Liebert Power Supply GXT2 6000RTL630 User Manual

AC Power  
For Business-Critical Continuity™  
Liebert GXT2-6000RTL630™  
User Manual - 208 / 240 VAC  
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TABLE OF CONTENTS  
8.5  
i
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FIGURES  
Figure 1  
TABLES  
Table 1  
ii  
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IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS  
WARNING  
!
Opening or removing the cover may expose you to lethal voltages within this unit even when  
it is apparently not operating and the input wiring is disconnected from the electrical source.  
Observe all cautions and warnings in this manual. Failure to do so may result in serious  
injury or death. Refer all UPS and battery service to qualified service personnel. Do not  
attempt to service this product yourself. Never work alone.  
SAVE THESE INSTRUCTIONS  
This manual contains important safety instructions. Read all safety, installation and operating  
instructions before operating the Uninterruptible Power Supply (UPS). Adhere to all warnings on the  
unit and in this manual. Follow all operating and user instructions. Individuals without previous  
training can install and operate this equipment.  
It is not intended for use with life support and other designated critical devices. Maximum load must  
not exceed that shown on the UPS rating label. The UPS is designed for data processing equipment. If  
uncertain, consult your local dealer or Liebert representative.  
This UPS is designed for use on a properly grounded (earthed), 208, 220, 230 or 240 VAC, 50Hz or  
60Hz supply. The factory default setting is 208VAC, 60Hz. Installation instructions and warning  
notices are located in this manual.  
This UPS is for use only with a three-wire input: L1, L2, G.  
Electromagnetic Compatibility  
The GXT2-6000RTL630 Series complies with the limits for a CLASS A DIGITAL DEVICE, PURSU-  
ANT TO Part 15 of FCC rules. Operation is subject to the following two conditions: (1) This device  
may not cause harmful interference and (2) this device must accept any interference received, includ-  
ing interference that may cause undesired operation. Operating this device in a residential area is  
likely to cause harmful interference that users must correct at their own expense.  
Operate the UPS in an indoor environment only in an ambient temperature range of 32°F to 104°F  
(0°C to 40°C). Install it in a clean environment, free from conductive contaminants, moisture, flam-  
mable liquids, gases and corrosive substances.  
This UPS contains no user serviceable parts except the internal battery pack. The Off/Bypass push  
button does not electrically isolate internal parts. Under no circumstances attempt to gain access  
internally other than to replace the batteries due to risk of electric shock or burn. Do not continue to  
use the UPS if the front panel indications are not in accordance with these operating instructions or if  
the UPS performance alters in use. Refer all faults to your local dealer, Liebert representative or the  
Liebert Worldwide Support Group.  
Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and  
the required precautions. Keep unauthorized personnel away from the batteries. PROPER DIS-  
POSAL OF BATTERIES IS REQUIRED. REFER TO YOUR LOCAL LAWS AND REGULATIONS  
FOR BATTERY DISPOSAL REQUIREMENTS.  
Never block or insert any object into the ventilation holes or other openings of the UPS.  
DO NOT CONNECT equipment that could overload the UPS or demand half-wave rectification from  
the UPS, for example: electric drills, vacuum cleaners, laser printers, hair dryers or any other appli-  
ance using half-wave rectification.  
Storing magnetic media on top of the UPS may result in data loss or corruption.  
Turn the UPS off and isolate the UPS before cleaning; use only a soft cloth, never liquid or aerosol  
cleaners. Keep the front and rear vents free of dust accumulation that could restrict airflow.  
1
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When replacing batteries, replace with the same Liebert authorized replacement battery kits.  
CAUTION  
!
Do not dispose of battery or batteries in a fire. The battery may explode.  
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to skin and  
eyes. It is toxic.  
CAUTION  
!
A battery can present a risk of electrical shock and high short circuit current. The following  
precautions should be observed when working on batteries:  
• Remove watches, rings and other metal objects.  
• Use tools with insulated handles.  
• Wear rubber gloves and boots.  
• Do not lay tools or metal parts on top of batteries.  
• Disconnect charging source prior to connecting or disconnecting battery terminals.  
2
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GLOSSARY OF SYMBOLS  
Risk of electrical shock  
Indicates caution followed by important instructions  
!
AC input  
AC output  
Requests the user to consult the manual  
Indicates the unit contains a valve-regulated lead acid battery  
Recycle  
i
+
-
PbH2SO4  
R
DC voltage  
Equipment grounding conductor  
Bonded to ground  
AC voltage  
ON/Alarm Silence/Battery Test  
OFF/Bypass  
Indicates the position of a fuse  
3
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Introduction  
1.0 INTRODUCTION  
Congratulations on your choice of the Liebert GXT2-6000RTL630 Uninterruptible Power Supply  
(UPS). It provides conditioned power to microcomputers and other sensitive electronic equipment.  
Upon generation, AC power is clean and stable. However, during transmission and distribution it  
may be subject to voltage sags, spikes or complete power failure that may interrupt computer opera-  
tions, cause data loss or even damage equipment. The GXT2-6000RTL630 protects equipment from  
these disturbances.  
The GXT2-6000RTL630 comes in a nominal power rating of 6000 VA. Complete model specifications  
appear at the end of this manual.  
The GXT2-6000RTL630 is a compact, on-line UPS. An on-line UPS continuously conditions and regu-  
lates its output voltage, whether utility power is present or not. It supplies connected equipment with  
clean sinewave power. Sensitive electronic equipment operates best from sinewave power.  
For ease of use, the GXT2-6000RTL630 features a light-emitting diode (LED) display to indicate both  
load percentage and battery capacity. It also provides self-diagnostic tests, a combination ON/Alarm  
Silence/Manual Battery Test button, a Standby button, user configurable program, and two levels of  
alarms when the unit is operating on battery.  
The GXT2-6000RTL630 has an interface port for communication between the UPS and a network  
server or other computer systems. This port provides detailed operating information including volt-  
ages, currents, and alarm status to the host system when used in conjunction with Liebert Multi-  
Link™ software. MultiLink software can also remotely control UPS operation.  
4
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System Description  
2.0 SYSTEM DESCRIPTION  
Input  
Output  
Dynamic  
Bypass  
L1  
L1  
L2  
Rectifier  
/PFC  
DC-to-DC  
TVSS &  
EMI/RFI  
Filters  
Inverter  
Converter  
L2  
Battery  
Charger  
Battery  
G
G
2.1  
2.2  
Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters  
These UPS components provide surge protection and filter both electromagnetic interference (EMI)  
and radio frequency interference (RFI). They minimize any surges or interference present in the util-  
ity line and keep the sensitive equipment protected.  
Rectifier/Power Factor Correction (PFC) Circuit  
In normal operation, the rectifier/power factor correction (PFC) circuit converts utility AC power to  
regulated DC power for use by the inverter while ensuring that the waveshape of the input current  
used by the UPS is near ideal. Extracting this sinewave input current achieves two objectives:  
• The utility power is used as efficiently as possible by the UPS.  
• The amount of distortion reflected on the utility is reduced.  
This results in cleaner power being available to other devices in the building not being protected by  
the GXT2-6000RTL630.  
2.3  
2.4  
Inverter  
In normal operation, the inverter utilizes the DC output of the power factor correction circuit and  
inverts it into precise, regulated sinewave AC power. Upon a utility power failure, the inverter  
receives its required energy from the battery through the DC to DC converter. In both modes of oper-  
ation, the UPS inverter is on-line and continuously generating clean, precise, regulated AC output  
power.  
Battery Charger  
The battery charger utilizes energy from the utility power and precisely regulates it to continuously  
float charge the batteries. The batteries are being charged whenever the GXT2-6000RTL630 is con-  
nected to utility power.  
5
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System Description  
2.5  
2.6  
2.7  
DC-to-DC Converter  
The DC to DC converter utilizes energy from the battery system and raises the DC voltage to the opti-  
mum operating voltage for the inverter. This allows the inverter to operate continuously at its opti-  
mum efficiency and voltage, thus increasing reliability.  
Battery  
The GXT2-6000RTL630 utilizes valve-regulated, nonspillable, lead acid batteries. To maintain bat-  
tery design life, operate the UPS in an ambient temperature of 68°F to 77°F (20°C to 25°C). Optional  
external battery cabinets are available to extend battery run times.  
