelTank – Diesel engine holds 5.8 quarts of diesel fuel.  
10. Fuel Filter – Controls the flow of diesel fuel to the carburetor.  
Must be in the ON position when starting and running the  
engine.  
3.  
Air Cleaner – Prevents dirt and other debris from entering  
the fuel system. Remove wing-nut on top of air filter  
cannister to gain access to filter element.  
11. Oil Filter – filters oil for contaminates.Replace as necessary.  
Operating the engine without  
an air filter, with a damaged air  
filter, or a filter in need of  
replacement will allow dirt to  
enter the engine, causing rapid  
engine wear.  
12. Starting Handle Guide Sleeve – Insert starting handle  
into the guide sleeve and turn to crank start engine.  
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MDR-9D — INSPECTION  
3. If the oil level is low, fill to the edge of the oil filler  
hole with the recommended oil type (Table 4).  
Maximum oil capacity is 2 quarts (1.9 liters).  
CAUTION :  
Never operate the vibratory  
roller in a confined area or  
enclosed structure that does  
not provide ample free flow  
of air.  
Table 4. Oil Selection Chart  
OIL: SAE  
F
C
122  
104  
86  
50  
40  
30  
20  
10  
0
ALWAYS wear approved eye and hearing  
protection before operating the vibratory roller.  
68  
50  
32  
-14  
-4  
-10  
-20  
-30  
-40  
BEFORE STARTING  
-22  
-40  
1.  
Read safety instructions at the beginning  
of manual.  
2.  
Familiarize yourself with the operating  
and control elements of the machine and  
Explosive Fuel  
the working environment. This includes obstacles in the  
working area, bearing capacity of the ground and the  
necessary safety provisions.  
DANGER  
Diesel fuel is highly flammable and can be dan-  
3. Checktheairfilterfordirtanddust.Iftheairfilterisdirty, replace  
air filter with a new one as required.  
gerous if mishandled. DO NOT smoke while  
refueling.DONOTattempttorefuelthevibratory  
roller if the engine is hot! or running.  
4.  
5.  
6.  
Check fastening nuts and bolts for tightness. Loose threads  
may cause damage to the machine when vibrating.  
CHECKING FUEL  
Understand the geographical features and regulations of  
the job site.  
1. Remove the fuel cap located on top of fuel tank.  
2. Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish  
with diesel fuel (Figure 9).  
Clean the vibratory roller, removing dirt and dust,  
particularly, the bottom of the plate, engine cooling air inlet.  
3. When refueling, be sure to use a strainer for filtration. DO  
CHECKING ENGINE OIL LEVEL  
NOT top-off fuel. Wipe up any spilled fuel.  
1. Make sure that the machine is situated in a flat  
surface so that level measurements will be accurate.  
2. Pull out the dipstick from the oil tank (Figure 8).  
CAUTION :  
DO NOT overfill oil tank.This could cause oil  
leaks and sluggish operation. Clean cap and  
surrounding area before opening to prevent  
dirt from entering tank.  
Figure 9. Refueling  
DANGER  
Fuel spillage on a hot engine can case a fire or  
explosion. If fuel spillage occurs, wipe up the  
spilled fuel completely to prevent fire hazards.  
NEVER! smoke around or near the roller.  
ENGINE OIL  
DIPSTICK  
HOLDER  
Figure 8. Oil Dipstick  
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MDR-9D — INSPECTION  
CHECKINGTHE CLUTCH BOX OIL LEVEL  
CHECKING HYDRAULIC SYSTEM  
1.  
2.  
3.  
Check clutch box for any oil leakage.  
1. Check the oil tank level gauge (Figure 10). Oil level  
should be at the middle indication of the gauge or  
higher. Fill as required  
Remove the level plug and check oil level (Figure 12).  
Add oil if necessary.  
2. Check the surroundings of the oil tank, hydraulic  
pump and motor for oil leakage.  
Figure 12. Clutch Box Oil Level Check  
Figure 10. Hydraulic System Oil Level Gauge  
CHECKINGTHEVIBRATOR OIL LEVEL  
DANGER  
1.  
Remove the red filler plug and the oil level inspection hole  
plug from the vibrator case (Figure 13).  
ALWAYS keep hands and fingers away from  
pinch points. DO NOT allow anyone to reach  
in on dangerous sections of the machine to  
avoid any accidents.  
2.  
Fill with oil until oil overflows from inspection hole.  
CHEKCING THE V-BELT  
1. Check all bolts and screws and make sure all are  
securely tightened.  
2. Check V-belt for proper tension. The normal slack  
should be approximately 1/8 inch (3 to 5 mm) when  
the belts are forcibly depressed between the two  
sheaves (Figure 11). Insufficient tension causes  
weak vibration and machine damage.  
Figure 13. Vibrator Oil Level Check  
Figure 11. V-BeltTension  
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MDR-9D — INSPECTION/START-UP  
POSITIONINGTHE HANDLE BAR  
CHECKINGWATERTANK  
1.  
Release the handle bar release pin (Figure 15) and position  
the handle bar to the lowered position before starting  
operation.  
1.  
Check the water tank to see if filled. Add water if necessary.  
The water tank has a capacity of approximately 6gallons  
(23 liters) (Figure 14).  
2.  
When machine is not in use, release the handle bar release  
pin and position the handle bar to the upright position.  
Figure 14. Water Tank Check  
CAUTION  
Handle Bar  
Release Pin  
Be careful not to confuse the water tank with  
the oil tank.  
Figure 15. Handle Bar Positioning  
INITIAL STARTUP (Crank Handle Start)  
1. Set the Speed Control Lever (Figure 16 to a position  
CHECKING LEVERS  
half way between start and stop.  
1.  
Check travel and vibrator levers to make sure they are  
functioning properly (Figure 6).  
Selecting a lower engine  
speed will reduce smoke  
when starting.  
2.  
With travel lever placed in reverse, push the deadman  
device and verify that the travel lever returns to neutral  
position.The travel lever stays in neutral position once the  
deadman device is released.  
NOTE  
CHECKING SCRAPER BAR  
1.  
Check scraper barand make sure that they are not clogged  
with mud, bent or damaged (Figure 6).  
2.  
Adjust clearance between drums and scrapers as  
necessary.  
CHECKING BOLTS, NUTS, AND SCREWS  
1.  
Check bolts, nuts, and screws on various parts of the  
machine, including the engine, for proper tightness.  
Figure 16. Speed Control Lever  
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MDR-9D — START-UP  
2. Pull up decompression lever (Figure 17) to position  
1 and release.  
Electric Start  
1. Turnthekeytothe"START"positionuntiltheenginestarts.  
Iftheenginefailstostartwithin5seconds,releasethekey,and  
wait at least 10 seconds before operating the starter again  
TRAVELING  
CAUTION  
Make suretofollowallsafetyrulesreferencedin  
thesafetysectionofthismanualbeforeoperating  
roller. Keep work area clear of debris and other  
objectsthatcouldcausedamage totherolleror  
bodilyinjury.  
Figure 17. Decompression Lever  
1. To make the roller move in the forward direction push the  
travel lever ( Figure 20) forward.This roller has a hydraulic  
variable speed transmission. By moving the travel lever  
varioysincrements,youcanvarythespeedfrom0to1.8mph  
(0 to 3 km/hr).  
3. Insert the starting handle into the engine’s starting  
handle guide sleeve (Figure 18).  
Figure 18. Starting Handle Guide Sleeve  
4. When turning the starting handle, observe the correct  
operating position (Figure 19).  
Figure 20.Travel Lever  
2. Tomaketherollermoveinthereversedirectionpullthetravel  
lever ( Figure 20) backwards.  
3. Firmlygasptheroller'shandgrip,therollerwillbeginmoving  
in the desired position when the direction lever has been  
placed in the desired position.  
Figure 19. Starting Handle Operating Position  
5. Grasp the starting handle firmly in both hands and  
turn counterclockwise at increasing speed. Five turns  
of the starting handle are needed to build up enough  
compression to start the engine.  
CAUTION  
DO NOT reduce speed during work.  
When shifting travel lever from forward  
to reverse, be sure to stop the lever at  
the neutral position first before moving  
the lever to the opposite direction. DO  
NOT shift the lever from forward to  
reverse (or reverse to forward) in one  
motion.  
6. Once the engine starts, stop cranking and remove  
the starting handle from the guide sleeve.  
CAUTION :  
Thereisariskofinjuryfromtherotatingstarting  
handle. Whenusingthestartinghandle, keep  
the body clear of the handle to avoid being  
struck. If the engine backfires because the  
handle was not turned firmly enough release  
the starting handle immediately and stop the  
engine.  
CAUTION  
After test travel, shut down engine and  
check for any problems including oil  
leakage. If any trouble is found, correct  
the problem before attempting to operate  
the roller again.  
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MDR-9D — OPERATION  
VIBRATING  
STOPPING  
1. Shift the two vibrator levers (Figures 21 and 22) to the  
vibrate position to start vibrations.  
1. Place the vibrator and travel levers to the neutral position.  
2. Slow down the engine and allow to cool for at least 2  
minutes. Place speed control lever in the stop position  
and listen for the engine to stop running.  
CAUTION :  
NEVER attempt to stop the engine by  
moving the decompression lever. Always  
use the speed control lever to stop engine.  
3. The hydraulic brake is automatically engaged when the  
travel lever is in neutral position.When parked on a slope  
with the engine turned off, place a block against the  
roller drum to prevent the roller from moving.  
Figure 21. Vibrator Lever  
UNLOADING  
1.  
If you need to move the roller by pushing it manually  
once engine is stopped, push in the upper and lower  
knobs of the transmission check valve. This will  
cause the hydraulic break to disengage and allow  
the roller to be moved without causing  
damage(Figure 24).  
Figure 22. Vibrator Lever (Body)  
CAUTION :  
Using vibration with clutch slipping  
causes the clutch to burn. Also, vibration  
should NOT be used over completely  
compacted area, paved road surface, or  
with stationary roller.  
WATERING  
1. To operate water sprinkling system, turn on the front and  
rear water valves on the side of the roller.(Figure 23).  
Figure 24. Disengaging Hydraulic Brake  
2. After moving, reset upper and lower knobs.  
CAUTION :  
NEVER tow roller with any type of vehicle.  
Doing so will damage the hydraulic  
system.  
NEVER perform unloading procedure on  
a slope. This may cause roller to roll down  
if parking brake or blocking is deficient.  
Figure 23.WaterValves  
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MDR-9D — LIFTING/TRANSPORTING  
LIFTING  
1.  
2.  
3.  
4.  
5.  
Use a crane or lift to load and unload the machine. A  
skilled crane operator is required to perform the job.  
When lifting the machine, check for any damaged or  
loose bolts, lifting hooks, and shock mounts.  
Check any damaged or loose bolts in the guard frame to  
avoid machine sliding off.  
Make sure that the machine is shut off before machine is  
lifted.  
Use reliable cable for lifting.  
6. Always lift the machine vertically and keep the  
machine away from workers and animals.  
7.  
Do not lift the machine higher than the required  
height.  
TRANSPORTING  
1. Always make sure that the machine is shut off while  
being transported.  
2. Check that the fuel cap is properly closed and  
tightened.  
3. When traveling long distances or on rugged terrain,  
drain the fuel of the machine before transporting.  
4. Tie down the machine securely on the  
transportation so that it will not move or topple over.  
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MDR-9D — MAINTENANCE  
CAUTION:  
CAUTION:  
Fuel piping and connections should be  
replaced every 2 years.  
Inspection and other services should always  
be carried out on hard and level ground with  
the engine shutdown.  
INSPECTION AND MAINTENANCE SERVICETABLES  
TABLE 6. MDR-9D ENGINE CHECK  
1. To make sure your plate vibratory roller is always in good  
working condition before using, carry out the maintenance  
inspection in accordance with Tables 4 through 6.  
