8500 3-STACK MULTI-GYM
ASSEMBLYINSTRUCTIONS
Part # 6866301
1
Revision:3/15/00
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PARTS LIST
DESCRIPTION
REAR UPRIGHT
KEY PART #
1
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
8
1
1
1
1
1
8
24
2
3
1
1
3
3
1
2
1
2
KEY PART #
DESCRIPTION
4” VINYL CAP
QTY
1
6617103
6779802
6625502
6624202
6624302
6622903
6623003
6623503
6624502
6622503
6620903
6691803
6692402
6623702
6662203
6662303
6628302
6275302
6523401
6765203
6765303
6769903
6768003
6767903
6769003
6769702
6769803
6772102
6768803
6768503
6769203
6867203
6872502
6771003
6770102
6871702
6768303
6770703
6772201
6772301
6764901
6773101
6773201
6773301
6773401
6773501
3108002
3116101
3202301
6284501
6389701
6619301
6714601
3116001
6594702
6651602
6868703
6122702
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
3118401
6140701
6177001
6412001
6466901
6427101
6692601
6781601
6757701
3103801
6480301
6020601
3104901
6619501
3109602
6075906
6214401
6406401
6695001
3103302
3103304
3102501
3114502
3102802
3102807
3102502
3102801
3102804
3202401
3102901
3102933
3102922
3102915
3102906
3202101
3102910
3102918
3102917
3202107
3202109
6780101
2
3
4
5
6
7
8
9
LEG BACK PAD ADJUST
LEG BACK PAD SUPPORT
BACK PADANGLELEFT
BACK PAD ANGLE RIGHT
PEC ARM RIGHT
1 X 1” GLIDE
5
4
6
1
1
2
1
12
4
24
4
6
2
1
1
3
4
1
6
8
79
5
41
3
21
24
8
2-1/2 X 5-1/2 NON-SKID STRIP
3/8 X 2-3/4” DIA. SPRING PIN
1/2 X 3-1/2” DIA. SPRING PIN
KEYHOLE CLEVIS
3 X 2” END CAP
PEC ARM LEFT
PRESS ARM
CALF/LOW ROW
1/2 X 7-7/8” SPRING PIN
2-7/8 X 1” CABLE CLIP
5/16” SNAP LINK
3/8” FLANGE SPACER
1/2”FLANGE BEARING
3/4”FLANGE BEARING
3/4”SLEEVE BEARING
1/2” PAL NUT
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
BEARING HOUSING
FLOATING PULLEY STOP
SEAT SUPPORT
PAD SUPPORT
WOLFFSLEEVE
LEG EXT HANDLE RIGHT
LEG EXT HANDLE LEFT
2 X 8” PLATE
12 LINK CHAIN
WEIGHT STACK PIN
HINGE TAB
LAT BAR
72-3/8” GUIDE ROD
PRESS G.R. SUPPORT
LEG G.R. SUPPORT
PEC G.R. SUPPORT
LEG WT. STACK BASE
PRESS WT. STACK BASE
BASE
PULLEY BRACKET
CENTER PULLEY BRACKET
PEC CAM
3/4” DIA. TAPPED SHAFT
13/16” SHAFT COLLAR
1-5/16” SHAFT COLLAR
3/8” WASHER
3/8” LOCK WASHER
3/8” LOCK NUT
3/8” LOW HEIGHT LOCK NUT
1/2” WASHER
1/2” LOCK NUT
1/2” LOW HEIGHT LOCK NUT
3/8 X 1” BTTN HD CAP SCREW
3/8 X 1-1/4” BOLT
FRONT UPRIGHT
TOP BOOM
REARBASELEG
4
15
13
18
14
4
2
7
8
10
2
1
2
1
1
1
1
1
1
60
1
1
12
1
1
1
1
13
2
8
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3-1/4” BOLT
3/8 X 4” BOLT
1/2 X 1-1/4” BOLT
1/2 X 3” BOLT
1/2 X 3-1/4” BOLT
1/2 X 4” BOLT
1/2 X 6-1/2” BOLT
1/2 X 7-1/2” BOLT
PEC ARM PAD
PRESS SEAT PAD
PRESS BACK PAD
LEG SEAT PAD
LEG BACK PAD
PEC SEAT PAD
PEC BACK PAD
LEG CURL/EXTENSION
PAD SLEEVE
LEG FRAME
SWIVEL PULLEY BRACKET
PRESS ARM ADJUST
PRESS FRAME
PRESS BASE
19-1/4” TUBE
21-1/2” TUBE
4 X 7” ROLLER PAD
LATCABLEASSEMBLY
LEGCABLEASSEMBLY
PRESSCABLEASSEMBLY
ABCRUNCHCABLEASSEMBLY
PECDECCABLEASSEMBLY
WEIGHT STACK CUSHION
4-1/2” PULLEY
PILLOW BLOCK BEARING
20 HOLE SELECTOR SHAFT
LOW ROW CHROME BAR
U-PIN
100 6780001
101 6780301
102 6780201
103 6780401
104 6780601
105 6780501
106 6214501
107 6703801
108 6189501
WEIGHT PLATE
WEIGHT PLATE LABELS (LBS.)
