Metabo Welding System Welding Technology User Manual

WELDING TECHNOLOGY  
COMPACT  
PRECISION  
TECHNOLOGY.  
Our engineers knowwhat they are doingwhen it comes to top classwelding equipment.  
They keep in close contact with those who know best what good welding equipment  
is all about: the craftspeople. That is why a Metabo welding device has everything you  
need.That is a promise, because in addition to designing our welding equipment from  
start to finish, we also produce and assemble it - from the transformer to the entire  
electronics. The strictest of quality checks are therefore quite normal and the five year  
warranty on the main transformer is a logical conclusion. Metabo. Work. Don’t play.  
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322 |  
WELDING TECHNOLOGY  
ALWAYS THE RIGHT TORCH.  
Electrode welding, TIG welding, MIG/MAG welding – engineering department is always looking for the latest  
Metabo has the right welding unit for all materials and technology to enable our customers in craft and industry  
for every thickness. However, that is not enough: Our to work even more quickly, more rationally and more ef-  
An overview of welding types.  
Electrode welding.  
Stick electrode  
The electric arc burns between the  
workpiece and a melting electrode.  
The electrode provides the  
additional material.  
The melting case forms gases  
and slag to protect the electric arc  
and melting bath from negative  
atmospheric influences.  
Can be used for almost all  
weldable materials from approx.  
1.5 mm on (adapt stick electrodes  
to the basic material)  
All inverters (electronic devices)  
use direct current.  
Advantages:  
Casing  
– The electric arc burns more steadily  
– Devices can be used with optional  
torch for the TIG DC welding  
method  
The following applies for setting  
the welding current in Ampere:  
electrode diameter x 40 = welding  
current in Ampere.  
Core rod  
Gas/slag  
Electric arc  
Transformer devices use  
alternating current (e.g. SB/SK).  
Melted zone  
Base material  
Gas nozzle  
TIG welding.  
The electric arc burns between  
the workpiece and a non-melting  
tungsten electrode (TIG = Tungsten  
Inert Gas).  
A separately fed inert gas (e.g.  
Argon (Ar)) protects the welding  
zone from negative atmospheric  
influences.  
The TIG AC method (alternating  
current) must be used for alu-  
minium, magnesium and their  
alloys (breaking of the oxide layer  
on the material).  
The advantage of the method is  
the good control of the concentra-  
ted splatter-free electric arc  
(= less delay and rework).  
Tungsten electrode  
Inert gas  
Additional material can be fed  
manually if required.  
Electric arc  
The TIG DC (direct current) method  
is for welding all metals from  
0.3 mm on, except aluminium and  
magnesium. (The TIG torch must  
always be connected to the nega-  
tive pole).  
Melted zone  
Base material  
MIG/MAG welding.  
Inert gas nozzle  
The electric arc burns between the  
workpiece and a mechanically fed  
welding wire (electrode).  
pipe steel from approx. 0.5 mm on  
in combination with gases mixed  
from Argon (Ar) and carbon dio-  
xide (CO2) or from pure carbon  
dioxide (CO2).  
High alloy steel is processed with  
the MAG method using inert Argon  
(Ar) gases and a low proportion  
(< 5%) of carbon dioxide (CO2).  
The advantages of the method are  
the easy handling and the excellent  
thin sheet metal properties.  
Flow nozzle  
Electrode  
An automatically fed non-com-  
bustible gas protects the electric  
arc and the melting bath from  
negative atmospheric influences.  
The MIG method (MIG = Metal  
Inert Gas) is for processing alu-  
minium and aluminium alloys.  
Argon (Ar), Helium (He) and their  
mixtures are used as gases.  
Inert gas  
Electric arc  
The MAG method (MAG = Metal  
Active Gas) is used for processing  
general construction, tank and  
Melted zone  
Base material  
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324 |  
WELDING TECHNOLOGY  
ficiently. Example: The innovative sinus inverter techno- “Smart Intelligence” – with state-of-the-art electronics  
logy by Metabo. High welding output but low fuel con- for ideal welding results.  
sumption. Or the microprocessor control – we call it  
Which welding device is suitable for which material?  