ITEM  
HOURS OF OPERATION  
Oil or Fuel Leak  
Every 8 hours (every day)  
Every 8 hours (every day)  
TABLE 5. MDR-9D MACHINE INSPECTION  
Tightness of Fastening  
Threads  
HOURS OF  
OPERATION  
ITEM  
REMARKS  
Every 8 hours (every day)  
(Replenish to specified maximum  
level)  
Engine Oil Check and  
Replenishment  
Loose or Missing  
Screws  
Every 8 hours  
(every day)  
Air Filter Cleaning  
Daily  
Every 8 hours  
(every day)  
Damaged Parts  
After first 25 hours then every 250  
hours  
Engine Oil Replacement  
Function of Controlling  
System Part  
Every 8 hours  
(every day)  
Engine Oil Filter  
Replacement  
Every 250 hours  
Every 500 hours  
Chain Tension  
Adjustment  
Every 50 hours  
See page 26  
See page 28  
Fuel Filter Replacement  
Initially after 25  
hours, then every  
250 hours (2  
months), every  
500 hours (4  
months), every  
1,000 hours  
See separate engine manual for details on engine check.  
DAILY SERVICE  
z
Hydraulic Oil Filter  
Replacement  
Check for leakage of fuel or oil.  
z
Check for loose screws including tightness.See Table 6  
below (tightening torque ), for retightening:  
thereafter.  
Initially, every 4 to  
5 hours. After one  
week, twice a day.  
After 2 weeks,  
TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER  
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm  
20mm  
2,000  
3,800  
5,600  
Hydraulic Oil Check  
See page 27  
4T  
70  
150  
250  
400  
300  
500  
800  
500  
800  
750  
1,100  
2,000  
2,900  
1,400  
2,700  
4,200  
once a day.  
6-8T  
11T  
100  
150  
1,300  
2,000  
Hydraulic Oil  
Replacement  
Every 1,000 to  
1,500 hours  
1,200  
See page 27  
See page 27  
300~ 650 ~  
350 700  
*
100  
Vibration Clutch Check  
As necessary  
* (In case counter-part is of aluminum)  
(Threads in use with this machine are all right handed)  
Material and quality of material is marked on each bolt, and screw.  
CAUTION:  
These inspection intervals are for operation  
under normal conditions. Adjust your inspection  
intervals based on the number hours vibratory  
roller is in use, and particular working  
conditions.  
z
Remove soil and clean the bottom of roller.  
z
z
Check the levers, cables and linkage.  
Check engine oil.  
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MDR-9D — MAINTENANCE  
CHANGING ENGINE OIL FILTER  
CHECKING ENGINE OIL LEVEL  
Change the engine oil filter (Figure 26) and gasket after 250  
hours of operation. To gain access to the oil filter element,  
unscrew the oil filter cap and replace the oil filter element.  
Make sure to tighten oil filter cap securely.  
Check the engine crankcase oil level prior to each use, or  
when the fuel tank is filled. Make sure the pump is level.The  
oil level must be between the two notches on the dipstick  
as shown in Figure 25.  
OIL DIPSTICK  
SAFE OPERATING  
OIL LEVEL  
MAX  
ADD ENGINE OIL  
MIN  
Figure 26. Oil Filter Element  
CHANGING ENGINE FUEL FILTER  
Figure 25. Engine Oil Dipstick  
CHANGING ENGINE OIL  
Replace fuel filter (Figure 27) and drain fuel tank to remove  
water and sediment every 500 hours. If the purity of the fuel  
being used is of lesser quality replace fuel filter more often  
as needed.  
Change engine oil after first 25 hours of operation. Drain and  
refill engine crankcase with the correct type and amount oil  
(referenceTable 3) after 250 hours of operation hours or once  
a week thereafter.  
When draining engine crankcase oil, place oil into a suitable  
container while engine is still warm. Replace the drain plug  
tightly. Add oil through the filler hole.  
Figure 27. Fuel Filter  
When re-installing fuel filter,  
please note the arrows  
indicating the direction of  
NOTE  
fuel flow.  
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MDR-9D — MAINTENANCE  
TESTING ENGINEAAIR FILTER BLOCKAGE INDICATOR  
AIR FILTER  
CANNISTER  
To test the air cleaner blockage indicator (Figure 28) run the  
engine at full speed for a short time. If the rubber bellows is  
pulled inwards (down), and the green rubber band cannot be  
seen, this implies that maintenance work is required on the  
air cleaner. Clean or replace air cleaner.  
CLEAN USING  
COMPRESSED  
DRY AIR  
AIR FILTER  
CARTRIDGE  
WING NUT  
Figure 29. Air Filter  
CHECKINGTHE CHAINS  
1. Take off the checking cover on roller and coat grease on the  
chain if necessary (Figure 30).The chain should be lightly  
lubricated with motor oil.  
Figure 28. Air Filter Blockage Indicator  
CLEANING OR CHANGING ENGINE AIR FILTER  
If engine is operating in very dusty and dry grass conditions.  
A clogged air filter will result in high fuel consumption, loss  
of power and excessive carbon buildup in the combustion  
chamber.Clean air filter daily.Remember if operating in dusty  
conditions, check the rubber bellows on the air blockage  
indicator several times a day.  
Figure 30. Chain Cover  
CAUTION :  
2. Check the chain tension and if loose, adjust the chain tension  
with the tightener (Figure 31). Chain tension should be  
adjusted every 50 hours of operation.  
DO NOT blow high pressure, high velocity  
compressed air thru the air filter cartridge.The  
high velocity air will damage the filter, which  
will then allow contaminates to pass into the  
engine.  
To clean or replace air filter loosen the wing nut on the air  
filter housing (Figure 29), remove the cover and take out air  
filter cartridge.If only cleaning of the air filter is desired blow  
through the air filter cartridge from the inside, moving a jet  
of dry compressed air up and down until all dust is removed.  
Figure 31. ChainTightener  
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MDR-9D — MAINTENANCE  
HYDRAULIC OIL CHECK  
CAUTION:  
1. Check for any oil leakage from the hoses and joints daily.  
NEVER attempt to check the V-belt with the  
enginerunning.Severeinjurycan occurifyour  
hand gets caught between the V-belt and the  
clutch(Figure32). Alwaysusesafetygloves.  
2. Check hydraulic oil level every 4 to 5 hours after starting  
operation.  
3. After one week of operation, check hydraulic level twice a  
day .  
CLUTCH  
PULLEY  
4. After two weeks of operation, check hydraulic level once a  
day .  
5. Replace hydraulic oil after first 200 hours and in every 1,000  
hours of operation.  
VIBRATOR  
PULLEY  
CAUTION:  
Figure 32. V-Belt Hazard  
Make sure hydraulic oil is at a normal safe  
operating level.DO NOT over fill.  
VIBRATION CLUTCH ADJUSTMENT  
1. Remove the protective cover from the clutch by removing  
the 4 allen screws.  
REPLACING HYDRAULIC OIL  
2. Pull out the stop key and turn to the release position (Figure  
33).  
1. Change the hydraulic oil every 1,000 to 1,500 hours of  
operation. Change the hydraulic oil more often in high  
ambient temperature operation.  
3. Viewing the clutch from the shifter-pulley side: if the clutch  
nut is turned to the right, the clearance between the adjusting  
and pressure plate decreases as the amount of torque  
increases. Normal adjustment is from 1 to 2 notches.  
2. Remove the drain plug and hose tank and drain the hydraulic  
oil.  
3. Reinstall the drain plug to the oil tank.  
4. Make sure that the shifting lever is not too stiff. Lever should  
engage with moderate pressure.  
4. Open the tank cap (Figure 34) and fill tank with hydraulic oil.  
(Capacity: About 4.5 gallons). Use ShellTellus Oil #46 or  
equivalent.  
5. After adjustment, return the stop key to the locked position.  
Figure 34. Hydraulic Oil Change  
5. After filling tank, tighten the tank cap firmly with a wrench.  
Figure 33. Clutch Adjustment  
CAUTION:  
Make sure that dust , water, and other foreign  
objects do not enter tank. It is recommended to  
filter the oil through a cloth.  
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MDR-9D — MAINTENANCE  
HYDRAULIC OIL FILTER CHECK  
HDRAULIC AIR EXTRACTION  
1. The hydraulic oil filter should be replaced after first 25 hours  
of operation.  
1. After filling hydraulic oil tank with oil, loosen the oil hose  
joint and check that oil is enough to reach the oil suction  
and outlet ports in the hydraulic transmission.Tighten the  
hose joint securely after checking.  
2. After first replacement, it should be replaced after 250 hours  
operation (2 months), every 500 hours of operation (4  
months), and every 1,000 hours of operation thereafter.  
2. Loosen the charge relief valve located on the front side of  
the hydraulic transmission (Figure 37).  
3. When the suction resistance exceeds 254mmHg (oil  
temperature in operation is 140 degrees F), replace filter.  
4. To remove the oil filter, wind a cloth around the filter to prevent  
slipping (Figure 35).  
5. Tie a rope securely around the filter (Figure 35).  
Figure 37. Loosening Charge Relief Valve  
3. Check that oil flows out from the valve hole.  
4. Replace the charge relief valve tightly.  
5. With the travel and vibrator levers in neutral position, start  
the engine and idle at low speed for 3 to 5 minutes.  
6. Check the forward and reverse rotation of the output shaft  
by moving the travel lever slowly to its forward and reverse  
positions.  
Figure 35. Cloth and Rope Around Filter  
6. Forcibly pull the rope to remove the filter (Figure 36).  
7. Check the oil level gauge and make sure that there are no  
air bubbles mixed in the oil. After checking, operate the roller  
slowly at first then at full speed.  
8. When oil level in the tank is low, replenish oil up to the  
specified level, and screw the cap securely with a wrench.  
9. If bubbles remain in the oil or foam is found, air is being  
sucked through the suction side and should be checked.  
Figure 36. Filter Removal  
7. Immediately replace with new filter, screwing it on by hand  
to avoid hydraulic oil leak.  
Use only genuine Mikasa  
replacement oil filters (10  
micron filter paper. Do not use  
automobile-type oil filters.  
NOTE  
PAGE 28 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — MAINTENANCE  
NEUTRAL POSITION ADJUSTMENT  
Once the travel lever has veen set to neutral position with the  
engine running, the hydraulic brake is is operating and the roller  
should not move. If the roller inches forward or backwards with  
the lever in the neutral position, turn-buckle of the cable should  
be adjusted as follows:  
1. Stop the engine and set the travel lever in the neutral  
position.  
2. Unscrew the two lock nuts on the sides of the cable (Figures  
38 and 39).  
Figure 40. Adjusting the Turn-Buckle  
If the neutral position of the travel lever and the neutral point of  
transmission do not match after adjusment is repeated, align as  
follows:  
1. Loosen the hex socket head bolt used for mounting the  
control lever on the underside of the transmission (Figure  
41).  
2. For forward movement, move the control lever slightly to the  
left.  
3. for backwards movement, move the control lever slighty to  
the right.  
Figure 38. Unscrewing Right Lock Nut  
Figure 41. Unscrewing Left Lock Nut  
Figure 39. Unscrewing Left Lock Nut  
3. If the machine moves forward, screw the turn-buckle  
clockwise. If the machine moves backwards, screw the turn-  
buckle counterclockwise (Figure 40).  
4. Screw back the lock nuts on the turn-buckle.  
5. Start the engine and make sure that the roller does not inch  
forward or backward at the neutral position of the travel  
lever.  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 29  
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MDR-9D —TROUBLESHOOTING  
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,  
please take a remedial action following the diagnosis based on the Engine and Roller Troubleshooting (Tables 8 and 9) information  
shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our  
company's business office or service plant.  
TABLE 8. ENGINE TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
Speed control lever is in "STOP" position?  
No fuel reaching injection pump?  
Defective fuel pump?  
SOLUTION  
Set speed control lever to "START" position.  
Add fuel. Check entire fuel system.  
Replace fuel pump.  
Fuel filter clogged?  
Replace fuel filter and clean tank.  
Replace or repair fuel line.  
Faulty fuel supply line?  
Engine will not start or start is  
delayed, although engine can be  
turned over.  
