Metrologic Instruments Scanner IS4110 User Manual

METROLOGIC INSTRUMENTS, INC.  
IS4110 and IS4125  
®
ScanQuest Laser Scan Engine  
Installation and User’s Guide  
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TABLE OF CONTENTS  
Introduction  
Theory of Operation...............................................................................1  
Accessories ...........................................................................................2  
Components of the ScanQuest Engine.................................................3  
Label Locations .....................................................................................4  
Applications and Protocols........................................................................5  
Design Specifications  
Operational............................................................................................6  
Maintenance..........................................................................................6  
Mechanical ............................................................................................7  
Electrical................................................................................................7  
Specifications for the Supplemental Window ........................................8  
Default Settings  
IS4125 Communication Parameters .....................................................9  
Scanner Terminations  
IS4125-17 Connector Pin Assignments ..............................................15  
IS4125-38 Connector Pin Assignments ..............................................16  
IS4125-41 Connector Pin Assignments ..............................................17  
IS4125-103 Connector Pin Assignments ............................................18  
IS4110 Connector Pin Assignments....................................................19  
Scan Sense Timing  
IS4110 Timing Diagram.......................................................................20  
Regulatory Requirements and Warnings  
Regulatory Requirements....................................................................21  
Europe .................................................................................................22  
United States.......................................................................................23  
ii  
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TABLE OF CONTENTS  
Canada................................................................................................24  
Warnings..............................................................................................24  
Limited Warranty.....................................................................................25  
Patents ....................................................................................................26  
Index........................................................................................................27  
Contact Information and Office Locations...............................................29  
iii  
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INTRODUCTION  
Metrologic’s ScanQuest® Engines are miniature laser bar code scanners  
designed to be used in OEM applications and decode equipped OEM devices.  
The ScanQuest series provides fast, accurate, reliable scanning in a compact,  
lightweight package.  
Two engine models are available: the IS4125 and the IS4110. The IS4125 has  
built-in decoding for versatile OEM operations, while the IS4110 non-decode  
engine interfaces directly with decode-equipped OEM devices*. The IS4125 has  
flash upgradeable firmware.  
* Note: The manufacturer of the end equipment must register with agencies  
such as the Food and Drug Administration (FDA). The  
specifications required for registration are not obtainable until the  
OEM manufacturer uses the ScanQuest Engine in its final  
configuration. Therefore, it becomes the responsibility of the  
manufacturer who incorporates the scan engine into their product to  
comply with all federal laser safety regulations. The manufacturer  
must submit a Laser Product Report for the FDA in the US or  
similar forms as required by other countries. Metrologic will assist  
its customers in complying with the necessary procedures.  
Theory of Operation  
An infrared (IR) device located behind the scanner window initiates the scanning  
process. The IR sensor is active as long as the unit is being powered. When the  
laser decodes a bar code, the scan engine transmits the data to the host system.  
If the same bar code stays in the field after successfully scanning, the laser stays  
on for approximately 4 seconds and then turns off. This prevents unintentional  
reads of the same bar code. To read the same symbol more than once, remove  
the object from the scan field for approximately 1 second and then present the  
symbol again.  
If the bar code and object is removed from the field during the scanning process,  
the laser turns off. In this stage, the scan engine’s computer remains on  
“standby”.  
However, if the object stays in the field, the laser remains on for up to 2.5  
seconds trying to detect the bar code. To reactivate the scanning sequence,  
remove the object.  
1
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INTRODUCTION  
Accessories  
The following are available:  
IS4125 Decoded Scan Engine Part Numbers  
Decode Demo Kit 45729  
(Includes RS232 adapter cable – MCA951 to 9 PC port)  
MLPN*  
MANUFACTURE/PART NO.  
6233  
811  
HP HLMP-1300  
HP HLMP-1523  
1170  
7102  
7103  
Star Micronics QMB-105  
Burndy FLWSLW125-1C7  
Burndy BFC12X30A4  
Flex Ribbon 12 Pos x 130mm  
IS4110 Non-Decoded Scan Engine Part Numbers  
Non-Decode Demo Kit 45730  
(Includes 9-pin squeeze connector to decode controllers)  
MLPN*  
MANUFACTURE/PART NO.  
6233  
811  
HP HLMP-1300  
HP HLMP-1523  
1170  
7084  
7104  
Star Micronics QMB-105  
MOLEX 52030-1010  
Burndy BFC10X130A4  
Flex Ribbon 10 POS x 130mm  
* Metrologic Part Number  
2
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INTRODUCTION  
Components of the ScanQuest Scan Engine  
Figure 1: IS4110  
Figure 2: IS4125  
Scanner window:  
This aperture emits laser light.  
Infrared Object Sensor: When a specified time has elapsed without any  
scanning, the unit will enter a “standby” mode. To  
reactivate the unit, present an object in front of the  
IR (infrared) sensor.  
