Marvel Industries Refrigerator 5CAF fmar User Manual

Installation and Operation Instructions  
Recessable Undercounter Refrigerators & Freezers  
For Models: 5CAR & 5CAF  
Manual Part No. : 50897001  
Rev: 00  
Print Date: 02/17/04  
P. O. B ox 9 9 7 R ich m o n d , IN 4 7 3 7 5  
Phone: (765) 962-2521 Fax: (765) 962-2493 Website: www.marvelscientific.com  
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MARVEL COMMERCIAL REFRIGERATION PRODUCTS  
WARRANTY  
Entire Product - One Year Parts and Labor Warranty.  
MARVEL warrants to the original purchaser that it will  
supply all necessary parts and labor to repair or replace  
in the end user’s establishment, any component which is  
found by an authorized representative of MARVEL to be  
defective in materials or workmanship, subject to the  
conditions and exclusions stated below, for the period of  
one year from date of purchase by the end user.  
Nor do the above warranties cover failure of this product  
or its components due to:  
- Transportation, damage sustained in transit or sub-  
sequent damages.  
- Use in hostile environments or use for storage of  
contents hostile to the product.  
Refrigeration System-Additional Second Through  
Fifth Year Parts Only Warranty. During the four years  
following expiration of the One Year Warranty, MARVEL  
warrants to the original purchaser that it will supply  
replacement parts for the hermetically sealed  
refrigeration systems which consists of the compressor,  
evaporator, condenser, drier, and connecting tubing that  
are found by an authorized representative of MARVEL to  
be defective in workmanship or materials. Other parts,  
labor costs, and freight charges are the responsibility of  
the end user.  
- Improper installation, misuse, abuse, accident or  
alteration, use on wiring not conforming to electri-  
cal codes, low voltage, failure to provide necessary  
maintenance, or other unreasonable use.  
- Parts or service not supplied or designated by  
MARVEL.  
The above warranties also do not apply if:  
- The original Bill of Sale, delivery date or serial  
number cannot be verified.  
- The refrigeration equipment is not in the possession  
of the original end use purchaser.  
If MARVEL is unable to repair or replace the defective  
product or component, MARVEL shall issue a credit to  
the buyer for all or part of the purchase price, as MARVEL  
shall determine. The repair, replacement or payment in  
the manner described above shall be the sole and  
exclusive remedy of buyer for a breach of this warranty.  
THE WARRANTIES SET FORTH HEREIN ARE THE  
ONLY WARRANTIES EXTENDED BY MARVEL  
INDUSTRIES AND ARE IN LIEU OF ALL  
WARRANTIES, EXPRESS, IMPLIFIED, STATUTORY  
OR OTHERWISE. IN PARTICULAR, MARVEL MAKES  
NO WARRANTY OF MERCHANTABILITY OR  
FITNESS FOR A PARTICULAR PURPOSE.  
Buyer must give written notice of any alleged defect in  
the product to MARVEL within 30 days after discovery of  
the defect by buyer. If notice is not given within such  
period, any claim for breach of warranty shall be  
conclusively deemed to have been waived, and  
MARVEL shall not be liable under these warranties.  
MARVEL or its agents shall be entitled to examine the  
product. MARVEL shall have the option of requiring the  
return of the defective component, transportation  
prepaid, to establish the claim. The acceptance by  
MARVEL of any component returned shall not be  
deemed an admission that the product is defective or in  
breach of any warranty and, if MARVEL determines that  
the product is not defective, the component shall be  
reshipped to the buyer at buyer’s expense. No  
component will be returned to MARVEL without its prior  
consent.  
MARVEL’S liability for any defect in the product shall not  
exceed the purchase price of the product. MARVEL  
SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL  
DAMAGES OF ANY KIND WHATSOEVER, INCLUDING,  
BUT NOT LIMITED TO, PERSONAL INJURY,  
PROPERTY DAMAGE, LOST PROFITS OR OTHER  
ECONOMIC INJURY DUE TO ANY DEFECT IN THE  
PRODUCT.  