Electrode welding  
Device type  
Max. Ø  
Electrodes  
Weldable  
Material  
thickness  
Weldable materials with electrode  
Weldable materials with TIG  
Steel  
Stainless  
steel (VA)  
Aluminium Steel  
Stainless  
steel (VA)  
Nonferrous  
heavy metals***  
E 130  
E 150  
3,25 mm  
3,25 mm*  
4,0 mm  
5,0 mm  
5,0 mm  
3,25 mm  
4,0 mm  
1,5–5 mm**  
1,5–5 mm**  
1,5–5 mm**  
2,5–6 mm  
2,5–7 mm  
2,5–4 mm  
E 170 Si  
SK 200  
SK 230  
SB 140  
SB 200 CT  
2,5–5 mm  
* Cr Ni up to 4.0 mm  
** TIG from 0.3 mm on  
*** except aluminium  
TIG welding  
Device type  
Weldable  
Material  
thickness  
Weldable materials  
Steel  
Stainless steel (VA)  
Nonferrous heavy metals  
Aluminium  
TIG 170 DC  
TIG 170 AC/DC  
0,3–6 mm  
0,3–6 mm  
MIG/MAG welding  
Device type  
Weldable  
wire  
Weldable  
Material  
thickness  
Weldable materials  
Steel  
Stainless steel (VA)  
Aluminium  
MIG/MAG 140  
MIG/MAG 160  
0,6–0,8 mm  
0,6–0,8 mm  
0,6–0,8 mm  
0,6–0,8 mm  
0,6–1,0 mm  
0,6–1,2 mm  
0,6–1,2 mm  
0,5–3 mm  
0,5–4 mm  
0,5–5 mm  
0,5–6 mm  
0,5–8 mm  
0,5–10 mm  
0,5–15 mm  
*
*
MIG/MAG 150/20 XT  
MIG/MAG 170/30 XTC  
MIG/MAG 200/40 XT  
MIG/MAG 250/60 XT  
MIG/MAG 300/45 XT  
* conditionally applicable  
Note: The specified material thickness values are only standard values.  
Thicker materials can naturally also be processed by appropriate  
seam preparation and multi-layer structure of the weld seam.  
SINUS INVERTER TECHNOLOGY.  
Sinus inverter  
Standard inverter  
An optimisation of the output factor  
is achieved using the sinus-inverter  
technology by Metabo.This means  
that a higher output is possible with  
lower current consumption from the  
230 V energy supply.  
No oversized current generators  
due to the reduced power con-  
sumption.  
Welding gaps that can be caused  
by long cable extensions, are a  
thing of the past.  
U; I  
U; I  
t
t
Advantages:  
High welding output at 230 V  
(electrode up to 170 A).  
Future standards are already  
met today.  
Loss  
Output  
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| 325  
WELDING GLOSSARY  
Welding technology from A to Z.  
AC  
DIODE  
INDUCTION COIL  
Abbreviation for Alternating Current.  
Electrode and TIG welding can be carried  
out with direct current and alternating  
current. TIG aluminium welding must be  
carried out with alternating current.  
Electronic component (semi-conductor).  
Converts alternating current into direct  
current one-way by a blocking effect.  
A coil wound with copper wire. Acts like an  
energy buffer and helps to optimise the  
welding current. Also see choke.  
CHOKE  
INSULATION CLASS  
A wound copper coil with iron core. Serves  
as energy storage unit. Provides a smooth,  
low-splatter electric arc, thus achieving ideal  
welding results. Also see induction coil.  
Specifies how hot the transformer’s  
insulation may get without causing  
damage. The temperature is monitored  
by a thermal switch, e.g. F = 155°C.  
ANALOGUE CURRENT SOURCE  
A current source that is controlled by  
resistances. Formerly used in expensive  
industrial systems. Hardly used today due  
to high costs and inflexibility.  
DUTY CYCLE  
CONTACT IGNITION  
Theoretical value for the capacity of a  
Also called surface ignition. To ignite  
the electric arc during TIG welding, the  
tungsten needle must touch the workpiece.  
The disadvantage is that the tungsten  
needle easily sticks to the workpiece, thus  
damaging the needle. The electric arc is no  
longer as stable.  
welding device. Is calculated according to  
standards with 10 min. and specified in %.  