Dynamic Bypass  
The GXT2-6000RTL630 provides an alternate path for utility power to the connected load in the  
unlikely event of a UPS malfunction. Should the UPS have an overload, overtemperature, or UPS  
failure condition, the UPS automatically transfers the connected load to bypass. Bypass operation is  
indicated by an audible alarm and illuminated amber Bypass LED (other LEDs may be illuminated to  
indicate the diagnosed problem). To manually transfer the connected load from the inverter to bypass,  
press the Standby button once.  
NOTE  
The bypass power path does NOT protect the connected equipment from disturbances  
in the utility supply.  
6
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Major Components  
3.0 MAJOR COMPONENTS  
The GXT2-6000RTL630 is composed of three major assemblies to provide easier handling, installa-  
tion, and versatility.  
3.1  
Main Frame and Electronics  
This 5U cabinet is shipped without internal batteries to lighten the UPS for easier installation. The  
internal batteries may be installed after the cabinet has been placed in its final floor or rack position.  
The Power Distribution box is shipped separately for easier handling of the UPS while being placed in  
its final position.  
Figure 1 GXT2-6000RTL630, front view  
Top Trim  
(2 pieces;  
tower use  
only)  
Lower Bezel &  
Battery Access  
Door  
Status  
Indicators  
& Controls  
Upper  
Bezel  
7
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Major Components  
Figure 2 GXT2-6000RTL630, rear view  
Battery  
Disconnect  
Fans  
External Battery  
Connector  
UPS Output  
Circuit Breaker  
DB-9  
Communication  
Port  
REPO Connector  
Relay Card Slot  
Removable Power  
Distribution Box  
Maintenance  
Bypass Switch  
Serial Card Slot  
(SNMP, OCWEB, USB)  
3.2  
Internal Battery Packs  
The UPS has two internal battery packs behind a battery access door on the front of the unit. Each  
pack is fitted with a connector to link to the UPS. The batteries are shipped in packaging separate  
from the UPS. These must be installed before the UPS may be put into service. For installation  
8
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Major Components  
Figure 3 Internal battery pack with connector  
3.3  
Removable Power Distribution Box  
The UPS incorporates a power distribution box that must be installed before the unit is placed into  
service. The power distribution box provides the benefits of plug and receptacle convenience with a  
manual bypass switch. For installation instructions, see 5.4 - Connect Input/Output Power.  
Optional versions may be available to replace the standard box for custom installations.  
Figure 4 Optional power distribution—PD-L630  
Wired  
connections  
to UPS  
Manual  
Bypass  
Switch  
UPS  
MAIT  
ANENCE BYP  
AVA  
ILA  
BL  
E
ASS  
AVA  
ILA  
BL  
E
UPS  
UTILIT  
Y
ON  
OUTPUT  
BREA  
KER  
20A 240V~/T  
OUTPUT  
BREAKER  
20A 240V  
~/T  
OFF  
OFF  
INPP  
UT  
BREAKER  
30A  
OFF  
ON  
OUTPUT ON
DOES  
NO  
TO  
CO  
T
NNECT
S POWER  
MANU  
AL  
SWIT  
CH.  
9
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What’s Included  
4.0 WHATS INCLUDED  
The GXT2-6000RTL630 is shipped with the following items:  
• GXT2-6000RTL630 user manual  
• Vertical display overlay  
• Top bezels - 2  
• MultiLink software CD  
• MultiLink serial cable, 10 ft (3m)  
• Rack mount handles  
• Battery retaining brackets and screws - 2 each  
• Support base - 2  
• Mounting hardware  
• Configuration program CD  
• DB-9 port cover  
Top bezels  
(tower use)  
MultiLink  
software CD  
MultiLink  
serial cable  
10 ft (3m)  
Vertical  
Rack mount  
display  
handles  
overlay  
Mounting hardware  
www.liebert.com  
GXT2U™ Configuration Program  
For use with Liebert GXT2U model  
UPS systems.  
Version 1.6  
For Windows XP, 2000 NT, 98  
Configuration  
disk  
Battery retaining brackets and screws  
Support Base  
with Spacers  
DB-9 port cover  
10  
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Installation and Configuration  
5.0 INSTALLATION AND CONFIGURATION  
Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until  
Visually inspect the UPS for freight damage. Report any damage to the carrier and your local dealer  
or Liebert representative.  
CAUTION  
!
The UPS is heavy (see 13.0 - Specifications). Take proper precautions  
when lifting or moving it.  
Install the UPS indoors in a controlled environment, where it cannot be accidentally turned off. Place  
it where air flows unrestricted around the unit. The installation location must be free of water, flam-  
mable liquids, gases, corrosives and conductive contaminants. Maintain a minimum clearance of  
4 inches (100mm) in the front and rear of the UPS. Maintain an ambient temperature range of  
32-104°F (0 to 40°C).  
NOTE  
UPS operation in sustained temperatures above 77°F (25°C) reduces battery life.  
5.1  
Install the Main Cabinet  
The GXT2-6000RTL630 may be installed in either a tower configuration or in a rack, depending on  
available space and use considerations. Determine the type of installation and follow the appropriate  
5.1.1 Tower UPS Installation  
When using the GXT2-6000RTL630 in a tower configuration, use the included support base (shown  
below, left) to stabilize the UPS. If any external battery cabinets are added, they will include spacers  
to accommodate the additional cabinets (shown below, right).  
Attach Bezels to Top  
When used as a tower, the GXT2-6000RTL630 requires bezels attached to the top. To connect the  
bezels:  
1. Position the UPS so that the battery compartments are on the right side.  
2. Attach the top bezels by placing them on the mounting holes and sliding them toward the rear of  
the UPS.  
Figure 5 Tower-use support bases, spacers for external battery cabinets  
3U  
3U  
2U  
2U  
5U support base for GXT2  
End bases and 3U spacer  
Spacers added to support base  
to accommodate additional battery cabinets  
11  
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Installation and Configuration  
5.1.2 Rack-Mount UPS Installation  
When using the GXT2 in a rack-mount configuration, the UPS must be supported by a slide kit, fixed  
rails or a shelf.  
When using the optional Adjustable Rack Mount Kit, you will use the following instructions. The fig-  
the positioning of the rack-mounting brackets. Liebert recommends taking the internal batteries out  
of the UPS during rack installation. This will make the UPS cabinet lighter and easier to handle.  
CAUTION  
!
Only three (3) M4 screws are used on the side of the GXT2 where the Power Distribution Box  
is located. The fourth mounting hole is above the Power Distribution Box and is not used.  
5.1.3 Installing the Adjustable Rack-Mount Kit—Sold Separately  
This kit contains parts needed to mount several different models of UPS and external battery cabi-  
nets into EIA310-D standard four-post racks that are 18-32" deep (457-813mm). The weight limit per  
pair of adjustable rack-mounting brackets is 200 lb (91kg).  
Parts included are:  
Item  
Quantity  
Rear bracket members  
Front bracket members  
Inner bracket members  
M4 x 8mm machine screws  
M4 locking hex nuts  
2
2
2
16  
8
M5 x 16 mm machine screws  
Grease packet.  
12  
1
Tools needed for installation are:  
• one Phillips screwdriver  
• one 7mm wrench  
The adjustable rack-mounting brackets (Part#: RMKIT18-32)  
feature retaining latches to prevent users from inadvertently  
sliding the UPS or battery cabinet out of the rack.  
Return  
flanges  
Retaining  
Latches  
To install the rack mount brackets:  
1. Unpack two (2) rack-mounting bracket assemblies and  
mounting hardware from this kit. Bracket assemblies are  
interchangeable between left-hand or right-hand.  
Remove inner member of each bracket assembly as shown  
at right by extending it to its outermost position, depress-  
ing the retaining latch and then pulling the inner member  
out of the bracket assembly.  
Front  
members  
Inner  
members  
2. Determine the height position inside the rack enclosure  
where you want to mount the UPS or battery cabinet.  
CAUTION  
!
Reduce the risk of tipping the rack enclosure by placing the UPS or battery cabinet in the  
lowest possible rack position.  