Ribbon Cables:  
This IS4110 has a 10 position FFC/FPC cable and the  
IS4125 has a 12-position FFC/FPC cable. Refer to  
Scanner Termination starting on page 15.  
3
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INTRODUCTION  
Label Locations  
The serial number label is located on the bottom of the unit. On the top of the  
unit is the “avoid exposure” and model number label.  
The following are examples of these labels:  
Figure 3: Labels  
Maintenance  
Smudges and dirt can interfere with the proper scanning of a bar code.  
Therefore, the output window will need occasional cleaning.  
1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.  
2. Gently wipe the scanning window.  
4
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IR SENSOR ACTIVATION  
An infrared (IR) sensor located behind the scanner window initiates the scanning  
process. In short range mode the signal projects approximately 101.61 mm –  
177.84 mm (4" – 7") beyond the output window. In long range mode the signal  
projects approximately 228.61 mm – 330.21 mm (9" – 13") beyond the output  
window. The IR sensor remains active as long as the unit is powered.  
When the unit remains dormant for a time, the laser will turn off. In this stage, the  
scan engine’s computer is on “standby”. To reactivate the unit, present an object  
within the scan field.  
APPLICATIONS AND PROTOCOLS  
The model number on each scan engine includes the scan engine number and  
communications protocol.  
Unit  
Communication Protocol(s)  
Type  
IS4110  
Laser Data  
Non-decode  
RS232 and Light Pen Emulation  
(Flash Upgradeable Firmware)  
IS4125-41  
IS4125-17  
IS4125-38  
Keyboard Wedge, Stand Alone Keyboard  
(Flash Upgradeable Firmware)  
Decode  
Low Speed USB  
Keyboard Emulation or Serial Emulation Mode  
IS4125-103  
TTL, RS232  
5
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DESIGN SPECIFICATIONS  
OPERATIONAL  
Light Source: VLD 650 ± 10 nm  
Designed to be used in CDRH Class II  
and IEC Class 2 laser products  
CDRH/IEC:  
UL:  
UL recognized component for  
Canada and US  
12.7 mm to 203.2 mm (.5" to 8") for  
0.33 mm (13 mil) bar codes  
Depth of Field, UPC 100%:  
Scan Speed: 52 scan lines per second minimum  
Scan Pattern: Single scan line  
Beam Focus at 3" from  
Window:  
.21 mm ± 10%  
Flipper Scan Angle: ± 15 degrees from 0 axis  
At 152 mm (6") from Flipper (5" from Face)  
114 mm ± 13 mm (4 ½" ± ½")  
Scan Width:  
At 25 mm (1”) from Flipper (Face)  
22 mm ± 13 mm (" ± ")  
Print Contrast: 35% minimum reflectance difference  
Decode Capability: Autodiscriminates (menu select)  
IS4125  
RS232C, Light Pen Emulation,  
System Interfaces: Keyboard Wedge, Low Speed USB,  
RS232 TTL  
MAINTENANCE  
Window: Clean Periodically  
Specifications are subject to change without notice.  
6
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DESIGN SPECIFICATIONS  
MECHANICAL  
45.7 mm L x 40.6 mm W x 18.5 mm D  
(1.8" L x 1.6" W x .73" D)  
Dimensions:  
IS4125  
Weight: 55 g. (1.94 oz.)  
Low profile ZIF 12-pin connector that accepts  
a 1 mm x 12 position FFC/FPC cable  
Termination:  
45.7 mm L x 40.6 mm W x 14 mm D  
(1.8" L x 1.6" W x .55" D)  
Dimensions:  
IS4110  
Weight: 45 g. (1.774 oz.)  
Low profile ZIF 10-pin connector that accepts  
a 1 mm x 12 position FFC/FPC cable  
Termination:  
ELECTRICAL  
Power: .625 watts  
Input Voltage: 5VDC ± 0.25V  
IS4125  
IS4110  
Operating Current: 125 mA typical @5VDC  
Standby Current: 9 mA typical @ 5VDC  
Power: .375 watts (IS4110)  
Input Voltage: 5VDC ± 0.25V  
Operating Current: 75 mA typical @ 5VDC (IS4110)  
Standby Current: 1.7 mA typical @ 5VDC (IS4110)  
Specifications are subject to change without notice.  
7
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DESIGN SPECIFICATIONS  
Specifications for the Supplemental Window  
The IS4100 ScanQuest series was designed for integration into OEM equipment.  
The device is designed to function at its maximum performance capabilities as  
shipped. If the scanner is integrated into a system that requires a supplemental  
window in front of it, its performance will be altered to some degree.  
To minimize the effect of adding a supplemental window in front of the scanner  
the following recommendations should be followed:  
Material  
The window should have a transmission of 95% or greater at 675 nm.  
The window should be optically flat and clear, and free of scratches,  
pits, seeds etc.  
This material is available through Metrologic.  