WEIGHT PLATE LABELS (1-25)
109 6382301 WEIGHTPLATE BUSHING (10 CT)
110 6375801
111 6764803
112 6764803
113 6779601
114 3102909
115 3108404
116 6827001
AB CRUNCH STRAP
LEG SHROUD
PEC SHROUD
PRESS SHROUD
HEAD PLATE
1-1/4” SQ. RUBBER BUMPER
FLOATING PULLEY BRACKET
2 X 15-1/2” PLATE
3/8 X 1” BOLT
3/8 X 3” COUNTERSUNK BOLT
2-7/8 X 2-1/4” CABLE CLIP
4-1/2 X 8” PLATE
3/8 X 1/2” SPACER
3
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23
1/2 X 3-1/4” 95
25
24
61
85
FIGURE 1
STEP 1:
•
LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two
1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1.
•
Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
4
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96 1/2 X 4””
84
30
85
85
95 1/2 X 3-1/4”
1
29
85
84
94 1/2 X 3”
25
85
95 1/2 X 3-1/4”
FIGURE 2
STEP 2:
•
LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85)
as shown in FIGURE 2.
•
LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2”
LOCK NUT (85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the REAR UPRIGHT (1) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS (84), and
one 1/2” LOCK NUT (85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the FRONT UPRIGHT (29) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS
(85) as shown in FIGURE 2.
TIGTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT!
5
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105
29
92 3/8 X 4”
80
104
13
1/2”
LOW
80
86
HEIGHT
11
3/8 X 1-1/4” 88
1/2 X 4” 96
12
62
FIGURE 3
STEP 3:
•
SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2
X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3.
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the SEAT SUPPORT (12) as shown in FIGURE 3.
• SECURELY assemble one PEC SEAT PAD (104) to the PAD SUPPORT (13) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS
(80) as shown in FIGURE 3.
•
CAREFULLY insert the PAD SUPPORT (13) into the SEAT SUPPORT (12) and engage the SPRING PIN into one of the holes.
• SECURELY assemble one PEC BACK PAD (105) to the FRONT UPRIGHT (29) using two 3/8 X 4” BOLTS (92) and two 3/8” WASHERS
(80) as shown.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
6
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60
1/2 X 4” 96
10
29
27
86
1/2”
LOW HEIGHT
79
41
72
40
28
71
7
71
84
6
85
62
99
80
3/8 X 3-1/4” 91
FIGURE 4
STEP 4:
• SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two
1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86).
• Assemble the RIGHT PEC ARM (6) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
•
Assemble the LEFT PEC ARM (7) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
• SECURELY assemble a 3/8 X 2-3/4” SPRING PIN (62) to the to the RIGHT & LEFT PEC ARM (6 & 7). See FIGURE 4.
• Apply two 1” X 1” GLIDES (60) to the BEARING HOUSING (10) where the PEC CAMS (28) come in contact with the BEARING HOUSING
(10) as shown.