Check piston, cylinder and valves. Adjust or  
repair per engine repair manual.  
Compression too low?  
Repair or replace injector in accordance with  
engine repair manual.  
Fuel injector not working correctly?  
Oil pressure too low?  
Check engine oil pressure.  
Comply with cold starting instructions and  
proper oil viscosity.  
Low starting temperature limit exceeded?  
Check whether clear (not turbid) fuel emerges  
from the fuel line (detach from injection pump).  
If the fuel is turbid or separated, warm up the  
engine or drain the complete fuel supply  
Fuel separates has inadequate resistance to  
low temperatures?  
At low temperatures engine will  
not start.  
system. Refuel with winter grade diesel fuel.  
Refill engine crankcase with correct type of oil  
for winter environment.  
Engine oil too thick?  
Throttle lever in STOP position?  
Fuel filter blocked?  
Reposition throttle lever to RUN position.  
Replace fuel filter.  
Engine fires but stops soon as  
starter is switched off.  
Fuel supply blocked?  
Fuel tank empty?  
Check the entire fuel system.  
Add fuel.  
Engine stops by itself during  
normal operation.  
Fuel filter blocked?  
Replace fuel filter.  
Fuel tank empty?  
Replace fuel filter.  
Fuel filter clogged?  
Replace fuel filter.  
Low engine power, output and  
speed.  
Fuel tank venting is inadequate?  
Ensure that tank is adequately vented.  
See engine manual for corrective action.  
Speed control lever does not remain in  
selected position?  
Engine oil level too full?  
Air filter blocked?  
Correct engine oil level.  
Clean or replace air filter.  
Adjust valves per engine specification.  
See engine manual.  
Low engine power output and  
low speed, black exhaust smoke.  
Incorrect valve clearances?  
Malfunction at injector?  
PAGE 30 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D —TROUBLESHOOTING  
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)  
POSSIBLE PROBLEM  
Fuel tank empty?  
SYMPTOM  
SOLUTION  
Replace fuel filter.  
Replace fuel filter.  
Fuel filter clogged?  
Low engine power, output and  
speed.  
Fuel tank venting is inadequate?  
Ensure that tank is adequately vented.  
See engine manual for corrective action.  
Speed control lever does not remain in selected  
position?  
Engine oil level too full?  
Air filter blocked?  
Correct engine oil level?  
Clean or replace air filter.  
Adjust valves per engine specification.  
See engine manual.  
Low engine power output and  
low speed, black exhaust smoke.  
Incorrect valve clearances?  
Malfunction at injector?  
TABLE 9. ROLLER TROUBLESHOOTING  
POSSIBLE PROBLEM  
SYMPTOM  
SOLUTION  
Defective centrifugal clutch?  
Repair or replace clutch.  
Damaged rubber coupling and flange?  
Defective travel cable and link?  
Replace rubber coupling and flange.  
Repair or replacetravel cable and link.  
Damaged scraper or too much mud in scraper? Replace or repair scraper.  
Damaged or clogged oil filter?  
Damaged or leaking hydraulic pipe?  
Low oil level or contaminated oil?  
Damaged or leaking hydraulic transmission?  
Damaged or leaking hydraulic transmission?  
Damaged drum gear and bearing?  
Bad drum rotation?  
Replace filter.  
Unit does not travel or  
travel is not smooth.  
Repair or replace parts.  
Replenish or replace oil.  
Repair or replace hydraulic pump.  
Repair or replace hydraulic motor.  
Repair parts.  
Repair or replace drum.  
Repair or replace clutch.  
Replace V-belt or adjust tension.  
Defective centrifugal clutch?  
Damaged or slipping V-belt?  
Replace or repair vibration cable and  
linkage.  
Damaged vibration cable and linkage?  
Unit does not vibrate or  
has weak vibration.  
Damaged vibration clutch?  
Adjust or replace clutch.  
Replace V-belt.  
Defective clutch vibrator pulley V-belt?  
Check and repair vibrator. Check if oil  
level is not excessively high.  
Vibrator does not turn smoothly with hand?  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 31  
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EXPLANATION OF CODE IN REMARKS COLUMN  
How to read the marks and remarks used in this parts  
book.  
Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial number  
range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model number  
or model number variant.  
Items Found In the “Items Number” Column  
All parts with same symbol in the number column, , #, +, %,  
*
or <, belong to the same assembly or kit  
If more than one of the same  
reference number is listed,  
the last one listed indicates  
newest (or latest) part  
available.  
The contents of this parts  
catalog are subject to  
change without notice.  
PAGE 32 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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SUGGESTED SPARE PARTS  
MQ MIKASA MDR-9D/MDR-9DES VIBRATORY WALK-  
BEHIND ROLLER W/HATZ 1D81Z DIESEL ENGINE  
1 to 3 Units  
Qty.  
P/N  
Description  
3 .......... 501010440 ........... OIL FILTER,TRANSMISSION  
1 .......... 075080061 ........... CHAIN, DRIVE  
6 .......... EM505834 ............ V-BELT  
3 .......... 502303040 ........... THROTTLE WIRE  
6 .......... 01480000 ............. OIL FILTER, ENGINE  
6 .......... 50478800 ............. FUEL FILTER, ENGINE  
6 .......... 01493000 ............. AIR FILTER, ENGINE  
3 .......... 50345300 ............. KEY, IGNITION  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 33  
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MDR-9D — DECAL PLACEMENT  
DECAL PLACEMENT  
PAGE 34 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — DECAL PLACEMENT  
DECAL PLACEMENT  
NO.  
1
PART NO.  
920200591  
920200630  
920201590  
920101510  
920203290  
920200450  
920101290  
920201100  
920200320  
920200440  
920200470  
920101480  
920101280  
920101200  
PART NAME  
QTY. REMARKS  
PLATE, CAUTION  
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
PLATE, SERIAL NO.  
DECAL, MQ MARK 98X70  
DECAL, MIKASA MARK 440MM  
DECAL, CAUTION  
DECAL, OIL FILTER  
DECAL, VIBRATION  
DECAL, CLUTCH LEVER  
DECAL, WATERTANK  
DECAL, PROHIBIT TOW  
DECAL, OIL TANK  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
DECAL, OIL LEVEL  
DECAL, FORWARD & REVERSE  
DECAL, GREASE  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 35  
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MDR-9D — BODY ASSY.  
BODY ASSY.  
PAGE 36 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — BODY ASSY.  
BODY ASSY.  
NO.  
1
2
3
4
5
6
8
9
10  
42  
43  
44  
45  
46  
48  
49  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
68  
69  
82  
83  
PART NO.  
PART NAME  
QTY. REMARKS  
502100600  
502100720  
502100710  
502200960  
001211430  
030214350  
930407021  
020312100  
030212300  
502201150  
502201160  
502402930  
502402940  
001221025  
030210250  
501010150  
502302511  
001221030  
030210250  
502424050  
001220825  
030208200  
952401560  
031110160  
502200990  
001521225  
502403940  
001521020  
020310080  
030210250  
BASE  
1
1
1
2
8
8
4
8
8
1
1
1
1
6
6
4
2
8
8
2
6
6
6
8
1
18  
2
4
4
4
SIDE PLATE, RIGHT  
SIDE PLATE, LEFT  
RUBBER PLATE  
BOLT 14X30 H  
WASHER, LOCK  
SHOCK ABSORBER MED-70/MS  
NUT  
WASHER, LOCK  
SPRINKLING PIPE, FRONT  
SPRINKLING PIPE, REAR  
VINYL PIPE 10X13X280  
VINYL PIPE 10X13X950  
BOLT 10X25 T  
WASHER, LOCK  
CAP 1/4  
SCRAPER, END  
BOLT 10X30 T  
WASHER, LOCK  
SCRAPER/CENTER  
BOLT 8X25 T  
WASHER, LOCK  
WASHER 8.5X20X3  
WASHER, FLAT  
BASE, SCRAPER  
SOCKET HEAD BOLT 12X25 T  
CHAIN COVER  
SOCKET HEAD BOLT 10X20 T  
NUT  
WASHER, LOCK  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 37  
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MDR-9D — FRONT COVER ASSY.  
FRONT COVER ASSY.  
PAGE 38 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — FRONT COVER ASSY.  
FRONT COVER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
13  
031110160  
502103800  
001220820  
030208200  
952401560  
502302490  
001220815  
030208200  
031108160  
502302500  
001221020  
030210250  
021110160  
001220825  
502201830  
001221020  
030210250  
031110160  
001221015  
030210250  
031110160  
502010650  
407310670  
954403241  
001801050  
020310080  
001211030  
020310080  
030210250  
502405920  
001221020  
030210250  
031110160  
959402990  
091005020  
020305040  
030205130  
031105080  
025203020  
959403251  
502420150  
001200820  
030208200  
031108160  
WASHER, FLAT  
FRONT COVER  
BOLT 8X20 T  
WASHER, LOCK  
WASHER 8.5X20X3  
CHECK COVER  
BOLT 8X15 T  
WASHER, LOCK  
WASHER, FLAT  
SUPPORT/COVER  
BOLT 10X20 T  
WASHER, LOCK  
WASHER, FLAT  
BOLT 8X25 T  
BELT COVER  
BOLT 10X20 T  
WASHER, LOCK  
WASHER, FLAT  
BOLT 10X15 T  
WASHER, LOCK  
WASHER, FLAT  
ELBOW 90 DEG. 1/4  
TANK CAP D108-120, RUBBER  
COCK PT 1/4, BH-1211 (AL)  
BOLT 10X50 WHOLETHREAD  
NUT  
BOLT 10X30 H  
NUT  
WASHER, LOCK  
PLATE, COVER SETTING  
BOLT 10X20 T  
WASHER, LOCK M10  
WASHER, FLAT M10  
ROPE  
SCREW 5X20  
NUT  
WASHER, LOCK  
WASHER, FLAT  
SPLIT COTTER PIN 3X20  
PLATE SPRING  
SPACER  
BOLT 8X20  
WASHER, LOCK  
WASHER, FLAT  
4
1
4
7
7
1
4
4
4
1
1
1
1
3
1
2
2
2
2
2
2
2
1
2
1
14  
16  
17  
18  
20  
21  
22  
23  
24  
25  
26  
27  
28  
30  
32  
33  
34  
35  
36  
37  
38  
39  
41  
65  
66  
81  
4
4
4
1
2
2
2
1
1
1
1
2
1
2
1
2
2
2
82  
83  
84  
85  
86  
87  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 39  
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MDR-9D — AXLE ASSY.  
AXLE
PAGE 40 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — AXLE ASSY.  
AXLE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
1
502101570  
502202290  
044006309  
952400940  
502302420  
060406010  
001521025  
502200930  
502302430  
001521240  
502200940  
502200950  
020130240  
030230750  
502302440  
001521040  
502303370  
502338050  
044006370  
047910050  
952401240  
952406190  
502302460  
060305010  
001520820  
502402720  
951400090  
020118150  
030218460  
952400950  
502305360  
502303590  
001521235  
001521240  
502402740  
001210820  
030208200  
502403090  
075080061  
502402920  
DRUM  
2
2
2
ROLLER SHAFT  
3
BEARING 6309VV  
SPACER 45605  
4
4
4
5
BEARING COVER  
OIL SEALTC-689012  
SOCKET HEAD BOLT 10X25 T  
BRACKET/L  
2
6
4
7
12  
2
8
9
SPACER  
2
10  
11  
12  
13  
14  
15  
16  
17  
17  
18  
19  
20  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
SOCKET HEAD BOLT 12X40 T  
BRACKET/R FRONT  
BRACKET/R REAR  
NUT M30, P2.0  
12  
1
1
4
WASHER, LOCK M30  
GEAR 57  
SOCKET HEAD BOLT 10X40 T  
GEAR SHAFT  
GEAR SHAFT  
BEARING 6307VV  
ROLLER BEARING NF307W  
SPACER 35453  
SPACER 35X45X3 S  
COVER/GEAR SHAFT  
OIL SEAL TB-55729  
SOCKET HEAD BOLT 8X20 T  
SPROCKET 15  
4
2
12  
2
2
2
2
2
2
2
2
8
2
KEY 10X8X33  
NUT M18, P1.5  
WASHER, LOCK M18  
WASHER 19456  
BLOCK  
2
2
2
2
2
CYLINDER BLOCK  
SOCKET HEAD BOLT 12X35 T  
SOCKET HEAD BOLT 12X40 T  
BRACKET COVER  
BOLT 8X20 H  
2
30  
30  
2
12  
12  
2
1
1
WASHER, LOCK  
BEARING HOLDER  
CHAIN RS80-61  
TIGHTENER  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 41  
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MDR-9D — AXLE ASSY. (CONTINUED)  
AXLE ASSY.  
