ECHNICAL INFORMATION
PRODUCT
T
P 1/ 10
Model No.
Description
CC300D (CC01*1)
Cordless Cutter 85mm (3-3/8")
*1 Model number for North and Central American countries
H2
CONCEPT AND MAIN APPLICATIONS
H1
Model CC300D (CC01*1) is an 85mm (3-3/8") Cordless cutter
powered by 10.8V-1.3Ah Li-ion battery BL1013 (BL1014*2),
featuring:
W
L
• Compact and light weight design for high maneuverability and
easy handling
Dimensions: mm (")
• Large water supply tank cap offers user easy opening and
refilling water.
Length (L)
300 (11-3/4)
170 (6-11/16)
154 (6-1/16)
302 (11-7/8)
Width (W)
Height 1 (H1)
Height 2 (H2)
This product is available in the following variations.
Battery
Housing
color
Model No.
Charger
Diamond wheel
Yes
Offered to
type
quantity
All countries except
North and Central
American countries
CC300DZ
No
No
1
No
CC300DW
CC300DWE
CC01Z
CC01ZW
CC01
Makita blue
BL1013
DC10WA
2
Makita blue
white
No
No
2
No
North and Central
American countries
Makita blue
BL1014
DC10WB
CC01W
white
Specification
Voltage: V
10.8 (10.8/12V max*2)
Capacity: Ah
Energy capacity: Wh
Cell
1.3
14
Battery
Li-ion
50 with DC10WA (DW10WB*2)
Charging time (approx.): min.
Max. output: W
130
No load speed: rpm= min.ˉ¹
1,400
Diameter
85 (3-3/8)
15 (9/16)
25.5 (1)
16.5 (5/8)
500
Size of wheel: mm (")
Hole diameter
at 0°
Max. cutting capacities *3: mm (")
at 45°
Tank capacity: ml
Weight according to
EPTA-Procedure 01/2003*4: kg (lbs)
1.7 (3.7)
*
*
2 Li-ion battery BL1014 for North and Central American countries
4 With battery, diamond wheel and water supply tank
*3 With 85mm (3-3/8") diamond wheel
Standard equipment
Diamond wheel 85mm ...................................... 1
Hex wrench 4 ................................................... 1
Water supply tank ass’y ................................... 1
Note: The standard equipment for the tool shown above may vary by country.
Optional accessories
Guide rule, 85mm Diamond wheels, Charger DC10WA, Li-ion battery BL1013,
(Charger DC10WB and Li-ion battery BL1014 for North and Central American countries)
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P 2/ 10
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No.
1R027
1R028
1R035
1R037
1R217
1R269
1R278
1R282
1R356
1R361
Description
Bearing setting pipe 18-10.2
Bearing setting pipe 20-12.2
Bearing setting plate 10.2
Bearing setting plate 20.2
Ring 22
Use for
assembling Ball bearing 606ZZ, Helical gear 28
assembling Helical gear 47
holding Helical gear 28 when removing Spindle from the Gear
holding Helical gear 47 when removing Helical gear 9B
holding Bearing box when removing Spindle from Baring box
removing Ball bearing 606ZZ
removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47
removing Helical gear 28 together with Spindle from Bearing box
holding Ball bearing 604ZZ when removing Helical gear 47
removing / assembling Bearing retainer 14-23
Bearing extractor
Round bar for Arbor 4-50
Round bar for Arbor 8-50
Bearing plate 10mm
Bearing retainer wrench
[2] LUBRICATIONS
Apply the following lubricant to protect parts and product from unusual abrasion.