• SECURELY assemble one PEC ARM PAD (99) to both the RIGHT & LEFT PEC ARMS (6 & 7) using four 3/8 X 3-1/4” BOLTS (91) and
four 3/8” WASHERS (80). See FIGURE 4.
• SECURELY assemble two 4 X 7” ROLLER PADS (41) to the FRONT UPRIGHT (29) using one 21-1/2” TUBE (40) and two 1-5/16” SHAFT
COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 4.
7
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73
14
37
59
62
52
FIGURE 5
STEP 5:
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5.
•
•
Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73).
Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5.
•
CAREFULLY slide the WOLFF SLEEVE (14) onto the PRESS FRAME (37) until the SPRING PIN engages in one of the holes.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
8
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94 1/2 X 3”
38
1
84
85
86 1/2” LOW HEIGHT
35
94 1/2 X 3”
84
85
25
FIGURE 6
STEP 6:
• SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2”
LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT
(85) as shown in FIGURE 6.
•
Assemble the SWIVEL PULLEY BRACKET (35) to the PRESS BASE (38) using one 1/2” LOW HEIGHT LOCK NUT (86) as shown in
FIGURE 6. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET to rotate freely.)
9
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94 1/2 X 3”
84
115 3/8 X 3” COUNTER SUNK
37
57
84
85
38
80
82
FIGURE 7
STEP 7:
• SECURELYassemble the PRESS FRAME (37) to the PRESS BASE (38) using one 1/2” X 3” BOLT (94), two 3/8 X 3” COUNTERSUNK BOLTS (115),
one 4-1/2” X 8” PLATE (57), two 1/2”WASHERS (84), two 3/8”WASHERS (80), one 1/2” LOCK NUT (85), and two 3/8” LOCK NUTS (82).(NOTE:
Make sure 3/8” countersunk bolts are facing down.)See FIGURE 7.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
10
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101
80
3/8 X 1-1/4” 88
5
1/2”
LOW
HEIGHT
86
84
54
1/2 X 1-1/4” 93
37
116
85
100
4
38
14
76
80
3/8 X 1-1/4” 88
97 1/2 X 6-1/2”
FIGURE 8
STEP 8:
• Slide two HINGE TABS (76) onto the WOLFF SLEEVE (14) and SECURELY attach PRESS SEAT PAD (100) using two 3/8 X 1-1/4”
BOLTS (88) and two 3/8” WASHERS (80). (NOTE: The “hinge” part of the HINGE TAB (76) should face upward as shown in
FIGURE 8.)
•
Slide the RIGHT BACK PAD ANGLE (5) and LEFT BACK PAD ANGLE (4) onto the WOLFF SLEEVE (14) and attach the PRESS
BACK PAD (101) using four 3/8 X 1-1/4” BOLTS (88) and four 3/8” WASHERS (80). See FIGURE 8.
• SECURE two 2 X 15-1/2” PLATES (56) to the RIGHT BACK PAD ANGLE (5) and the LEFT BACK PAD ANGLE (4) using two 1/2 X 1-
1/4” BOLTS (93), two 1/2” WASHERS (84) and two 1/2” LOW HEIGHT LOCK NUTS (86). (NOTE: SECURE lock nuts, then back off
1/4 turn.)
• SECURE the 2 X 15-1/2” PLATES (56) to the bushing in the PRESS BASE (38) using one 1/2 X 6-1/2” BOLT (97) and one 1/2” LOCK NUT
(85) as shown in FIGURE 8.
•
Apply one 1-1/4” RUBBER BUMPER (54) to the PRESS FRAME (37) where the back of the pad comes in contact with the frame.
11
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1
82
36
49
80
91 3/8 X 3-1/4”
85
84
38
9
96 1/2 X 4”
61
FIGURE 9
STEP 9:
•
LOOSELY assemble the PRESS ARM ADJUST (36) to the REAR UPRIGHT (1) using two 1” PILLOW BLOCK BEARINGS (49), four
3/8 X 3-1/4” BOLTS (91), four 3/8” WASHERS (80), and four 3/8” LOCK NUTS (82). (NOTE: Assemble PILLOW BLOCKS (49) so the
set screws are on the outside, this will allow more adjustment.)See FIGURE 9.
