Cordless Impact
Driver
MODEL 6916FD
004391
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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SAVE THESE INSTRUCTIONS
9. Remove adjusting keys or wrenches
Work Area
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci-
dents.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
3. Keep bystanders, children, and visitors
away while operating a power tool. Dis-
tractions can cause you to lose control.
Tool Use and Care
Electrical Safety
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
4. A battery operated tool with integral bat-
teries or a separate battery pack must be
recharged only with the specified charger
for the battery. A charger that may be suit-
able for one type of battery may create a risk
of fire when used with another battery.
13. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
5. Use battery operated tool only with specif-
ically designated battery pack. Use of any
other batteries may create a risk of fire.
14. Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
15. Disconnect battery pack from tool or
place the switch in the locked or off posi-
tion before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
7. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
16. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a con-
nection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack. Carrying tools with
your finger on the switch or inserting the bat-
tery pack into a tool with the switch on invites
accidents.
3
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18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to
bind and are easier to control.
one tool may create a risk of injury when
used on another tool.
Service
21. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
may result in a risk of injury.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.
22. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
20. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
SPECIFIC SAFETY RULES
USB024-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless impact driver
safety rules. If you use this tool unsafely or incorrectly, you can
suffer serious personal injury.
1. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make
exposed metal parts of the tool “live” and
shock the operator.
have to be plugged into an electrical out-
let.
3. Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
4. Hold the tool firmly.
2. Be aware that this tool is always in an
operating condition, because it does not
5. Wear ear protectors.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
4
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SYMBOLS
USD302-1
The followings show the symbols used for tool.
V .......................volts
.../min................revolutions or reciprocation per
minute
...................direct current
................number of blow
...................no load speed
n
˚
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER & BATTERY CARTRIDGE
USC001-3
1. SAVE THESE INSTRUCTIONS - This man-
ual contains important safety and operat-
ing instructions for battery charger.
6. To reduce risk of damage to electric plug
and cord, pull by plug rather than cord
when disconnecting charger.
2. Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and (3)
product using battery.
7. Make sure cord is located so that it will
not be stepped on, tripped over, or other-
wise subjected to damage or stress.
8. An extension cord should not be used
unless absolutely necessary. Use of
improper extension cord could result in a
risk of fire and electric shock. If extension
cord must be used, make sure:
3. CAUTION
-
To reduce risk of injury,
charge only MAKITA rechargeable batter-
ies marked on the charger label. Other
types of batteries may burst causing per-
sonal injury and damage.
a. That pins on plug of extension cord
are the same number, size, and shape
as those of plug on charger;
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended
or sold by the battery charger manufac-
turer may result in a risk of fire, electric
shock, or injury to persons.
b. That extension cord is properly wired
and in good electrical condition;
c. That wire size is at least as large as
the one specified in the table below.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
Length of Cord (Feet)
AWG Size of Cord
25
18
50
18
100
18
150
16
9. Do not operate charger with damaged
10. Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified
serviceman.
cord or plug - replace them immediately.
5
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11. Do not disassemble charger or battery
cartridge; take it to a qualified serviceman
when service or repair is required, Incor-
rect reassembly may result in a risk of
electric shock or fire.
14. Young children should be supervised to
ensure that they do not play with the bat-
tery charger.
15. If operating time has become excessively
shorter, stop operating immediately. It
may result in a risk of overheating, possi-
ble burns and even an explosion.
12. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off con-
trols will not reduce this risk.
16. If electrolyte gets into your eyes, rinse
them out with clear water and seek medi-
cal attention right away. It may result in
loss of your eyesight.
13. The battery charger is not intended for
use by young children or infirm persons
without supervision.
ADDITIONAL SAFETY RULES FOR CHARGER &
BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when
temperature is BELOW 10°C (50°F) or
ABOVE 40°C (104°F).
(3) Do not expose battery cartridge to
water or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
2. Do not attempt to use a step-up trans-
former, an engine generator or DC power
receptacle.