Mounting  
The window should be placed at an angle of 10 degrees with respect  
to the plane of the scanner window (see figure 4 below).  
Figure 4: Supplemental Window Angle  
8
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DEFAULT SETTINGS  
Many functions of the IS4125 decode scan engine can be configured or  
enabled/disabled. The decode engine is shipped from the factory configured to a  
set of default conditions. The default parameter of the decode scan engine has  
an asterisk (*) in the charts on the following pages. If an asterisk is not in the  
default column then the default setting is OFF or disabled. Every interface does  
not support every parameter. If the interface supports a parameter, a check  
mark () will appear in interface column.  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Enter Configuration Mode, After Any Scan  
*
Enter Configuration Mode, Only on First  
Scan  
Short Range Activation  
Long Range Activation  
Normal Scan  
*
*
Pulsing Scan  
Custom Scan  
DTR Activation  
DC2 Activation  
Address Based Activation  
“NOREAD” message Transmission  
Turn on Green LED during “NOREAD”  
Transmit  
*
*
Short Same Symbol Re-scan  
Long Same Symbol Re-scan  
Green LED Identical Symbol  
Re-Scan Indicator  
1 Vs 2 Scan Buffers  
1
2X Redundancy (MECCA  
Double Border Requirement  
(Large Intercharacter Space Requirement)  
Alternate Beeper Tone 1  
Alternate Beeper Tone 2  
Alternate Beeper Tone 3  
No Beeper tone  
*
Two Second Timeout  
9
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DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
No Two Second Timeout  
Razzberry Tone on Timeout  
No Tone on Timeout  
Three Beeps on Timeout  
Beep Before Transmit  
Beep After Transmit  
Baud Rate  
*
*
*
9600  
Parity  
Space ꢀ  
8 Data Bits  
7 Data Bits  
*
RTS/CTS  
Character RTS/CTS  
Message RTS/CTS  
ACK/NAK  
*
XON/XOFF  
*
No Intercharacter Delay  
1 Millisecond Intercharacter Delay  
5 Millisecond Intercharacter Delay  
10 Millisecond Intercharacter Delay  
25 Millisecond Intercharacter Delay  
100 Millisecond Intercharacter Delay  
DTR Input  
DTR Scan Disable  
“DE” Disable Command  
LRC Calc+ Transmit RS232  
Start LRC on first RS232 Byte  
Start LRC on Second RS232 Byte  
Carriage Return  
*
*
*
Line Feed  
STX Prefix  
ETX Suffix  
Tab Prefix  
Tab Suffix  
10  
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DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light  
Pen  
Keyboard  
Wedge  
Parameter  
Default  
USB  
Prefix ID for UPC/EAN  
Suffix ID for UPC/EAN  
Bars High  
*
*
Spaces High  
Transmit as Scanned  
Transmit as code 39  
Poll Light Pen 5 volts  
No Poll Light Pen  
Reverse Polarity Idle for Light Pen  
UPC  
*
*
*
EAN  
Full ASCII code 39  
Code 39  
*
Codabar  
Code 128  
*
*
Code 93  
Code 11  
RSS14 Enable  
RSS14 ID “]e0”  
*
*
*
RSS14 App ID “01”  
RSS14 Check Digit  
RSS Expanded Enable  
Expanded ID “]e0”  
RSS Limited Enable  
RSS Limited ID “]e0”  
RSS Limited App ID “01”  
RSS Limited Check Digit  
Interleaved 2 of 5  
Hong Kong Matrix 2 of 5  
Airline 2 of 5  
*
*
*
*
*
Minimum 1 Character Code Length  
Minimum 3 Character Code Length  
Minimum 6 character Code Length  
*
11  
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DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Set Minimum Character Length  
Set Character Lock Length  
Transmit UPC-A Number Sys  
UPC-A Check Digit Transmit  
Convert UPC-A to EAN-13  
Expand UPC-E  
*
*
UPC-E Check Digit Transmit  
UPC-E Leading 0 Transmit  
EAN-8 Check Digit Transmit  
EAN-13 Check Digit Transmit  
Convert EAN-8 to EAN-13  
“$” Prefix ID for UPC/EAN  
2 Digit Supplements (Scan)  
5 Digit Supplements (Scan)  
Bookland (Scan)  
*
Supplement Required  
Bookland to ISNB  
Transmit ISBN CD  
Mod 43 Check digit-Code 39  
Transmit Mod 43 Check Digit Code 39  
Transmit Start/Stop-Code 39  
CLSI Editing (Enable)  
*
ITF Check Digit  
Transmit Mod 10 ITF Check Digit  
2 of 5 Symbol Lengths  
Variable ꢀ  
ISBN Reformatting  
Coupon Code 128  
]C1 Transmit Coupon C128  
Coupon 128 Group Separator  
Italian Pharmaceutical  
Codabar Start & Stop Class  
ITF Minimum Symbol Length Test  
Matrix 2 of 5  
12  
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DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Matrix 2 of 5 Check Digit  
Hong Kong Matrix 2 of 5  
MSI-Plessy Test of Check Digit  
Enable MSI-Plessy Mod 10 Check Digit  
*
*
Enable MSI-Plessy Mod 10/10  