• Center PRESS ARM ADJUST (36) to line up with the post on the PRESS BASE (38) and securely tighten set screws on the PILLOW BLOCK
BEARINGS (49). See FIGURE 9.
• Adjust the PILLOW BLOCK BEARINGS (49) until the PRESS ARM ADJUST (36) is level, then SECURELY tighten bolts.
• SECURELY assemble CALF/LOW ROW (9) to the PRESS BASE (38) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS (84), and two
1/2” LOCK NUTS (85) as shown in FIGURE 9.
•
Apply two NON-SKID STRIPS (61) to the CALF/LOW ROW (9) as shown in FIGURE 9.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
12
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36
82
86 1/2” LOW HEIGHT
70
84
8
90 3/8 X 2-3/4”
63
98 1/2 X 7-1/2”
FIGURE 10
STEP 10:
• SECURELY assemble one 1/2 X 3-1/2” SPRING PIN (63) to the PRESS ARM (8) as shown in FIGURE 10.
• SECURELY assemble the PRESS ARM (8) to the PRESS ARM ADJUST (36) using one 1/2 X 7-1/2” BOLT (98), two 1/2” WASHERS (84),
two 1/2” FLANGE BEARINGS (70), and one 1/2” LOW HEIGHT LOCK NUT (86). (NOTE: SECURELY tighten, then back nut off 1/4
to allow the PRESS ARM to rotate freely.)
•
SECURELYassemble four 3/8 X 2-3/4” BOLTS (90) and four 3/8” LOCK NUTS (82) to the PRESS ARM ADJUST (36) as sjown in FIGURE 10.
13
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34
85
86
31
94 1/2 X 3”
FIGURE 11
STEP 11:
• SECURELY assemble the REAR BASE LEG (31) to the LEG FRAME (34) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and
two 1/2” LOCK NUTS (85) as shown in FIGURE 11.
82
80
16
76
15
34
76
95 3/8 X 3-1/4”
FIGURE 12
STEP 12:
•
SECURELY assemble the LEFT & RIGHT LEG EXTENSION HANDLES (16 & 15) to the LEG FRAME (34) using two 3/8 X 3-1/4”
BOLTS (91), four 3/8” WASHERS (80), and two 3/8” LOCK NUTS (82). See FIGURE 12.
•
Slide two HINGE TABS (76) onto the LEG FRAME (34) as shown in FIGURE 12. (NOTE: The “hinge” part of the HINGE TAB should
face downward.)
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
14
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88 3/8 X 1-1/4”
80
17
STEP 13:
• SECURELY assemble one 2 X 8” PLATE (17) to the LEG SEAT
PAD (102) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8”
WASHERS (80). See FIGURE 13.
54
• Apply one 1-1/4” RUBBER BUMPER (54) to the 2 X 8” PLATE
(17) as shown in FIGURE 13.
102
FIGURE 13
102
66
76
80
88 3/8 X 1-1/4”
34
FIGURE 14
STEP 14:
•
SECURELY assemble the LEG SEAT PAD (102) to the HINGE TABS (76) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS
(80). See FIGURE 14.
• SECURELY assemble one 1/2 X 7-7/8” SPRING PIN (66) to the LEG FRAME (34) as shown in FIGURE 14.
15
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3
1/2 X 6-1/2” 97
2
2
60
70
3/8” BLACK
81 LOCKWASHER
85
3/8 X 1” BUTTON HEAD 87
32
71
77
54
NOTE: TIGHTEN BOTH AT
THE SAME TIME!
34
FIGURE 15
STEP 15:
• SECURELY assemble one 1 X 1” GLIDE (60) to the angle on the BACK PAD ADJUST (2) as shown in FIGURE 15.
• Assemble LEG BACK PAD ADJUST (2) and LEG BACK PAD SUPPORT (3) to the LEG FRAME (34) using one 1/2 X 6-1/2” BOLT (97),
two 1/2” FLANGE BEARINGS (70), one 1/2” LOCK NUT (85) as shown in FIGURE 15. (NOTE: Securely tighten, then back nut off 1/4
turn to allow the two parts to rotate freely.)
