ACTIVATE TREADMILL
OST ASSEMBLY INSTRUCTIONS
M051-00K75-0002 REV B
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1
ImPORTANT SAFeTY INSTRUCTIONS
Read all instructions before using Life Fitness products.
ALL PRODUCTS
•
•
•
DANGeR: To reduce the risk of electrical shock, always unplug Life Fitness products before cleaning or
attempting any maintenance activity.
WARNING: To reduce the risk of burns, fire, electric shock, or injury, it is imperative to connect each product to
a properly grounded electrical outlet.
WARNING: Heart rate monitoring systems may be inaccurate. Over exercising may result in serious injury or
death. If you feel faint, stop exercising immediately.
•
•
To disconnect, turn power OFF at the ON/OFF switch, then remove plug from electrical outlet.
Never operate a Life Fitness product if it has a damaged power cord or electrical plug, or if it has been dropped,
damaged, or even partially immersed in water. Contact Life Fitness Customer Support Services.
•
•
Position the product so that the power cord plug to the wall is accessible to the user.
If the electrical supply cord is damaged, it must be replaced by the manufacturer, an authorized service agent, or
a similarly qualified person to avoid a hazard.
•
•
Always follow the console instructions for proper operation.
This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental
capabilities, or lack of experience or knowledge unless they have supervision or been given instruction concern-
ing the use of the appliance by a person responsible for their safety.
•
•
Do not use this product outdoors, near swimming pools or in areas of high humidity.
Never operate a Life Fitness product with the air openings blocked. Keep air openings free of lint, hair, or any
other obstructing material.
•
Never insert objects into any opening in these products. If an object should drop inside, turn off the power, unplug
the power cord from the outlet, and carefully retrieve it. If the item cannot be reached, contact Life Fitness
Cutomer Support Services.
•
•
Never place liquids of any type directly on the unit, except in an accessory tray or holder. Containers with lids are
recommended.
Do not use these products in bare feet. Always wear shoes. Wear shoes with rubber or high-traction soles. Do not
use shoes with heels, leather soles, cleats or spikes. Make sure no stones are embedded in the soles.
•
•
Keep all loose clothing, shoelaces, and towels away from moving parts.
Do not reach into, or underneath, the unit or tip it on its side during operation.
3
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•
•
•
Do not allow other people to interfere in any way with the user or equipment during a workout.
Allow LCD consoles to “normalize” with respect to temperature for one hour before plugging the unit in and using.
Use these products for their intended use as described in this manual. Do not use attachments that have not
been recommended by the manufacturer.
TReADmILLS
•
•
•
•
WARNING: Keep the area 6.5 ft. (2 m) by 3 ft. (0.9 m) behind the Life Fitness treadmill clear of any
obstructions, including walls, furniture, and other equipment.
WARNING: Be sure the emergency stop lanyard is clipped to the user and in proper position on the treadmill
before beginning any workout.
WARNING: The belt centering adjustment must be performed if the belt is not between the marks indicating the
maximum allowed lateral positions. Refer to Section 2 in the Activate Series Operation Manual.
CAUTION: Risk of injury to persons – to avoid injury, use extreme caution when stepping onto or off of a
moving belt. Read instruction manual before using.
•
Keep the power cord away from heated surfaces. Do not pull the equipment by the power cord or use the cord as
a handle. Do not run the power cord on the floor under or along the side of the treadmill. Refer to Power Cord
Routing in Section 2 of this document.
•
•
Handrails may be held to enhance stability as needed, but are not for continuous use.
Never mount or dismount the treadmill while the running belt is moving. Use the handrails whenever additional
stability is required. In case of an emergency, such as tripping, grasp the handrails, and place the feet on the side
platforms.
•
•
Never walk or jog backwards on the treadmill.
Do not use this product in areas where aerosol spray products are being used or where oxygen is being adminis-
tered. Such substances create the danger of combustion and explosion.