Check Digit  
Transmit MSI-Plessy Check Digit  
UK Plessy  
UK Plessey Check Digit  
UK Plessey Special Format  
A to X conversion (UK)  
Scan Count Test Mode  
Scanability Test Mode  
Normal Scan/Operating Test Mode  
Default to ScanPal Communication  
parameters Code ID  
Code ID  
Sanyo 635 ECR Protocol  
Post Software ID characters  
“Newcode” Mode A  
“Newcode” Mode B  
SNI Beetle Mode  
BIO DATA Mode  
Golden Bountiful Formatting  
Enable Sineko Mode  
Enable Caps Lock Mode  
(for MI951 external wedge)  
Enable French Wyse 120V PC Term  
Intermec Polling Mode D (limited function)  
Rochford Thompson Mode  
RTS Counter Toggle  
Beep on BEL RS232  
13  
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DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Bancomer Mode  
FedEx parsing  
Retransmit of Same Code  
1st Configurable Prefix ID  
2nd Configurable Prefix ID  
1st Configurable Suffix ID  
2nd Configurable Suffix ID  
Clear all Configurable Prefixes and  
Suffixes  
SNI Beetle Mode  
AT Keyboard  
*
*
Type XT Keyboard  
Type PS2 Keyboard  
USA Keyboard  
Belgium Keyboard  
France Keyboard  
Germany Keyboard  
Spain Keyboard  
Italy Keyboard  
UK Keyboard  
IBM KDB4700 Financial Keyboard  
Alt Mode  
Auto Detection or Caps Lock  
User-Defined Caps Lock  
F0H Break Code Transmission  
800 Microsecond Delay-Enter Scan Code  
15 Millisecond Delay-Enter Scan Code  
7-5 Millisecond delay-Enter Scan Code  
*
*
14  
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SCANNER TERMINATIONS  
IS4125-17 Connector Pin Assignments  
Metrologic provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 5  
Pin  
Signal Name  
Function  
Input. 5VDC (± 0.25V)  
This requires 25 mA in standby and 130 mA peak.  
1
VCC  
2
Ground  
Receive  
PC Data  
PCClock  
KB Clock  
Transmit  
KB Data  
Signal and power ground.  
3
Input. Keyboard Wedge receive data from host.  
4*  
5*  
6*  
7
PCData  
PCClock  
KB Clock  
Output. RS232 transmit data from the scan engine.  
8*  
KB Data  
Output. 5V high with a 2 kHz pulse. This drain is the pin  
of a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-  
up resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10  
Beeper -  
Input. Do not connect to this pin, Metrologic internal use  
only.  
11  
12  
Reserved Input  
LED -  
Negative connection for scan mode indicator.  
An external pull-up and LED are suggested. Maximum  
current is limited to 25 mA. This line is active low when  
the scanner is in the scanner mode (i.e. scan line is  
present).  
* Pins 4, 5, 6 and 8 main function is to transmit scan codes between the  
Keyboard Wedge and PC.  
15  
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SCANNER TERMINATIONS  
IS4125-38 Connector Pin Assignments  
Metrologic provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 6  
Pin  
Signal Name  
Function  
Input. 5 VDC (± 0.25V)  
This requires 25 mA in standby and 130 mA peak.  
1
VCC  
2
3
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
Data terminal ready signal from host.  
Nominal ±12V signals.  
4
DTR  
5
6
D-  
USB D- Data Line  
USB D+ Data Line  
D+  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
7
8
Transmit  
+USB_V  
+USB power from terminal defined per USB specification  
Output. 5V high with a 2 kHz pulse. This drain is the pin  
of a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-  
up resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
Beeper -  
Input. Do not connect to this pin, for Metrologic internal  
use only.  
11  
12  
Reserved Input  
LED -  
Negative connection for LED. An external pull-up and  
LED are suggested. Maximum current is limited to  
25 mA. This line is active low when the laser diode is  
active.  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground.  
16  
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SCANNER TERMINATIONS  
IS4125-41 Connector Pin Assignments  
Metrologic provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 7  
Pin  
Signal Name  
Function  
Input. 5 VDC (± 0.25V)  
This requires 25 mA in standby and 130 mA peak.  
1
VCC  
2
3
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
Input. Either light pen source voltage (typical:+5VDC) when  
configured for wand emulation or RS232 Data Terminal  
Ready signal from host. Nominal ±12V signals.  
Light Pen  
Source/DTR IN  
4
Output.  
5
6
7
8
RTS  
Light Pen DATA  
Transmit  
RS232 Ready to send signal from the scan engine.  