12  
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Installation and Configuration  
M5 screws  
3. Install the rear member of each bracket assembly  
into the rack enclosure with two (2) M5 screws  
provided in this kit (see figure at right). The return  
flanges on the bracket assembly fit to the inside of  
rack mounting rails. Insert screws loosely (finger-  
tight) into the top and bottom holes of the return  
flange on the rear member. Extend the bracket  
assembly by sliding the front member forward until  
it touches the front rack mounting rail. Insert two  
(2) M5 screws loosely (finger-tight) into the top and  
bottom holes of the return flange on each front  
member. Make sure that the bracket assemblies  
are at the same mounting height on all four (4) rack  
mounting rails.  
Front rack  
mounting rails  
Rear rack  
mounting  
rails  
M5 screws  
4. Get eight (8) M4 screws and eight (8) M4 nuts from  
the hardware pack in this kit. Each nut has a  
locking, nylon insert that begins gripping the screw  
when it is halfway tight. Make sure to tighten the  
nut and screw completely to ensure locking action.  
Fasten the rear member and the front member  
together using (4) screws and (4) nuts per bracket  
assembly as shown in at right. For maximum  
support, insert fasteners for each bracket assembly  
as far apart as possible, depending on rack depth,  
while still joining both members (see figures at  
right). Check alignment of bracket assemblies and  
TIGHTEN ALL SCREWS FROM Steps 2 and 3.  
M4 nuts  
M4  
screws  
457mm  
(18") rack  
depth  
M4 nuts  
5. Prepare the UPS or battery cabinet (the  
“equipment”) for rack mounting by following  
instructions in the equipment’s user manual. The  
equipment may require additional parts to be  
added or parts to be removed for rack mounting.  
After it is prepared, lay the equipment in rack-  
mounting position. Fasten the inner members from  
Step 1 to the equipment on both sides as shown at  
right with seven (7) M4 screws provided in the kit.  
Make sure retaining latch is near the rear of the  
equipment as shown (see figure below right).  
M4 nuts  
M4  
screws  
813mm (32")  
rack depth  
M4 nuts  
6. Open the grease packet provided in the kit. Apply a  
bead of grease 25mm (1") long at four (4) places  
inside the bottom, curved tracks of the front  
members as shown below right. The grease will  
allow the equipment to slide into the bracket  
assemblies more easily.  
Retaining latch  
M4 screws  
UPS or battery  
cabinet  
CAUTION  
!
Lifting equipment into the rack may be a two-  
person job, depending on the weight of the  
equipment. Liebert recommends taking the  
internal batteries out of the UPS during rack  
installation. This will make the UPS cabinet  
lighter and easier to handle. The GXT2-  
6000RTL630 weighs 151 lb (67kg). For the  
battery cabinet’s weight, see the unit’s user  
manual.  
6.  
Front  
M4 screws  
13  
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Installation and Configuration  
Apply  
grease  
7. Insert the equipment, with inner members attached in  
Step 5, into the bracket assemblies by inserting the top  
and bottom edges of the inner members into the top and  
bottom curved tracks of the front members and sliding  
the equipment into the rack (see figure at right). Ends of  
inner members are tapered to allow the rear of the  
equipment to be angled upward before insertion, if space  
allows.  
UPS or  
battery  
cabinet  
Apply  
grease  
(inside)  
Then the rear, bottom edges of the inner members can  
be placed into the front edge of the bottom tracks and  
the front of the equipment can be tipped up so they are  
level to insert the top edges of the inner members before  
sliding the equipment into the rack (see figure below  
right). The equipment should move smoothly into the  
bracket assemblies. If it does not, recheck the alignment  
of the front and rear members from Steps 2 and 3.  
... and push it  
into the rack.  
8. Secure the front of the equipment to the rack mounting  
rails to prevent the equipment from sliding out of  
position. If securing holes are provided on the front of  
the equipment that align with the center holes on the  
return flange of the front members, you can use the four  
(4) extra M5 screws provided in the kit to secure the  
equipment. Otherwise, the equipment should be secured  
Insert the UPS into the front  
members, lift the front ...  
to the front of the rack with four (4) customer-supplied fasteners.  
5.2  
Install the Internal Batteries  
For ease of installation and configuration, the GXT2-6000RTL630 is shipped without its internal bat-  
teries installed. After the UPS is prepared and installed as either a tower or in a rack, install the  
GXT2-240BATKIT battery packs.  
To install the internal batteries:  
CAUTION  
!
A battery can present a risk of electrical shock and high short circuit current. Observe the  
following precautions before replacing the batteries:  
• Remove rings, watches and other metal objects.  
• Use a Phillips (cross-head) screwdriver with insulated grips.  
• Do not lay tools or other metal objects on top of the batteries.  
• If the battery replacement kit is damaged in any way or shows signs of leakage, contact  
your local dealer or Liebert representative immediately.  
• Do not dispose of batteries in a fire. The batteries may explode.  
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It is  
toxic.  
14  
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Installation and Configuration  
1. Remove the 3U battery access panel on the front of the GXT2-6000RTL630 by loosening the two  
captive screws located between the bezels (see illustration at left).  
Battery Door Captive Screws  
!
UPStation GXT  
-
+
!
UPStation GXT  
AC INPUT BATTERY UPS ON  
BYPASS  
AC OUTPUT  
BATTERY  
UPS ON  
BYPASS  
3U Battery Access Door and  
Battery Bezel  
Retaining  
bracket  
Retaining screw  
Battery Connectors  
(one of two)  
2. Once the captive screws are loosened, tip the panel forward and lift to remove it from the main  
cabinet.  
3. Unpack the GXT2-240BATKIT battery assembly.  
4. Line up and slide in the battery pack while holding the internal connector out of the way.  
5. Connect the electrical cables to each battery pack with the two slotted battery connectors.  
6. Install the battery retaining brackets supplied in the accessory box.  
7. Install the battery access panel and tighten the captive screws.  
5.3  
Connect the Internal Batteries Using the External Connector  
The connector attaches to the UPS in both the open and closed position using two screws. The picture  
on the left shows the connector in the open position, as shipped.  
When the UPS is installed, remove the two screws to release the connector. Plug the connector into  
the socket. The internal batteries are now connected to the UPS electronics. Install the two screws to  
secure the connector in the closed position.  
Remove these screws  
to release connector  
5.3.1 Storage  
If the UPS is to be shipped or stored for an extended time, the connector should be removed and  
attached in the open position, as shown above. This will minimize any standby current drain on the  
batteries.  
5.4  
Connect Input/Output Power  
The Power Distribution box is shipped separately for easier handling of the UPS while the UPS is  
being placed in its final position.  
15  
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Installation and Configuration  
5.4.1 Attach Power Distribution Box  
Whenever the power distribution box is not attached to the UPS, the cover must be slid over the elec-  
trical connections to prevent damage or injury.  
To attach the PD-L630 power distribution box to the UPS:  
1. Loosen the white cover over the electrical connections by backing out the three screws securing  
the cover one turn each.  
2. Slide the cover open to expose the electrical connectors.  
3. Gently retighten the three screws loosened in Step 1.  
4. Align the connectors on the box and UPS.  
5. Push the box into place.  
6. Holding the box firmly against the UPS, tighten the three captive mounting screws until the box  
is secure. Do not overtighten.  
Figure 6 PD-L630 power distribution box  
FRONT of PD-L630  
These captive screws attach  
power distribution  
the power distribution box  
box  
to the UPS  
UPS  
MAIT  
AVA  
ANE  
AVA  
ILABLE  
NCE  
BY  
ILABLE  
PA  
SS  
UPS  
UTILIT  
Y
INSIDE FACE of PD-L630  
power distribution box  
ON  
OUTPUT  
BREA  
KER  
20A 240V  
OUTPUT  
BREA  
~/T  
KER  
20A 240V  
~/T  
OFF  
OFF  
CONNECTOR PROTECTIVE COVER DO NOT REMOVE SCREWS  
PRIOR TO INSTALLATION OF BOX ON UPS  
-LOOSEN THREE SCREWS 1 TURN  
- SLIDE COVER TO EXPOSE CONNECTOR  
-TIGHTEN SCREWS GENTLY  
UPON REMOVAL OF BOX FROM UPS  
-LOOSEN THREE SCREWS 1 TURN  
-SLIDE COVER TO REACH END SCREW AND COVER COMMUNICATION  
-TIGHTEN SCREWS GENTLY  
INPPUT  
BREA  
KER  
30A  
OFF  
ON  
OUTPUT ON  
DOES NO  
CO  
NN  
EC  
T
T
S POWE  
R
T
O
MANU  
AL  
B
SWIT  
CH.  