6. Do not store the tool and Battery Car-
tridge in locations where the temperature
may reach or exceed 50°C (122°F).
3. Do not allow anything to cover or clog the
charger vents.
4. Always cover the battery terminals with
the battery cover when the battery car-
tridge is not used.
7. Do not incinerate the Battery Cartridge
even if it is severely damaged or is com-
pletely worn out. The battery cartridge can
explode in a fire.
5. Do not short the battery cartridge:
8. Be careful not to drop, shake or strike bat-
(1) Do not touch the terminals with any
tery.
conductive material.
9. Do not charge inside a box or container of
any kind. The battery must be placed in a
well ventilated area during charging.
(2) Avoid storing battery cartridge in a
container with other metal objects
such as nails, coins, etc.
SAVE THESE INSTRUCTIONS
6
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FUNCTIONAL
DESCRIPTION
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
004392
Installing or removing battery cartridge
1
•
•
•
Always switch off the tool before insertion or removal of
the battery cartridge.
To remove the battery cartridge, withdraw it from the tool
while pressing the buttons on both sides of the cartridge.
2
To insert the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Always insert it all the way until it locks in
place with a little click. If not, it may accidentally fall out
of the tool, causing injury to you or someone around you.
1. Button
2. Battery cartridge
•
Do not use force when inserting the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
004393
Charging
1
2
1. Plug the battery charger into the proper AC voltage
source. The charging light will flash in green color.
3
2. Insert the battery cartridge so that the plus and minus
terminals on the battery cartridge are on the same sides
as their respective markings on the charger. Insert the
cartridge fully into the port so that it rests on the charger
port floor.
1. Battery cartridge
2. Charging light
3. Battery charger
3. When the battery cartridge is inserted, the charging light
color will change from green to red and charging will
begin. The charging light will remain lit steadily during
charging.
4. When the charging light color changes from red to
green, the charging cycle is complete.
5. If you leave the battery cartridge in the charger after the
charging cycle is complete, the charger will switch into
its “trickle charge (maintenance charge)” mode which
will last approximately 24 hours.
6. After charging, unplug the charger from the power
source.
7
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NOTE:
•
The battery charger is for charging Makita battery
cartridge. Never use it for other purposes or for other
manufacturer’s batteries.
•
When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period of
time, it may not accept a full charge. This is a normal
condition and does not indicate a problem. You can
recharge the battery cartridge fully after discharging it
completely and recharging a couple of times.
•
•
If you charge a battery cartridge from a just operated tool
or a battery cartridge which has been left in a location
exposed to direct sunlight or heat for a long time, the
charging light may flash in red color. If this occurs, wait
for a while. Charging will begin after the battery cartridge
cools. The battery cartridge will cool faster if you remove
the battery cartridge from the battery charger.
If the charging light flashes alternately in green and red
color, charging is not possible. The terminals on the
charger or battery cartridge are clogged with dust or the
battery cartridge is worn out or damaged.
Trickle charge (Maintenance charge)
If you leave the battery cartridge in the charger to prevent
spontaneous discharging after full charge, the charger will
switch into its “trickle charge (maintenance charge)” mode
and keep the battery cartridge fresh and fully charged.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely dis-
charged.
Always stop tool operation and charge the battery car-
tridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at
10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
4. Charge the Nickel Metal Hydride battery cartridge when
you do not use it for more than six months.
8
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004342
Switch action
CAUTION:
•
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
1
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
1. Switch trigger
Electric brake
This tool is equipped with an electric brake. If the tool consis-
tently fails to quickly stop after switch trigger release, have
tool serviced at a Makita service center.
004345
Lighting up the front lamp
CAUTION:
•
Do not look in the light or see the source of light directly.
Pull the switch trigger to light up the lamp. The lamp keeps
on lighting while the switch trigger is being pulled.
1
NOTE:
1. Lamp
•
Use a dry cloth to wipe the dirt off the lens of lamp. Be
careful not to scratch the lens of lamp, or it may lower
the illumination.