(e.g. 40% ED = 4 min. welding at max. output,  
6 min. break). The device does not heat up  
too strongly, as it is switched off thermally.  
ANTI-STICK MECHANISM  
If the electrode gets stuck to the workpiece,  
the welding current is turned off. The  
electrode doesn‘t anneal and can be easily  
removed from the workpiece.  
FORMING GAS  
ARC-FORCE REGULATION  
Nitrogen or nitrogen with up to 50% hydro-  
gen. For protecting roots (opposite sides)  
of weld seams when welding high alloy  
steel before oxidation. The corrosion  
resistance is maintained.  
COOLING TYPE  
The welding output is kept constant at the  
set value as far as possible for electrode  
welding. The electric arc burns steadily  
(even with difficult electrodes or positions).  
Advantage: The welding result is more even.  
Type of device cooling. F = external cooling  
(with fan), S = self-cooling (without fan).  
SHORT LIGHT ARC  
A MIG/MAG light arc in the low welding  
current range (thin sheet/root welding)  
with fine drop transition in the short  
circuit by the use of mixed gases or carbon  
dioxide.  
GAS POST FLOW TIME  
BALANCE CONTROL  
Adjustable time that lets the gas continue  
to flow after the welding process. Is for  
protecting the glowing tungsten electrode  
and the welded product from atmospheric  
influences.  
TIG AC welding. By shifting the ratio from  
negative proportion to positive proportion,  
more or less fusion penetration is achieved  
on the workpiece. As opposed to fusion  
penetration, the tungsten electrode gets  
hotter or colder.  
LONG LIGHT ARC  
MIG/MAG light arc with large drop  
transitions, non-short circuit-free, by the  
use of mixed gases or carbon dioxide. For  
weld seams on thick workpieces.  
RECTIFIER  
For wiring multiple diodes. Converts  
alternating current into direct current  
multi-way by a blocking effect.  
IDLE POWER  
Power consumed by a device from the mains  
that is not converted to welding power.  
HIGH FREQUENCY IGNITION  
LIFT ARC IGNITION  
Ignites the electric arc during TIG welding  
without touching the workpiece. Due to a  
high voltage pulse, the air gap between the  
workpiece and the tungsten needle is  
electrically conductive (ionised).  
Surface ignition during TIG welding with  
minimum current. The set welding current  
is only released after the ignition of the  
electric arc. The advantage is the gentle  
ignition without the tungsten needle  
sticking to the workpiece and thus a stable  
electric arc.  
DC  
Abbreviation for Direct Current. MIG/MAG  
welding for example, is carried out with  
direct current.  
DIGITAL CURRENT SOURCE  
HOT START  
Microprocessor-controlled  
current source.  
Hot-start ignition aid for igniting the electric  
arc of an electrode rod during electrode  
welding. The electric arc ignites immediately  
and steady due to an automatic and  
temporary increase of the welding current.  
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326 |  
WELDING GLOSSARY  
MICROPROCESSOR  
CONTROL  
PROTECTION TYPE  
TRANSISTOR  
(PROTECTION CLASS)  
Electronic component (semi-conductor).  
Works as an electronic on/off switch.  
Analogue and digital control of the  
electrical current (large currents) possible  
with small current intensities.  
Specification for the protection of a device  
from water (rain) and dirt.  
(e.g. IP 23:  
2 = protection against foreign matter  
≥ Ø 12.5 mm,  
Electronic control (Smart Intelligence) that  
takes over the control within the current  
source using state-of-the-art electronics.  
The advantage is an optimum welding  
result.  
3 = protection against splashes of water)  
EFFECTIVE OUTPUT  
MIXED LIGHT ARC  
SECONDARY TIMING  
Power that is released as welding power  
by a device. Measured in Watt (W).  
A transition light arc that lies between short  
and long light arcs. The drop transitions take  
place partly in the short circuit (see long arc).  
Inverter principle. The mains frequency is  
boosted by an electronic unit behind the  
transformer.  
2/4 CYCLE CONTROL  
VOLTAGE  
PFC  
Welding torch operation option. 2 cycles =  
welding with permanently pressed torch  
button, 4 cycles = starts on pressing the  
torch button the first time, switches off by  
repeated pressing of torch button (button  
need not be held down during welding).  