Loosen these three  
screws to move the  
cover. Retighten the  
screws after moving  
the cover over the  
connectors or off the  
connectors.  
Slide the cover over  
the connectors when  
the power distribution  
box is removed from  
the UPS.  
16  
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Installation and Configuration  
5.4.2 Distribution Box Electrical Connections  
Electrical connections are made through a removable power distribution box that attaches to the rear  
of the UPS.  
The installer must provide a 30A branch circuit breaker, with NEMA L6-30R receptacle. The Input  
circuit breaker on the distribution box and the Output circuit breaker on the rear fixed-panel of the  
UPS disconnect all power between the main cabinet and the distribution box.  
Models equipped with a manual bypass switch pass bypass power directly to the bypass switch from  
the input power cord. The input circuit breaker on the distribution box does not disconnect power  
from the manual bypass switch.  
Figure 7 PD-L630 power distribution box electrical connections diagram  
Utility  
Utility  
Input  
Output  
30A External  
2-Pole Branch  
Circuit Breaker  
Input  
CB  
30  
UPS  
UPS  
Output  
CB  
30  
UPS - PFC, Battery, Inverter  
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Installation and Configuration  
5.5  
External Battery Cabinet Installation  
Optional Liebert external battery cabinets may be connected to the UPS to provide additional battery  
run time. External battery cabinets are designed to be placed on one side of the UPS or stacked  
beneath the UPS.  
CAUTION  
!
The external battery cabinet(s) are heavy (see 13.0 - Specifications). External battery  
cabinets can be used in rack-mount or tower configuration. Take proper precautions when  
lifting them.  
1. Visually inspect the external battery cabinet for freight damage. Report damage to the carrier  
and your local dealer or Liebert representative.  
2. For slide rail installations, first remove the top/side fin. Top/side fin slides forward and then lift  
up to remove. Optional rack-mount handles are shipped with the external battery cabinet and  
may be installed at this time if desired.  
3. Securing hardware and slide rails are sold separately. Please contact your local dealer or Liebert  
representative for these additional options and any assistance needed. Fasten the slides into  
position with the screws per the instructions included with the slide rails.  
4. Use the enclosed support bases for the tower option to prevent tip-over. One additional set of  
support base extensions ships with each external battery cabinet.  
5. Connect the supplied external battery cabinet cable to the rear of the external battery cabinet,  
then to the rear of the UPS.  
6. The UPS is now equipped with additional backup battery run time. For approximate battery run  
times, refer to Table 5.  
CAUTION  
!
Do not turn on (close) the battery cabinet circuit breaker yet. Complete the installation first.  
NOTE  
You must use the included configuration program to program the UPS for the number  
of external battery cabinets connected. Instructions for the configuration program are in  
3U  
2U  
2U  
Spacers added to support  
base to accommodate  
additional battery cabinets  
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Initial Start-Up and Electrical Checks  
6.0 INITIAL START-UP AND ELECTRICAL CHECKS  
1. Verify that the input and output circuit breakers are off (open).  
2. During initial system checks, disconnect all loads (open load disconnects).  
3. Inspect all wiring, cables, and connection.  
4. If external battery cabinets are used, verify that the battery interconnect cables are fully inserted  
in the sockets.  
5. Turn on (close) the battery cabinet circuit breaker.  
6. On the power distribution box, place the Manual Bypass Switch in the UTILITY position.  
7. Turn on (close) the branch circuit disconnect to apply voltage to the input.  
8. Using a voltmeter, verify the expected L1-L2 voltage.  
Verify the same voltage is measured at the output receptacles.  
The BYPASS lamp by the Manual Bypass Switch will light.  
9. After verifying proper input voltage to the UPS, turn on the Input circuit breaker located on the  
distribution box. The green AC Input indicator should illuminate on the UPS’ front panel.  
10. Press the On button for 1 second. The BYPASS lamp will light for several seconds before the UPS  
ON lamp turns on continuously. If the batteries are determined to be charged above 80%, an  
automatic battery test will run for about 15 seconds.  
11. Turn on (close) the output circuit breaker on the rear of the UPS. The UPS lamp on the power  
distribution box by the Manual Bypass Switch will light. Transfer the switch to the UPS position.  
The output will now be powered by the UPS.  
12. Perform a Manual Battery Test - Press the ON button for 1 second. The front BATTERY lamp will  
light for about 15 seconds and then return to only the UPS ON and AC INPUT lamps being on.  
13. Review all setting options provided by the configuration program. Some changes require that the  
UPS be Off. If this is the case, these should be programmed before powering the loads. The  
configuration program is described in 7.0 - Configuration Program.  
14. Connect all loads for normal operation.  
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Configuration Program  
7.0 CONFIGURATION PROGRAM  
The final step of installation may require custom configuration of your UPS using the enclosed config-  
uration program. Some configuration settings may be changed only while the UPS is off. These should  
be set before the UPS is put into full-time service powering the critical load.  
For most users operating with 208VAC and with no external batteries, the factory default settings  
will be adequate.  
The configuration program user manual is included as a PDF on the CD that shipped with the UPS.  
7.1  
GXT2-6000RTL630 Configuration Program Features  
• Select one of four L-L output voltages to match local voltages.  
• Enable/Disable Auto-Restart.  
• Select frequency converter operation with a fixed output frequency of 50 or 60 Hz.  
• Set the Low Battery Warning alarm time from 2 to 30 minutes.  
• Enable/Disable the Auto-Battery test.  
• Set the Auto-Battery test to 7, 14, 21, or 28 days.  
• Specify the number of external battery cabinets connected to the UPS to adjust the remaining run  
time calculations reported by Liebert software products.  
• Modify the shutdown setting of DB-9 pin 6 (for information on pin assignments, see Table 1).  
7.1.1 What You Will Need  
In addition to the GXT2 UPS, you will need the configuration program CD and serial cable (beige or  
tan, 3-wire: GND, TX, RX; straight through 2-2, 3-3, 5-5) included in the UPS accessory box. A Win-  
dows 95® or later computer, desktop or laptop, is also required to set up and run the configuration  
program.  
GXT2U™ Configuration Program  
For use with Liebert GXT2U model  
UPS systems.  
Version 1.6  
For Windows XP, 2000 NT, 98  
Laptop  
Configuration Program CD  
Serial Cable  
GXT2-6000RTL630  
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Controls and Indicators  
8.0 CONTROLS AND INDICATORS  
All indicators illuminated  
for illustration only.  
UPStation GXT  
AC INPUT  
BATTERY  
UPS ON  
BYPASS  
8.1  
ON/Alarm Silence/Manual Battery Test Button  
This button controls output power to connected load(s) and has three functions:  
• ON  
• Alarm Silence  
• Manual Battery Test  
ON - Pressing this button will start up the UPS in order to provide conditioned and  
protected power.  
Alarm Silence - To silence alarms, press this button for at least one Second. After the  
alarm is silenced, the GXT2-6000RTL630 will reactivate the alarm system to alert of  
additional problems.  
NOTE  
The LOW BATTERY and BYPASS reminder alarms CANNOT be silenced.  
Manual Battery Test - To initiate a manual battery test, press the ON button for at least one second  
while operating from utility power with no alarm conditions present.  
• If only three of the five Battery LEDs illuminate, allow the UPS to recharge the batteries for 24  
hours.  
• After 24 hours, retest the batteries.  
• After the batteries have been retested, if only three of the five Battery LEDs illuminate, contact  
your local dealer, Liebert representative or Liebert Worldwide Support Group.  
8.2  
Standby/Manual Bypass Button  
This button controls output power to connected load(s) and has dual functions:  
Standby and Manual Bypass.  
CAUTION  
!
Pressing the Standby/Manual Bypass button once will transfer the  
load to bypass power. Pressing the Standby/Manual Bypass button a  
second time within 4 seconds will cut off power to the output  
receptacles and connected loads. Perform all necessary shutdown  
procedures on connected loads before pressing this button twice.  