Output. Wand emulation data, open collector output from  
the scan engine.  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
Input. RS232 Clear to send signal from host.  
Nominal ±12V signals.  
CTS  
Output. 5V high with a 2 kHz pulse. This drain is the pin of a  
PFET type transistor that can source approximately 100 mA  
of current. This output is the connection for an LED or other  
indicator (i.e. beeper+). It is recommended that the indicator  
is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-up  
resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
Beeper -  
Input. Do not connect to this pin. This pin is for Metrologic  
internal use only.  
11  
12  
Reserved Input  
LED -  
Negative connection for LED. An external pull-up and LED  
is suggested. Maximum current is limited to 25 mA. This line  
is active low when the laser diode is active.  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground..  
17  
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SCANNER TERMINATIONS  
IS4125-103 Connector Pin Assignments  
Metrologic provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 8  
Pin  
Signal Name  
Function  
Input. 5VDC (± 0.25V)  
This requires 25 mA in standby and 130 mA peak.  
1
VCC  
2
3
4
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
TTL Receive  
Input. +5/0V  
Output, RS232 Ready to send signal from the scan engine.  
Nominal ±12V signals.  
5
6
7
RTS  
TTL Transmit  
Transmit  
Output. +5/0V  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
Input. RS232 clear to send signal from host.  
Nominal ±12V signals.  
8
CTS  
Output. 5V high with a 2 kHz pulse. This drain is the pin of  
a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-up  
resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
11  
Beeper -  
Reserved Input  
LED -  
Input. Do not connect to this pin. This pin is for Metrologic  
internal use only.  
Negative connection for LED. An external pull-up and LED  
are suggested. Maximum current is limited to 25 mA.  
This line is active low when the laser diode is active.  
12  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground.  
18  
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SCANNER TERMINATIONS  
IS4110 Connector Pin Assignments  
Metrologic provides a low profile ZIF 10-pin connector  
that accepts an FPC/FFC cable with a 1.0 mm Pitch  
and a 0.3 mm end thickness. This cable is available  
from Metrologic in various lengths.  
Figure 9  
The pin assignments are as follows:  
Pin  
Signal Name  
Function  
+5V +/-.25V supplied from terminal  
(100 mA minimum supply)  
1
VCC  
Open collector output. A black bar is indicated by a low  
signal. A 5K ohm pull-up resistor is recommended.  
2
3
4
5
Data Out  
Range Select  
Scan Sense  
Open collector input. A low on this line will put the scanner  
in long range (9” – 13”) activation mode. This line may be  
left unterminated for short range (4” – 7”) activation mode.  
TTL output. The signal pulses high once for each scan  
cycle (i.e. one scan in each direction). There are 35 scan  
pulses per second.  
Open collector active low output. This pin will go low  
whenever the scan mode is activated. It is capable of  
sinking 15 mA and can be used to activate an indicator  
light.  
Scan Mode  
Indicator  
6
7
IR Enable  
Ground  
Do not connect to this pin.  
Power ground  
TTL output. A low signal indicates an object is within the  
scan field. The signal remains low until the object is  
removed.  
8
Object Detect  
TTL low input. A low signal applied to this pin will activate  
the scan mode. High or open deactivates the scan mode.*  
9*  
Scan Enable  
Scan Enable  
TTL high input. A high signal applied to this pin will activate  
the scan mode. Low or open deactivates the scan mode.*  
10*  
* Use either pin 9 or pin 10 to activate the scan engine.  
19  
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SCAN SENSE TIMING  
IS4110 Timing Diagram  
The SCAN SENSE pulse occurs once for each flip cycle. A flip cycle represents  
one scan in each direction (right to left then left to right from the scanner  
perspective). The HIGH to LOW transition of the SCAN SENSE signal initiates  
the start of the flip cycle.  
The frequency of the SCAN SENSE pulses is dependent on the frequency of the  
internal flipper. This varies from unit to unit from 26 Hz to 30 Hz. Therefore, the  
period of the SCAN SENSE pulses will vary from 33 ms to 39 ms.  
Figure 10: Timing Diagram  
20  
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REGULATORY REQUIREMENTS AND WARNINGS  
Regulatory Requirements  
The IS4100 Series ScanQuest Laser Scan engines are designed to meet the  
requirements of CDRH Class II and IEC Class 2 laser products. CDRH Class  
II/IEC Class 2 are defined as follows:  
Emission Duration:  
Greater than 0.25 seconds  
Accessible Emission Limit: Less than 0.001 W (1.0 milliwatts) average  
radiant power  
The IS4100 series ScanQuest laser scan engine is registered with the Center for  
Devices and Radiological Health as a laser “component”. The addition of  
emission indicators, shut-down control, labeling and informational requirements  
are necessary to achieve compliance with the performance standard published in  
the Code of Federal Regulations (CFR), Title 21 Parts 1040.10 and 1040.11.  