Item No. Description
Portion to lubricate
Lubricant
Amount
3g
a. Gear room for Helical gear 47
17
Handle (R)
b. Gear room for Helical gear 28 and Helical gear 9B
1g
Makita grease N No.1
Gear housing
complete
23
c. O ring 19 of Gear housing complete
a little
Fig. 1
17
Helical
gear 47
O ring 19
Helical
gear 9B
a
b
c
Helical gear 28
23
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P 3/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Base
DISASSEMBLING
(1) The machine is fixed to Base assembly with M5x10 Thumb screw at the rear side, and with M5 (+) Pan head screw
and M5-8 Hex nut at the front side. Separate the machine from Base assembly. (Fig. 2)
Fig. 2
Wrench 8
M5-8
Hex lock nut
Flat
washer 5
Depth guide
Spring washer 5
M5x10 Thumb screw
M5 (+) Pan head screw
Unscrew M5x10 Thumb screw
from Depth guide.
Note: Be careful not to lose Spring
washer 5 and Flat washer 5.
Loosen M5 (+) Pan head screw
while holding M5-8 Hex lock nut
with Wrench 8.
(2) Remove Angular guide and Depth guide. (Fig. 3)
Base can be now replaced with new one.
Fig. 3
Angular Guide
Depth guide
Disassemble the hinge
portion by removing
Stop ring E-3 and Pin 4.
Depth guide
1. Remove M5x10 Thumb screw,
Spring washer 5 and Flat washer 5.
2. Disassemble the hinge portion by
removing Stop ring E-3 and Pin 5.
Stop ring E-3
Base
Angular guide
Pin 4
Flat washer 5
Spring washer 5
Pin 5
M5x10 Thumb screw
Stop ring E-3
ASSEMBLING
Fig. 4
(1) Fix Depth guide to Base with Pin 4 through Depth guide and Base
from the external side. Secure them with Stop ring E-3. (Fig. 4)
(2) Fix Angular guide to Base with Pin 5 through Angular guide and Base
from the internal side. Secure them with Stop ring E-3. (Fig. 3)
(3) Fix M5x10 Thumb screw through Spring washer 5 and Flat washer 5
to Base and Angular guide. (Fig. 3)
Depth guide
Stop ring E-3
Pin 4
(4) Assemble Base to the machine. (Fig. 2)
Base
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P 4/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Switch lever, Lock off lever
DISASSEMBLING
(1) Remove Base from the machine by unscrewing M5x10 Thumb screw on the rear side and M5 (+) Pan head screw
and M5-8 Hex nut on the front side. (Fig. 2)
(2) Remove Set plate, Water supply tank section and Handle (L) from the machine. Now, Lock off lever and
Switch lever can be removed. (Fig. 5)
Fig. 5
2. Remove Water supply tank section
1. Remove Set plate with small slotted screwdriver.
by unscrewing 4x20 Pan head screws (2pcs).
Handle (R)
Water supply
tank section
Set plate
Handle (L)
M4x20
Pan head screw
Slotted
screwdriver
M4x20
Pan head screw
4. Remove Lock off lever, Switch lever, Switch
and other components such as Springs.
3. Remove Handle (L) from Handle (R) by unscrewing
4x18 Tapping screws (5pcs).
4x18 Tapping screw (5pcs.)
Handle (L)
Handle (R)
Lock off lever
Switch lever
ASSEMBLING
(1) Assemble lock off lever and Switch lever to Handle (R). (Fig. 6)
Fig. 6
1. Mount Compression springs on an each projection
of the two levers drawn below.
2. Set Lock off lever and Switch lever on
Handle (R) along with Compression spring 4.
Be sure to seat the springs on the base of projection.
Note: Compression spring 4 for Lock off lever and
for Switch lever are identical.
Lock off lever
Handle (R)
Compression
spring 4
Lock off lever
Switch lever
Compression
spring 4
Compression
Switch lever spring 4
Compression
spring 4
(2) Fasten Handle (L) to Handle (R) by screwing 4x18 Tapping screws (5pcs). (Fig. 5)
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P 5/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Helical gear 47, Helical gear 9B, Ball bearings
DISASSEMBLING
(1) Remove Handle (L). (Fig. 5)
(2) Remove Motor housing, Gear housing and Duct. (Fig. 7)
Fig. 7
1. Unscrew 4x40 Tapping screws (3pcs).
2. Remove Motor housing set.
3. Remove Duct by unscrewing 4x18
Tapping screw.