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Controls and Indicators  
8.3  
8.4  
Load Level Indicators (4 Green, 1 Amber)  
The load level indicators display the approximate electrical load placed upon the UPS at all times.  
Battery Level Indicators (5 Green)  
The battery level indicators display approximate battery capacity at all times.  
The GXT2-6000RTL630 is equipped with automatic and remote battery test features. The automatic  
test occurs every 14 days (this option is user configurable) if utility power has not been interrupted.  
Should the battery fail this test, the red Fault indicator LED along with the A and C diagnostic LEDs  
will illuminate and an alarm will sound (refer to 12.0 - Troubleshooting). The remote test feature  
functions with MultiLink 3.x software and can remotely initiate the battery test.  
8.5  
8.6  
8.7  
Fault Indicator LED (Red)  
The Fault indicator LED is illuminated if the UPS has detected a problem. Also, one or more of the  
battery level indicators may be illuminated (refer to 12.0 - Troubleshooting).  
Bypass Indicator LED (Amber)  
The Bypass indicator LED is illuminated when the UPS is operating from bypass power. An alarm  
will sound indicating the UPS detected a problem, or the manual bypass function has been activated.  
UPS ON Indicator LED (Green)  
The UPS ON indicator LED is illuminated when the UPS inverter is operating and supplying power  
to the connected loads.  
8.8  
8.9  
Battery Indicator LED (Amber)  
The Battery indicator LED is illuminated when the UPS is operating on battery.  
AC Input Indicator LED (Green)  
The AC Input indicator LED is illuminated when utility power is available and within the input spec-  
ifications.  
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Operating Instructions  
9.0 OPERATING INSTRUCTIONS  
9.1  
Normal Mode Operation  
During normal operation, utility power provides energy to the  
UPS. The filters, power factor correction circuit and the inverter  
process this power to provide computer grade power to connected  
loads. The UPS maintains the batteries in a fully charged state.  
The four green load level LEDs indicate an approximate level of  
load in 25% increments. If the UPS becomes loaded beyond full  
rating, the fifth (amber) LED indicator will illuminate and the  
UPS will sound an audible alarm. The display template indicates  
the percentage of load (10% of load shown in example) on the UPS  
output.  
AC INPUT BATTERY UPS ON BYPASS  
Normal Mode Operation  
Batteries at 100% Charge  
Load at 10%  
9.2  
Battery Mode Operation  
Battery mode occurs in event of an extreme input voltage condition  
or complete utility failure. The battery system supplies power  
through the DC to DC converter to the inverter to generate power  
for the connected load. During battery mode an alarm sounds  
every 10 seconds. This will change to two beeps every 5 seconds  
when the battery runs low (approximately 2 minutes remaining,  
but this is user configurable). The AC Input LED will extinguish,  
and the Battery LED will illuminate to warn that a utility problem  
has occurred. Each battery level indicator represents a 20% capac-  
ity level. As capacity decreases, fewer indicators remain illumi-  
nated. Refer to 12.0 - Troubleshooting. For approximate battery  
Battery Mode Operation  
Batteries at 30% Charge  
Load at 50%  
run times, refer to Table 5. These times are approximate, based on resistive load and an ambient  
temperature of 77°F (25°C). To increase this time, turn off non-essential pieces of equipment (such as  
idle computers and monitors) or add the optional external battery cabinet.  
CAUTION  
!
Turning OFF the UPS while in it is battery mode will cut off output power.  
9.3  
Bypass Mode Operation  
Bypass mode occurs when the OFF button is pressed once while  
the UPS is in Normal Mode. During bypass operation, utility  
power provides energy to the UPS. The utility power bypasses the  
inverter and provides power for the connected load.  
AC INPUT BAT  
UPS ON BYPASS  
The four green load level LEDs indicate an approximate level of  
load in 25% increments. If the UPS becomes loaded beyond full  
rating, the fifth (amber) LED indicator will illuminate and the  
UPS will sound an audible alarm. The display template indicates  
the percentage of load (26-50% of load shown in the example above) on the UPS output.  
9.4  
Battery Recharge Mode  
Once utility power is restored, the UPS resumes normal operation. At this time, the Battery Charger  
begins recharging.  
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Communications  
10.0 COMMUNICATIONS  
10.1 Communications Interface Port  
The GXT2-6000RTL630 has a standard DB-9 serial port female connector located on the rear of the  
UPS unit. Several signals are provided on this port and are assigned as follows:  
Table 1  
DB-9 pin assignment  
DB-9 Assignment Description  
Pin  
1
2
3
4
5
6
7
8
9
Low Battery (open collector)  
UPS TxD (typically RS-232 levels)  
UPS RxD (typically RS-232 levels)  
Remote Shutdown (5-12VDC, 10-24mA max; battery operation)  
Common  
Remote Shutdown (short to pin 5); all modes of operation  
Low Battery (open emitter)  
Utility Power Failure (open emitter)  
Utility Power Failure (open collector)  
Pin Assignment  
Collector to Emitter*  
Open  
Collector  
6
7
8
9
(+)  
(-)  
330 Ohms  
Open  
Emitter  
1
2
3
4
5
* Maximum voltage and current on pins 1, 7, 8 and 9 are 60VDC and 10.0 mA  
10.2 Pin 4 - Remote Shutdown on Battery  
1. This pin is functional only when the UPS is in battery mode. If the UPS is being powered by  
utility power, Pin 4 will ignore any signal on this pin.  
2. Pin 4 requires a 5-12 VDC signal to shutdown. This normally comes from the serial port using  
Liebert's contact closure cable. It cannot be used with just a contact closure unless the relay is  
used to switch a voltage source. A 5-12 VDC signal for 1.5 seconds or greater is required to signal  
a shutdown. Signals for less than 1.5 seconds will be ignored. After Pin 4 receives a shutdown  
signal for 1.5 seconds, the command cannot be canceled.  
3. A battery shutdown signal on Pin 4 will NOT cause an immediate Shutdown. A shutdown signal  
will start a 2-minute shutdown timer. The timer cannot be stopped. After 2 minutes, the UPS will  
shut down.  
4. If utility power returns during the 2-minute timer countdown, the shutdown timer will continue  
until the end of 2 minutes and the UPS will turn OFF. The UPS must remain OFF for at least  
10 seconds even if AC input power Returns before the UPS turns OFF. This serves to reset and  
restart the server.  
Whether the UPS turns back ON when power is restored depends on the auto-restart setting: enabled  
or disabled.  
If the auto-restart is disabled, the UPS will not restart after performing the 2-minute shutdown  
delay.  
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Communications  
10.3 UPS Intelligent Communications  
The GXT2-6000RTL630 is equipped with two Intellislot® ports to provide advanced communication  
and monitoring options.  
The Intellislot port closer to the corner of the UPS chassis is the serial card slot. This Intellislot port is  
used for the OCWEBCARD and the USBCARD. The other Intellislot port is used for  
RELAYCARD-INT or the MULTIPORT Card.  
Liebert’s OCWEBCARD  
DB9 (RS232) port  
covered  
NOTE  
The OCWEBCARD DB9 serial port cable should be used only for the initial card setup. Remove  
the cable after setup is complete.  
When the DB9 OCWEBCARD serial port cable is removed, the OCWEBCARD DB9 connector  
needs to be covered. The DB9 cover is included with the UPS.  
Liebert's MultiLink software continually monitors the UPS and can shut down your computer or  
server in the event of an extended power failure.  
MultiLink can also be configured for use without the serial cable when the Intellislot SNMP/Web card  
is installed in the UPS. Additionally, MultiLink can be configured to coordinate shutdown across the  
network with other computers running MultiLink when you purchase a MultiLink License Kit. For  
more information about the Intellislot SNMP/Web Card and MultiLink license Kits, visit our Web site  
Several option cards are available for use in the Intellislot port of the GXT2-6000RTL630. The Intel-  
lislot SNMP/Web Card provides SNMP and Web-based monitoring and control of the UPS across the  
network.  
The Intellislot MultiPort 4 Card allows you to install MultiLink software on four computers and coor-  
dinate shutdown in the event of a power failure.  
The Intellislot Relay Card provides dry contact relay outputs for custom wired applications and deliv-  
ers support for built-in shutdown for AS/400 systems.  
CAUTION  
!