PAGE 42 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — AXLE ASSY. (CONTINUED)  
AXLE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
54  
55  
61  
502302480  
044006205  
080100520  
001210820  
030208200  
952400130  
502402750  
001521230  
502402760  
502402770  
502402780  
952401330  
060604030  
042006309  
502408150  
351010050  
TIGHTENER PLATE (SHAFT)  
BEARING 6205VV  
1
2
1
1
1
1
1
3
2
2
2
2
2
4
4
2
STOP RING R-52  
BOLT 8X20 H  
WASHER, LOCK  
WASHER 9304  
TIGHTENER PLATE HOLDER  
SOCKET HEAD BOLT 12X30 T  
FELT SEAL 6X8X1350  
FELT SEAL 6X8X188  
FELT SEAL 5X6X217  
COLLAR 72803  
OIL SEAL VC-45686  
BEARING 6309ZZ  
FELT RING 901027  
GREASE FITTING A-MT6X1  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 43  
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MDR-9D —TRANSMISSION ASSY.  
TRANSMISSION ASSY.  
PAGE 44 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D —TRANSMISSION ASSY.  
TRANSMISSION ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
1
2
3
4
5
6
7
8
502010530  
502010540  
501010410  
001520620  
031106100  
501010420  
501010430  
501010440  
501010450  
030210250  
020310080  
501010460  
951400100  
952400130  
001210820  
030208200  
502303350  
502010570  
501010500  
951400110  
952400170  
020118150  
030218460  
042006207  
042006306  
080200350  
060303030  
501010520  
001220825  
030208200  
001211025  
030210250  
502302530  
080100160  
502010590  
502321570  
515447020  
099208012  
502402800  
001521025  
GEAR CASE  
1
1
1
6
6
4
1
1
1
4
4
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
4
4
4
4
1
1
1
1
6
2
1
1
COVER, GEAR CASE  
PACKING, GEAR CASE COVER  
SOCKET HEAD BOLT 6X20 T  
WASHER, FLAT M6  
SET BOLT, 87L-M12-/HST  
TRANSMISSION 1515-522  
OIL FILTER  
PACKING/TRANSMISSION  
WASHER, LOCK  
NUT  
PINION 15  
KEY 5X5X35  
WASHER 9304  
BOLT 8X20 H  
WASHER, LOCK  
GEAR 80  
DRIVE SHAFT  
SPROKET 9  
KEY 7X7X35  
WASHER 19454  
NUT M18, P1.5  
WASHER, LOCK M18  
BEARING 6207ZZ  
BEARING 6306ZZ  
STOP RING S-35  
OIL SEAL TB-30428  
BEARING COVER  
BOLT 8X25 T  
WASHER, LOCK  
BOLT 10X25 H  
WASHER, LOCK  
FLANGE FAN  
STOP RING R-16  
KEY 5X5X22/4DK  
RUBBER COUPLING  
COUPLING PIN  
SOCKET HEAD SCREW 8X12 T  
LEVER  
9
11  
12  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
38  
39  
40  
41  
63  
64  
SOCKET HEAD BOLT 10X25 T  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 45  
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MDR-9D — HYDRAULIC OILTANK ASSY.  
HYDRAULIC OIL TANK ASSY.  
PAGE 46 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — HYDRAULIC OILTANK ASSY.  
HYDRAULIC OIL TANK ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
050200160  
501010720  
501010590  
501010600  
502302850  
502302840  
502201000  
502010640  
502010650  
953405270  
953405260  
953405840  
953400020  
001221035  
030210250  
031110160  
959010110  
952401960  
O-RING P-16  
JOINT 3/4-16  
JOINT 3/8  
JOINT 1/4  
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
OIL HOSE 3/8 320L  
OIL HOSE 1/4 320L  
OIL TANK  
ELBOW 90 DEG. 3/8  
ELBOW 90 DEG. 1/4  
PLUG 1/4X14 13L  
PACKING 1/4 (CU)  
DRAIN PLUG M18 (H)  
PACKING 19302  
BOLT 10X35 T  
WASHER, LOCK  
WASHER, FLAT  
LEVEL GAUGE/SP-1 W/P  
COLLAR 11X30X16  
1
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 47  
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MDR-9D — CLUTCH BOX ASSY.  
CLUTCH BOX ASSY.  
PAGE 48 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — CLUTCH BOX ASSY.  
CLUTCH BOX ASSY.  
NO.  
PART NO.  
502302610  
502302620  
502302630  
040006205  
040006202  
501010800  
080200250  
951400060  
501010810  
501010822  
501010823  
501010824  
501010825  
501010830  
502910010  
501010830  
060102010  
001520620  
501010850  
501010860  
001520625  
501010870  
050200110  
501301160  
501010890  
001520625  
501010900  
501010910  
502302640  
951400070  
952400140  
030212300  
020312100  
001221035  
030210250  
952401860  
953400270  
953405270  
PART NAME  
QTY. REMARKS  
1
1
1
5
1
1
1
1
1
CLUTCH PULLEY/IN  
CLUTCH SHAFT/IN  
CLUTCH SHAFT/OUT  
BEARING 6205  
2
3
*
*
4
5
*
BEARING 6202  
CLUTCH SL1.2-20/OS225  
STOP RING S-25  
*
6
7
*
*
8
9
KEY 5X5X58  
*
COLLAR 25322/BEARING  
SPACER 0.8T/CLUTCH  
SPACER 1.0T/CLUTCH  
SPACER 2.3T/CLUTCH  
SPACER 3.2T/CLUTCH  
CLUTCH CASE  
3
*
10  
AR  
AR  
AR  
AR  
1
*
10  
*
10  
*
10  
*
11  
*
12  
CLUTCH BOX ASSY. ................................... 1 ...... INCLUDES ITEMS W/  
*
*
13  
*
PACKING/BEARING HOLDER  
OIL SEAL SB-25388  
SOCKET HEAD BOLT 6X20 T  
SHIFTER FORK  
2
2
8
1
2
2
1
2
1
1
4
1
1
1
2
2
2
2
4
4
4
2
2
14  
*
15  
*
16  
*
17  
*
FORK BLOCK  
18  
*
SOCKET HEAD BOLT 6X25 T  
SHIFTER SHAFT  
O-RING P-11  
COVER, CLUTCH CASE  
PACKING, CLUTCH CASE  
SOCKET HEAD BOLT 6X25 T  
PLUG 3/4  
PACKING 3/4  
CLUTCH PULLEY/OUT  
KEY 7X7X26  
WASHER 13304  
WASHER, LOCK M12  
NUT  
BOLT 10X35 T  
WASHER, LOCK  
19  
*
20  
*
21  
*
22  
23  
*
24  
*
25  
*
26  
27  
28  
29  
30  
31  
32  
33  
34  
34  
WASHER 112545  
PLUG 1/4X14 10L  
PLUG 1/4X14 13L  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 49  
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MDR-9D — CLUTCH BOX ASSY. (CONTINUED)  
CLUTCH BOX ASSY.  
PAGE 50 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — CLUTCH BOX ASSY. (CONTINUED)  
CLUTCH BOX ASSY.  
NO.  
PART NO.  
953405260  
502302650  
959402980  
001521025  
501010950  
502302660  
501402260  
501402400  
501302160  
042006204  
952400930  
080100470  
952400130  
001200820  
030208200  
001221035  
030210250  
031110160  
501910040  
PART NAME  
PACKING 1/4 (CU)  
CLUTCH LEVER  
QTY. REMARKS  
35  
2
1
1
1
1
1
4
1
1
2
1
1
1
1
1
2
2
2
*
36  
*
37  
*
BALL GRIP 40D-M12  
SOCKET HEAD BOLT 10X25 T  
BEARING HOLDER  
BEARING HOLDER/INPUT SIDE  
SET BOLT, L50M12/CLUTCH  
TIGHTENER PULLEY  
TIGHTENER SUPPORT  
BEARING 6204ZZ  
COLLAR 20252  
STOP RING R-47  
WASHER 9304  
BOLT 8X20  
WASHER, LOCK  
38  
*
39  
*
40  
*
42  
*
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
55  
#
#
#
#
#
#
#
#
#
#
#
BOLT 10X35 T  
WASHER, LOCK  
WASHER, FLAT  
BELT TIGHTENER ASSY. ............................ 1 ...... INCLUDES ITEMS W/  
#
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 51  
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MDR-9D —VIBRATION CASE ASSY.  
VIBRATION CASE ASSY.  
PAGE 52 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D —VIBRATION CASE ASSY.  
VIBRATION CASE ASSY.  
NO.  
1
2
PART NO.  
502302570  
502201010  
502201020  
502302582  
502302581  
951400081  
951400090  
952400900  
001211235  
030212300  
502302590  
001521040  
040006309  
080101000  
080200450  
060106010  
060206020  
952400911  
502100650  
502302600  
001521025  
502201030  
953400270  
953405270  
953405260  
001520652  
031106100  
001221445  
030214350  
502403140  
502010860  
070100360  
502402300  
953405260  
502303010  
502303020  
502305480  
PART NAME  
QTY. REMARKS  
VIBRATING PULLEY  
ROTARY SHAFT/L  
ROTARY SHAFT/R  
GEAR (DRIVE-1P)  
GEAR 44 (DRIVEN-2P)  
KEY 10X8X17  
1
1
1
1
1
2
1
3
3
3
2
8
4
2
4
1
1
1
1
1
8
1
2
2
2
8
8
14  
14  
1
1
2
1
1
3
4-1  
4-2  
5
6
7
8
9
KEY 10X8X33  
WASHER 13446  
BOLT 12X35 H  
WASHER, LOCK M12  
ECCENTRIC ROTATOR  
SOCKET HEAD BOLT 10X40 T  
BEARING 6309  
STOP RING R-100  
STOP RING S-45  
OIL SEAL SB-659013  
OIL SEAL SC-659013  
SPACER 801003  
VIBRATING CASE  
CASE COVER  
SOCKET HEAD BOLT 10X25 T  
GEAR COVER  
PLUG 1/4X14 10L  
PLUG 1/4X14 13L  
PACKING 1/4 (CU)  
SOCKET HEAD BOLT 6X60 T  
WASHER, FLAT M6  
BOLT 14X45 T  
WASHER, LOCK M14  
T-JOINT  
NIPPLE PT1/4  
10  
11  
12  
13  
14  
15  
15  
16  
17  
18  
20  
21  
23  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
V-BELT A-36  
BREATHER  
PACKING 1/4 (CU)  
PACKING, VIBRATION CASE/A  
PACKING, VIBRATION CASE/B  
ECCENTRIC ROTATOR  
1
1
2
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 53  
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MDR-9D — UPPER CONTROL HANDLE ASSY.  
UPPER CONTROL HANDLE ASSY.  
PAGE 54 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — UPPER CONTROL HANDLE ASSY.  
