Keys Fitness Treadmill HT403T User Manual

HT403T  
Owner’s Manual  
HEALTH TRAINER 403T TREADMILL  
Customer Service  
(888) 340-0482  
Keys Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
Model Name : HT403T  
Serial Number :  
Purchase Date :  
Write down for future reference  
Serial Number Decal Location  
415-00056  
05/06 Rev. A  
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Important Safety Information  
WARNING! Before using this treadmill or starting any exercise program, consult your physi-  
cian. This is especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. The manufacturer or distributor assumes no responsibility for personal injury  
or property damage sustained by or through the use of this product.  
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the  
user, it is important to review this manual and the following precautions before operation.  
SAVE THESE INSTRUCTIONS  
SAFETY PRECAUTIONS AND TIPS  
1. Always secure Safety Key firmly to waistband.  
2. It is the owner’s responsibility to ensure that all users of this treadmill have read the  
Owner’s Manual and are familiar with warnings and safety precautions.  
3. This treadmill has a user maximum capacity of 225 pounds.  
4. The treadmill should only be used on a level surface and is intended for indoor use only.  
The treadmill should not be placed in a garage, patio, or near water and should never be used  
while you are wet. Keys recommends a treadmill mat be placed under the treadmill to protect  
floor or carpet and for easier cleaning.  
5. Follow safety information in regard to plugging in your treadmill. Keep the power cord away  
from the incline wheels and do not run the power cord underneath your treadmill. Do not  
operate the treadmill with a damaged or frayed power cord.  
6. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not  
use the treadmill with bare feet, sandals, socks or stockings.  
7. Always straddle the belt and allow it to start moving before stepping onto the belt.  
8. Hold on to handrail when adjusting speed or other controls.  
9. Always examine your treadmill before using to ensure all parts are in working order.  
10. Allow the belt to fully stop before dismounting.  
11. Pets should never be allowed near or on the treadmill.  
12. Close supervision is necessary when this appliance is used by or near children, invalids or  
disabled persons.  
13. Never operate the treadmill where oxygen is being administered, or where aerosol products  
are being used.  
14. Never insert any object or body parts into any opening.  
15. For safety and to prevent damage to your treadmill, no more than one person should use  
the treadmill at a time.  
16. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill  
should only be performed by an authorized service representative, unless authorized and/or  
instructed by the manufacturer  
17. Failure to follow these instructions will void the treadmill warranty.  
18. Never leave the treadmill unattended when plugged in. Unplug from outlet when not in  
use and before service or maintenance.  
19. Always unplug this appliance immediately after using and before cleaning. To disconnect,  
turn all controls to the off position, then remove plug from outlet.  
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Before You Start  
Thank you for purchasing the HEALTH TRAINER 403T Treadmill! This quality product you  
have chosen was designed to meet your needs for cardiovascular exercise. Before you start,  
please read the Owner's Manual and become familiar with the operation of your new treadmill.  
Remember to take the time to perform the stretching exercises provided to avoid  
injury.  
Do not stand on the walking belt while pressing the Power button or Start/Stop button.  
Always adjust the speed of the treadmill in small increments as this treadmill is capable of  
high speeds.  
If you are taking medication, consult your physician to see if the medication will affect your  
exercise heart rate.  
If you have heart problems, you are not active, and/or are over the age of 35 years, do not  
use the pre-set treadmill programs or start an exercise program without first contacting and  
receiving approval from your physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the  
console. Keys Fitness recommends a sealed water bottle for beverages consumed while using  
the treadmill.  
Please review the following drawing below to familiarize yourself with the listed  
parts.  
CONSOLE  
SAFETY KEY  
TOP RAIL  
RIGHT UPRIGHT  
LEFT UPRIGHT  
LATCH  
POWER CORD  
MOTOR COVER  
RUNNING BELT  
END CAPS  
TRANSPORT WHEEL  
BASE  
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Assembly  
The HEALTH TRAINER 403t treadmill will require assembly before operating. After opening the  
box, remove any packing material from the treadmill.  
Do not throw away any packing materials until the unit is working properly.  
Place the base on a clean, level surface. Make sure the electrical cord will easily reach an elec-  
trical outlet.  
Locate the hardware pack and identify the following parts required for assembly.  