To maintain safety (SELV) barriers and for electromagnetic compatibility, signal cables  
should be segregated and run separate from all other power cables, where applicable.  
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Communications  
10.4 Remote Emergency Power Off  
The UPS is equipped with a Remote Emergency Power Off (REPO) connector.  
The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS  
input feeder breaker to remove all sources of power to the UPS and connected equipment to comply  
with national and local wiring codes and regulations.  
REPO switch connection diagram  
UPS ships with REPO jumper  
installed allowing the UPS  
to operate  
Opening the REPO connection will disable the UPS.  
Manual restart using the front panel is required after  
the REPO connection is closed again.  
1
2
1
2
Normally closed switch system  
(fail-safe)  
CAUTION  
!
To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should  
be segregated and run separately from power cables.  
26  
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Maintenance  
11.0 MAINTENANCE  
11.1 Internal Battery  
The GXT2-6000RTL630 requires very little maintenance. The batteries are valve-regulated, non-  
spillable, flame retardant, lead acid, and should be kept charged to obtain their designed life. The  
UPS continuously charges the batteries when connected to the utility supply.  
When storing the UPS for any length of time, it is essential to plug the UPS in for at least 24 hours  
every four to six months to ensure full recharge of the batteries. Failure to recharge the batteries peri-  
odically will result in permanent degradation of battery capacity.  
!
UPStation GXT  
-
+
AC INPUT BATTERY UPS ON  
BYPASS  
The GXT2-6000RTL630 is designed to allow the user to safely replace the internal batteries. Read the  
safety cautions before proceeding. Contact your local dealer or Liebert representative to obtain the  
appropriate replacement battery kit part number and pricing.  
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Maintenance  
11.1.1 Internal Battery Replacement  
CAUTION  
!
A battery can present a risk of electrical shock and high short circuit current. Observe the  
following precautions before replacing the batteries:  
• Remove rings, watches and other metal objects.  
• Use a Phillips (cross-head) screwdriver with insulated grips.  
• Do not lay tools or other metal objects on top of the batteries.  
• If the battery replacement kit is damaged in any way or shows signs of leakage, contact  
your local dealer or Liebert representative immediately.  
• Do not dispose of batteries in a fire. The batteries may explode.  
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It is  
toxic.  
1. Remove the 3U battery access panel on the front of  
Battery Door Captive Screws  
the UPS by loosening the two captive screws  
located between the bezels (see illustration at  
right).  
!
UPStation GXT  
AC OUTPUT  
BATTERY  
UPS ON  
BYPASS  
2. Once the captive screws are loosened, tip the panel  
forward and lift to remove it from the main  
cabinet.  
3. Use a Phillips (cross-head) screwdriver to remove  
the screw in the battery retaining bracket on each  
battery pack (see illustration at right). Remove the  
retaining brackets.  
4. Disconnect the battery connectors in the front of  
each battery pack.  
5. Lift the internal connector out of the way and slide  
the battery out of the UPS. Support the weight of  
the battery to prevent it from falling.  
3U Battery Access Door and  
Battery Bezel  
Retaining bracket  
Retaining screw  
6. Unpack the new battery assembly, taking care not  
to destroy the packing. Compare new and old  
battery assemblies to make sure they are the  
same. If so, proceed with Step 7; otherwise STOP  
and contact your local dealer, Liebert  
representative or the Liebert Worldwide Support  
Group.  
7. Line up and slide in the new replacement battery  
pack while holding the internal connector out of  
the way.  
8. Reconnect the electrical connections for each  
battery pack.  
9. Install the battery retaining brackets using the  
Phillips removed earlier.  
UPStation GXT  
!
-
+
AC INPUT BATTERY UPS ON  
BYPASS  
10. Install the battery access panel and tighten the  
captive screws.  
NOTE  
These are hot-swappable replacement  
batteries. However, caution should be  
exercised because during this procedure the  
load is unprotected from disturbances and  
power outages.  
Battery Connectors  
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Maintenance  
11.2 AC Power Connections  
Power connections may be disconnected from the UPS cabinet via a removable distribution box. This  
may be a convenient feature if the UPS must be moved a short distance or replaced. This box allows  
power connections to be conveniently disconnection from the main UPS cabinet. A label is attached to  
the UPS to describe these procedures.  
11.2.1 Disconnect  
1. DO NOT turn off the branch circuit breaker feeding power the box unless you intend to disconnect  
all power to the load.  
2. Ensure that the Maintenance Bypass Lamp is ON.  
3. Switch to the maintenance bypass position.  
The load is now unprotected from line disturbances or interruptions.  
4. Turn off the UPS using the front panel controls.  
a. If needed, push the OFF button for one second once to transfer the load to bypass.  
b. Press the OFF button twice within four seconds to turn the UPS off.  
5. Turn off the UPS input circuit breaker on the box at the rear of the UPS.  
This input circuit breaker cuts off power only from the connector between the box and UPS. The  
input circuit breaker does not cut off power from the manual bypass switch.  
6. Turn off the output circuit breaker on the rear of the UPS.  
7. Remove the distribution box from the UPS  
a. Loosen all three captive screws until the box releases.  
b. Pull box away from the UPS and set the box aside on a padded surface.  
8. Loosen the cover over the electrical connections by backing out the three screws one turn each.  
9. Slide the cover over the electrical connections.  
10. Gently retighten the three screws loosened in Step 8.  
Whenever the power distribution box is not attached to the UPS, the cover must be slid over the  
electrical connections to prevent damage or injury.  
CAUTION  
!
Power is still passing through the power distribution box from the utility supply to the load.  
Figure 8 Power distribution box, PD-L630  
Maintenance  
Maintenance  
Bypass Switch  
Bypass Lamps  
UPS  
MAIT  
AVA  
ANE  
NCE  
BYP  
AS  
AVA  
ILA  
BLE  
ILA  
BLE  
S
UPS  
UTILIT  
Y
Protective  
Cover Over  
Connectors  
ON  
OUTPUT  
BREAKER  
20A 240V  
OUTPUT  
BREA  
KER  
20A 240V  
~/T  
~/T  
OFF  
OFF  
Captive  
Screws  
(attach  
box to  
UPS)  
IN  
PP  
UT  
BREA  
KER 30A  
OFF  
ON  
OUTPUT ON  
DO  
ES  
ER  
ITC  
H.  
NOT  
CO  
NN  
EC  
T
B
POW  
T
O
MANU  
AL  
SW  
Rear View  
Front View  
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Maintenance  
11.2.2 Reconnect  
1. Loosen the cover over the electrical connections by backing out the three screws one turn each.  
2. Slide the cover open to expose the electrical connectors.  
3. Gently retighten the three screws loosened in Step 1.  
4. Align connectors and press the box onto the rear of the UPS.  
5. Hold the box firmly against the UPS and tighten the captive screws. Do not overtighten.  
6. If the utility branch circuit breaker and load is off, turn the branch breaker on now.  
7. Turn on the output circuit breaker on the rear of the UPS.  
8. Turn on the input circuit breaker on the power distribution box.  
9. Start the UPS according to the startup instructions.  
Press the ON button for one second.  
10. Confirm that the UPS AVAILABLE lamp is lit beside the manual bypass switch.  
11. Turn the manual bypass switch to the UPS position.  
12. The UPS now protects the load.  
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Troubleshooting  
12.0 TROUBLESHOOTING  
The information below indicates various symptoms a user may encounter in the event the  
GXT2-6000RTL630 develops a problem. Use this information to determine whether external factors  
caused the problem and how to remedy the situation.  
1. The Fault indicator will illuminate, indicating the UPS detected a problem.  
2. An alarm will sound, alerting that the UPS requires attention.  
Fault  
Example shows UPS  
on bypass because  
of output overload,  
signified by amber  
load indicator.  
AC INPUT BAT  
ON BYPASS  
3. 3. One or more additional battery level LED indicators will be illuminated to provide a diagnostic  
aid to the operator, as described below:  
Table 2  
Indicator meanings  
LED status  
Diagnosis/Audible alarm  
All LEDs  
A LED  
On bypass due to output overload; beep every half-second  
On bypass due to overtemperature condition; beep every 4 sec.  
On bypass due to DC bus overvoltage; beep every 4 sec.  
DC-DC failure during battery mode; beep every 4 sec.  