•
SECURELY assemble the LEG CURL/EXTENSION (32) to the LEG FRAME (34) using two 3/4” FLANGE BEARINGS (71), one 3/4”
TAPPED SHAFT (77), two black 3/8” LOCK WASHERS (81), and two 3/8 X 1” BLACK BUTTON HEAD CAP SCREWS (87). (NOTE:
Both CAP SCREWS must be tightened at the same time using two allen wrenches.)
• SECURELY assemble one 1-1/4” RUBBER BUMPER (54) to the contact point on the LEG FRAME (34) as shown in FIGURE 15.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
16
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3/8 X 3-1/4” 91
80
3
79
41
103
39
2
34
FIGURE 16
STEP 16:
• SECURELY assemble the LEG BACK PAD (103) to the LEG BACK PAD ADJUST (2) and the LEG BACK PAD SUPPORT (3) using
four 3/8 X 3-1/4” BOLTS (91) and four 3/8” WASHERS (80). See FIGURE 16.
•
SECURELY assemble two 4 X 7” ROLLER PADS (41) to the LEG FRAME (34) using one 19-1/4” TUBE (39) and two 1-5/16” SHAFT
COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 16.
17
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32
82
84
85
87 3/8 X 1-1/4”
BUTTON
HEAD
33
23
65
62
41
34
1/2 X 4” 96
79
FIGURE 17
STEP 17:
•
•
SECURELY assemble two 3/8 X 2-3/4” SPRING PINS (62) to the PAD SLEEVES (33) as shown in FIGURE 17.
Assemble four ROLLER PADS (41) to the PAD SLEEVES (33) using four 1-5/16” SHAFT COLLARS (79). SECURELY tighten set
screws on SHAFT COLLARS (79). See FIGURE 16.
• Slide PAD SLEEVES (33) over LEG CURL/EXTENSION (32) until the spring pin pops into the holes.(NOTE: PAD SLEEVES should be facing
as shown in FIGURE 17.)
•
SECURELY assemble two 3/8 X 1” BUTTON HEAD CAP SCREWS (87) and two 3/8” LOCK NUTS (82) to the last holes in the LEG
CURL/EXTENSION (32) as shown in FIGURE 17.
•
•
Insert two 3 X 2” END CAPS (65) into the ends of the LEG CURL/EXTENSION (32) as shown in FIGURE 17.
SECURELY assemble LEG FRAME (34) to the LEG WEIGHT STACK BASE (23) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS
(84), and two 1/2” LOCK NUTS (85). See FIGURE 17.
109
STEP 18:
•
Snap two WEIGHT PLATE BUSHINGS (109) into the top side of all
sixty WEIGHT PLATES (106) as shown in FIGURE 18.
106
FIGURE 18
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2
3
4
5
6
18
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78
19
53
3/8” LOCK
WASHER 81
3/8 X 1-1/4” 88
50
TWO PER SIDE
ON THIS STACK ONLY!
TWO
PER
106
SIDE!
23
108
107
24
25
47
FIGURE 19
STEP 19:
•
Insert the two GUIDE RODS (19) into the BASE (25) as shown in FIGURE 19. Lubricate the GUIDE RODS (19) with a slicon or teflon
spray that is available at most hardware stores.
•
•
Slide two WEIGHT STACK CUSHIONS (47) down over the GUIDE RODS (19). See FIGURE 19.
Using EXTREME CARE slide twenty WEIGHT PLATES (106) down over the GUIDE RODS (19) with the the key-hole facing as
shown in FIGURE 19.
•
SECURELY assemble the WEIGHT STACK SHAFT (50) to the HEAD PLATE (53) using one 3/8 X 1-1/4” BOLT (88) and one 3/8”
BLACK LOCK WASHER (81). (Note: The bolt hole in the HEAD PLATE (53) should be on top.)
•
•
Carefully Slide the HEAD PLATE ASSEMBLY down over the GUIDE RODS (19) onto the weight stack as shown.