Assembly Parts:  
1. Owner’s Manual  
2. Console Assembly  
3. Left and Right Uprights  
4. Top Rail  
5. Allen Wrench  
6. Arc Washer 10*20*1.5 mm (10)  
7. Allen Bolt M8*15 mm (10)  
8. Allen Bolts M5*15 mm (4)  
RIGHT UPRIGHT  
LEFT UPRIGHT  
CONSOLE  
TOP RAIL  
ALLEN WRENCH  
BASE  
ALLEN BOLT  
M8X15  
10PCS  
ARC WASHER  
φ10Xφ20X1.5  
10PCS  
ALLEN BOLT  
M5X15  
4PCS  
Owner’s Manual  
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Assembly  
Assembly requires the included Allen wrench  
and your own Phillips screwdriver.  
Do not plug in the power cord until all  
assembly steps are completed.  
1. With the treadmill deck in the down posi-  
tion, leave the unit on the original pack-  
ing material to assemble all parts. Refer to  
Figure 1.  
Figure 1: Deck in Down Position  
2. Install Left Upright to base using four  
Allen Bolts M8*15mm (#27) and four Arc  
Washers (#41). Hand tighten all hardware  
at this time.  
Repeat for Right Upright . Refer to Figure 2.  
Note: Be careful not to pinch the wire har-  
ness.  
Figure 2: Left and Right Upright Installation  
DRAG LINE  
3. Use the drag line to pull Console Wire  
Harness thru the top rail as shown in Figure  
3. Place the grommet over the Console Wire  
Harness and install the grommet in the top  
rail.  
GROMMET  
Note: Be careful not to pinch the wire har-  
ness.  
Figure 3: Top Rail Grommet Assembly  
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Assembly  
4. Attach the top rail to the left and right  
uprights using two Allen Bolts M5*15 (# 26)  
and two Arc Washers (#41).  
You may now firmly tighten all hardware.  
Refer to Figure 4.  
Note: Be careful not to pinch the wire har-  
ness.  
Figure 4: Top Rail Assembly  
CONSOLE  
5. Remove the four M5*20mm screws from  
the back of the console. Set aside.  
Connect Console Wire Harness being careful  
not to pinch the wires.  
Using four screws previously removed from  
console, attach console to the Top Rail. Refer  
to Figure 5.  
Figure 5: Console Wire Connections  
CONGRATULATIONS!!!!!!!!  
You have completed the assembly of your HealthTrainer 403T Treadmill.  
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Warm Up Exercises  
EXERCISE GUIDELINES  
WARNING! Before beginning this or any exercise program, you should consult your physi-  
cian. This is especially important for individuals over the age of 35 or individuals with pre-exist-  
ing health problems.  
Warming up prepares the body for the exercise by increasing circulation, supplying more oxy-  
gen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of  
stretching and light exercise to warm up. The photos on this page show several forms of basic  
stretching you may perform before your workouts. In order to achieve an adequate warm-up,  
perform each stretch three times.  
TOE TOUCH STRETCH  
Stand bending your knees slightly and slowly bend forward from  
your hips. Allow your back and shoulders to relax as you reach  
down toward your toes as far as possible. Hold for 15 counts,  
then relax. This will stretch your hamstrings, back of knees, and  
back.  
HAMSTRING STRETCH  
Sit with one leg extended. Bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. This will stretch your hamstrings, lower back,  
and groin.  
CALF/ACHILLES STRETCH  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your back  
foot flat on the floor. Bend your front leg, lean forward and move  
your hips toward the wall. Hold for 15 counts, then relax. To  
cause further stretching of the Achilles tendon, bend your back  
leg as well. This will stretch your calves, Achilles tendons, and  
ankles.  
QUADRICEPS STRETCH  
With one hand against a wall for balance, reach back and grasp  
one foot with your other hand. Bring your heel as close to your  
buttocks as possible. Hold for 15 counts, then relax. This will  
stretch your quadriceps and hip muscles.  
INNER THIGH STRETCH (Image Not Shown)  
Sit with the soles of your feet together and your knees outward.  
Pull your feet toward your groin area as far as possible. Hold for  
15 counts, then relax. This will stretch your quadriceps and hip  
muscles.  
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Moving Instructions  
Caution! To avoid the risk of injury, never attempt to move the treadmill while it is in  
the unfolded operating position. To reduce the possibility of injury while lifting, bend  
your legs and keep your back straight. As you raise the treadmill, lift using your legs,  
not your back. In order to raise or lower the treadmill safely, you must be able to lift  
45 pounds (20kg). It is suggested you always use the aid of a second person when  
moving the treadmill.  
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail  
and place one foot on the base as shown in the photo below. Next, with a firm grasp on hand-  
rail, place one foot on the center of the base crossbar and carefully tilt the treadmill back until  
it rolls freely on the wheels. Using extreme caution, move the treadmill to the desired location.  