On bypass due to PFC failure; beep every 4 sec.  
B LED  
C LED  
D LED  
E LED  
On bypass due to inverter failure; beep every 4 sec.  
A&C LEDs  
C&E LEDs  
UPS failed battery test; long beep every minute  
UPS shutdown due to command from communication port (SNMP); no beep  
Internal Battery source not available (continuous horn). Check Battery connection,  
completely power down and reboot UPS.  
Battery LED Flashing  
A&E LEDs  
B&C  
Fan locked  
REPO active. UPS cannot run with REPO loop open.  
UPS is OFF due to previous REPO shutdown. Autorestart disabled.  
Charger Malfunction  
B&D  
D&E  
Under fault conditions, the Fault indicators will be illuminated indefinitely while battery charger is  
operational, or for a maximum of 5 minutes while the battery charger is not operational.  
If a problem persists, consult your local dealer, Liebert representative or contact the Liebert World-  
wide Support Group. Please have the UPS model number and serial number available at the time of  
your inquiry.  
31  
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Troubleshooting  
Table 3  
Troubleshooting guide  
Cause  
Solution  
Problem  
Ensure UPS is OFF. Disconnect all loads and ensure nothing is  
lodged in output receptacles.  
Ensure loads are not defective or shorted internally.  
UPS fails to start when the  
ON button is pressed.  
UPS is short-circuited or  
overloaded.  
UPS is operating from battery mode, make certain UPS is  
securely plugged into the wall receptacle.  
UPS not plugged in.  
UPS is operating from battery mode. Save data and close  
applications. Check UPS input circuit breaker, then restart  
UPS.  
UPS input protection has  
opened.  
Battery indicator LED is  
illuminated.  
UPS is operating from battery mode. Save data and close  
applications. Ensure utility supply voltage is within acceptable  
limits for UPS.  
Utility voltage out of UPS  
input range.  
Batteries are not fully  
charged.  
Keep UPS plugged in continuously at least 24 hours to  
recharge batteries.  
UPS has reduced battery  
time.  
UPS is overloaded.  
Check load level display and reduce the load on the UPS.  
Replace batteries. Contact your local dealer, Liebert  
representative or the Liebert Worldwide Support Group for  
replacement battery kit.  
Batteries may not be able to  
hold a full charge due to age.  
Fault and Bypass indicator  
LEDs and all load level LEDs  
are illuminated.  
Check load level display and remove non-essential loads.  
Recalculate the load and reduce number of loads connected to  
UPS. Check load equipment for faults.  
UPS overloaded or load  
equipment is faulty.  
Ensure UPS is not overloaded, ventilation openings not  
blocked, or room ambient temperature is not excessive. Wait  
30 minutes to allow UPS to cool, then restart UPS. If UPS does  
not restart, contact your local dealer, Liebert representative or  
the Liebert Worldwide Support Group.  
UPS internal fan has a  
Fault and Bypass indicator  
LEDs and diagnostic LED A  
are illuminated.  
problem or UPS shutdown  
due to temperature condition.  
Load is on bypass power.  
Fault and Bypass indicator  
LEDs and diagnostic LED B  
are illuminated.  
UPS internal DC bus  
overvoltage.  
UPS requires service. Contact your local dealer, Liebert  
representative or the Liebert Worldwide Support Group.  
Bus voltage under 315VDC (O/P 220VAC) / 330VDC  
DC-DC failure during battery (O/P 230VAC) / 345VDC (O/P 240VAC). UPS requires service.  
Fault indicator LED and  
diagnostic LED C are  
illuminated.  
mode.  
Contact your local dealer, Liebert representative or the Liebert  
Worldwide Support Group.  
Fault and Bypass indicator  
LEDs and diagnostic LED D  
are illuminated.  
UPS PFC (Power Factor  
Correction Circuit) fault.  
UPS requires service. Contact your local dealer, Liebert  
representative or the Liebert Worldwide Support Group.  
Fault and Bypass indicator  
LEDs and diagnostic LED E UPS inverter fault.  
are illuminated.  
UPS requires service. Contact your local dealer, Liebert  
Representative or the Liebert Worldwide Support Group.  
Fault indicator LED and  
diagnostic LEDs A and C are UPS failed the battery test.  
illuminated.  
Replace batteries. Contact your local dealer, Liebert  
representative or the Liebert Worldwide Support Group.  
Your UPS has received a signal or command from the attached  
computer. If this was inadvertent, ensure the communication  
cable used is correct for your system. For assistance, contact  
your local dealer, Liebert representative or the Liebert  
Worldwide Support Group.  
Fault and Bypass indicator  
LEDs and diagnostic LED C command from the  
and E are illuminated.  
UPS shutdown due to a  
communications port(s).  
Check for external obstruction entering fan guard. UPS  
requires service. Contact your local dealer, Liebert  
representative or Liebert Worldwide Support Group.  
Fault and LEDs A&E are  
Illuminated  
Fan locked  
Fault and LEDs B&C are  
Illuminated  
REPO circuit loop is open. If not used, a wire jumper must  
connect the REPO terminals.  
REPO active  
UPS is OFF due to previous  
REPO shutdown, but the  
REPO has been connected  
or reset. Autorestart  
disabled.  
Fault and LEDs B&D are  
Illuminated  
Start the UPS using the front panel.  
32  
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Troubleshooting  
Table 3  
Troubleshooting guide (cont’d)  
Cause  
Solution  
Problem  
If the charger is overvoltage, the UPS will shutdown. If the  
charger is undervoltage and the batteries are nearly depleted,  
this alarm will give a temporary warning before the UPS shuts  
down. UPS requires service. Contact your local dealer, Liebert  
representative or Liebert Worldwide Support Group.  
Fault and LEDs D&E are  
Illuminated  
Charger malfunction  
Check battery connections, completely power down and restart  
UPS.  
NOTE: If the battery circuit  
Battery source is not  
Battery LED is flashing.  
available; continuous horn.  
opens while the UPS is running,  
it will be detected when the next  
battery test is performed.  
Table 4  
Alarm conditions  
Condition  
Alarm  
Battery Mode (utility failure)  
Low Battery  
One short beep every 10 seconds: more than 2 minutes of run time remaining  
Two short beeps every 5 seconds: less than 2 minutes of run time remaining  
One short beep every half second  
Output Overload (Bypass)  
Overtemperature (Bypass)  
DC Bus Overvoltage (Bypass)  
A one-second beep every 4 seconds  
A one-second beep every 4 seconds  
DC-DC failure during battery  
mode  
A one-second beep every 4 seconds  
PFC Failure (Bypass)  
Inverter Failure  
Battery Test Failure  
Fan Locked  
A one-second beep every 4 seconds  
A one-second beep every 4 seconds  
A two-second beep every 1 minute  
A one-second beep every 4 seconds  
A 0.25-second beep every 0.25 seconds  
REPO Active  
UPS OFF; Autorestart disabled  
from previous REPO shutdown  
A one-second beep every 4 seconds  
A one-second beep every 4 seconds  
Charger Malfunction  
33  
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Troubleshooting  
Table 5  
Battery run times  
Load%  
6000VA  
94  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
100%  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
100%  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
100%  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
100%  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
100%  
46  
29  
21  
17  
13  
11  
9
8
Internal Battery  
(minutes)  
7
222  
124  
81  
60  
49  
39  
33  
28  
24  
Internal Battery  
+ 1 External Battery  
Cabinet (minutes)  
21  
350  
197  
135  
105  
85  
70  
58  
50  
43  
Internal Battery  
+ 2 External Battery  
Cabinets (minutes)  
38  
478  
269  
185  
145  
123  
101  
85  
73  
63  
55  
606  
341  
235  
184  
156  
131  
113  
97  
Internal Battery  
+ 3 External Battery  
Cabinets (minutes)  
Internal Battery  
+ 4 External Battery  
Cabinets (minutes)  
85  
75  
Using the configuration program, the user may specify the number of GXT2-240VBATTUL external  
battery cabinets attached to the UPS. The factory default is programmed for internal batteries only.  
Table 5 above shows the estimated run times at different loads.  