•
When it is necessary to immobilize the treadmill, set the display to read SELECT WORKOUT. (Press the CLEAR
key twice if not already there.) Then hold down the SPEED DOWN key and press the PAUSE key. The treadmill
now displays “IMMOBILIZED”. In this state, the treadmill cannot be operated. The belt and incline motors are
disabled. The treadmill will remain in this state across resets, power cycles, etc. To restore normal operation,
repeat the same key sequence; hold down the SPEED DOWN key, and press the PAUSE key. The treadmill will
display “SELECT WORKOUT” again.
SAVe THeSe INSTRUCTIONS FOR FUTURe ReFeReNCe.
4
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2
SeT-UP
Read the Activate Cardio Series Operation Manual before setting up the Life Fitness product. Contact Life Fitness Cus-
tomer Support Services to request a printed copy of the Activate Cardio Series Operation Manual.
Follow all safety instructions. Place the product where it will be used before beginning the set-up procedure.
eLeCTRICAL POWeR ReqUIRemeNTS
The Life Fitness Treadmill requires a dedicated* line with isolated neutral according to the electrical configurations listed
in the chart below.
* One individual branch circuit for each treadmill per NEC article 210-21 (b) (1) and 210-23 (or other appropriate, country specific electrical compliance
guidelines). The hot and neutral wires must each be routed independently (not looped or tied to other circuits).
note: Do not modify the plug provided with this product. If the plug does not fit into an available electrical outlet, have a
proper outlet installed by a qualified electrician.
GROUNDING INSTRUCTIONS
This Life Fitness product must be properly grounded. If the unit malfunctions or breaks down, proper grounding provides
a path of least resistance for the electric current, which reduces the risk of shock to anyone touching or using the equip-
ment. Each unit is equipped with an electrical cord, which includes an equipment grounding conductor and a grounding
plug. The plug must be inserted into an outlet that has been properly installed and grounded in accordance with all local
codes and ordinances.
A temporary adapter mUST NOT Be USeD to connect this plug to a two-pole receptacle in North
America. If a properly grounded, 20-amp outlet is not available, one must be installed by a qualified
electrician. models drawing 16 amps or more must be installed on a dedicated line.
DANGeR: A risk of electrical shock may result from improper connection of the equipment-grounding
conductor. Check with a qualified electrician if in doubt as to proper grounding technique. DO NOT
modify the plug provided with the product. If it will not fit an electrical outlet, have a proper outlet
installed by a qualified electrician. Any modification to the electrical plug will result in a voided warranty.
5
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HOW TO POSITION AND STABILIze THe LIFe FITNeSS TReADmILL
Follow all safety instructions. Move the treadmill to the location in which it will be used.
SAFeTY CLeARANCeS
The following information is supplied as regional reference data regarding safety clearances around the exterior of the
treadmill.
•
eU: The European EN957 Safety Standard requires a 6.5 ft. (2 m) minimum from the rear of the treadmill to any
object or surface and at least as wide as the treadmill.
•
U.S. and other regions: The ASTM International (ASTM ) F2115 - 05 Standard recommends the minimum
dimensions to be 1.64 ft. (0.5 m) on each side of the treadmill and 3 ft. (1 m) behind the rearward most portion of
the usable moving surface or 6.5 ft. (2 m) behind the furthest rearward obstruction to emergency egress from the
treadmill.
After placing the unit where it will be used, check its stability. If there is even a slight rocking motion or the unit is not sta-
ble, determine which stabilizing leg is not resting on the floor. To adjust, loosen the JAM NUT (A), and turn the STABILIZ-
ING LEG (B) until the rocking motion ceases, and both stabilizing legs rest firmly on the floor. Retighten the JAM NUT.
note: It is extremely important that the stabilizing leg be correctly adjusted for proper operation. An unbalanced unit may
cause striding belt misalignment. A bubble level is recommended to ensure proper leveling.
note: Stabilize the treadmill each time the unit is relocated.