The pressure (force) that enables electrons  
to flow in a closed current circuit. Measured  
in Volt (V).  
Power Factor Control. For sinusoidal current  
consumption from the mains. The advantage  
is the lower current consumption or a higher  
welding output at 230 V.  
SPRAY ARC  
MIG/MAG light arc with fine-drop and  
short-circuit-free transition using mixed gas  
or argon. Especially suitable for fillet welds  
and V-welds (medium and top layers).  
POINT-TO-POINT CONTROL  
Electronic control during MIG/MIG welding  
that automatically switches off the wire feed.  
The advantage is an even dot size during  
welding.  
CURRENT  
Number of electrons that flow through a  
conductor in a closed current circuit.  
Measured in Ampere (A).  
PRIMARY TIMING  
Inverter principle. The mains frequency  
of 50 Hz is transformed to a frequency of up  
to 100 kHz by an electronic unit in front of  
the transformer. Advantage: Small and light  
welding devices.  
S-MARK  
Approval sign. Devices with this sign have a  
max. no-load voltage of 113 V direct current  
or 48 V alternating current. They may then  
be used at welding locations with increased  
electrical danger (e.g. for container and tank  
construction).  
POTENTIAL SEPARATION  
Also referred to as galvanic separation.  
Insulated structure between two voltages,  
e.g. mains voltage and welding current.  
CLEANING EFFECT  
THYRISTOR  
See rectifier.  
Electronic component (semi-conductor).  
Works like a controlled diode, thereby  
allowing the welding voltage and welding  
current to be controlled.  
APPARENT OUTPUT  
Total consumed power of a device from the  
mains (or current generator). The apparent  
output is the sum of idle power and actual  
output. Measured in kVA.  
TRANSFORMER  
Converter. Converts the mains voltage to  
harmless welding voltage. The possible  
welding current is increased in the same  
proportion.  
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| 327  
ELECTRODE WELDING SYSTEMS  
THEY LIKE TO PLAY WITH FIRE.  
As if made for tough construction site applications: sturdy used outdoors in difficult conditions. Wind? No problem!  
design and easy to operate. Electrode welding devices are By the time you get to the latest TIG function capability  
real all-rounders. From roughly 1.5 mm on, they can weld you will be full of enthusiasm for an electrode welding  
almost anything that can be welded. They can even be system that has absolutely earned the name Metabo.  
e.g. E 150  
Multifunctional carry belt  
for easy and practical  
device transport.  
Smart intelligence  
State-of-the-art processor  
control for simple operation  
and ideal welding results.  
High duty cycle  
due to additional  
fan function.  
Ergonomic and  
protected control  
elements.  
Multi-scale  
for the easy  
adjustment of the  
welding current.  
Lift arc function  
with switch  
for X-ray safe TIG  
welding with an  
optional TIG torch.  
Sturdy metal housing  
with protection class IP 23C  
for safe use in rough construc-  
tion site conditions.  
“S mark“ approved for welding  
even in narrow spaces with  
increased electrical risk.  