34  
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Troubleshooting  
12.0.1 Auto-Learning Battery Run Times  
As batteries age, the estimated runtimes may become less accurate. The GXT2-6000RTL630 is pro-  
grammed to “learn” from a full battery discharge and modify the estimated runtime for the measured  
battery capacity. This can improve accuracy and compensate for aging batteries or batteries that  
operate at different ambient temperatures.  
The UPS will update the anticipated run time calculation only under certain conditions.  
• The UPS must have a steady load that is greater than 20%.  
• The UPS must be at 100% charge at the start of a battery discharge.  
• The battery discharge must continue uninterrupted until the batteries reach their end-of-dis-  
charge voltage.  
If all conditions are not met, the run time calculation will not be modified.  
If the configuration program is used to change the number of battery cabinets, then the values in the  
battery above table will be restored. This will override any value that is Auto-Learned.  
35  
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Specifications  
13.0 SPECIFICATIONS  
Table 6  
UPS specifications  
Model Number  
GXT2-6000RTL630  
Model Rating  
6000VA/4200W  
Dimensions, in. (mm)  
Unit, W x D x H  
8.7 x 21.5 x 16.9 (221 x 547 x 430)  
22.0 x 27.2 x 19.7 (560 x 690 x 500)  
Shipping, W x D x H  
Weight, lb (kg)  
Unit  
57.2 (26)  
81.5 (37)  
Shipping  
Input AC Parameters  
Nominal Operating Frequency  
50 or 60Hz (Factory Default = 60)  
208VAC  
Factory Default VAC  
208/220/230/240VAC  
(May be modified using configuration program)  
User Configurable VAC  
Operating Voltage Range Without  
Battery Operation  
176 – 276VAC  
276VAC  
Maximum Allowable VAC  
Input Frequency Without Battery  
Operation  
40 - 70Hz  
Input Power Connection  
Output AC Parameters  
L6-30P Plug (on PD-L630 power distribution box)  
Factory Default VAC  
208VAC  
(2) L6-20R and (2) L6-30R on 12" (300mm) cords  
(on PD-L630 power distribution box)  
Output Connections  
Frequency  
Waveform  
50Hz or 60Hz, Nominal  
Sinewave  
Main Mode  
Overload  
>200% for 96 milliseconds; 131 - 199% for 2 seconds;  
112- 129% for 10 seconds with transfer to bypass  
Bypass Protection Limits  
Disable Bypass operation  
Re-enable Bypass operation  
Disable Bypass operation  
Environmental  
If input voltage exceeds ±15% of the nominal voltage  
If input voltage returns to within ±10% of nominal output voltage  
When the input frequency prevents synchronous operation  
Operating Temperature  
Storage Temperature  
Relative Humidity  
32°F to 104° F (0°C to 40°C)  
5°F to 122° F (-15°C to 50°C)  
0-95% non-condensing  
Operating Elevation  
Up to 6600 ft (2000m) at 104°F (40°C) without derating  
50,000 ft. (15,000m) maximum  
Storage Elevation  
<55 dBA, at 3 ft. (1m) from the rear  
<50 dBA, at 3 ft. (1m) from the front or sides  
Audible Noise  
Agency  
Safety  
UL, C-UL Listed to UL1778  
FCC Class B  
EMI/EMC  
ESD  
EN61000-4-2, Level 4, Criteria A  
EN61000-4-3, Level 3, Criteria A  
EN61000-4-4, Level 4, Criteria A  
EN61000-4-5, Level 3, Criteria A  
ISTA Procedure 1B  
Radiated Susceptibility  
Electrical Fast Transient  
Surge Immunity  
Transportation  
36  
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Specifications  
Table 7  
Internal battery specifications  
Model Number  
GXT2-240BATKIT  
Dimensions, W x D x H, in. (mm)  
Shipping  
21.2 x 12.2 x 16.2 (539 x 311 x 412)  
Weight, lb (kg)  
Unit  
Shipping  
44.5 (20.2) each, (2 required)  
93.9 (42.6), (2 batteries in a single carton  
Valve-regulated, non-spillable, lead acid  
20 x 12V  
Type  
Quantity x V  
Battery Mfr. / Part #  
Yuasa / REW 28-12FT  
Electrical Characteristics  
Back-up Time  
Recharge Time  
3 hrs. to 90% capacity after full discharge into 100% load  
Table 8  
Output distribution specifications  
Model Number  
PD-L630  
Dimensions, W x D x H, in. (mm)  
Unit  
5.3 x 6.9 x 3.5 (134 x 175 x 88)  
Shipping  
8.9 x 10.4 x 12.4 (225 x 265 x 315)  
Weight, lb (kg)  
Unit  
30 (13.5)  
33 (15)  
Shipping  
Electrical Specifications  
Amp Rating  
24 Amps  
Input Power Connections  
L6-30P on 10-foot (3m) cord  
(2) L6-30R on a 12" (300mm) cord  
(2) L6-20R on a 12" (300mm) cord  
Output Power Connection: L1-L2-G  
37  
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Specifications  
Table 9  
Model Number  
Used w/ UPS model  
External battery cabinet specifications  
GXT2-240VBATTUL  
GXT2-6000RTL630  
Dimensions, W x D x H, in. (mm)  
Unit (with bezel)  
Shipping  
6.9 x 20.6 x 16.9 (176 x 522 x 430)  
22.0 x 27.2 x 17.9 (560 x 690 x 455)  
Weight, lb (kg)  
Unit  
145 (65)  
Shipping  
173.1 (78.5)  
Battery Parameters  
Type  
Valve-regulated, non-spillable, flame retardant, lead acid  
20 x 12V  
Qty x V  
Battery Manufacturer, Part #  
Backup Time  
Yuasa / REW 45-12  
Environmental  
Operating Temp  
Storage Temp  
Relative Humidity  
Operating Elevation  
Storage Elevation  
Agency  
32°F to 104°F (0°C to 40°C)  
5°F to 122° F (-15°C to 50°C)  
0-95% non-condensing  
Up to 6600 ft. (2000m) at 104°F (40°C) without derating  
50,000 ft. (15,000m) maximum  
Safety  
UL, C-UL Listed to UL1778  
ISTA Procedure 1B  
Transportation  
38  
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Ensuring The High Availability  
0f Mission-Critical Data And Applications.  
Technical Support / Service  
Web Site  
Emerson Network Power, the global leader in enabling business-critical  
continuity, ensures network resiliency and adaptability through  
a family of technologies—including Liebert power and cooling  
technologies—that protect and support business-critical systems.  
Liebert solutions employ an adaptive architecture that responds  
to changes in criticality, density and capacity. Enterprises benefit  
from greater IT system availability, operational flexibility and  
reduced capital equipment and operating costs.  
Monitoring  
800-222-5877  
Outside the US: 614-841-6755  
Single-Phase UPS  
800-222-5877  
Outside the US: 614-841-6755  
Three-Phase UPS  
800-543-2378  
Environmental Systems  
800-543-2778  
Outside the United States  
614-888-0246  
Locations  
United States  
1050 Dearborn Drive  
P.O. Box 29186  
Columbus, OH 43229  
Europe  
Via Leonardo Da Vinci 8  
Zona Industriale Tognana  
35028 Piove Di Sacco (PD) Italy  
+39 049 9719 111  
Fax: +39 049 5841 257  
Asia  
7/F, Dah Sing Financial Centre  
108 Gloucester Road, Wanchai  
Hong Kong  
While every precaution has been taken to ensure the accuracy  
and completeness of this literature, Liebert Corporation assumes no  
responsibility and disclaims all liability for damages resulting from use of  
this information or for any errors or omissions.  
© 2007 Liebert Corporation  
All rights reserved throughout the world. Specifications subject to change  
without notice.  
852 2572220  
Fax: 852 28029250  
® Liebert and the Liebert logo are registered trademarks of Liebert  
Corporation. All names referred to are trademarks  
or registered trademarks of their respective owners.  
SL-23452_REV0_04-07  
Emerson Network Power.  
EmersonNetworkPower.com  
The global leader in enabling Business-Critical Continuity.  
AC Power  
Connectivity  
DC Power  
Embedded Computing  
Embedded Power  
Monitoring  
Outside Plant  
Racks & Integrated Cabinets  
Power Switching & Controls  
Precision Cooling  
Services  
Surge Protection  
Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co.  
©2007 Emerson Electric Co.  
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