4. Remove Gear housing complete.
5. Now, Helical gear 47 can be seen.
Helical gear 47
Gear housing complete
Motor housing set
Duct
4x40 Tapping screw
(3pcs)
4x18 Tapping screw
(3) Remove Helical gear 47. (Fig. 8)
Fig. 8
Ball bearing 604ZZ
Helical gear 47
Ball
bearing 606ZZ
Helical
gear 9B
(4) Disassemble Ball bearing 604ZZ from Helical gear 47. (Fig. 9)
Fig. 9
1. Insert a set of 1R356 between Ball bearing
604ZZ and Helical gear 47, then put 1R356
on Arbor press.
2. Remove Ball bearing 604ZZ by pushing
the rod end of Helical gear 9B carefully
with Arbor press and 1R278.
1R356
Ball bearing
604ZZ
1R278
Helical
gear 47
Rod end of
Helical gear 9B
Ball bearing 604ZZ
Helical gear 47
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P 6/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-4. Helical gear 47, Helical gear 9B, Ball bearings (cont.)
DISASSEMBLING
(5) Helical gear 47 section can be disassembled. (Fig. 10)
Fig. 10
1. Remove Helical gear 47 from Helical gear 9B
using 1R037 and Arbor press with 1R278.
Ball bearing 606ZZ remains on Helical gear 9B
after this process.
2. Remove Ball bearing 606ZZ from Helical gear 9B
with 1R269.
Helical
gear 47
Ball bearing
606ZZ
1R269
1R278
Helical
gear 9B
Ball bearing
606ZZ
Helical gear 9B
1R037
ASSEMBLING
(1) Assemble Ball bearings and Helical gear 47 to Helical gear 9B. (Fig. 11)
Fig. 11
3. Assemble Ball bearing 604ZZ
to the rod end of Helical gear 9B.
1. Assemble Ball bearing 606ZZ
to Helical gear 9B using
1R027 and arbor press.
2. Assemble Helical gear 47 to
Helical gear 9B using 1R028
and arbor press.
Ball bearing
604ZZ
Helical
gear 47
1R027
1R028
Rod end of
Helical gear
9B
Ball bearing
606ZZ
Rod portion
Set Helical
gear 47 here.
Rod portion
of Helical
gear 9B
of Helical
Set Ball bearing
Helical gear 47
Side view
gear 9B
606ZZ to
this position.
Ball bearing 606ZZ
Ball bearing 604ZZ
Helical gear 47
Ball bearing 606ZZ
Gear end of Helical gear 9B
(2) Do the reverse step of Disassembling. (Fig. 8)
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P 7/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-5. Helical gear 28, Ball bearing 6900DDW
DISASSEMBLING
(1) Disassemble Bearing box section. (Fig. 12)
Fig. 12
1. Remove M5x16 +Countersunk
head screws.
2. Remove Bearing box section.
3. Remove O ring 26 from
Bearing box.
O ring 26
M5x16 +Countersunk
head screw with adhesive
Bearing box
section
(2) Remove Helical gear 28 and Spindle from Bearing box. (Fig. 13)
Fig. 13
5. Remove Spindle from Helical gear 28
using 1R035 and Arbor press.
4. Remove Helical gear 28 together with Spindle
from Bearing box section using 1R217 and
Arbor press with 1R282.
1R282
1R217
1R035
(3) Disassemble Bearing retainer 14-23 and Ball bearing 6900DDW. (Fig. 14)
Fig. 14
6. Clamp Bearing box with vise and
remove Bearing retainer 14-23 by
turning it with 1R361 counter-
clockwise.
7. Place Bearing box on the turn base of
Arbor press, then remove Ball bearing
6900DDW from Bearing box by using
Arbor press and Spindle as a jig.
8. Separate Spindle from
Ball bearing 6900DDW.
1R361
Bearing
retainer 14-23
Spindle
Ball bearing
6900DDW
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P 8/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-5. Helical gear 28, Ball bearing 6900DDW (cont.)