Therefore, it is the responsibility of the manufacturer who incorporates the scan  
engine into their product to provide the additional performance, labeling and  
informational requirements necessary to comply with all federal laser safety  
regulations.  
Federal law requires that all laser products introduced into commerce in the  
United States be registered with the CDRH, US Food and Drug Administration  
through submittal of a Laser Safety Report. The manufacturer of the end  
equipment must obtain approval and certification from agencies such as the  
FDA.  
The specifications required for agency approval are not obtainable until the  
ScanQuest engine is used in its final configuration. Metrologic is unable to fulfill  
these requirements because the scan engine will operate differently depending  
upon where it is used as a component. The following information concerning the  
scan engine appears on the shipping label:  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040.  
USE ONLY AS A COMPONENT.  
Manufacturers incorporating unmodified ScanQuest engines into their product may  
reference the following accession number on items in their Laser Product Report  
that request information concerning features inherent in the ScanQuest engine  
design.  
Accession Number: 8820576-14, -19  
If the product is to be used in another country, they must fulfill the requirements  
for that country. Refer to one of the following sections Europe on page 22,  
United States on page 23 or Canada on page 24 for further explanation.  
21  
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REGULATORY REQUIREMENTS AND WARNINGS  
Europe  
The CE Mark is required on products with IS4110 and IS4125 Scan Engines if  
the products are to be imported into European Economc Area (EEA) countries.  
Use of the CE Mark requires compliance with Directives and standards  
dependent upon the type of product. Information may be found at  
Laser Safety  
EN60825-1:1994+A1+A2 “Safety of Laser products”.  
Compliance with this standard is required for the product to bear the CE mark.  
Note: Non EEA countries may impose additional testing/certification  
requirements.  
EMC  
Certain combinations of ScanQuest scan engines and associated electronics  
may require certification of compliance with the European EMC Directive. EMC  
compliance of finished products in Europe can be accomplished by the following  
method:  
The manufacturer may certify to the EC’s Electromagnetic Compatibility  
Directive 89/336/EEC. Compliance is required for the product to bear the  
CE Mark.  
Note: Non EEA countries may impose additional testing/certification  
requirements.  
Electrical Safety  
The scan engines are built to conform to the European Low Voltage Directive  
73/23/ EEC.  
22  
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REGULATORY REQUIREMENTS AND WARNINGS  
United States  
Laser Safety  
To assist with the FDA filing requirements (refer to Regulatory Requirements on  
page 21), Metrologic has registered the scan engine with the FDA as a  
component. Customers can contact CDRH at the following address:  
Food and Drug Administration  
Center for Devices and Radiological Health  
Light Products Branch (HFX-312)  
Office of Compliance  
2098 Gaither Road  
Rockville, MD 20850  
Tel: 301-594-4654  
Requirements for laser products are described in CFR (Code of Federal  
Regulation) Title 21, part 1040.10 & 1040.11 from the Government Printing Office.  
Copies can be ordered by calling 202-512-1800, ordering on line from  
Superintendent of Documents  
PO Box 371954  
Pittsburgh, PA 15250-7954  
Note: State and local governments may regulate the use products containing  
lasers. The manufacturer should consult the applicable government  
regulations for more information.  
EMC  
Certain combinations of scan engines and associated electronics may require  
testing to insure compliance with the following Federal Communications  
Commission regulation: 47 CFR Part 15  
Note: When using the scan engine with RF equipment, modems, etc. may  
require examination(s) to the standard(s) for the specific equipment  
combination. It is the manufacturers’ responsibility to comply with the  
applicable federal regulation(s).  
23  
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REGULATORY REQUIREMENTS AND WARNINGS  
Canada  
Laser Safety  
The Radiation Protection Bureau currently accepts products meeting the FDA  
standards in Canada. For more information contact:  
Radiation Protection Bureau  
775 Brookfield Road  
Ottawa, Ontario K1A 1C1  
EMC  
Products meeting FCC 47 CFR Part 15 will meet Industry Canada interference-  
causing equipment standard for digital apparatus. Additional testing is not  
required.  
A written notice indicating compliance must accompany the apparatus to the end  
user. The notice shall be in the form of a label that is affixed to the apparatus.  
The notice may be in the form of a statement included in the user’s manual if,  
because of insufficient space or other restrictions, it is not feasible to affix a label  
to the apparatus.  
Warnings  
United States  
WARNING:  
IS4110 scan engines do not include control circuitry and therefore do not incorporate a  
laser beam timeout. This feature is necessary for compliance to CDRH Class II and /or  
IEC Class 2 unless laser product modifications that change the requirement are made.  