UPPER CONTROL HANDLE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
1
502101480  
501011090  
501011100  
959402980  
001520620  
030206150  
031106100  
501011110  
501011120  
505422750  
001520615  
501011140  
501011150  
001200835  
020308060  
031108160  
501011162  
502314420  
501011180  
501203980  
001210615  
001210620  
501202200  
501011220  
001520652  
001210615  
031106100  
501011310  
050200160  
020312100  
030212300  
031112230  
502314410  
001220615  
BAR HANDLE, D.C./9D  
TRAVELING LEVER  
LINK  
BALL GRIP 40D-M12  
SOCKET HEAD BOLT 6X20 T  
WASHER, LOCK M6  
WASHER, FLAT M6  
STEEL BALL  
SPRING, 1.2X8X34  
GUIDE  
SOCKET HEAD BOLT 6X15 T  
BUSH 8918, LINK  
CONICAL SPRINGWASHER  
BOLT 8X35  
1
1
1
2
1
15  
6
1
1
1
2
1
1
1
1
1
3
1
4
1
4
2
1
1
3
4
4
1
1
1
1
1
1
4
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
29  
30  
31  
32  
34  
39  
40  
41  
42  
43  
44  
48  
49  
50  
51  
52  
53  
60  
NUT  
WASHER, FLAT  
ROD END PR6-209  
CABLE ASSY./C2110  
CLAMP HC-40  
HANDLE, D.C.  
BOLT 6X15 H  
BOLT 6X20 H  
LEVER COVER, D.C.  
LEVER GUIDE  
SOCKET HEAD BOLT 6X60 T  
BOLT 6X15 H  
WASHER, FLAT M6  
VIBRATING LEVER  
O-RING P-16  
NUT  
WASHER, LOCK M12  
WASHER, FLAT M12  
CABLE ASSY./C2550  
BOLT 6X25 T  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 55  
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MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED)  
UPPER CONTROL HANDLE ASSY.  
PAGE 56 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED)  
UPPER CONTROL HANDLE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
61  
025202020  
502010930  
502010940  
501413650  
501413660  
020306050  
022910090  
501407790  
501305190  
502416960  
001520815  
501407810  
501407820  
501416950  
099206008  
501407840  
031106100  
025202012  
501416970  
001200830  
501407880  
020308060  
501407890  
031108160  
001220815  
502910020  
SPLIT COTTER PIN 2X20  
CLEVIS  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
62  
63  
CLEVIS PIN  
97  
TURN BUCKLE  
ADJUST BOLT  
NUT M6  
NUT M6 (L)  
HANDLE PIN, D.C.  
ROD, D.C.  
ROD-GUIDE  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
SOCKET HEAD BOLT 8X15 T  
ROD SPRING, D.C.  
NUT, D.C.  
LINK, D.C.  
SOCKET HEAD SCREW 6X8 T  
LINK PIN, D.C., 6X28-23  
WASHER, FLAT M6  
SPLIT COTTER PIN 2X12  
LEVER, D.C.  
BOLT 8X30  
GUIDE ROLLER, D.C.  
NUT  
LEVER SPRING, D.C.  
WASHER, FLAT  
BOLT 8X15 T  
HANDLE STOPPER  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 57  
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MDR-9D — LOWER CONTROL HANDLE ASSY.  
LOWER CONTROL HANDLE ASSY.  
PAGE 58 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — LOWER CONTROL HANDLE ASSY.  
LOWER CONTROL HANDLE ASSY.  
NO.  
2
3
4
5
6
7
8
9
10  
11  
12  
28  
29  
30  
31  
34  
36  
37  
38  
39  
45  
46  
47  
56  
57  
58  
59  
60  
64  
76  
PART NO.  
501302670  
501302680  
501402860  
001221245  
020312100  
030212300  
031112230  
501402870  
501402880  
020310080  
959010413  
020120160  
501011162  
502314420  
501011180  
001210615  
502402900  
001221020  
030210250  
001210620  
0830000010  
020306050  
031106100  
502402890  
001220820  
030208200  
031108160  
0012-20615  
351010050  
001220620  
PART NAME  
QTY. REMARKS  
HANDLE BRACKET, RIGHT  
HANDLE BRACKET, LEFT  
BOLT 20X170  
1
1
1
4
4
4
4
1
1
1
1
2
3
1
4
4
1
1
1
2
1
4
2
1
2
2
2
4
1
1
BOLT 12X45 T  
NUT M12  
WASHER, LOCK M12  
WASHER, FLAT M12  
HANDLE STOPPER  
SPRING/HANDLE (1.4X18X44)  
NUT  
EYE NUT  
NUT M20, P1.5  
ROD END PR6-209  
CABLE ASSY./C2110  
CLAMP HC-40  
BOLT 6X15 H  
CABLE STOPPER  
BOLT 10X20 T  
WASHER, LOCK  
BOLT 6X20 H  
COIL SPRING  
NUT M6  
WASHER, FLAT M6  
CABLE STOPPER  
BOLT 8X20 T  
WASHER, LOCK  
WASHER, FLAT  
BOLT 6x15 T  
GREASE FITTING A-MT6X1  
BOLT 6X20 T  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 59  
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MDR-9D — BATTERY ASSY.  
BATTERY ASSY.  
PAGE 60 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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MDR-9D — BATTERY ASSY.  
BATTERY ASSY.  
NO.  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
PART NO.  
502215490  
001200815  
030208200  
502403310  
502403320  
020308060  
030208200  
031108160  
607010030  
502301040  
502301050  
PART NAME  
BATTERY BASE  
BOLT 8X15  
QTY. REMARKS  
1
4
4
1
2
4
2
2
1
1
1
SW M8  
BATTERY PROTECT  
BOLT/BATTERY  
NUT M8  
WASHER, LOCK M8  
WASHER, FLAT M8  
BATTERY 12N24-3.26A19L  
BATTERY CORD (+) 220  
BATTERY CORD (-) 380  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 61  
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HATZ 1D81Z ENGINE — CRANKCASE ASSY.  
CRANKCASE ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 62 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CRANKCASE ASSY.  
CRANKCASE ASSY.  
NO.  
1
PART NO.  
01249051  
50249101  
03793900  
03793800  
03794000  
03793700  
04033700  
04000800  
50144300  
03794510  
03794800  
50098300  
50325500  
50037800  
50328200  
04011650  
04069500  
04062010  
50357700  
04087400  
04084500  
04084500  
PART NAME  
QTY.  
REMARKS  
CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/  
*
3
CYL. PIN 6/20  
NOZZLE  
BEARING BUSH  
PLUG  
4
*
4
1
*
5
1
*
6
1..2  
1
*
7
MAIN BEARING  
MAIN BEARING -O.5  
PLUG  
*
8
1
9
1
*
10  
STUD M 6X16  
STUD  
2
*
11  
12  
13  
14  
15  
16  
17  
18  
19  
22  
23  
25  
26  
1
*
*
*
*
*
*
INTERMEDIATE PIECE  
STUD 8 X 20  
1
2
COVER 10  
1
STUD M 8 X 22  
STUD M 16 X 22  
THRUST PLATE  
SHIM 1.05  
8
2
1
0..4  
4
HEX SCREW M 9 X 28  
GRUB SCREW M 8 X 10  
STUD M 6 X 22  
SEALING RING  
SEALING RING  
1
*
*
1
2
2
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 63  
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HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)  
CRANKCASE ASSY.(EXTERNAL PARTS)  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 64 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)  
CRANKCASE ASSY.(EXTERNAL PARTS)  
NO.  
1
PART NO.  
03794100  
03794300  
93794201  
50051000  
03795800  
50329000  
03795100  
01248810  
50417600  
03794900  
03795000  
50327100  
01241700  
50170900  
50329100  
50001600  
50373100  
50140400  
03794700  
50328300  
01321200  
50286400  
01321100  
PART NAME  
QTY.  
2
REMARKS  
WASHER  
2
CAM FOLLOWER  
CAM FOLLOW SPINDLE  
ALLEN SCREW M 6 X 30  
O-RING 12 X 18, 3 X 7.3  
O-RING 9.5 X 2.5  
O-RING 265 X 269, 4 X 3.6  
PLATE  
ALL. SCREW. M 8 X 25 Z4  
HOUSING  
SUCTION SIEVE  
ALLEN SCREW M 6 X 50  
OIL SUMP  
WASHER, LOCK 6  
ALLEN SCREW M 6 X 10  
JOINT A22X27  
DRAIN PLUG M 22 X 1.5  
DRAIN PLUG  
COVER  
2
3
2
4
2
5
2
6
3
7
1
8
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
18  
20  
21  
22  
23  
24  
25#  
26#  
27  
28  
29  
30  
22  
1
1
2
1
12  
12  
2
0..2  
0..2  
1
HEXAGON NUT M6  
CLOS. SCREW + SIEVE  
JOINT A 24 X 29  
3
1
1
OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/#  
OIL RELIEF VALVE.............................. 1 ........ CANNOT BE PURCHASED SEPARATELY  
50412900  
50062400  
50062300  
01241500  
O-RING 18 X 2  
JOINT A10 X 13.5  
CLOSING SCREW X 1  
1
2
2
DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/  
*
DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED SEPARATELY  
*
31  
32  
50359700  
50329200  
05068800  
50081200  
50170600  
01480000  
01248900  
04033401  
04053210  
04024220  
04062110  
04024301  
50170800  
04045800  
04046300  
50001400  
50044200  
50434300  
50050700  
50140400  
04069500  
04069600  
04069800  
04069900  
04065400  
04084000  
50139200  
05068900  
O-RING 20.29 X 2.62  
O-RING 50X55X3  
LUB. OIL FILT. HOUS.  
WASHER, LOCK A6  
ALLEN SCREW M 6 X 20  
SUPRA OIL FILTER  
COVER  
2
*
2
33  
34  
35  
36  
37  
38  
39  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
52  
53  
53  
54  
54  
55  
56  
58  
59  
1
4
4
1
1
COVER  
1
SET SCREW M9  
CAM FOLLOWER BRACK.  
BOLT  
1
1
1
CAM FOLLOWER T/U  
ALLEN SCREW M 6 X 25  
OIL SUMP  
1
1
1
DRAIN EXTENSION  
JOINT A 18 X 22  
CLOS. SCREW M 18 X 1.5  
STUD M 8 X 18  
ALLEN SCREW M 6 X 16  
DRAIN PLUG  
1
1
1
2
8
1
SHIM 1.05  
0..3  
0..3  
0..1  
0..1  
1
SHIM 1.2  
SHIM 1.05  
SHIM 1.20  
CYLINDER HEAD BOLT  
LIFTING SPRING  
STUD M 6 X 16  
GASKET  
1
2
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 65  
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HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 66 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
NO.  
1
PART NO.  
01269810  
PART NAME  
QTY. REMARKS  
CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/  
*
2
CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY  
*
3
50087200  
03796000  
50055000  
50362600  
03796120  
04000600  
50224900  
01292100  
COVER 28  
1
1
2
1
1
1
1
*
4
COUNTER WEIGHT  
ALLEN SCREW M 10 X 50  
FITTING KEY A 6 X 4 X 32  
GEARWHEEL F. CRANKS  
BUFFER RING  
5
6
*
7
8
9
O-RING 123 X 2.5  
10  
11#  
12#  
13  
14#  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/#  
BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY  
MAIN BEARING  
04006800  
04036100  
50362700  
50413600  
50364300  
04023110  
01485500  
04022910  
05033200  
03962700  
50017800  
50414400  
01512001  
MAIN BEARING -0.5  
OIL SEAL 62 X 90 X 10  
WASHER  
1
1
8
HEXAGON NUT  
8
STUBSHAFT SAE W/KEY  
STUBSHAFT SAE TAPER  
STUBSHAFT ITALIA  
STUBSHAFT ITALIA 23  
FITTING KEY A6.35 X 63  
WOODRUFF KEY 4 X 6.5  
WEAR SLEEVE 62 X 12.7  
1
1
1
1
1
1
0..1  
KIT, CRANKSHAFT REPLACEMENT60-81 1  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 67  
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HATZ 1D81Z ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
PAGE 68 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
NO.  
1
PART NO.  
03796400  
03796500  
01242000  
04099900  
03796800  
03796900  
01267300  
01267200  
PART NAME  
SHAFT  
QTY.  