To set the treadmill down, place one foot on the center of the base crossbar and carefully lower  
treadmill onto base in resting position. Do not attempt to move the treadmill over an uneven or  
rough surface.  
Note: Picture may not be identical to your unit.  
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Power Requirements  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT  
IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR  
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY  
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT IF IT  
WILL NOT FIT THE OUTLET HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED  
ELECTRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical  
power. Voltage spikes, surges, and noise interference can result from weather conditions or  
from other appliances being turned on or off. To reduce the possibility of treadmill damage,  
always use a surge protector (not included) with your treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends  
a single outlet surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor  
(TVSS) with UL suppressed voltage rating of 400V or less and an electrical rating of 120VAC,  
15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a  
path of least resistance for electric current should the treadmill malfunction. This treadmill  
comes with an electrical cord with an equipment-grounding conductor and a grounding plug.  
Always plug the power cord into a surge protector, and plug the surge protector into an appro-  
priate outlet that is properly installed and grounded in accordance with all local codes and ordi-  
nances.  
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like  
the plug illustrated in the drawing below.  
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Console Overview  
CONSOLE FUNCTIONS  
There is one display windows on the control panel to provide feedback information. This win-  
dow will display information on the following functions:  
TIME Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59  
seconds).  
SPEED Indicates MPH (miles per hour) in .1 increments.  
DISTANCE: Indicates Miles .01 increments up to 99.99.  
CALORIES Indicates calories burned from 0 up to 999.  
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Console Overview  
CONSOLE BUTTONS  
There are 8 Console button.  
POWER: Used to turn unit off and on.  
START: Used to start unit.  
STOP: Used to stop unit.  
RESET: Used to reset values in display window.  
PROGRAM: Used to toggle thru five preset programs.  
MODE: Used to toggle thru different modes.  
SPEED +/-: Used to increase and decrease speed. Also used to scroll through modes.  
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Program and Operation  
MODE OVERVIEW  
This treadmill has 5 different exercise modes. Following as a brief overview and instruction  
for each mode.  
MANUAL MODE: Allows user to manually adjust Speed with + or - button. Time, Calories  
and Distance count up from 0.  
To use Manual Mode, Attach safety key. Press Start button. You are in now in Manual  
Mode. You may adjust the speed of the treadmill using the + or - button. Press Stop to end  
workout.  
TIME CONTROL MODE: Allows user to set Time of exercise session. Time will countdown  
from value you set. Calories and Distance will count up from 0.  
To use Time Control Mode, Attach safety key. Press Power button. Press Up (+) button.  
You are now in Time Control Mode. The Time display will default to 8:00 (mm:ss). You  
may use the + or - button to adjust the Time for your exercise session. Press Start button  
to begin your workout. During your workout you may use the + or - button to adjust your  
Speed.  
DISTANCE CONTROL MODE: Allows user to set Distance of exercise session. Distance will  
countdown from the value you set. Time and Calories will count up from 0.  
To use Distance Control Mode, Attach safety key. Press Power Button. Press MODE button.  
You are now in Distance Control Mode. The Distance will default to 1.0 miles. Use the + or  
- button to set desired distance for your exercise session. Press Start button to begin your  
workout. During your workout you may use the + or - button to adjust your Speed.  
CALORIE CONTROL MODE: Allows user to set Calories they would like to burn during work-  
out session. Calories will countdown from value you set. Time and Distance will count up  
from 0.  
To use Calorie Control Mode, Attach Safety Key. Press Power button. Press Mode  
button twice. You are now in Calorie Control Mode. The Calories will default to 10. Use  
the + or - button to set desired calories burned for your exercise session. Press the Start  
button to begin your workout. During your workout you may use the + or - button to  
adjust your speed.  
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Program and Operation  
PROGRAM MODE: Allows users to select a preset program. There are 5 preset programs  
available. Preset Programs are divided into twenty time segments. Speed changes after  
each segment. Refer to chart for Speed profiles for preset programs.  
To use Program Mode, attach Safety Key. Press Power button. Use the Program button to  
scroll thru programs 1-5. Time default on all preset programs is 30:00. Use the + or -  
button to set desired time for your exercise session. Press Start to begin your workout.  