No person, firm or corporation is authorized to modify,  
expand or extend these warranties, to waive any of the  
limitations or exclusions, or to make any other warranty  
or assume any other obligation for MARVEL  
INDUSTRIES. These warranties apply only to products  
used in any of the fifty states of the United States and the  
District of Columbia.  
The above warranties do not cover:  
- Shipping costs of replacement parts or returned  
defective parts.  
To obtain performance of this warranty, report any  
defects to:  
- Customer education or instructions on how to use  
the refrigerator/freezer.  
MARVEL INDUSTRIES  
- Any content loss, or incidental or consequential  
damage or loss due to product failure.  
P.O. Box 997  
Richmond, Indiana 47375-0997  
Phone: (765) 962-2521 Toll Free: (800) 962- 2521  
- Removal or installation.  
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INSTALLATION INSTRUCTIONS  
Proper installation is the first step to operation.  
Receiving Shipment  
All units are performance tested and thoroughly inspected prior to shipment. Upon leaving the factory, all units are in  
perfect condition. Upon receipt, examine the exterior of the shipment packaging for any signs of rough handling. If the  
cabinet is damaged, it should be noted on the delivery slip or bill of lading and signed. A claim must be filed immediately  
against the carrier indicating the extent and estimated cost of damage incurred.  
Uncrating, Installing Adjustable Foot Levelers & Leveling  
Tools Needed : 9/16” Box Wrench or Adjustable Wrench Level Wooden Blocks (or equivalent) 4 Adjustable Foot Levelers  
WARNING: Never lay your refrigerator or freezer down on either its back, front or sides. This allows compressor oil into  
the refrigerant lines which can damage the compressor at start-up. If the unit is laid down, it must be set upright for a  
minimum of 12 hours before starting the compressor. Failure to adhere to the above recommendation will void the  
warranty.  
Uncrating  
1. Remove and discard all cardboard crating, packaging material, tape and interior components.  
2. Move cabinet as close to final location as possible before removing skid.  
3. Remove the shipping skid by tipping the cabinet forward. Remove the shipping bolts with 9/16” box wrench while  
the cabinet is held in one direction. Repeat this procedure while the cabinet is held in the opposite direction.  
4. Use extreme caution when removing the wooden skid, especially when the last bolt is removed. If not properly  
blocked, the skid will fall to the floor.  
Installing Adjustable Foot Levelers  
Once the uncrating process is complete, make sure the adjustable foot levelers are safely secured on the bottom of the  
cabinet for proper support and leveling purposes.  
Utilize wooden blocks or equivalent to support the cabinet when placing adjustable foot levelers.  
“Adjustable Foot Levelers”  
Leveling  
Cabinets must be leveled when installed. Failure to level your cabinet may result in doors not sealing, closing properly or  
condensate water not draining appropriately.  
Locating Your New Undercounter Refrigerator or Freezer  
Consider the following when selecting a cabinet location:  
1. Clearance - Undercounter refrigerator or freezer cabinets do not require a clearance between the back of the cabinet  
and neighboring wall. The front grill is designed to guarantee sufficient air circulation to the condensing unit. However,  
it will improve the cabinet's efficiency if there is air flowing through the louvers of the rear grill that conceals the  
condensing unit.  
2. Floor Load - The floor on which the cabinet will rest must be free of vibration and suitably strong enough to support  
the combined weights of the cabinet plus the maximum product load.  
3. Ventilation - The air cooled, self-contained refrigeration system requires a sufficient amount of cool, clean air. Avoid  
placing the refrigerator or freezer cabinet near heat generating equipment such as ovens, heaters, etc., and out of  
direct sunlight. Avoid locating the self-contained refrigerator cabinet in an unheated room, or where the room  
temperature may be below 65°F.  
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Cabinet Cleaning  
Prior to placing your new refrigerator or freezer and all shelves into operation, it is advisable that the interior be washed  
thoroughly with a mild, non-abrasive detergent and a chlorine free water solution. Rinse with clear water and a sanitizing  
solution. Allow cabinet to air dry.  