004343
Reversing switch action
This tool has a reversing switch to change the direction of
rotation. Depress the reversing switch lever from the A side
for clockwise rotation or from the B side for counterclockwise
rotation.
A
1
B
1
When the reversing switch lever is in the neutral position, the
switch trigger cannot be pulled.
1. Reversing switch lever
CAUTION:
•
•
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
•
When not operating the tool, always set the reversing
switch lever to the neutral position.
9
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ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
001266
Installing or removing driver bit or socket bit
Use only the driver bit or socket bit shown in the figure. Do
not use any other driver bit or socket bit.
12 mm
(15/32”)
9 mm
(3/8”)
001267
To install the bit, pull the sleeve in the direction of the arrow
and insert the bit into the sleeve as far as it will go. Then
release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the arrow
and pull the bit out firmly.
1
2
NOTE:
•
If the bit is not inserted deep enough into the sleeve, the
sleeve will not return to its original position and the bit
will not be secured. In this case, try re-inserting the bit
according to the instructions above.
1. Bit
2. Sleeve
OPERATION
002795
The proper fastening torque may differ depending upon the
kind or size of the screw/bolt, the material of the workpiece to
be fastened, etc. The relation between fastening torque and
fastening time is shown in the figures.
Standard bolt
N.m
(ft.lbs)
80
(58)
Hold the tool firmly and place the point of the driver bit in the
screw head. Apply forward pressure to the tool to the extent
that the bit will not slip off the screw and turn the tool on to
start operation.
M12(1/2”)
60
(43)
M10(3/8”)
M12(1/2”)
40
(29)
M10(3/8”)
20
M8(5/16”)
(14)
M8(5/16”)
NOTE:
0
1.0
2.0
3.0 (s)
•
Use the proper bit for the head of the screw/bolt that you
wish to use.
Fatening time
•
When fastening screw M8 or smaller, carefully adjust
pressure on the switch trigger so that the screw is not
damaged.
10
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002796
•
•
Hold the tool pointed straight at the screw.
High tensile bolt
If you tighten the screw for a time longer than shown in
the figures, the screw or the point of the driver bit may be
overstressed, stripped, damaged, etc. Before starting
your job, always perform a test operation to determine
the proper fastening time for your screw.
N.m
(ft.lbs)
80
(58)
M10(3/8”)
60
(43)
M10(3/8”)
M8(5/16”)
•
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
40
(29)
M8(5/16”)
20
(14)
The fastening torque is affected by a wide variety of factors
including the following. After fastening, always check the
torque with a torque wrench.
0
(s)
1.0
2.0
3.0
Fatening time
1. When the battery cartridge is discharged almost com-
pletely, voltage will drop and the fastening torque will be
reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket bit will
cause a reduction in the fastening torque.
3. Bolt
•
Even though the torque coefficient and the class of
bolt are the same, the proper fastening torque will
differ according to the diameter of bolt.
•
Even though the diameters of bolts are the same, the
proper fastening torque will differ according to the
torque coefficient, the class of bolt and the bolt
length.
4. The manner of holding the tool or the material of driving
position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a reduction in
the fastening torque.
11
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MAINTENANCE
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only iden-
tical carbon brushes.
1
1. Limit mark
004344
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
1
2
After replacing brushes, insert the battery cartridge into the
tool and break in brushes by running tool with no load for
about 1 minute. Then check the tool while running and elec-
tric brake operation when releasing the switch trigger. If elec-
tric brake is not working well, ask your local Makita service
center for repair.
1. Brush holder cap
2. Screwdriver
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
Ni-Cd
2. a) Take the battery to your nearest Makita Factory Ser-
vice Center
or
b) Take the battery to your nearest Makita Authorized
Service Center or Distributor that has been desig-
nated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to
determine the location that provides Makita battery recycling.
See your local Yellow Pages under “Tools-Electric”.
12
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ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
•
•
Screw bits
Various type of Makita genuine batteries and chargers
Plastic carrying case
13
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Memo
14
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Memo
15
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Memo
16
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Stamp
Timbre
Makita Canada Inc.