SPEED (mile/hr)  
P1  
0.6  
0.6  
1.2  
1.8  
1.8  
2.4  
3.0  
3.6  
3.6  
P2  
0.6  
1.2  
1.8  
3.0  
3.6  
4.2  
3.6  
2.4  
1.2  
0.6  
0.6  
1.2  
1.8  
3.0  
3.6  
4.2  
3.6  
2..4  
1.2  
0.6  
P3  
0.6  
1.2  
1.8  
2.4  
3.0  
3.6  
4.2  
4.8  
5.4  
4.8  
5.4  
4.8  
4.2  
3.6  
3.0  
2.4  
1.8  
1.2  
0.6  
0.6  
P4  
0.6  
0.6  
1.2  
1.2  
1.8  
1.8  
2.4  
2.4  
3.0  
3.0  
3.6  
3.6  
4.2  
4.2  
4.8  
4.8  
5.4  
3.0  
1.2  
0.6  
P5  
0.6  
1.2  
1.8  
3.0  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
3.0  
2.4  
1.9  
1.8  
0.6  
Segment 1  
Segment 2  
Segment 3  
Segment 4  
Segment 5  
Segment 6  
Segment 7  
Segment 8  
Segment 9  
Segment 10 4.2  
Segment 11 4.8  
Segment 12 4.2  
Segment 13 3.6  
Segment 14 4.2  
Segment 15 4.8  
Segment 16 3.6  
Segment 17 3.0  
Segment 18 1.8  
Segment 19 1.2  
Segment 20 0.6  
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Belt Adjustment  
WARNING! Do not over-tighten rollers! This will  
cause premature roller bearing failure!  
Belt adjustment and tension performs two functions:  
adjustment for tension and centering. Your new treadmill  
comes pre-adjusted from the factory for tension and cen-  
tering. Please follow the procedures below if the belt shifts  
to the left or right while walking:  
WALKING BELT SHIFTING TO THE LEFT (Diagram 1)  
First, turn treadmill on to run at 1 mph. Using the hex key  
provided, turn the left rear roller adjustment bolt ¼ turn in  
the clockwise direction. Next, run the treadmill at 2.5 mph.  
You should see the belt start to correct itself by moving  
back towards the center. Repeat the above procedure until  
the walking belt is centered. It may be necessary to set  
walking belt tension once you have completed this proce-  
dure if the belt feels like it is slipping while walking. Refer  
below to the “Walking Belt Slipping” instructions.  
Diagram 1  
WALKING BELT SHIFTING TO THE RIGHT (Diagram 2)  
First, turn the treadmill on to run at 1 mph. Using the hex  
key provided, turn the right rear roller adjustment bolt ¼  
turn in the clockwise direction. Next, run the treadmill at  
2.5 mph. You should see the belt start to correct itself,  
moving back towards the center. Repeat the above proce-  
dure until the walking belt is centered. It may be neces-  
sary to set walking belt tension once you have completed  
this procedure if the belt feels like it is slipping while walk-  
ing. Refer below to the “Walking Belt Slipping” instructions.  
Diagram 2  
WALKING BELT IS SLIPPING DURING USE (Diagram 3)  
First, unplug the power cord from the surge protector.  
Using the hex key provided, turn both left and right rear  
roller adjustment bolts the same distance, usually a ¼ turn  
in the clockwise direction. Plug the power cord back into  
the surge protector and run the treadmill at 2.5 mph. You  
should now walk on the belt to determine if the belt is still  
slipping. Repeat the above procedure until the walking belt  
is not slipping. The tension should be just tight enough not  
to slip.  
Diagram 3  
Note: Turning the hex key clockwise brings the rear roll-  
ers and belt towards you.  
Turning the hex key counter clockwise pushes the rear  
roller and belt away form you.  
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Maintenance Instructions  
WARNING! Before performing any maintenance to your treadmill, always unplug the power  
cord from the surge protector.  
CLEANING  
Routine cleaning of your HT403T Fitness treadmill will extend the life of your treadmill.  
WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit  
unplugged from the wall electrical outlet before attempting any cleaning or maintenance.  
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean,  
water dampened soft cloth to remove excess perspiration. USE NO CHEMICALS.  
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes  
contacts the belt and eventually makes it to underneath the treadmill. Vacuum underneath  
treadmill once a week.  
DECK LUBRICATION  
The walking belt has been pre-lubricated at the factory. However, it is recommended that the  
walking board be checked periodically for lubrication to ensure optimal treadmill performance.  
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top sur-  
face of the walking board as far under as you can reach. If you feel signs of silicone, no fur-  
ther lubrication is required. If it feels dry to the touch, follow the instructions below.  