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328 |  
ELECTRODE WELDING SYSTEMS  
COMMON FEATURES  
"Smart intelligence": state-of-the-art processor control for easy  
operation and ideal welding results  
Automatic hot start for perfect ignition of electric arc  
Arc-force regulation for even welding results  
Anti-stick mechanism prevents electrodes from sticking  
Switchable lift arc function for x-ray safe TIG welding with  
High duty cycle due to additional fan function  
Robust metal housing  
Housing with protection class IP 23C for safe,  
rough construction site application  
"Multi-function shoulder strap": for light and practical  
device transport  
an optional TIG torch  
Ergonomic and protected control elements  
Large control elements for optimum adjustment even with gloves  
Multiscale for easy welding current adjustment  
Removable welding and earth cable  
"S-mark": approved for welding even in narrow welding  
spaces with increased electrical danger  
CE-inspected  
Electronics dust-proof  
E 130 Set  
E 150 Set  
E 130  
E 150  
Electrode  
Welding System  
E 130 Set  
E 170 Si  
Electrode  
Welding System  
E 130  
Electrode  
Welding System  
E 150  
Electrode  
Welding System  
E 150 Set  
Electrode  
Welding System  
E 170 Si  
Special advantages  
"Sinus technology": due to  
lower power consumption,  
problem-free operation at  
long cable extensions or  
smaller power generators  
CrNi electrodes weldable  
up to 4 mm  
Comparative  
device characteristics  
Mains voltage  
230 V  
230 V  
230 V  
230 V  
230 V  
Open circuit voltage E/TIG  
Setting range, infinitely varia-  
ble, at 230 V  
90 V/25 V  
10 - 130 A  
90 V/25 V  
10 - 130 A  
90 V/25 V  
10 - 150 A  
90 V/25 V  
10 - 150 A  
90 V/25 V  
5 - 170 A  
Maximum power input  
Maximum duty cycle  
E/TIG at 40°C  
6 kVA  
25 %/35 %  
6 kVA  
25 %/35 %  
7,1 kVA  
25 %/35 %  
7,1 kVA  
25 %/35 %  
5,7 kVA  
25 %/35 %  
100% duty cycle E/TIG at 40°C  
Weldable electrodes up to  
Weldable material thickness  
Fuse protection for 230 V  
Dimensions L x W x H  
Weight  
80 A/100 A  
3,25 mm  
1,5 - 5 mm  
T 16 A  
80 A/100 A  
3,25 mm  
1,5 - 5 mm  
T 16 A  
90 A/110 A  
3,25 mm  
1,5 - 5 mm  
T 16 A  
90 A/110 A  
3,25 mm  
1,5 - 5 mm  
T 16 A  
100 A/110 A  
4 mm  
1,5 - 5 mm  
T 16 A  
300 x 130 x 210 mm 300 x 130 x 210 mm 300 x 130 x 210 mm 300 x 130 x 210 mm 400 x 210 x 240 mm  
6,2 kg 6,2 kg 6,3 kg 6,3 kg 7,8 kg  
Standard equipment  
Electrode and earth Electrode and earth Electrode and earth Electrode and earth Electrode and earth  
cables, protective  
shield, wire brush  
and deslagging  
hammer  
cables, protective  
shield, wire brush  
and deslagging  
hammer, stick  
electrodes  
cables, protective  
shield, wire brush  
and deslagging  
hammer  
cables, protective  
shield, wire brush  
and deslagging  
hammer, stick  
electrodes  
cables, protective  
shield, wire brush  
and deslagging  
hammer  
3.25 x 350 mm  
E 4322 RR 6  
3.25 x 350 mm  
E 4322 RR 6  
(25 units),  
(25 units),  
aluminium case  
metal case  
Type  
E 130  
E 130 Set  
E 150  
E 150 Set  
E 170 Si  
Order no.  
0021013000  
0021013100  
0021015000  
0021015100  
0021017000  
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| 329  
ELECTRODE WELDING SYSTEMS  
COMMON FEATURES  
Removable welding and earth cable  
5 year warranty on main transformer  
CE-inspected  
Large control elements for optimum adjustment  
even with gloves  
Welding current display  
Copper coil with heat protection for long service life  
Operation at 230 V and 400 V  
Impact-resistant, fully insulated plastic housing  
....5 year warranty  
on main transformer  
SK 200  
SK 230  
Electrode Welding System  
SK 200  
Electrode Welding System  
SK 230  
Comparative device characteristics  
Mains voltage  
Setting range, infinitely variable, at 230 V  
Setting range, infinitely variable, at 400 V  
Maximum power input  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Weldable electrodes up to  
Weldable material thickness  
Fuse protection for 230 V  
Fuse protection for 400 V  
Dimensions L x W x H  
230/400 V  
25 - 110 A  
45 - 200 A  
4,3/11,8 kVA  
25 %/5 %  
17 %/3 %  
55 A  
35 A  
5 mm  
2,5 - 6 mm  
T 16 A  
T 25 A  
230/400 V  
25 - 115 A  
55 - 220 A  
4,5/13,7 kVA  
25 %/5 %  
17 %/3 %  
60 A  
40 A  
5 mm  
2,5 - 7 mm  
T 16 A  
T 25 A  
440 x 230 x 430 mm  
37 kg  
440 x 230 x 430 mm  
39,5 kg  
Weight  
Standard equipment  
Electrode and earth cables, protective shield,  
wire brush and deslagging hammer,  
connection adapter 230 V/400 V  
Electrode and earth cables, protective shield,  
wire brush and deslagging hammer,  
connection adapter 230 V/400 V  
Type  
SK 200  
SK 230  
Order no.  
