Use & Care Guide
Model: 415.16107110
Kenmore
®
Liquid Propane Gas Grill
P/N 307010030
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
™
Model 464430111 • Nov-11-10
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Table of Contents
WARRANTY
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 2
Kenmore Grill Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or
workmanship within one year from the date of purchase,
call 1-800-4-MY-HOME® to arrange for free repair (or
replacement if repair proves impossible).
Five-Year Limited Warranty on Burners
For five years from the date of purchase, any burner that
rusts through will be replaced free of charge. After the
first year from the date of purchase, you pay for labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries and grill
part paint loss, discoloration or surface rusting, which are
either expendable parts that can wear out from normal
use within the warranty period, or are conditions that can
be the result of normal use, accident or improper
maintenance.
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore product is designed and manufactured for years of
dependable operation. But like all products, it may require
repair from time to time. That’s when having a Repair Protection
Agreement can save you money and aggravation.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair specialists
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
Unlimited service and no charge for parts and labor on all All warranty coverage applies only if this grill is used in
the United States.
covered repairs
Product replacement up to $1500 if your covered product
can’t be fixed
This warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state.
Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
Fast help by phone – we call it Rapid Resolution –
phone support from a Sears representative. Think of us
as a “talking owner’s manual.”
Sears Brands Management Corp.
Hoffman Estates, IL 60179
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
WARNING
•
•
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada call 1-800-4-MY-HOME®.
This Grill is for Outdoor Use Only
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
464430111 • 3
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LP Tank
USE AND CARE
• The LP Tank used with your grill must meet the following
requirements:
• Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
DANGER
• NEVER store a spare LP cylinder under or near the
• LP Tanks must be constructed and marked in accordance
with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
appliance or in an enclosed area.
• LP Tank valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
OPD Hand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel.
Use only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LP Tank valve. Always keep LP Tanks in
upright position during use, transit or storage.
• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.
LP Tank in upright position for vapor withdrawal
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly
when mixed with air.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new tank before filling.
LP Tank Valve
• Dealer should NEVER fill LP Tank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close
LP Tank valve and call local LP gas dealer for assistance.
Safety Cap
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
Retainer Strap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by the sun.
• To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
• Do not store an LP tank in an area where children play.
4 • 464430111
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LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailers that sell grills offer you the option of
replacing your empty LP tank through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their tanks. Exchange your
tank only for an OPD safety feature-equipped tank as
described in the "LP Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright
position during use, transit or storage.
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to
a full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
• Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.
OPD Hand Wheel
LP Tank Leak Test
Type 1 outlet with
thread on outside
For your safety
• Leak test must be repeated each time LP tank is exchanged
or refilled.
• Do not smoke during leak test.
Safety Relief Valve
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open
flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing
bubbles.
Strap and Cap
Do not insert a POL transport plug
(plastic part with external threads)
into the Type 1 tank valve outlet.
It will defeat the Safety Relief
Valve feature.
WARNING
If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Do not use household cleaning agents. Damage to gas
valve/hose/regulator components can result.
Nipple has to be centered
into the LP tank valve.
464430111 • 5
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Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.
Correct before proceeding by calling Sears for replacement
parts at 1-800-4-MY-HOME®.
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete
the connection, do not use this regulator!
Call 1-800-4-MY-HOME® for identical replacement parts.
DANGER
• Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call Sears for
replacement parts at 1-800-4-MY-HOME®.
• If a leak is detected at any time, STOP and call the fire
department.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
• If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
WARNING
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
6 • 464430111
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Safety Tips
Before opening LP cylinder valve, check the coupling nut
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill. (Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire or sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
for tightness.
When grill is not in use, turn off all control knobs and LP
cylinder valve.
Never move grill while in operation or still hot.
Use long-handled barbecue utensils and oven mitts to
avoid burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
The grease tray must be inserted into grill and emptied
after each use. Do not remove grease tray until grill has
completely cooled.
Clean grill often, preferably after each cookout. If a
bristle brush is used to clean any of the grill cooking
surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean
cooking surfaces while grill is hot.
If you notice grease or other hot material dripping from
grill onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and
inspect valve, hose and regulator before continuing.
Perform a leak test.
Keep ventilation openings in cylinder enclosure (grill
cart) free and clear of debris.
Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting Section".
If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs and
LP cylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
• Apartment Dwellers:
Ignitor Lighting the Grill
Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas at LP cylinder.
3. Open lid during lighting.
4. To ignite, push and turn the IGNITION BURNER knob to HI.
5. Push and hold ELECTRONIC IGNITION button until the
IGNITION BURNER lights.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes for gas to clear away, and
repeat the lighting procedure.