REMARKS  
2
2
2
1
1
1
2
BUSH  
3
GEARWHEEL  
CAMSHAFT  
GEARWHEEL  
GEARWHEEL  
4
5
6
7
SHAFT, PUMP SIDE............................ 1 ........ INCLUDES ITEMS W/  
*
8
SHAFT STARTER SIDE...................... 1 ........ INCLUDES ITEMS W/#  
9
COUNTER BALANCE......................... 1 ........ CANNOT BE PURCHASED SEPARATELY  
*
*
10  
50324900  
WOODRUFF KEY 3 X 3.7  
2
11 #  
12#  
PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY  
COUNTER BALANCE......................... 1 ........ CANNOT BE PURCHASED SEPARATELY  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 69  
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HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.  
PISTON/RINGS ASSY.  
PAGE 70 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.  
PISTON/RINGS ASSY.  
NO.  
PART NO.  
01243901  
01313510  
01265101  
01265201  
01314610  
01314710  
PART NAME  
QTY.  
REMARKS  
1
PISTON ASSY. STD................................. 1 .............. INCLUDES ITEMS W/  
PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/  
*
*
1
2
PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/#  
PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#  
PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/#  
PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#  
PISTON.................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY  
WRIST PIN  
CIRCLIP 30 X 1.2  
2
2
2
3 #+  
*
4 #+  
50353600  
50020800  
01247300  
01264500  
01265000  
1
2
1
1
1
*
5 #+  
*
6
+
PISTON RING SET 100  
PISTON RING SET +0.5  
PISTON RING SET +1.0  
*
7#  
7#  
8
9
+
CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY  
CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/+  
01508301  
01244001  
10  
CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/%  
11%  
12%  
13%  
14  
CONROD................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY  
04032200  
04001800  
04001900  
04033100  
BUSH FOR CONROD  
CONROD SCREW  
BIG END BEARING  
ROD BEARING -0.5  
1
2
1
1
15  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 71  
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.  
K= HOT TEMPERATURE FELT 100g  
PAGE 72 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
NO.  
1
PART NO.  
01264810  
01499610  
PART NAME  
QTY.  
REMARKS  
CYLINDER HEAD ASSY................... 1 ........... INCLUDES ITEMS W/  
*
*
1
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/  
2
CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED SEPARATELY  
*
*
3
04008710  
50038400  
04068910  
04068920  
04005001  
04091001  
04005101  
04091100  
04005201  
04005300  
04005401  
03786300  
04003710  
VALVE GUIDE  
STUD M 8 X 35  
2
1
*
4
5
ROCKER SHAFT ASSY. “C”............. 1 ........... INCLUDES ITEMS W/+  
5
ROCKER SHAFT ASSY.................... 1 ........... INCLUDES ITEMS W/+  
6
VALVE INLET  
VALVE INLET  
VALVE EXHAUST  
VALVE EXHAUST  
WASHER  
1
1
1
1
2
2
2
2
1
6
7
7
8
9
VALVE SPRING  
CUP  
VALVE COLLET  
ROCKER INLET  
10  
11  
12  
13#  
14%  
15%  
16+  
17  
18%  
19  
20  
21  
22#  
23  
24  
25  
26  
27  
28  
29+  
30  
31  
32  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
RATCHET WHEEL........................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
03778401  
SPRING SHEET  
1
ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY  
50117200  
03365710  
03366001  
03783000  
03173100  
CIRCLIP  
1
1
1
2
2
RATCHET F. DECOMPR.  
SPRING  
ADJUSTING SCREW  
HEXAGON NUT  
DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
50123800  
04004700  
04004800  
01245200  
50001100  
04048900  
40022401  
50034700  
04009810  
04004100  
04068800  
04036800  
04036500  
04036600  
04002700  
04002800  
04002900  
04003000  
04003100  
04003200  
04003300  
04006111  
01245410  
50081200  
50170800  
04008100  
BALL 7MM III  
BUSH  
PRESSURE SPRING  
ADJUSTING SCREW  
JOINT A 12 X 15.5  
RUBBER RING  
O-RING 8 X 2 GRAY  
PIN 4 X 22  
HANDLE  
PIN  
1
1
1
1
1
1
1..2  
1
1
1
GASK. F. CYL. HEAD 0.5  
GASK. F. CYL. HEAD 0.6  
GASK. F. CYL. HEAD 0.7  
GASK. F. CYL. HEAD 0.8  
GASK. F. CYL. HEAD 0.9  
GASK. F. CYL. HEAD 1.0  
GASK. F. CYL. HEAD 1.1  
GASK. F. CYL. HEAD 1.2  
GASK. F. CYL. HEAD 1.3  
CYL. HEAD SCREW 305 MM  
CYL. HEAD SCREW 258 MM  
VALVE COVER GASKET 16>  
VALVE COVER  
0..1  
0..1  
0..1  
0..1  
0..1  
0..1  
0..1  
0..1  
0..1  
2
2
1
1
WASHER, LOCK A6  
ALLEN SCREW M 6 X 25  
LIFTING BRACKET  
4
4
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 73  
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
PAGE 74 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
NO.  
51  
52  
53  
PART NO.  
50366300  
50208500  
01493200  
PART NAME  
QTY.  
2
2
REMARKS  
ALLEN SCREW M 8X 20  
WASHER, LOCK 8  
■
DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/  
■
54  
55  
56  
57  
60  
61  
66  
67  
68  
69  
70  
71  
72  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
85  
86  
88  
89  
90  
90  
91  
HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED SEPARATELY  
O-RING 12 X 16 X2  
■✓✢  
■✓  
40081700  
2
CAP................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
✓
5
01308300  
01269700  
03457500  
04004200  
50330100  
01280600  
01275610  
CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/  
OIL PRESSURE PIPE  
DISC F. STUD  
PRESSURE SPRING  
O-RING 4 X 1.2  
1
4
1
2
INCLUDES ITEMS W/  
5
5
✪
✢
OIL FILTER DEVICE ........................ 1 ........... INCLUDES ITEMS W/  
CLOSING PLUG ASSY 46MM......... 1 ........... INCLUDES ITEMS W/  
✪
✢
✪
5
CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED SEPARATELY  
TUBE ................................................ 1 ........... CANNOT BE PURCHASED SEPARATELY  
ROD .................................................. 1 ........... CANNOT BE PURCHASED SEPARATELY  
04047920  
50132000  
04048220  
50034500  
04048110  
03579800  
04048000  
03778200  
50132000  
50405200  
01285010  
50034600  
03787300  
04097200  
04038500  
04104300  
01557600  
INTERM. PIECE DECOMP.  
ROLL PIN 4 X 16  
1
1
1
1
1
1
1
1
1
2
DECOMPRESSION SHAFT “C”  
ROLL PIN 4 X 14  
INTERMEDIATE PIECE  
RUBBER WASHER  
WASHER 10.5 X 50 X 0.8  
HANDLE 6 X 18  
ROLL PIN 4 X 16  
VALVE STEM SEAL CAP  
ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/#  
ROLL PIN 4 X 18  
SHIM 0.2  
1
1
1
1
1
PRES. SPRING DECOMPR.  
OIL RESTRICTOR VALVE ASSY.  
OIL RESTRICTOR VAVE  
*
*
GEARWHEEL F. DECOMPR........... 1 ........... INCLUDES ITEMS W/%  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 75  
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HATZ 1D81Z ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
PAGE 76 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
NO.  
1
PART NO.  
01244310  
50330200  
04002500  
50347000  
04002000  
04002000  
50330300  
04007410  
50363100  
04007131  
PART NAME  
QTY.  
REMARKS  
PUSHROD  
2
2
2
2
2
2
2
1
6
1
2
O-RING 19 X 3N  
3
PROTECTION TUBE  
CIRCLIP AS 24 X 1.75  
PRESSURE SPRING  
PRESSURE RING  
O-RING 23 X 3  
4
5
6
7
15  
16  
18  
PLATE  
ALLEN SCREW M 10 X 40  
FLYWHEEL, ELECTRIC START  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 77  
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HATZ 1D81Z ENGINE — OIL PUMP ASSY.  
OIL PUMP ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 78 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — OIL PUMP ASSY.  
OIL PUMP ASSY.  
NO.  
1
PART NO.  
50328000  
03797412  
01242401  
03797310  
04063400  
03798600  
50334700  
03797600  
03797510  
03797701  
03798002  
03798102  
03797900  
03797801  
50081200  
50170800  
50051000  
50084901  
03798720  
50260501  
04046000  
PART NAME  
QTY.  
5
REMARKS  
CTR. SUNK SCR.AM 6 X 16  
COVER F. OIL PUMP  
SPRING CAPSULE+BUSH  
GEARWHEEL  
GOVERNOR SPRING 2.9  
CUP  
CIRCLIP5  
BEARING BUSH  
HOUSING  
2
1
3
1
4
1
6
1
7
1
8
1
9
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
1
PLATE CENTRIF. WEIGHT  
CENTRIFUGAL WEIGHT  
CENTRIFUGAL WEIGHT  
WASHER  
1
1
1
1
PIN  
1
WASHER, LOCK A6  
ALLEN SCREW M 6 X 25  
ALLEN SCREW M 6 X 30  
PIN 8 X 12  
5
3
2
2
GEARWHEEL  
ROLL PIN 2 X 10  
CIRCLIP  
1
2
0.3  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 79  
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HATZ 1D81Z ENGINE —TIMING COVER ASSY.  
TIMING COVER ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 80 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE —TIMING COVER ASSY.  
TIMING COVER ASSY.  
NO.  
3#  
6#  
7
PART NO.  
05325600  
03797600  
50330400  
04000400  
50399000  
50417400  
50329500  
04000310  
04023210  
50364700  
01281001  
PART NAME  
COVER 50  
BEARING BUSH  
O-RING 27 X 2N  
COVER  
QTY.  
1
REMARKS  
1
1
8
1
9
CIRCLIP 32 X 1.2  
ALLEN SCREW M 8 X 30 Z3  
ALLEN SCREW M 12 X 40  
BEARING BUSH  
BEARING BUSH  
OIL SEAL 32 X 52 X 7  
1
11  
12  
15#  
16#  
17#  
22  
24#  
25#  
26  
13  
1
1
1
1
TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/#  
TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY  
04052400  
03797412  
NOZZLE  
COVER F. OIL PUMP  
1
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 81  
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HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.  
FUEL DEVICE ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 82 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.  
FUEL DEVICE ASSY.  
NO.  
1
PART NO.  
50331500  
04000901  
50050700  
50390200  
50363400  
04011700  
03209700  
04102400  
04102500  
04102600  
04071300  
04102200  
04102300  
50416200  
50148000  
01313600  
04025800  
40085001  
50415101  
50415200  
PART NAME  
ROLLER TAPPET CPL.  
GUIDE  
QTY.  
REMARKS  
1
1
1
0..1  
0..1  
1
2
3
ALLEN SCREW M 6 X 16  
O-RING 17 X 1.1  
O-RING 17 X 1.2  
PLATE  
4
4
5
6
SHIM 0.3  
0..1  
0..1  
0..1  
0..1  
0.2  
0..2  
0..2  
1
7
SHIM 0.60/42.2  
8
SHIM 0.90/42.2  
9
SHIM 1.20/42.2  
10  
10  
10  
11  
13  
15  
16  
16  
17  
18%  
19%  
20  
21  
22  
24  
25  
26  
27  
28 #  
GASKET  
GASKET INJECTION PUMP 0.2  
GASKET INJECTION PUMP 0.3  
INJECTION PUMP  
HEXAGON NUT  
FUEL PRESSURE PIPE  
JOINT WASHER  
INJECTOR SEAL  
3
1
1
1
INJECTOR........................................ 1 ........... INCLUDES ITEMS W/%  
NOZZLE DLLA 154PV3  
1
INJECTOR........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY  
03792400  
04035700  
50000800  
50333400  
50313000  
50038400  
50004600  
05035200  
FLANGE  
WASHER  
1
1
2
1
1
1
1
1
COPPER WASHER  
BANJO UNION  
BANJO BOLT M6  
STUD M 8 X 35  
SET SCREW AM 8 X 16  
PRESSURE SPRING  
*
29 #  
PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
*
30  
01519500  
50328900  
04001410  
04001600  
50330800  
50001100  
50015800  
03662300  
04060400  
00805500  
03807100  
04060200  
50157800  
03902000  
05029600  
50279600  
50357200  
50399801  
50399900  
01459700  
01498902  
PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/  
*
36#  
37#  
38#  
39#  
40  
O-RING 22 X 1.6  
CYL. F. EXTR. FUEL DEV.  