0021022004  
0021022306  
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330 |  
ELECTRODE WELDING SYSTEMS  
COMMON FEATURES  
Large control elements for optimum adjustment  
even with gloves  
Copper coil with heat protection for long service life  
Robust metal housing  
5 year warranty on main transformer  
CE-inspected  
....5 year warranty  
on main transformer  
SB 140  
SB 200 CT  
Electrode Welding System  
SB 140  
Electrode Welding System  
SB 200 CT  
Special advantages  
Welding current display  
High duty cycle due to additional fan function  
Operation at 230 V and 400 V  
Comparative device characteristics  
Mains voltage  
Setting range, infinitely variable, at 230 V  
Setting range, infinitely variable, at 400 V  
Maximum power input  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Weldable electrodes up to  
Weldable material thickness  
Fuse protection for 230 V  
Fuse protection for 400 V  
Dimensions L x W x H  
230 V  
35 - 140 A  
230/400 V  
20 - 110 A  
60 - 180 A  
4,2/10,2 kVA  
15 %/10 %  
10 %/7 %  
65 A  
45 A  
4 mm  
2,5 - 5 mm  
T 16 A  
T 20 A  
3,8 kVA  
3,25 mm  
2,5 - 4 mm  
T 16 A  
310 x 185 x 275 mm  
11,8 kg  
470 x 280 x 320 mm  
23,5 kg  
Weight  
Standard equipment  
Electrode and earth cables, protective  
shield and deslagging hammer,  
connection adapter 230 V/400 V  
Type  
SB 140  
SB 200 CT  
Order no.  
0271061501  
0271062001  
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| 331  
ACCESSORIES FOR ELECTRODE WELDING SYSTEMS  
FOR E 130, E 150, E 170 SI  
Torch caps  
Tungsten electrodes  
See page 347  
Version  
Suitable for  
Order no.  
Long  
Short  
SR 17/18/26  
SR 17/18/26  
1327127230  
1327127248  
TIG welding torches  
Accessory box  
Order no.  
Torch type  
Length  
m
Suitable for  
Order no.  
SR 17 V  
SR 17 V  
SR 17 V  
SR 26 V  
SR 26 V  
2
4
8
4
8
E 130, E 150  
E 130, E 150  
E 130, E 150  
E 170 Si, E 200 DCI 0902014047  
E 170 Si, E 200 DCI 0902014055  
0902018956  
0902012524  
0902012532  
Clamping sleeves  
Accessory box SR 17/SR 17V  
0902014497  
Consisting of:  
Tungsten electrode 1.0 x 175 mm, green WP 20  
Tungsten electrode 1.6 x 175 mm, green WP 20  
Tungsten electrode 2.4 x 175 mm, green WP 20  
Clamping sleeve 1.0 mm  
Clamping sleeve 1.6 mm  
Clamping sleeve 2.4 mm  
Diameter  
mm  
Suitable for  
Order no.  
Clamping sleeve housing 1.0 mm  
Clamping sleeve housing 1.6 mm  
Clamping sleeve housing 2.4 mm  
Ceramic gas nozzle size 5, Ø 8.0 mm  
Ceramic gas nozzle size 6, Ø 9.5 mm  
Ceramic gas nozzle size 7, Ø 11.0 mm  
Torch cap long  
1
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327127078  
1327127086  
1327127094  
1327135429  
1327148423  
1,6  
2,4  
3,2  
4
Torch cap short  
Carry case  
Clamping sleeve housing  
Accessory box SR 18/SR 26/26 V  
Consisting of:  
0902014500  
Diameter  
mm  
Suitable for  
Order no.  