ASSEMBLING
(1) Assemble Bearing retainer 14-23, Ball bearing 6900DDW, Spindle and Helical gear 28. (Fig. 15)
Fig. 15
1. Put Ball bearing 6900DDW into
Bearing box, then fix Bearing
retainer 14-23 by turning it
clockwise with 1R361.
2. Insert Spindle into Bearing
box by pressing with Arbor
press and put O ring 26.
3. Mount Helical gear 28 on Spindle
of Gear box using 1R027 with
Arbor press.
Bearing retainer 14-23
Spindle
1R027
Ball bearing
6900DDW
O ring 26
Helical
gear 28
Set Helical
gear 28 to
this position.
(2) Mount Bearing box section to Housing (R) by fixing with M5x16 (+) Countersunk head screws. (Fig. 12)
Note: Two M5x16 (+) Countersunk head screws are with threadlocker. Therefore, when re-using them,
apply ThreeBond 1342 or Loctite 242 to the threads.
[3]-6. DC motor
Fig. 16
DISASSEMBLING
DC Motor
Unscrew four 4x18 Tapping
screws, then disassemble
Motor housing (R).
(1) Remove Motor housing after
disassembling of Handle (L).
(Fig. 7)
(2) Remove DC motor from Motor
housing. (Fig. 16)
Motor
housing (R)
DC motor can be now replaced.
4x18 Tapping
screw (4pcs)
ASSEMBLING
Take the reverse step of Disassembling.
[3]-7. Water supply tank
DISASSEMBLING
Fig. 17
1. Tank holder set
Disassemble removed Water supply
tank section. (Fig. 5, 17)
1. Disassemble Tank
holder set.
2. Disassemble Water
supply cock set.
M4x20
Pan head screw
3. Disassemble Water
supply tank set.
Band B
Tank holder
M4x20
Pan head screw
2. Water supply cock set
Nozzle
ASSEMBLING
3. Water supply tank set
Take the reverse step of Disassembling.
O ring 50
Rubber
washer 12
Vinyl tube 5
Cap A
Water supply
cock complete
Water supply tank
Cap B
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P 9/ 10
Circuit diagram
Fig.D-1
Color index of lead wires' sheath
Black
Red
White
Controller unit
Controller
Line filter
Line filter is not used
for some countries.
-
red dot marking
DC motor
+
Terminal
COM
Switch
NO
Wiring diagram
Fig.D-2
Wiring to DC Motor
3. Pass Lead wire (red) and Lead wire
(black) through Line filter if Line
filter is used.
1. Connect the receptacle of Lead wire (red) to the Terminal with
red dot marking.
2. Connect the receptacle of Lead wire (black) to the other Terminal.
Note: Face each Lead wire to the direction drawn below.
Top side
Line filter
Lead wire
(red)
Lead wire
(black)
Red dot marking
Left side
DC motor
Receptacles
of Lead wire
Receptacles
of Lead wire
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P 10/10
Circuit diagram (cont.)
Fig.D-3
Wiring in Motor housing set
1. Place DC motor in Motor housing (L). 2. Fix Lead wires with Line filter
(if used) in these Lead wire holders
3. Mount Motor housing (R)
to Motor housing (L).
Wire connecting
by pushing them in the direction
of the arrows.
Motor housing (L)
portion of
Motor housing (L)
Receptacle
Lead wire
(black)
Motor
housing (R)
red dot
marking
Line filter
(if used)
Lead wire
(red)
Fig.D-4
Fig.D-5
Wiring to Terminal
Put Controller in Handle (R).
Connected Receptacles to Terminals as drawn below.
Controller
Receptacle
Terminal
Receptacle
Handle (R)
Fig.D-6
Wiring in Handle (R)
Connect Receptacles
with Lead wires
Handle (R)
as drawn on the right.
Lead wire
(white)
Receptacle
Switch
Lead wire
(red)
Do not route Lead wires over these ribs.
Controller
Switch
Terminal
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