Kingsford and the Kingsford logo are registered trademarks of
The Kingsford Products Company, LLC. and are used under license by
Masterbuilt Manufacturing, Inc. All rights reserved.
ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODEL 10040607 14” PORTABLE KETTLE CHARCOAL GRILL
THIS PRODUCT IS FOR OUTDOOR USE ONLY
Distributed By:
Masterbuilt Manufacturing, Inc.
A Georgia Company
450 Brown Avenue
Columbus, Georgia 31906
Customer Service 1-800-489-1581
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.
CARBON MONOXIDE HAZARD
WARNING
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
This manual contains important
information necessary for the proper and
safe use of this grill.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Read and follow all warnings and
instructions before using grill and
during use.
Use only outdoors where it is well
ventilated.
Keep this manual for future reference.
Failure to follow these warnings and instructions properly could result in fire or explosion, which could
cause property damage, personal injury, or death.
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APPROXIMATE GRILLING TIMES
PARTS LIST
BEEF
SIZE
GRILLING TIME
INTERNAL TEMP
3
Steaks
/
4” thick
3 to 4 min. /side
med rare 145°F
4 to 5 min. /side
3 to 4 min. /side
3 to 4 min. /side
18 to 22 min /lb.
20 to 25 min. /lb.
10 min. /side
med 160°F
145°F to 160°F
med 160°F
6
Kabobs
1” cubes
1
Hamburger patties
Roast, rolled rump
Sirloin tip
/
2” thick
5
4 to 6 lbs.
145°F to 160°F
145°F to 160°F
med 160°F
1
1
3 /2 to 4 lbs.
Ribs, back
cut in 1-rib portions
half, 2 to 3 lbs.
10 to 12 min. /side
12 to 15 min. /side
med rare 145°F
med 160°F
Tenderloin
whole, 4 to 6 lbs.
8
PORK
SIZE
GRILLING TIME
INTERNAL TEMP
3
3
Chops, bone-in
/
4” thick
3 to 4 min. /side
med 160°F
1
Chops, bone-out
Tenderloin
1 /2” thick
7 to 8 min. /side
15 to 25 min. total
1 1/2 to 2 hrs.
med 160°F
med 160°F
med 160°F
2
9
1
1
/
2” to 1 /2” lbs.
Ribs (indirect heat)
2 to 4 lbs.
5
VENISON
SIZE
GRILLING TIME
INTERNAL TEMP
Roast, saddle or leg
6 to 7 lbs.
25 to 30 min. /lb.
145°F to 160°F
4
3
Steaks
/
4” thick
6 to 7 min. /side
med 160°F
7
CHICKEN
SIZE
GRILLING TIME
INTERNAL TEMP
7
Broiler fryer (indirect
heat)
3 to 4 lbs.
60 to 75 min.
in thigh 180°F
Cornish hens
18 to 24 oz.
45 to 55 min.
10 to 15 min. /side
6 to 8 min. /side
10 to 15 min. /side
8 to 12 min. /side
8 to 12 min. /side
in thigh 180°F
170°F
Breast halves, bone-in
Breast halves, boneless
Legs or thighs
Drumsticks
6 to 8 oz. each
4 oz. each
4 to 8 oz.
4 oz.
170°F
ITEM NO. QUANTITY DESCRIPTION
ITEM NO. QUANTITY DESCRIPTION
180°F
1
2
3
4
5
1
1
1
1
2
Kettle Lid
6
7
8
9
1
4
1
1
Kettle Lid Handle
Kettle Base Legs
Cooking Grate
180°F
Kettle Base
Ash Can
Wings
2 to 3 oz.
180°F
Leg Support Frame
Air Dampers
Charcoal Grate
• When outside temperature is cooler than 65°F and/or altitude is above 3,500 feet, additional
cooking time may be required. To insure that meat is completely cooked use a meat
thermometer to test internal temperature.
• Lifting grill lid during cooking process may extend cooking time due to heat loss.
2
9
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HARDWARE LIST
SAFE STORAGE AND MAINTENANCE
• Inspect hardware in assembled parts on a regular basis to insure grill is in safe working condition.
• ALWAYS allow grill to cool completely before handling.
• ALWAYS empty ash can after use only when ashes have completely cooled. This will help prolong
ash can life.
(A)
1/4-20x1/2”
Phillips Head Screw
(C)
3/16”
(D)
1/4”
(B)
3/16-24x3/8”
Phillips Head Screw
• Clean grill, including special surfaces such as cooking grates with mild cleaning agents. Wipe outside of
grill with damp rag. DO NOT use oven cleaner.
Nylon Hex Lock Nut
Serrated Flange Nut
qty-4
qty-2
qty-2
qty-2
• ALWAYS cover and store cold grill in a protected area.