Tungsten electrode 1.6 x 175 mm, green WP 20  
Tungsten electrode 2.4 x 175 mm, green WP 20  
Tungsten electrode 3.2 x 175 mm, green WP 20  
Tungsten electrode 1.6 x 175 mm, green WP 20  
Tungsten electrode 2.4 x 175 mm, green WP 20  
Tungsten electrode 3.2 x 175 mm, green WP 20  
Clamping sleeve 1.6 mm  
1
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327127132  
1327127140  
1327127159  
1327135410  
1327148431  
1,6  
2,4  
3,2  
4
Clamping sleeve 2.4 mm  
Clamping sleeve 3.2 mm  
Clamping sleeve housing 1.6 mm  
Clamping sleeve housing 2.4 mm  
Clamping sleeve housing 3.2 mm  
Ceramic gas nozzle size 5, Ø 8.0 mm  
Ceramic gas nozzle size 6, Ø 9.5 mm  
Ceramic gas nozzle size 7, Ø 11.0 mm  
Torch cap long  
Ceramic gas nozzles  
Torch cap short  
Carry case  
Size  
Diameter  
mm  
Version  
Suitable for  
Order no.  
Welding site equipments  
Size 4  
Size 5  
Size 6  
Size 7  
Size 8  
6,5  
8
9,5  
11  
Long  
Long  
Long  
Long  
Long  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327180505  
1327127876  
1327127175  
1327127884  
1327135402  
Order no.  
Welding site equipment no. 3  
Consisting of welding cable, earth cable, welding shield,  
wire brush and deslagging hammer  
Cable diameter: 16 mm²  
1327021849  
12,5  
Length: 3 m  
Suitable for: E 130, E 150  
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332 |  
ACCESSORIES FOR ELECTRODE WELDING SYSTEMS  
Order no.  
Maximum welding current  
A
Order no.  
Welding site equipment no. 4  
Consisting of welding cable,  
electrode cable  
Cable diameter: 16 mm²  
Length: 5 m  
1327628760  
Earth clamps  
200  
0902027467  
Suitable for: E 130, E 150  
Welding site equipment no. 5  
Consisting of welding cable, earth cable,  
welding shield, wire brush  
and deslagging hammer  
Cable diameter: 16 mm²  
Length: 5 m  
1327022020  
1327022381  
Rod holder  
200  
0902027440  
Suitable for: E 130, E 150  
Welding site equipment no. 7  
Consisting of welding cable, earth cable,  
welding shield, wire brush  
and deslagging hammer  
Cable diameter: 25 mm²  
Length: 3 m  
Cable  
diameter  
mm²  
Length Suitable for  
m
Order no.  
Earth cable  
25  
3
SK 200  
0902008365  
0902007180  
Suitable for: E 170 Si, E 200 DCI,  
SK 200  
Electrode cable  
35  
3
E 200 DCI, SK 200  
Maximum welding current  
A
Order no.  
FOR SB 230, SB 260, SK 230, SK 260  
Earth clamps  
200  
0902027467  
Order no.  
Welding site equipment no. 8  
Consisting of welding  
cable, earth cable,  
welding shield,  
wire brush and  
1327022578  
Rod holder  
200  
0902027440  
deslagging hammer  
Cable diameter: 35 mm²  
Length: 3 m  
Suitable for: SK 230, SK 260,  
SB 230 T, SB 260T  
Cable  
Length Suitable for  
Order no.  
diameter  
mm²  
m
Maximum welding current  
A
Order no.  
Earth cable  
Earth clamps  
25  
16  
3
3
E 170 Si,  
E 130, E 150  
0902008365  
1002004999  
400  
0902027475  
Electrode cable  
35  
3
E 170 Si  
0902007180  
Rod holder  
300  
0902027459  
FOR SB 160 C, SB 200 CT  
Order no.  
Welding glass 75x98 mm,  
dark DIN 11  
1321186455  
Cable  
diameter  
mm²  
Length Suitable for  
m
Order no.  
Earth cable  
35  
5
SK 230,  
SK 260,  
SB 230 T,  
SB 260 T  
0902011293  
FOR E 200 DCI, SB 160 C, SB 200 CT, SB 200, SK 200  
Order no.  
1327022381  
Electrode cable  
Welding site equipment no. 7  
Consisting of welding cable,  
earth cable, welding shield,  
wire brush and deslagging  
hammer  
35  
3
SK 230,  
SB 230 T,  
SB 260 T  
0902007180  
Cable diameter: 25 mm²  
Length: 3 m  
Suitable for: E 170 Si, E 200 DCI,  
SK 200  
Other accessories  
for welding systems  
See page 346/347  
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