Keys Fitness recommends “Lube N Walk” for cleaning and lubricating the treadmill belt and  
deck. Ask your retailer or call Keys Fitness at 888-340-0482. You may also use silicone such as  
“Napa 8300” (available at most NAPA Auto Parts stores).  
TO APPLY LUBRICANT TO THE WALKING BOARD  
1) Position the walking belt so that the seam is located on top and in the center of the center  
of the walking board.  
2) Insert the spray nozzle into the spray head of the lubricant can.  
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt  
and the board approximately 6” from the front of the treadmill. Apply the silicone spray to the  
walking board, moving from the front of the treadmill to the rear. Repeat this on the other side  
of the belt. Spray approximately 4 seconds on each side.  
4) Allow the silicone to ‘set’ for one minute before using the treadmill.  
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped  
off with a clean towel.  
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Troubleshooting Guide  
Treadmill will not start.  
1. Is the Safety Key inserted into the treadmill Console?  
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged  
into a properly grounded outlet, and the surge protector is turned on. (Refer to “Power  
Requirements” on page 11).  
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it  
has tripped. Wait five minutes and then press the switch back in.  
4. Check the house electrical breaker box and the circuit breaker for the room where the  
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in  
home.  
5. Have an electrician check for inadequate voltage at the outlet.  
Treadmill loses power during use.  
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has  
tripped. Wait five minutes and then press the switch back in.  
2. Check the house electrical breaker box and the circuit breaker for the room where the  
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in  
home.  
3. If the treadmill still will not operate, please call Keys Customer Service at (888) 340-0482.  
Treadmill walking belt slows during use.  
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated  
at 15 amps, with a 14-gauge cord of five feet or less and the surge protector is securely  
plugged into the outlet.  
2. If treadmill still will not operate, please call Keys Customer Service at (888) 340-0482.  
Treadmill walking belt slips or is not centered on rear roller.  
1. Refer to “Belt Adjustment and Tension” section on page 15.  
2. Need help? Call Keys Customer Service at (888) 340-0482.  
Treadmill Error Messages.  
Your treadmill is equipped with a software package that enables error messages to be dis-  
played when there is a problem.  
To avoid possible damage to the treadmill and the possibility of injury, do not  
operate the treadmill until the problem is corrected. Call Keys Customer Service at  
(888) 340-0482. Or, see “Error Messages” on page 18 of this Owners Manual.  
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Error Messages  
Treadmill Error Messages  
Your treadmill is equipped with a software package that enables error messages to be dis-  
played when there is a problem. The following error codes will be displayed in the console dis-  
play windows.  
Error Messages  
Er-1 - The console to motor controller communication is not complete. Check signal cable con-  
nections.  
Er-2 - The motor control board and motor are disconnected. Check motor cable connections at  
motor controller.  
Er-3 - The motor controller is not receiving a signal from the speed sensor. Check the connec-  
tion between the speed sensor and the motor controller.  
Er-7 - Safety Key missing, replace and try again.  
To avoid possible damage to the treadmill and the possibility of injury, do not  
operate the treadmill until the problem is corrected. Call Keys Customer Service at  
(888) 340-0482.  
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Parts List  
HT403T Parts List Rev A  
Qty Ref # Part #  
402-00031 PHILIP SCREW ST4.2*13  
Ref #  
1
Part #  
Description  
Description  
Qty  
4
423-00046 TOP RAIL, HT403T  
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
2
2
2
12  
2
2
2
4
6
12  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
#
2
3
4
5
6
7
8
9
423-00045 LEFT UPRIGHT, HT403T  
423-00044 RIGHT UPRIGHT, HT403T  
423-00047 BASE FRAME, HT403T  
423-00031 LEFT DECK FRAME, HT402T/HT403T  
423-00032 RIGHT DECK FRAME, HT402T/HT403T  
406-00136 MOTOR COVER, HT403T  
403-00006 WALK BOARD, HT402T/HT403T  
404-00010 POLY V-BELT, 180J6, HT402T/HT403T  
404-00009 RUNNING BELT, 13*37, HT402T/HT403T  
410-00039 FOAM, HT402T/HT403T  
409-00011 FRONT ROLLER, 1.8", HT402T/HT403T  
409-00012 REAR ROLLER, 1.8", HT402T/HT403T  
406-00102 D STOPPER, HT402T/HT403T  
406-00103 LEFT END CAP, HT402T/HT403T  
406-00104 RIGHT END CAP, HT402T/HT403T  
406-00105 BOTTOM SHEET,13*37, PLASTIC TAB  
410-00040 LATCH SET, HT402T/HT403T  
414-00105 PVC STRAP, HT403T  
406-00106 SENSOR PLATE, HT402T/HT403T  
406-00107 MOTOR MOUNTING PLATE, HT402T/HT403T  
419-00017 BELT GUIDE BRACKET  
406-00034 TRANSPORT WHEEL  