German  
WARNUNG:  
Die Scanner IS4110 verfügen über keinen Steuerungsschaltkreis und daher auch nicht  
über einen Timeout des Laserstrahls. Diese Eigenschaft ist jedoch nötig zur Konformität  
mit den Normen CDRH Class II und/oder IEC Class 2, außer es werdenn Modifikationen  
des Laserprodukts vorgenommen, die zugleich die Anforderungen erfüllen.  
French  
AVERTISSEMENT:  
Comme les scanner IS4110 ne sont pas équipés d'un circuit de commande, il n'y a pas  
de temps imparti pour le faisceau du laser. La conformité aux normes CDRH ClassII  
et/ou IEC Class 2 exige cependant cette propriété, sauf si les produits laser sont  
modifiés de facon à ce que ces exigences shangent aussi.  
Italian  
ATTENZIONE!  
Gli scanner IS4110 non dispongono di un circuito di regolazione e quindi neanche di un  
timeout del raggio laser. Tuttavia questa caratteristica è necessaria ai fini della  
conformità con le norme CDRH Class II e/o IEC Class 2, a meno che non vengano  
effettuate modifiche del prodotto laser che mutino a loro volta I requisiti da soddisfare.  
24  
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LIMITED WARRANTY  
The IS4110 and the IS4125 ScanQuest scanners are manufactured by Metrologic at its  
Blackwood, New Jersey, USA facility. The ScanQuest scanners have a two (2) year limited  
warranty from the date of manufacture. Metrologic warrants and represents that all ScanQuest  
scanners are free of all defects in material, workmanship and design, and have been produced  
and labeled in compliance with all applicable US Federal, state and local laws, regulations and  
ordinances pertaining to their production and labeling.  
This warranty is limited to repair, replacement of product or refund of product price at the sole  
discretion of Metrologic. Faulty equipment must be returned to one of the following Metrologic  
repair facilities: Blackwood, New Jersey, USA; Madrid, Spain; or Suzhou, China. To do this,  
contact the appropriate Metrologic Customer Service/Repair Department to obtain a Returned  
Material Authorization (RMA) number.  
In the event that it is determined that the equipment failure is covered under the warranty,  
Metrologic shall, as its sole option, repair the Product or replace the Product with a functionally  
equivalent unit and return such repaired or replaced Product without charge for service or  
return freight, whether distributor, dealer/reseller, or retail consumer, or refund an amount  
equal to the original purchase price.  
This limited warranty does not extend to any Product which, in the sole judgment of Metrologic,  
has been subjected to abuse, misuse, neglect improper installation, or accident, nor any  
damage due to use or misuse produced from integration of the Product into any mechanical,  
electrical or computer system. The warranty is void if the case of Product is opened by anyone  
other than Metrologic’s repair department or authorized repair centers.  
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER WARRANTIES  
OR GUARANTEES, EITHER EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDES,  
WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE UNDER THE UNIFORM COMMERCIAL CODE, OR ARISING OUT OF  
CUSTOM OR CONDUCT. THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE  
AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE  
LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES, INCIDENTAL DAMAGE,  
DAMAGES TO PERSON OR PROPERTY, OR EFFECT ON BUSINESS OR PROPERTY, OR  
OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR INDIRECTLY TO THE PRODUCT,  
EXCEPT AS STATED IN THIS WARRANTY. IN NO EVENT SHALL ANY LIABILITY OF  
METROLOGIC EXCEED THE ACTUAL AMOUNT PAID TO METROLOGIC FOR THE PRODUCT.  
METROLOGIC RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT  
DESCRIBED HEREIN.  
CORPORATE HEADQUARTERS,  
NORTH AMERICA  
METROLOGIC EUROPEAN REPAIR CENTER  
(MERC)  
Metrologic Instruments, Inc.  