Apply one set of WEIGHT STACK LABELS - LBS. OR NUMBERED 1-20 (107) (108) to each WEIGHT PLATE (106). See FIGURE 19.
•
Slide two 13/16” SHAFT COLLARS (78) over the GUIDE RODS (19) as shown in FIGURE 19.
•
REPEAT the above steps to assemble the weight stacks on the PRESS WEIGHT STACK BASE (24) and the LEG WEIGHT STACK
BASE (23). (NOTE: Use four WEIGHT STACK CUSHIONS (47) (two per guide rod!) on the LEG WEIGHT STACK BASE (23)
as shown in FIGURE 19.)
19
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85
21
20
30
19
95 1/2 X 3-1/4”
FIGURE 20
STEP 20:
• Slide the PRESS GUIDE ROD SUPPORT (20) and LEG GUIDE ROD SUPPORT (21) over their respective GUIDE RODS (19) and
SECURELY assemble them to the TOP BOOM (30) using two 1/2 X 3-1/4” BOLTS (91) and two 1/2” LOCK NUTS (85) as shown in
FIGURE 20.
21
20
80
3/8 X 2-3/4” 90
83 3/8” LOW HEIGHT
22
78
30
19
FIGURE 21
STEP 21:
• Slide the PEC GUIDE ROD SUPPORT (22) onto the GUIDE RODS (19) andSECURELY assemble the PEC GUIDE ROD SUPPORT (22)
to TOP BOOM (30) using two 3/8 X 2-3/4” BOLTS (90), four 3/8” WASHERS (80), and two 3/8” LOW HEIGHT LOCK NUTS (83). See
FIGURE 21.
• Slide the 13/16” SHAFT COLLARS (78) to the top of the GUIDE ROD SUPPORTS (20,21,22) and SECURELY tighten the SHAFT
COLLARS set screws. See FIGURE 21.
1/2
1/2
1/2
1/2
1/2
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3
4
5
2
6
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46
44
45
42
43
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48
82
30
69
116
90
3/8 X 2-3/4”
LAT CABLE 42
FIGURE 22
STEP 22:
• Route the threaded end of the LAT CABLE (42) through the TOP BOOM (30) as shown in FIGURE 22.
• SECURELYassemble two 4-1/2” PULLEYS (48) into the slots of the TOP BOOM (30) using two 3/8 X 2-3/4” BOLTS (90), four 3/8” FLANGE
SPACERS (69), two 2-7/8” X 2-1/4” CABLE CLIPS (116) and two 3/8” LOCK NUTS (82).(NOTE: Loop the cable around each pulley prior to
inserting it in the the slot.)
STEP 23:
55
82
• SECURELYassemble one 4-1/2” PULLEY (48) to the FLOATING PULLEY BRACKET (55)
48
using one 3/8 X 2” BOLT (89), two 3/8”WASHERS (80), two 2-7/8 X 1” CABLE CLIPS (67) and
one 3/8” LOCK NUT (82) as shown in FIGURE 23.
67
80
• Apply two 1 X 1” GLIDES (60) to the FLOATING PULLEY BRACKET (55) as shown.
FIGURE 24
60
3/8 X 2” 89
FIGURE 23
STEP 24:
48
• SECURELYassemble one 4-1/2” PULLEY (48) to the FLOATING
PULLEY STOP (10) using one 3/8 X 2-3/4” BOLT (90), one 2-7/8” X
2-1/4” CABLE CLIP (116), two 3/8” FLANGE SPACERS (69), and
one 3/8” LOCK NUT (82) as shown in FIGURE 24.
82
69
116
11
3/8 X 2-3/4” 90
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
22
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42
LAT
CABLE
82
69
55
11
48
90 3/8 X 2-3/4”
FIGURE 25
25
STEP 25:
• Route the LAT CABLE (42) around the pulley in FLOATING PULLEY STOP (11) and the FLOATING PULLEY BRACKET (55) as shown in
FIGURE 25. (NOTE: The CABLE CLIPS may need to be loosened.)