1950 Forbes Street,
Whitby, Ontario
L1N 7B7
Fold
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Your answers to the following questions are appreciated.
1.This product was purchased from?
3. How did you first learn of Makita Power Tools?
Hardware/lumber Store
Tool Distributor
Industrial Supply
Other (
Magazine/Newspaper
From dealer
Catalog
Other (
)
)
Store display
2. Use of the product is intended for?
4. Most favored points are?
Construction trade
Home maintenance
Other (
Design
Makita Brand
Power
Industrial maintenance
)
Features
Size
Other (
)
Price
5. Any comments?
Certificate of Warranty
Mail to Makita
Date Purchased
Model No.
Serial No.
Month
Day
Year 20
Male Female
Single
Married
Initial Last Name
Street Address
City
Province
Postal Code
Under 19
20-29
30-39
40-49
Over 50
AGE:
Occupation:
Dealer's Name & Address:
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Paste Paste Paste Paste Paste Paste
Paste
Paste
Factory Service Centres
Head Office:
1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200 1-800-263-3734
Regional Office:
11771 Hammersmith Way, Richmond
B.C. V7A 5H6
(604) 272 - 3104 1-800-663-0909
Regional Office:
6389 boul. Couture, St. Leonard, Quebec
(Montreal)
H1P 3J5
(514) 323 - 1223 1-800-361-7049
(902) 468 - 7064 1-888-625-4821
Dartmouth:
202 Brownlow Avenue
Dartmouth, N.S., B3B 1T5
Ville St. Laurent:
(Montreal)
1140 Rue Bégin, Ville St. Laurent, Quebec
H4R 1X1
(514) 745 - 5025 1-888-745-5025
Les Saules:
(Quebec)
1200 St. Jean Baptiste, Unit 106, Les Saules,
Quebec, G2E 5E8
(418) 871 - 5720 1-800-663-5757
Nepean:
(Ottawa)
210 Colonnade Road, Unit 11, Nepean,
Ontario, K2E 7M1
(613) 224 - 5022 1-888-560-2214
Whitby:
1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200 1-800-263-3734
London:
317 Adelaide St. S., Unit 117, London,
Ontario, N5Z 3L3
(519) 686 - 3115 1-800-571-0899
Mississauga:
Calgary:
6350 Tomken Rd., Unit 8, Mississauga,
Ontario, L5T 1Y3
(905) 670 - 7255 1-888-221-9811
#8-6115 Fourth St. S.E., Calgary
Alberta, T2H 2H9
(403) 243 - 3995 1-800-267-0445
Edmonton:
Richmond:
Coquitlam:
Winnipeg:
Saskatoon:
11614-149 Street, Edmonton, Alberta,
T5M 3R3
(780) 455 - 6644 1-888-455-6644
11771 Hammersmith Way, Richmond, B.C.,
V7A 5H6
(604) 272 - 3104 1-800-663-0909
2131 Hartley Ave., #103
Coquitlam, B.C. V3K 2Z3
(604) 525 - 7434 1-800-266-7738
1670 St. James Street, Winnipeg, Manitoba,
R3H 0L3
(204) 694 - 0402 1-800-550-5073
206A-2750 Faithful Avenue Saskatoon,
Saskatchewan, S7K 6M6
(306) 931 - 0111 1-888-931-0111
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or con-
tact our customer service department (Tel) 1-800-263-3734
CUSTOMER RECORD
When you need service...
DATE
• Explain the problem in a letter
PURCHASED:
• Enclose the letter with the tool
DEALER’S NAME
• Package carefully and send prepaid
& ADDRESS:
to the nearest Makita factory or
authorized service centre
MODEL NO.:
SERIAL NO.:
19
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MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during
this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres.
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply:
• where normal maintenance is required,
• repairs have been made or attempted by others,
• the tool has been abused, misused or improperly maintained,
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS
WARRANTY.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
“This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884511-239
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