DISC.  
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
1
1
CLOS. SCREW M 16 X 1.5  
JOINT A12 X 15.5  
RING PIECE NW6  
PIPE NIPPLE  
41  
42  
43  
FUEL HOSE 4.5 X 100  
VENT VALVE  
FUEL HOSE 4.5/150  
FUEL HOSE 4.5 X 55  
T-CONNECTION NW3  
FUEL PIPE 390  
FUEL HOSE 4.5/850  
CONNECTING NIPPLE  
HOSE CLIP 5SKZ  
CLAMP 11.3  
44  
45  
45  
46  
47  
48  
49  
50  
51  
52  
CLAMP 9.5  
CLIP  
53  
60  
PIST. + CYL. EXTR. FUEL ................ 1 ........... INCLUDES ITEMS W/#  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 83  
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HATZ 1D81Z ENGINE — AIR DUCTING ASSY.  
AIR DUCTING ASSY.  
PAGE 84 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — AIR DUCTING ASSY.  
AIR DUCTING ASSY.  
NO.  
1
PART NO.  
01246220  
PART NAME  
QTY.  
REMARKS  
COOLING AIR DUCT ASSY .......1................. INCLUDES ITEMS W/  
*
2
COOLING AIR DUCT .................1................. CANNOT BE PURCHASED SEPARATELY  
*
3 %  
04007601  
04007720  
01246411  
SEALING STRIP 32.2MM  
SEALING STRIP 76MM  
2
2
*
4 %  
*
5
COOLING AIR DUCT .................1................. INCLUDES ITEMS W/%  
6%  
7
SIDE SHROUD............................1................. CANNOT BE PURCHASED SEPARATELY  
COOLING AIR DUCT ASSY........1................. INCLUDES ITEMS W/#  
01246600  
8#  
9#  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
COOLING AIR DUCT .................1................. CANNOT BE PURCHASED SEPARATELY  
04007901  
50081200  
50144400  
50149100  
50206300  
04008500  
50093700  
50093600  
50364900  
50331400  
04008211  
50333500  
50334800  
50226000  
03225504  
40002500  
04080400  
50170900  
50177100  
SEALING STRIP 413MM  
WASHER, LOCK A6  
HEXAGON NUT M6  
ALLEN SCREW M6 X 12  
ALLEN SCREW X 18  
PARTING SHEET  
1
15  
4
12  
4
1
WASHER, FLAT A13  
HEXAGON NUT M12  
STUD M12 X 40  
6
6
2
STUD M12 X 35  
4
INTERMED. HOUSING  
HEXSCREW M 6 X 8  
RUBBER SLEEVE  
1
2
1
*
23  
GRUB SCREW M 8 X 6  
NAME PLATE  
POP RIVET 2.4 MM  
COVER F. BLOW DUCTING  
WASHER, LOCK 6  
HEXSCREW M 6 X 16  
4
24  
25  
28  
29  
30  
1
4
1
4
2
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 85  
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HATZ 1D81Z ENGINE — BREATHER ASSY.  
BREATHER ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 86 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — BREATHER ASSY.  
BREATHER ASSY.  
NO.  
1#  
2#  
3
PART NO.  
PART NAME  
QTY.  
REMARKS  
THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY  
THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
04000100  
50266100  
04037500  
50328701  
04000200  
01242810  
03799010  
04052700  
50386100  
50129900  
01279210  
01302910  
03799210  
50328300  
03799400  
50144400  
40021500  
40021400  
03888300  
03927300  
50144500  
50144400  
01246801  
50403500  
01317000  
04080300  
03568700  
SHIM  
1
2
1
4
1
1
1
1
1
1
1
1
1
3
2
2
2
2
1
1
1
1
4
CIRCLIP 6  
5
LEVER  
6#  
7
ALLEN SCREW M 5 X 8  
TENSION SPRING  
GUIDE  
8
9
THIGH SPRING  
SPACER RING  
O-RING 21 X 2  
10  
11  
12  
13  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
26  
37  
38%  
39%  
40%  
41%  
42%  
43  
44  
45  
46%  
47  
48  
O-RING 32 X 37 X 2.5  
STOP RING SPD. CONT. S  
STOP RING SPD. CONT. C  
FRICTION PLATE  
HEXAGON NUT M6  
GRUB SCREW  
HEXAGON NUT M6  
SEAL WIRE 0.5-0.3  
LEAD SEAL 8MM  
THROTTLE LEVER  
SCREW M 6 X 32  
WASHER, FLAT 6.4  
HEXAGON NUT M6  
GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/#  
GRUB SCREW M 8 X 20  
1
BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/%  
BREATHER CUP  
RUBBER DIAPHRAM  
1
1
BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
04074700  
04074800  
04080500  
50081200  
50170700  
04090500  
50411500  
50405301  
05038000  
50388300  
01475600  
BREATHER HOSE  
BREATHER HOSE  
BUSH  
1
1
2
2
2
1
1
1
1
1
WASHER, LOCK A6  
ALLEN SCREW M 6 X 16  
CLIP  
SET PIN  
GRUB SCREW M 6 X 45  
HOSE 7 X 12 X 120  
HOSE CLAMP  
*
*
49  
*
50  
51  
ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/  
*
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 87  
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HATZ 1D81Z ENGINE — FUELTANK ASSY.  
FUEL TANK ASSY.  
PAGE 88 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — FUELTANK ASSY.  
FUEL TANK ASSY.  
NO.  
2
PART NO.  
01494200  
05097600  
03981802  
03981701  
03981900  
PART NAME  
QTY.  
REMARKS  
FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/#  
3
WASHER  
12  
12  
6
4#  
5#  
6#  
7#  
8
RUBBER WASHER  
BUSH 8.4 X 13 X 7.5  
RUBBER SHELL  
6
FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY  
03989800  
50377001  
50177500  
50385800  
03801200  
50478800  
50144400  
50144500  
03165500  
03493600  
50165500  
05031900  
50387300  
50001000  
50359800  
05029200  
03663700  
01490300  
BUSH 8.5 X 20 X 49  
STUD M 8 X 75  
2
2
4
1
1
9
10#  
11#  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21#  
22#  
23#  
24  
25  
26%  
27%  
28  
29  
30#  
31  
32  
33  
34  
ALLEN SCREW M 8 X 40  
CAP, FUEL TANK  
FUEL HOSE 7/220  
FUEL FILTER ......................................... 1 ............ REPLACES 40089401  
HEXAGON NUT M6  
WASHER, FLAT 6.4  
PIPE CLIP  
1
1
1
1
1
1
1
1
1
4
1
FUEL HOSE 7/330  
HEXSCREW M 6 X 12  
GUARD  
SIEVE  
JOINT A 10 X 16  
HEXSCREW M 10 X 12  
BUSH 9 X 18 X 8  
FUEL PIPE L W 4.5 X 50  
PROTEC. GUARD TOP.......................... 1 ............ INCLUDES ITEMS W/%  
FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY  
04030901  
03150900  
01402200  
50183000  
50148000  
50208500  
05045300  
05044001  
05036900  
05043900  
50414800  
01519401  
SEALING STRIP 29 MM  
CLAMP  
GUARD  
ALLEN SCREW M 8 X 35  
HEXAGON NUT  
WASHER, LOCK 8  
CLAMP 21 MM  
HOSE 10/12 MM  
HOSE CLIP  
WATER SEPARATOR  
CLOS. SCREW M 10  
1
1
1
4
2
4
1
1
1
1
1
*
35  
*
36  
*
37  
38  
*
WATER SEPARATOR............................. 1 ............ INCLUDES ITEMS W/  
*
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 89  
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HATZ 1D81Z ENGINE — FUEL PUMP ASSY.  
FUEL PUMP ASSY.  
PAGE 90 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — FUEL PUMP ASSY.  
FUEL PUMP ASSY.  
NO.  
1
PART NO.  
04011900  
03796400  
04011801  
04000800  
50331800  
50332301  
50328300  
50001200  
50006400  
50015900  
01468801  
49062501  
PART NAME  
BUSH  
SHAFT  
QTY.  
1
REMARKS  
2
1
3
LEVER F. FEED PUMP  
PLUG  
1
4
1
5
O-RING  
1
6
FUEL FEED PUMP  
HEXAGON NUT M6  
JOINT A 14 X 18  
BANJO BOLT A8  
RING PIECE N W 8  
FUEL PIPE  
1
7
3
8
4
9
2
10  
11  
12  
1
1
DIAPHRAM  
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 91  
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HATZ 1D81Z ENGINE — AIR FILTER ASSY.  
AIR FILTER ASSY.  
L= SILICON SEALER  
PAGE 92 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — AIR FILTER ASSY.  
AIR FILTER ASSY.  
NO.  
1
PART NO.  
50038900  
04006300  
04006200  
04004312  
50095100  
50398400  
01493000  
01483400  
50148100  
50129500  
50412000  
05036400  
05039300  
03579400  
50062400  
50062300  
01496800  
04047701  
05039401  
PART NAME  
STUD M 8 X 60  
GASKET  
INSULATING FLANGE  
AIRFILTER HOUSING  
WASHER, LOCK A8  
CYLINDER HEAD BOLT  
AIR FILTER  
QTY. REMARKS  
2
2
2
3
1
1
1
1
1
1
2
2
1
1
1
1
1
1
4
5
6
7
8
RETAINING STRAP  
WASHER, FLAT 8.4  
HEXAGON NUT  
9
10  
11  
12  
13  
14  
15  
16  
34  
35  
CIRCLIP 10 X 1  
CENTERING COVER  
BUSH 33 X 35 X 23.5  
SEALING RING  
JOINT A 10 X 13.5  
CLOSING SCREW M 10 X 1  
COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/  
*
SEALING STRIP LG 704  
CLOSING CAP  
1
1
*
*
37  
*
36  
38  
CLOSING COVER............................... 1 ........ CANNOT BE PURCHASED SEPARATELY  
03814100  
05038700  
01490800  
01287900  
04047300  
50395700  
50411900  
50120000  
40028300  
05033500  
05044501  
05043601  
05045600  
05043700  
50173500  
50170900  
50170600  
03961400  
05043800  
50159500  
50006200  
50062400  
50358400  
01499800  
INSULATING DISC  
WASHER 11 X 36 X 3  
WING SCREW  
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
4
1
2
1
39  
40  
41  
42  
43  
46  
GASKET AIRFILTER  
INTERMEDIATE FLANGE  
COVER 15  
CLOSING PLUG 7  
DISC A 6.4  
*
47  
48  
HEXAGON NUT M 6  
VALVE PLATE  
52  
53#  
54#  
55#  
56#  
57  
INDIC. PLATE  
RUBBER CAP  
SIGNAL RING  
ADAPTER  
PIPE CLIP  
58  
WASHER, LOCK 6  
ALLEN SCREW M 6 X 20  
FUEL HOSE 3.51-50  
HOSE 2 X 4 X 170  
RING PIECE N W 4  
BANJO BOLT A 4  
JOINT A 10 X 13.5  
STRAP  
59  
60  
61  
62  
63  
64  
65  
66  
MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 93  
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HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.  
EXHAUST SILENCER ASSY.  
J= HOT TEMPERATURE PASTE  
PAGE 94 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.  
EXHAUST SILENCER ASSY.  
NO.  
1
PART NO.  
PART NAME  
QTY.  
REMARKS  
01498800  
EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/  
*
2
EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY  
*
3
6
50404000  
01471110  
03877300  
03877700  
50249500  
50145900  
40028600  
03997100  
01191901  
05034200  
50255700  
ALLEN SCREW M 8 X 30  
GASKET SET EXHAUST SIL.  