406-00045 ADJUST SUPPORT  
402-00011 ALLEN BOLT M8*15  
402-00127 ALLEN BOLT, M8X30  
402-00128 ALLEN BOLT, M8*55  
402-00114 SHOULDER ALLEN BOLT M8*60  
402-00018 PHILIP SCREW M6*12  
402-00019 PHILIP SCREW ST4.2*13  
402-00016 PHILIP SCREW ST4.2*13  
402-00133 ASSEMBLED BOLT, M8X15  
402-00131 NYLON LOCK NUT, M6  
402-00021 NYLON LOCK NUT M8  
402-00108 JAM NUT M8  
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10  
2
6
4
4
6
10  
6
2
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
402-00134 WASHER 6*16*1.6 MM  
402-00132 ARC WASHER, 10X20X1.5  
410-00038 DECK BOARD PASTER 20  
402-00129 PHILLIP SCREW, M5*10  
402-00037 SCREW ST2.9*9.5  
402-00034 ALLEN WRENCH 110*75*6  
406-00080 CORD SPACER  
406-00098 GROMMET IRONMAN UPRIGHT  
402-00031 PHILIP SCREW ST4.2*13  
402-00023 NYLON LOCK NUT M10  
424-00022 CONSOLE ASSEMBLY, HT403T  
407-00102 MOTOR CONTROLLER, TM5948PSO, HT403T  
413-00028 CONSOLE HARNESS, HT402T/HT403T  
413-00029 EXTENSION WIRE HARNESS, HT402T/HT403T  
413-00030 ENCODER WIRE HARNESS, HT402T/HT403T  
408-00015 CIRCUIT BREAKER IN-011  
413-00004 POWER CORD  
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412-00014 MOTOR, C8APB1, HT402T/HT403T  
408-00025 TRANSFORMER, HT402T/HT403T  
408-00026 FERRITE, HT402T/HT403T  
406-00134 BASE BUMPER, HT402T/HT403T  
411-00005 MOTOR FLYWHEEL, HT402T/HT403T  
402-00154 SCREW, PHILIP M4*10  
402-00130 CHAMBER BOLT, M6X30  
402-00015 PHILIP SCREW ST4.2*16  
415-00056 OWNERS MANUAL HT403T  
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Exploded View  
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Warranty Information  
HT403T Treadmill designed and distributed by KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY  
PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness  
Products, LP (“Keys”) under the KEYS brand name. The warranty period on the HT403T to the original purchaser is  
(Lifetime) on the frame, (1) year on the motor and (6) months parts which includes walking deck and belt, No labor war-  
ranty.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or  
from an authorized Keys reseller is free from defects in materials or workmanship under normal use during the warranty period.  
Your sales receipt, showing the date of purchase of the Product, is your proof of the date of purchase. This warranty only extends to  
you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expend-  
able parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness authorized  
dealer/technician unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/tech-  
nician assembles a Keys Fitness treadmill the warranty will be void unless accompanied by written authorization by Keys Fitness).  
During the warranty period Keys will at no additional charge, repair or replace (at Keys’ option) the product if it becomes defective,  
malfunctions, or otherwise fails to conform with this Limited Warranty under normal non-commercial, personal, family or household  
use. In repairing the Product, Keys may replace defective parts, or at the option of Keys, serviceable used parts that are equivalent  
to new parts in performance. All exchanged parts and Products replaced under this warranty will become the property of Keys.  
Keys reserves the right to change manufacturers of any part to cover any existing warranty.  
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in  
this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must prepay any ship-  
ping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In  
addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment.  
You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or  
forgery of proof-of-purchase documents will be cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty  
does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the  
use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect  
power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on  
which the serial number has been defaced or removed is not eligible for warranty service. Should any Product be submitted for war-  
ranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you  
upon Keys’ receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY  
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED  
WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR  
CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED  
WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE  
ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU.  
This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is  
the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any  
other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER  
YOUR TREADMILL WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA. Thank you for your business!  
PLEASE MAIL WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355, OR  
ONLINE AT WWW.KEYSFITNESS.COM  
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Customer Service  
(888) 340-0482  
Keys Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
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