A
B
POWeR SWITCH
Located on the front panel at the base of the treadmill, the ON/OFF switch has two positions: "I" (one) for ON and "0"
(zero) for OFF.
6
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POWeR CORD ROUTING
Connect the power cord to the power receptacle (C) in the front of the treadmill. The power cord can be routed left or right
depending on installation / site needs.
CAUTION: Make sure that there is 6.5 ft. (2 m) of clearance behind the treadmill. Contact Life Fitness Customer
Support Services for an optional longer power cord if necessary.
CAUTION: Insure that the power cord does not contact the striding belt (D) or get pinched between the frame
(E), lift frame (F) or the wheel (G). Failure to follow this warning may result in serious injury.
C
F
D
E
G
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3
PReVeNTIVe mAINTeNANCe TIPS
Life Fitness products are backed by the engineering excellence and reliability of Life Fitness and are one of the most
rugged and trouble-free pieces of exercise equipment on the market today. Commercial Life Fitness equipment are
among the most popular of aerobic trainers in health clubs, colleges and military facilities worldwide.
note: Safety of the equipment can be maintained only if the equipment is examined regularly for damage or wear. Keep
the equipment out of use until defective parts are repaired or replaced. Pay special attention to parts that are subject to
wear, as outlined below.
The following preventive maintenance tips will keep the Life Fitness product operating at peak performance:
•
•
Locate the product in a cool, dry place.
Clean the display console and all exterior surfaces with an approved or compatible cleaner (see Life Fitness
Approved Cleaners) and a microfiber cloth.
•
Long fingernails may damage or scratch the surface of the console; use the pad of the finger to press the
selection buttons on the console.
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•
•
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Check operation of the emergency stop system once a week.
Check the operation of the stop button once a week.
Inspect and vacuum the area directly surrounding and under the unit regularly.
Vacuum around the striding belt regularly to keep debris from accumulating.
Inspect exterior parts regularly for wear, particularly the striding belt, deck and line cord.
Check to make sure the unit is properly leveled.
Check the position (centering) of the striding belt.
note: Normal belt operating position is for the belt to be located within the belt travel indicators on the rear
roller guards as shown in Section 2.1 of the Activate Cardio Series Operation Manual. Refer to Tracking (Center-
ing) A Striding Belt in Section 2.1 of the Operation Manual or contact Life Fitness Customer Support Services for
proper alignment instructions.
LIFe FITNeSS APPROVeD CLeANeRS
Two preferred cleaners have been approved by Life Fitness reliability experts: PureGreen 24 and Gym Wipes. Both clean-
ers will safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Antibacterial Force for-
mula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1. PureGreen 24 is available in a
spray which is convenient for gym staff to use. Apply the spray to a microfiber cloth and wipe down the equipment. Use
PureGreen 24 on the equipment for at least 2 minutes for general disinfection purposes and at least 10 minutes for fungus
and viral control. Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts.
Use Gym Wipes on the equipment for at least 2 minutes for general disinfection purposes.
Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: [email protected]).
LIFe FITNeSS COmPATIBLe CLeANeRS
Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior sur-
faces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use ammonia or
acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply cleaners directly to the
equipment surfaces.
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PReVeNTIVe mAINTeNANCe SCHeDULe
Item
Weekly
Monthly
Bi-Annually
Console Overlays
Clean
Inspect
Bottle Holders / Accessory Trays
Console Mounting Bolts
Hardware
Clean
Inspect
Inspect
Inspect
Inspect
Inspect
Frames
Clean
Clean
Plastic Covers
Inspect
Lifepulse Sensors
Pedals and Straps
Toe Guards, Endcaps
Striding Belt Centered
Machine Level
Clean / Inspect
Clean
Inspect
Visual / Inspect
Inspect
* Inspect
Emergency Stop Magnet
Motor Cover
Clean / Inspect
Clean
Vacuum / Clean
Motor Electronic Compartment
Drive Belt
Inspect
Inspect
Leg Levelers
Inspect / Adjust
Inspect
Front & Rear Rollers
Side Step Area
Inspect
Clean
Clean
Clean
Side Hand Rails
Inspect
Inspect
Ergo™ Front Handlebar
*Use bubble level to inspect
9
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4
COmPONeNT LIST, HARDWARe, & ASSemBLY
The following Component List and step-by-step assembly instructions are provided to make the set-up of this treadmill
as quick and easy as possible.