• Indoor storage of grill is permissible only if the charcoal has burned to a complete ash AND is cold.
Remember to remove cold ashes before storing.
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces, clean area with sand
paper or steel wool, then cover with heat resistant paint.
(E)
(G)
(F)
1/4”
Round Heat Insulation
Washer
Heat Insulation Washer
qty-4
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel wool, then coat with
cooking oil.
Aluminum Flat Washer
qty-2
qty-6
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL
REPLACEMENT PARTS LIST
ITEM NO.
990060178
990060269
990060270
906060118
906060116
990060181
990060182
990060183
906060112
906060113
988060021
998060014
DESCRIPTION
Kettle Leg Kit
Kettle Lid Kit
CHARCOAL LIGHTING INSTRUCTIONS
Read all instructions and warnings on charcoal bag and in manual before using.
Kettle Base Kit
Ash Can
1. Stack briquets in a pyramid.
2. Add lighter fluid following directions on fluid container. Before lighting, place lighter fluid at least 25 feet
away from grill. Do not lean over grill when lighting charcoal. Light charcoal. LEAVE GRILL UNCOVERED.
Leg Support Frame
Lid Handle Kit
Air Damper Kit
Logo Plate Kit
Cooking Grate
Charcoal Grate
Instruction Manual
Hardware Kit
3. In about 15 minutes, flames will die out and briquets will begin to ash over. Once the briquets are
completely ashed over, spread briquets in a single layer and begin cooking.
• NEVER USE GASOLINE TO LIGHT CHARCOAL.
• OVERFILLING CHARCOAL GRATE CAN CAUSE SERIOUS INJURY AND DAMAGE THE UNIT.
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING UTENSILS.
DO NOT RETURN TO RETAILER
For Assembly Assistance, Missing or Damaged Parts
Call: MASTERBUILT Customer Service at 1-800-489-1581
STOP!
3
8
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Before assembly read instructions
carefully.
GRILL OPERATION CAUTIONS
• Avoid bumping or impacting grill.
Tools needed for assembly:
Adjustable Wrench
• Keep your hands, hair and face away from burning charcoal.
Phillips Head Screwdriver
7
F
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may
catch fire.
Assemble grill on a clean, flat surface.
E
• Use protective gloves when handling this grill or working with fire. Use protective gloves or
long, sturdy fireplace tools when adding wood or charcoal.
Do not tighten screws all the way.
Legs may need to be adjusted when
leg support frame is attached in
STEP 2.
A
• Do not allow anyone to conduct activities around this grill during or following its use until the
unit has cooled. This grill is HOT during operation and remains HOT for a period of time
following its use.
STEP 1.
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking
fatty foods, use caution when opening lid and during cooking to avoid being burned.
Place heat insulation washers (F) on leg (7)
as shown. Secure with aluminum flat
washers (E) and phillips head screws (A).
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use
protective gloves or long, sturdy cooking tools.
Repeat step with remaining legs.
• Never use glass, plastic or ceramic cookware on this grill.
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
properly assemble or safely operate this grill.
• Grill lid and base are HOT while in use and during cooling process.
• Do not remove ash can while ashes and charcoal are HOT.
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
adjusting.
STEP 2.
Note: Leg support frame may require tilting
to place in position.
• Never overfill charcoal grate. This can cause serious injury as well as damage the unit.
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
ignite the charcoal. These fluids can explode causing injury or death.
Note: Legs may need to be spread apart to
place leg support frame in position.
REMINDER:
Position corners of leg support frame (4)
inside legs above clips as shown. Press leg
support frame down firmly into clips to
secure.
NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION. MAINTAIN A MINIMUM
DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS OR RAILS.
SEE DIAGRAM BELOW.
Tighten all leg hardware.
4
Overhead
10 feet
Construction
Rails
Leg Clip
10 feet
Wall
4
7
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STEP 3.
STEP 5.
Note: Do not over tighten. Damper should
2
Slide ash can (3) onto rails on bottom of
kettle base as shown.
move freely.
Attach air damper (5) to kettle base (2) using
phillips head screw (B) and nylon hex lock
nut (C) as shown.
3
5
Rail
C
Rail
B
STEP 6.
STEP 4a.
6
Place charcoal grate (9) and cooking grate (8)
in kettle base as shown.
Place heat insulation washers (G) on lid
handle (6) as shown. Insert handle screws
into holes in kettle lid. Add aluminum flat
washers (E) and secure with serrated flange
nuts (D).
8
G
STEP 4b.
Note: Do not over tighten. Damper should
move freely.
9
Attach lid air damper (5) to kettle lid using
phillips head screw (B) and hex lock nut (C).
E
D
5
C
B
GRILL IS READY FOR USE.
5
6
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