Read “Periodic Maintenance” section for additional cleaning instructions.  
Installing Shelves  
All cabinets with shelves are supplied with pilasters and shelf clip supports. Shelves are easily installed by inserting the  
shelf support clips into the pilasters so they fit tightly. Align the shelf so the smaller fill wires run from front to rear and rest  
the shelf on the clips.  
Electric Supply  
Wiring should be done by a qualified electrician in accordance with local electrical codes. A properly wired refrigerator or  
freezer will assure proper operation. Electrical supply requirements are on the cabinet serial/data plate located on the  
upper left interior tank wall inside the cabinet. It is recommended that a direct, properly protected line of the proper size  
wire be installed from the main supply to your refrigerator or freezer. To assure that the correct voltage is being  
supplied, while the refrigerator or freezer is in operation take a voltage reading at the compressor-motor electrical  
connections, or as close to the compressor-motor as possible.  
All refrigerator or freezer electrical systems are internally grounded.  
Temperature Control  
Temperature control should be set to maintain a temperature of 36°F (2.2°C) to 38°F (3.3°C) for refrigerators and 0°F  
(-17°C) to -5°F (-20.5°C) for freezers.  
Installation Checklist  
After the cabinet has been installed, leveled and cleaned as described, refer to the following checklist prior to start-up.  
Check for proper electrical hook-up.  
Check exposed refrigeration line connections for leaks. Make sure refrigeration lines are not dented, kinked or rubbing.  
Check condenser fan for freedom to rotate without striking any stationary members.  
Check that cabinet is level.  
Product Load  
After the refrigerator or freezer has been started and reaches the proper storage temperatures, items may be loaded. For  
PERIODIC MAINTENANCE  
Marvel Scientific recommends periodic interior and exterior cleaning as outlined. To maintain the stainless steel finish, keep  
cabinet clear of chlorine or chlorinated mixtures. Use non-abrasive cleaners that do not contain chlorine and a soft cloth  
or sponge. Below are examples of what can be used.  
Vinegar - Used to clean and polish stainless steel. Moisten soft cloth or sponge with undiluted white or cider vinegar  
and wipe clean.  
Baking Soda - Used for die-hard type stains. Mix in one tablespoon of baking soda per one pint of water for recommended  
solution.  
Club Soda - Used to remove streaks.  
Exterior Cleaning  
1. Clean surface with a sponge and cleaning solution.  
2. Polish with a soft cloth, wiping with the grain of the metal.  
3. Once a week wipe with a film cutting agent to maintain shine.  
Interior Cleaning  
1. Remove all items and shelves.  
2. Discontinue power to refrigeration system by turning temperature control switch (or dial knob) all the way to the  
right.  
3. Remove loose substances from interior floors, walls and ceiling.  
4. Scrub all interior surfaces with warm detergent solution 100°F - 120°F (38°C - 39°C) and a nylon bristled brush.  
5. Rinse with clear water and allow to air dry.  
6. Reinstall shelves.  
7. Restore power to refrigeration system by turning temperature control switch (or dial knob) to the right.  
8. Return food to cabinet when temperature indicator reaches safety zone.  
Condenser Maintenance  
To keep your cabinet running efficiently, it is recommended that you clean the condenser once every three months.  
1. Discontinue power to refrigeration system by turning temperature control switch all the way to the left.  
2. Make sure all doors and food storage lids are closed.  
3. Pull cabinet forward and remove power cord from receptacle.  
4. For condensing unit access, remove front and rear grill.  
5. Use a vacuum cleaner with proper brush attachments or compressed air to clean the condenser, compressor-motor  
and related parts.  
6. After cleaning, reassemble cabinet and properly restore power.  
Figure 1  
“Condenser Coil”  
Figure 2  
“Compressor”  
WARNING: Failure to keep condenser clean may cause premature failure of motor-compressor which  
will NOT be covered by warranty.  