#
Part Description
qty.
1
Left Upright
1
2
3
Right Upright
1
8
3/8 x 5” Hex Head Bolt
3/8” Flat Washer
4
8
5
3/8” Nut
8
6
Ergo™ Front Crossbar
M8 x 25MM Hex Head Bolt
M8 Washer
1
7
8
8
12
8
9
M8 Lock Nut
10
11
12
13
14
15
16
17
18
19
20
21
22
Tie Wrap
2
Plastic Grommet
2
Upper Dashboard Tray
M4.2 x19MM Phillips Head Screw
Display Console (shipped separately)
M5 x 25MM Phillips Head Screw
Lower Dashboard Tray
#10 x 0.5” Phillips Head Screw (silver)
End Cap Front
1
14
1
4
1
2
2
End Cap Rear
2
Bridge
1
Ergobar Backing Plate
#10 x 0.5” Phillips Head Screw (black)
2
2
Tools Required:
l
(2) 9/16” Wrenches (either open/closed head or ratchet)
l
l
l
l
Phillips Screwdriver
13MM Socket 3/8” Drive
3” Extension 3/8” Drive
3/8” Drive Ratchet
10
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HARDWARe
#10 X 0.5´´ PHILLIPS HEAD SCREW (Silver) (#17)
M4.2 X 19MM PHILLIPS HEAD SCREW (#13)
M5 X 25MM PHILLIPS HEAD SCREW (#15)
M8 X 25MM HEX HEAD BOLT (#7)
3/8´´ NUT (#5)
M8 LOCK NUT (#9)
#10 X 0.5´´ PHILLIPS HEAD SCREW (Black) (#22)
3/8´´ WASHER (#4)
PLASTIC GROMMET (#11)
M8 WASHER (#8)
3/8´´ X 5” HEX HEAD BOLT (#3)
10
20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
11
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MAKE SURE ALL HARDWARE IS TIGHT
Controleer of alle bevestigingen goed vast zitten
Vérifier que toute la visserie est serrée
Sicherstellen, dass alle Befestigungsteile festgezogen sind
Assicurarsi che tutta la bulloneria sia ben stretta
ߔ ߩߡߴ ㊄ౕࠅ߆ߞߒ߇ ࿕ቯࠍߣߎࠆߡࠇߐ ⏕ߐߛߊߡߒ Certifique-se de que todas as peças estejam bem apertadas
Asegúrese de que todas las piezas estén firmes
Убедитесь в надежности всего оборудования
Tüm Donanımın Sıkı Olduğundan Emin Olun
⺞
؍ ᡰᴹ⺜Ԧᐢ㍗പꢀ 모든 하드웨어가 빈틈없이 연결되어 있는지 확인하십시오
1
12
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2
A
B
3
B
13
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4
2x (Left & Right)
3
4
(5-12mm)
5
5
1
14
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6
1
2
7
25
6x
3
4
6x
6x
5
15
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8
6
9
16
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10
25
4x
7
4x
8
4x
9
11
(5-12mm)
4x
8
2x
7
2x
9
17
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12
13
20
4x
8
2x
7
2x
9
18
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14
15
19
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16
10
17
2x
11
20
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18
21
2x
19
12
21
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20
2x
13
100%
2x
22
21
14
22
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22
OST-INTHX, OST-INTHC
15
4x
23
16
23
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24
4x
13
17
2x
25
2x
19
13
4x
24
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26
B
27
4x
A
25
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28
4x
13
2x
18
29
26
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30
27
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