• SECURELY assemble two 4-1/2” PULLEYS (48) into the slots of the BASE (25) using two 3/8 X 2-3/4” BOLTS (90), four 3/8” FLANGE
SPACERS (69), and two 3/8” LOCK NUTS (82). (NOTE: Loop the cable around each pulley prior to inserting it in the the slot.)
48
LAT CABLE 42
30
82
69
116
90 3/8 X 2-3/4”
FIGURE 26
STEP 26:
• Route the threaded end of the LAT CABLE (42) through the TOP BOOM (30) and down through the PEC GUIDE ROD SUPPORT (22) as
shown in FIGURE 26.
• SECURELYassemble one 4-1/2” PULLEY (48) into the rear slot of the TOP BOOM (30) using one 3/8 X 2-3/4” BOLT (90), two 3/8” FLANGE
SPACERS (69), one 2-7/8” X 2-1/4” CABLE CLIP (116) and one 3/8” LOCK NUT (82).(NOTE: Loop the cable around the pulley prior to inserting
it in the the slot.)
23
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42
LAT
CABLE
50
53
FIGURE 27
STEP 27:
• Screw the threaded end of the LAT CABLE (42) approximately 1” into the end of the SELECTOR SHAFT (50) of the HEAD PLATE (53) as
shown in FIGURE 27.
STEP 28:
•
LOOSELY assemble two 4-1/2” PULLEYS (48)
to the CENTER PULLEY BRACKET (27) using
two 3/8 X 2” BOLTS (89), two 2-7/8” CABLE
CLIPS (67), two 3/8” WASHERS (80), and two
3/8” LOCK NUTS (82). See FIGURE 28.
3/8 X 2” 89
27
67
80
82
48
FIGURE 28
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48
82
46 PEC CABLE
67
50
3/8 X 2” 89
26
FIGURE 29
STEP 29:
• Assemble one 4-1/2” PULLEY (48) around the PEC DEC CABLE (46) and to the PULLEY BRACKET (26) using one 3/8 X 2” BOLT (89), two 3/8”
WASHERS (80), two 2-7/8 X 1” CABLE CLIPS (67) and one 3/8” LOCKNUT (82) as shown in FIGURE 29.
STEP 30:
•
Slide the ends of the PEC DEC CABLE
(46) into the bushings on the PEC CAMS
(28) as shown on FIGURE 30.
27
•
Lay the PEC DEC CABLE (46) over the
pulleys and under the cable retaining clips
in the CENTER PULLEY BRACKET (27)
as shown in FIGURE 30.(NOTE: Securely
tighten the pulley connections in the
CENTER PULLEY BRACKET (27).
The cable retaining clips should be at ap-
proximately a 45° angle.)
46
28
PEC 46
CABLE
FIGURE 30
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29
50
45 AB CABLE
82
69
SEE DETAIL 31
90 3/8 X 2-3/4”
48
FIGURE 31
DETAIL 31
STEP 31:
•
Securely assemble the ball end of the AB CABLE (45) and one 4-1/2” PULLEY (48) to the FRONT UPRIGHT (29) using two 3/8 X 2-3/4”
BOLTS (90), two 3/8” FLANGE SPACERS (69), two 3/8” WASHERS (80), and two 3/8” LOCKNUTS (82).(NOTE: The AB CABLE (45)
should be routed underneath the retaining bolt as shown in DETAIL 31.)
26
82
AB CABLE 45
STEP 32:
• Route the AB CABLE (45) around the FLOATING PULLEY
BRACKET (55) using one 4-1/2” PULLEY (48), one 3/8 X 2”
BOLT (89), two 2-7/8 X 1” CABLE CLIPS (67), two 3/8” WASH-
ERS (80), and two 3/8” LOCK NUTS (82). See FIGURE 32.
80
67
55
• Screw the threaded end of AB CABLE (45) approximately 1” into
the end of the PULLEY BRACKET (26) and tighten jam nut se-
curely as shown in FIGURE 32.
IMPORTANT! Make sure the cables are running
in the grooves of all pulleys.