Lubrication  
Unless otherwise specified, all Marvel Scientific refrigerators or freezers are equipped with oilless type motors. The motor-  
compressor is a sealed unit and is constantly lubricated when in operation. The condenser and the evaporator motors are  
equipped with lifetime oiled bearings which never need to be oiled.  
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BEFORE CALLING SERVICE GUIDE FOR COMMON PROBLEMS  
Caution: Disconnect Power Supply Prior to Attempting Any Service!  
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Replacement Parts  
REFRIGERATION COMPONENTS:  
50599901  
50180701  
50199001  
50793301  
50730801  
50792701  
50849801  
10724501  
10744601  
10536701  
50572801  
COIL, EVAPORATOR (83E18)  
ACCUMULATOR, SUCTION LINE 1/2" X 3/8"  
CAPILLARY TUBING, .042” I.D. x 7’ 8” (Refrigerator)  
CAPILLARY TUBING, .036” I.D. x 7’  
DRIER, FILTER  
CONDENSING UNIT, 1/3 HP (Freezer)  
CONDENSING UNIT, 1/4 HP (Refrigerator)  
HEAT EXCHANGER ASSEMBLY, R134a (Refrigerator)  
HEAT EXCHANGER ASSEMBLY, R404A (Freezer)  
DRAIN PAN ASSEMBLY  
DRAIN LINE, PVC  
TEMPERATURE CONTROL:  
50186301  
50317501  
REFRIGERATOR TEMPERATURE CONTROL  
FREEZER TEMPERATURE CONTROL  
ELECTRICAL COMPONENTS:  
50182801  
HEATER SAFETY THERMOSTAT (Freezer)  
50599501  
50606001  
50601202  
50197302  
50639801  
50602601  
44132301  
04060301  
DEFROST TERMINATION / FAN DELAY THERMOSTAT (Freezer)  
JUNCTION BLOCK, RECEPTACLE (Freezer)  
HEATER, DEFROST (Freezer)  
TIMER, 24 HOUR DEFROST (Freezer)  
MOTOR, EVAPORATOR FAN 115V  
BLADE, EVAPORATOR FAN BLADE 6"  
FAN PANEL ASSEMBLY (Complete)  
BRACKET, FAN MOTOR MOUNTING  
50625701  
50601001  
FAN GUARD, PLASTIC  
HEATER WIRE, DOOR FRAME (Refrigerator)  
50601002  
50584101  
HEATER WIRE, DOOR FRAME (Freezer)  
CORD & PLUG 15 AMP  
CABINET HARDWARE:  
50273101  
HINGE, DOOR PIECE  
50273201  
50273401  
50273501  
50343401  
50551801  
HINGE, FASCIA PIECE  
HINGE COVER  
HINGE CAP  
HINGE SHIM (Fascia)  
HINGE PIN  
55104001  
50590102  
50022501  
50600002  
03221102  
HINGE ASSEMBLY, COMPLETE  
FOOT, ADJUSTABLE LEVELER (4 per cabinet)  
CLIP, SHELF SUPPORT (4 per shelf)  
SHELF, EPOXY COATED  
PILASTER, SHELVING  
DOORS AND COMPONENTS:  
55114003  
DOOR ASSEMBLY, LEFT HINGED  
55114004  
50596905  
05091502  
50599803  
50599804  
50651102  
DOOR ASSEMBLY, RIGHT HINGED  
GASKET, DOOR  
LINER, S/S INNER DOOR  
RETAINER, TOP & BOTTOM DOOR GASKET  
RETAINER, SIDE DOOR GASKET  
HANDLE, DOOR  
MISCELLANEOUS:  
50622601 TRIM STRIP, TOP & BOTTOM  
50622701 TRIM STRIP, SIDE  
10537701 GRILL, ASSEMBLY, FRONT AIR  
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5CAR Wiring Diagram  
115V/60HZ/1Ph  
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5CAF Wiring Diagram  
115V/60HZ/1Ph  
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Marvel Scientific  
P.O. Box 997  
Richmond, Indiana 47375-0997  
Tel: (765) 962-2521  
Fax: (765) 962-2493  
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