90 Coles Rd.  
Blackwood, NJ 08012-4683  
Customer Service Department  
Tel: 1-800-ID-METRO  
Fax: 856-228-6673  
Metrologic Eria Ibérica, SL  
C/Alfonso Gomez, 38-40, 1D  
28037 Madrid  
Tel: +34 913 751 249  
Fax: +34 913 270 437  
MTLG AUTO ID INSTRUMENTS (SHANGHAI) CO., LTD  
Suzhou Sales Office  
BLK A, Room# 03/03-04  
No.5 Xinghan Street, Xinsu Industrial Square  
China-Singapore Suahou Industrial Park, Suzhou, PRC  
Tel: 86-512-67622550  
Fax: 86-512-67622560  
25  
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PATENTS  
This Metrologic product may be covered by, but is not limited to, one or more of  
the following US Patents:  
U.S. Patent No.: 5,260,553; 5,340,971; 5,340,973; 5,424,525; 5,468,951;  
5,484,992; 5,525,789; 5,528,024; 5,627,359; 5,661,292; 5,777,315; 5,789,730;  
5,789,731; 5,811,780; 5,825,012; 5,886,337; 5,925,870; 5,925,871; 5,939,698;  
6,029,894; 6,189,793; 6,209,789; 6,227,450; 6,874,689;  
4,360,798; 4,369,361; 4,387,297; 4,460,120; 4,496,831; 4,593,186; 4,607,156;  
4,673,805; 4,736,095; 4,758,717; 4,816,660; 4,845,350; 4,896,026; 4,923,281;  
4,933,538; 4,992,717; 5,015,833; 5,017,765; 5,059,779; 5,117,098; 5,124,539;  
5,130,520; 5,132,525; 5,140,144; 5,149,950; 5,180,904; 5,200,599; 5,229,591;  
5,247,162; 5,250,790; 5,250,791; 5,250,792; 5,262,628; 5,280,162; 5,280,164;  
5,304,788; 5,321,246; 5,324,924; 5,396,053; 5,396,055; 5,408,081; 5,410,139;  
5,436,440; 5,449,891; 5,468,949; 5,479,000; 5,532,469; 5,545,889  
No license right or sublicense is granted, either expressly or by implication,  
estoppel, or otherwise, under any METROLOGIC or third party intellectual  
property rights (whether or not such third party rights are licensed to  
METROLOGIC), including any third party patent listed above, except for an  
implied license only for the normal intended use of the specific equipment,  
circuits, and devices represented by or contained in the METROLOGIC products  
that are physically transferred to the user, and only to the extent of Metrologic’s  
license rights and subject to any conditions, covenants and restrictions therein.  
Other worldwide patents pending.  
26  
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INDEX  
A
H
Adapter Cable ...............................2  
Applications and Protocols ............5  
Assignments  
Host ........................................ 1, 14  
I
pin .............................................3  
IEC................................................ 6  
Indicators  
LED............................... 2, 15–19  
Interfaces ...................................... 6  
Introduction ................................... 1  
IR Sensor.............................. 1, 3, 5  
B
Beam Width...................................6  
Beeper.........................9–14, 15–19  
C
K
Cable  
adapter ..................................2, 8  
FFC/FPC ...............................3, 7  
flex ribbon..................2, 3, 15–19  
CDRH............................................6  
Clean.............................................6  
Communication Protocols..............5  
Compliance .....................22, 23, 24  
Connector..........................2, 15–19  
Contrast.........................................6  
Current ..........................................7  
Customer Service........................25  
Keyboard Wedge .......... 5, 9–14, 15  
Kit  
demo......................................... 2  
L
Labels ........................................... 4  
LED............................................... 2  
Light Pen Emulation.. 5, 6, 9–14, 17  
Light Source.................................. 6  
Limited warranty.......................... 25  
Long Range Mode ............ 5, 14, 19  
D
M
Data.......................................15–19  
Decode..............................1, 2, 5, 6  
Default Setting.........................9–14  
Dimensions....................................7  
Maintenance ............................. 4, 6  
Mechanical.................................... 7  
N
E
Non-Decode.......................... 1, 2, 5  
NPN ...................................... 15, 16  
Electrical  
safety...................................7, 22  
Electrical Specifications.................7  
O
OEM.......................................... 1, 8  
Operating Current ......................... 7  
Operation ...................................... 1  
Operational ................................... 6  
Output Window ................. 3, 4, 5, 6  
F
Faulty equipment.........................25  
FDA...................................1, 23, 24  
Flex Ribbon Cable.....................2, 3  
Functions.................................9–14  
P
G
Parameter ............................... 9–14  
PC................................................. 2  
PFET......................... 15, 16, 17, 18  
Green LED ....................................2  
Ground ..................................15–19  
27  
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INDEX  
Pin Assignments....................15–19  
Pinout ....................................15–19  
Protocols .......................................5  
Supplemental Window .................. 8  
System Interfaces ................. 1, 5, 6  
T
R
Termination................................... 7  
Transducer.................................... 2  
TTL ......................... 5, 9–14, 18, 19  
Red LED........................................2  
Regulatory Requirements  
Canada Laser Safety...............24  
Europe Laser Safety................22  
United States Laser Safety......23  
Repair..........................................25  
Ribbon Cable.............................2, 3  
RMA ............................................25  
RS232 .................2, 5, 9–14, 17, 18  
U
UL ................................................. 6  
USB ........................................ 5, 16  
V
VCC ...................................... 15–19  
Voltage.......................................... 7  
S
Scan Field .................................1, 5  
Scan Lines.....................................6  
Scan Pattern..................................6  
Scan Sense.................................19  
Scan Sense Timing .....................20  
Scan Speed...................................6  
Service ........................................25  
Short Range Mode ........................5  
Specifications ........................6, 7, 8  
Standby  
W
Warnings..................................... 24  
Warranty ..................................... 25  
Weight........................................... 7  
Window..................................... 6, 8  
Z
ZIF ................................ 2, 7, 15–19  
current .......................................7  
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November 2006 Version 01  
Printed in USA  
0 0 - 0 2 2 5 7 C  
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