ELBOW  
3
1
*
10  
11  
12  
13  
14  
16  
18  
19  
20  
1
PIPE CLIP 52.5  
1
HEX SCREW M 10 X 50  
WASHER, FLAT 10.5  
HEX NUT M 10  
1
1
1
EXHAUST TUBE  
1
MUFFLER GUARD ID  
WASHER, LOCK  
1
10  
5
ALLEN SCREW M 6 X 12  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 95  
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HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.  
STARTER/ALTERNATOR ASSY.  
PAGE 96 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.  
STARTER/ALTERNATOR ASSY.  
NO.  
1
PART NO.  
50201200  
50353420  
50093700  
50380600  
01459700  
50149100  
50208500  
50148000  
04021000  
50170700  
01439000  
50401200  
50165600  
50236600  
01462800  
04021100  
04009920  
50144500  
50165500  
50170900  
04021210  
04020421  
50397100  
01440300  
50165400  
01248121  
01425021  
01440100  
50380800  
50373700  
50373600  
50216300  
50335700  
50402100  
50402000  
50358400  
01440200  
01470200  
50379700  
01439400  
40026600  
50400300  
50179900  
01430800  
50023000  
50426900  
03814100  
50426800  
03814200  
50016800  
50275300  
01430900  
01193401  
PART NAME  
QTY.  
2
REMARKS  
STUD M 12 X 50  
2
STARTER 12 V 10 TOOTH  
WASHER, FLAT A 13  
HEXAGON NUT M 12  
CLIP  
ALLEN SCREW M 6 X 12  
WASHER, LOCK 8  
HEXAGON NUT M 8  
BUSH 6.3 X 12.15 X 5  
ALLEN SCREW M 6 X 16  
COIL WITH WIRE 12 V  
ALLEN SCREW M 6 X 35  
WASHER, LOCK  
1
3
2
4
2
5
2
6
2
7
4
8
2
9
2
10  
12  
13  
14  
15  
16  
17  
18  
19  
21  
22  
23  
24  
25  
26  
27  
28  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
42  
43  
44  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
2
1
1
2
ALLEN SCREW M 6 X 25  
ELECTRIC WIRE  
PROTECT. ALTERNATOR  
PARTING SHEET  
1
1
1
1
WASHER, FLAT 6.4  
HEXSCREW M 6 X 12  
WASHER, LOCK 6  
GEAR RING 123 TEETH  
MAGNET SEGMENT  
ALLEN SCREW M 4 X 10  
SUPPORT  
ALLEN SCREW M 8 X 16  
REGULATOR 12 V  
REGULATOR 24 V  
FASTENING PLATE  
CTR. SUNK SCREW M 6 X 10  
PLUG SLEEVE HOUSING  
PIN TERM. HOUSING 6 WAY  
WASHER 5.3  
HEXSCREW M 5 X 25  
PLUG SLEEVE HOUSING  
PLUG SLEEVE HOUSING  
STRAP  
SUPPORT  
CLIP  
PLUG SLEEVE HOUSING  
WIRING HARNESS  
PROTECTION CAP. RUBBER  
HEXSCREW M 8 X 40  
STAR WASHER  
BATTERY CABLE PLUS  
HEXAGON NUT M 8  
SERRATED WASH. A 8.4  
INSULATING DISC  
TOOTH LOCK J 10.5  
INSULATING TUBE  
DISC 8.4  
HEXSCREW M 8 X 35  
BATTERY CABLE MINUS  
ELECTRIC WIRE  
1
5
6
1
7
14  
1
2
1
1
1
2
1
1
2
2
1
1
4
1
2
1
1
1
1
1..2  
1
3
1
2
1
1
2
1
1
1
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 97  
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HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.  
INSTRUMENT BOX ASSY.  
PAGE 98 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.  
INSTRUMENT BOX ASSY.  
NO.  
PART NO.  
50404900  
05126402  
PART NAME  
QTY.  
REMARKS  
1
IGNITION KEY  
1
1
*
2
IGNITION SW. OUTER COVER  
*
3
IGNITION SW. INNER FLANGE ...... 1 ........... CANNOT BE PURCHASED SEPARATELY  
IGNITION LOCKNUT ....................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
IGNITION SWITCH .......................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
*
4
*
5
*
6
50404900  
01558901  
TBD  
01433601  
952404470  
030206150  
011206020  
012210015  
34581  
IGNITION SWITCH ASSY. CP.......... 1 ........... INCLUDES ITEMS W/  
*
7
INSTR. BOX BOX 12/24 VDC  
MALE CABLE COUPLING  
WIRING HARNESS  
WASHER, FLAT M6 ZINC  
WASHER, LOCK 6MM  
HEX HEAD SCREW 6X20  
BOLT 10X15  
1
1
1
3
3
3
2
1
8
9
10  
11  
12  
13  
14  
BRACKET  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 99  
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HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.  
LIFTING MAGNET/S TOP DEVICE ASSY.  
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.  
D= LOCTITE 221 H= SILICON E= LOCTITE 648  
PAGE 100 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.  
LIFTING MAGNET/STOP DEVICE ASSY.  
NO.  
1
PART NO.  
01254602  
50343300  
04021400  
04021800  
04021700  
50144500  
50328300  
05015100  
PART NAME  
LEVER CPL.  
QTY.  
REMARKS  
1
1
1
1
1
1
1
1
2
O-RING 4.6 X 1.85  
BUSH  
3
4
SPRING  
LEVER  
WASHER, FLAT 6.4  
HEXAGON NUT M 6  
SUPPORT SOLENOID  
5
6
7
8
9#  
10#  
11  
13  
14  
BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/#  
01515300  
01515500  
05058400  
LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/  
*
CABLE HOLDER  
1
*
15  
STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY  
*
16  
05023501  
50170900  
50144400  
50216300  
50112600  
50366800  
50114300  
40037300  
03999001  
03996600  
03565400  
05069200  
04021700  
50144500  
50328300  
50248900  
CONSOLE  
1
2
2
3
4
2
2
2
1
1
1
1
1
1
1
1
17  
18  
19  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
WASHER, LOCK 6  
HEXAGON NUT M 6  
WASHER 5.3  
ALLEN SCREW M 5 X 10  
STUD M 6 X 12  
DISC 6.4  
CLAMP 8-12  
FUEL HOSE 7/70  
SHAFT  
RUBBER SLEEVE  
BUSH F. BELT TENSION  
LEVER  
WASHER  
HEXAGON NUT M6  
BELLOWS  
32  
*
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 101  
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Effective: October 1, 2002  
TERMS AND CONDITIONS OF SALE — PARTS  
PAYMENT TERMS  
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell  
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal  
any), and with Multiquip part numbers Equipment Manufacturer accounts who use  
Terms of payment for parts are net 10 days.  
FREIGHTPOLICY  
clearlymarked.  
our products as integral parts of their own  
products.  
All parts orders will be shipped collect or  
prepaidwiththechargesaddedtotheinvoice.  
All shipments are F.O.B. point of origin.  
Multiquip’sresponsibilityceaseswhenasigned  
manifesthasbeenobtainedfromthecarrier,  
andanyclaimforshortageordamagemustbe  
settledbetweentheconsigneeandthecarrier.  
6. Thefollowingitemsarenotreturnable:  
SPECIALEXPEDITINGSERVICE  
a. Obsolete parts. (If an item is in the  
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice  
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,  
insuredparcelpostorincaseswhereMultiquip  
mustpersonallydeliverthepartstothecarrier.  
(such as gaskets, seals, “O” rings,  
b. Any parts with a limited shelf life  
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY  
MINIMUMORDER  
chasedmorethansixmonthspriorto  
thereturndate.  
Multiquip shall not be liable hereunder for  
damagesinexcessofthepurchasepriceofthe  
The minimum charge for orders from Mul-  
tiquipis$15.00net.Customerswillbeasked  
for instructions regarding handling of orders  
notmeetingthisrequirement.  
c. Anylineitemwithanextendeddealer item with respect to which damages are  
netpriceoflessthan$5.00.  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
otherspecial,consequentialorincidentaldam-  
ages.  
d. Special order items.  
RETURNEDGOODSPOLICY  
e. Electricalcomponents.  
f. Paint,chemicals,andlubricants.  
g. Decalsandpaperproducts.  
h. Itemspurchasedinkits.  
Returnshipmentswillbeacceptedandcredit  
willbeallowed,subjecttothefollowingprovi-  
sions:  
LIMITATIONOFWARRANTIES  
Nowarranties,expressorimplied,aremade  
in connection with the sale of parts or trade  
accessoriesnorastoanyenginenotmanufac-  
tured by Multiquip. Such warranties made in  
connectionwiththesaleofnew,completeunits  
are made exclusively by a statement of war-  
rantypackagedwithsuchunits,andMultiquip  
neitherassumesnorauthorizesanypersonto  
assume for it any other obligation or liability  
whatever in connection with the sale of its  
products.Apartfromsuchwrittenstatementof  
warranty, there are no warranties, express,  
impliedorstatutory,whichextendbeyondthe  
descriptionoftheproductsonthefacehereof.  
1. AReturnedMaterialAuthorizationmust  
be approved by Multiquip prior to ship-  
ment.  
7. Thesenderwillbenotifiedofanymaterial  
receivedthatisnotacceptable.  
2. ToobtainaReturnMaterialAuthorization,  
alistmustbeprovidedtoMultiquipParts  
Salesthatdefinesitemnumbers,quanti-  
ties, and descriptions of the items to be  
returned.  
8. Suchmaterialwillbeheldforfiveworking  
days from notification, pending instruc-  
tions.Ifareplyisnotreceivedwithinfive  
days,thematerialwillbereturnedtothe  
senderathisexpense.  
a. Thepartsnumbersanddescriptions  
must match the current parts price  
list.  
9. Creditonreturnedpartswillbeissuedat  
dealer net price at time of the original  
purchase,lessa15%restockingcharge.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
basedonthelistpricethatwaseffective  
twelvemonthspriortotheRMAdate.  
c. The list must state the reason(s) for  
thereturn.  
d. The list must reference the sales  
order(s)orinvoice(s)underwhichthe  
itemswereoriginallypurchased.  
11. Credit issued will be applied to future  
purchasesonly.  
e. The list must include the name and  
phonenumberofthepersonrequest-  
ingtheRMA.  
PRICINGANDREBATES  
Prices are subject to change without prior  
notice.Pricechangesareeffectiveonaspe-  
cificdateandallordersreceivedonorafterthat  
datewillbebilledattherevisedprice.Rebates  
3. AcopyoftheReturnMaterialAuthoriza-  
tionmustaccompanythereturnshipment.  
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice  
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand  
Multiquip’sdesignatedreceivingpoint.  
atthetimeofanypricechange.  
PAGE 102 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)  
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NOTE PAGE  
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 103  
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OPERATION AND PARTS MANUAL  
HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
MULTIQUIP’SMAINPHONENUMBERS  
800-421-1244  
310-537-3700  
FAX: 310-537-3927  
PARTSDEPARTMENT  
800-427-1244  
310-537-3700  
FAX: 800-672-7877  
FAX: 310-637-3284  
MAYCOPARTS  
800-306-2926  
310-537-3700  
FAX: 800-672-7877  
FAX: 310-637-3284  
SERVICEDEPARTMENT  
800-478-1244  
310-537-3700  
FAX: 310-537-4259  
MQPOWERSERVICEDEPARTMENT  
800-835-2551  
310-537-3700  
FAX: 310-638-8046  
TECHNICALASSISTANCE  
800-478-1244  
FAX: 310-631-5032  
WARRANTYDEPARTMENT  
800-421-1244, EXT. 279 FAX: 310-537-1173  
310-537-3700, EXT. 279  
MULTIQUIP INC.  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700 • 800-421-1244  
FAX:310-537-3927  
E-MAIL:mq@multiquip.com  
WWW:multiquip.com  
Atlanta • Boise • Dallas • Houston • Newark  
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX  
manufactured for Multiquip Inc.  
by  
MIKASA SANGYO CO., LTD. Tokyo, Japan  
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