3/8 X 2” 89
FIGURE 32
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44
37
48
44 PRESS CABLE
82
80
35
89 3/8 X 2”
FIGURE 33
STEP 33:
•
SECURE the ball end of the PRESS CABLE (44) and two 4-1/2” PULLEYS (48) to the SWIVEL PULLEY BRACKET (35) using two 3/8
X 2” BOLTS (89), four 3/8” WASHERS (80), and two 3/8” LOCK NUTS (82) as shown in FIGURE 33.(NOTE: Loop the cable around
the pulleys prior to inserting it into the SWIVEL PULLEY BRACKET.)
•
Route the threaded end of the PRESS CABLE (44) through the large hole in the PRESS FRAME (37) as shown in FIGURE 33.
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STEP 34:
FIGURE 34
• Route the threaded end of the PRESS
CABLE (44) around one 4-1/2” PULLEY
(48) and SECURELY assemble the pulley
to the front slot of the PRESS ARM AD-
JUST (36) using one 3/8 X 2-3/4” BOLT
(90), two 3/8” FLANGE SPACERS (69),
and one 3/8” LOCK NUT (82) as shown in
FIGURE 34. (NOTE: Loop the cable over
the pulley prior to inserting it into the
slot.)
82
36
69
116
82
69
• Route PRESS CABLE (44) through the slot in
the PRESS BASE (38) thenSECURELYas-
semble one 4-1/2” PULLEY (48) to the
PRESS BASE (38) using two 3/8 X 4”
BOLTS (92), two 2-7/8 X 2-1/4” CABLE
CLIPS (116), two 3/8” FLANGE SPACERS
(69), two 3/8 X 1/2” SPACERS (58), two 3/
8” WASHERS (80), and two 3/8” LOCK
NUTS (82) as shown in FIGURE 34.
(NOTE:Make sure the cable is routed be-
tween the pulley and the CABLE RETAIN-
ING BOLT.)
58
90 3/8 X 2-3/4”
80
44
92 3/8 X 4”
92 3/8 X 4”
48
• Route the PRESS CABLE (44) around one
4-1/2” PULLEY (48) and SECURELY as-
semble the pulley to the rear slot of the
PRESS ARM ADJUST (36) using one 3/8
X 2-3/4” BOLT (90), two 3/8” FLANGE
SPACERS (69), and one 3/8” LOCK NUT
(82) as shown in FIGURE 34. (NOTE:
Loop the cable over the pulley prior to
inserting it into the slot.)
38
STEP 35:
89 3/8 X 2”
80
•
SECURE the PRESS CABLE (44) and two 4-1/2”
PULLEYS (48) to the vertical flats on the PRESS BASE
(38) and on the PRESS WEIGHT STACK BASE (24)
using two 3/8 X 2” BOLTS (89), two 2-7/8” CABLE
CLIPS (67) two 3/8” WASHERS (80), and two 3/8”
LOCK NUTS (82) as shown in FIGURE 35. (NOTE:
The PRESS CABLE (44) should be routed
24
underneath the short leg of the CABLE CLIP. Also,
the CABLE CLIPS should be positioned straight
down to function properly.)
82
48
44 PRESS
CABLE
67
38
FIGURE 35
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FIGURE 36
48
69
82
3/8 X 2-3/4” 90
20
116
44 PRESS CABLE
STEP 36:
• SECURE the PRESS CABLE (44) and one 4-1/2” PULLEY (48) to the PRESS GUIDE ROD SUPPORT (20) using one 3/8 X 2-3/4”
BOLT (90), two 3/8” FLANGE SPACERS (69), one2-7/8 X 2-1/4” CABLE CLIP (116) and one 3/8” LOCK NUT (82) as shown in
FIGURE 36. (NOTE: Loop the cable around the pulleys prior to inserting it into the PRESS GUIDE ROD SUPPORT.)
PRESS 44
CABLE
50
53
STEP 37:
• Screw the threaded end of the PRESS CABLE (44) approximately 1” into the end of the SELECTOR SHAFT (50) of the HEAD PLATE (53)
as shown in FIGURE 37.
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