7. To ignite remaining burners, turn each burner knob in
sequence to the HI position, starting with the burner
closest to the IGNITION BURNER.
8. Once each burner has ignited, turn knobs to desired
setting. If ignitor does not work, follow match lighting
instructions.
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of
correct position specified in assembly
instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Lighting instructions are continued on the next page
464430111 • 7
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Burner Flame Check
• Remove cooking grates and flame tamers. Light burners,
rotate knobs from HI to LOW. You should see a smaller
flame in LOW position than seen on HI. Perform burner
flame check on sideburner, also. Always check flame prior
to each use. If only low flame is seen refer to "Sudden
drop or low flame" in the Troubleshooting Section.
HI
WARNING
Turn controls and gas source or tank OFF when not
in use.
CAUTION
LOW
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of
injury.
Turning Grill Off
• Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic
ignitor button. "Click" should be heard and spark seen
each time between each collector box or burner and
electrode. See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn
back to OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as
specified in the Parts List of this Use and Care Guide.
General Grill Cleaning
Match-Lighting
Do not lean over grill while lighting.
1. Open lid. Turn ON gas at LP cylinder.
2. Place match into match holder (hanging from side panel
of grill). Light match; then light burner by placing match
through the match light hole on right or left side of grill.
3. Push in and turn far right or far left burner knob to the HI
position, depending on match light hole selected. Be sure
burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in
and turning to the HI position.
• Do not mistake brown or black accumulation of grease
and smoke for paint. Interiors of gas grills are not painted
at the factory (and should never be painted). Apply a
strong solution of detergent and water or use a grill
cleaner with scrub brush on insides of grill lid and bottom.
Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to
and failure of parts can result.
Sideburner Ignitor Lighting
Do not lean over grill while lighting.
1. Open sideburner lid. Turn ON gas at LP cylinder.
2. Turn sideburner knob to the HI position, push and hold
ELECTRONIC IGNITION button.
3. If sideburner does NOT light within 5 seconds, turn knob
to OFF, wait 5 minutes, then repeat lighting procedure.
• Porcelain surfaces: Because of glass-like composition,
most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive
scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or
nonabrasive cleaner and warm soapy water. Wipe dry
with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high
quality appearance, wash with mild detergent and warm
soapy water and wipe dry with a soft cloth after each
use. Baked-on grease deposits may require the use of an
abrasive plastic cleaning pad. Use only in direction of
brushed finish to avoid damage. Do not use abrasive pad
on areas with graphics.
Sideburner Match Lighting
1. Open sideburner lid. Turn ON gas
at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to the HI
position. Be sure burner lights and
stays lit.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain
on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
8 • 464430111
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3. Remove carryover tubes and burners.
4. Detach electrode from burner.
CAUTION
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
5. Carefully lift each burner up and away from valve
openings. We suggest three ways to clean the burner
tubes. Use the one easiest for you.
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER TUBE
(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check
and clean the burner tubes.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.
VALVE
SPIDER WEBS
INSIDE BURNER TUBE
CONTROL PANEL
VERY IMPORTANT: Burner tubes must reengage
valveopenings. See illustration at right.
BURNER
Correct
9. Attach electrode to burner.
burner-to-valve
10. Carefully replace burners.
engagement
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Spiders or small insects have been known to create
“flashback” problems. The spiders spin webs, build nests and
lay eggs in the grill’s burner tube(s) obstructing the flow of gas
to the burner. The backed-up gas can ignite in the burner tube
behind the control panel. This is known as a flashback and it
can damage your grill and even cause injury.
Remove screws
To prevent flashbacks and ensure good performance the
burner and burner tube assembly should be removed from the
grill and cleaned before use whenever the grill has been idle
for an extended period.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
Firebox
burner
bracket
Electrode
• When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of
grill covers offered by manufacturers.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the
Burner Assembly” instructions before starting grill.
Electrode
Cleaning the Burner Assembly
Pry off electrode
with a flat blade
screwdriver
Firebox burner
bracket
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
464430111 • 9
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Indirect Cooking
Food Safety
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. Place food over unlit burner(s); the
heat from lit burners circulates gently throughout the grill,
cooking meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra
fatty cuts because there is no direct flame to ignite the fats
and juices that drip during cooking.
Food safety is a very important part of enjoying the
outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-
eat foods to avoid cross contamination. Use a clean
platter and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria.
Use a thermometer to ensure proper internal food
temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline
at 1-800-535-4555 (In Washington, DC (202) 720-3333,
10:00 am-4:00 pm EST).
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into
food to check for visual signs of doneness.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary.
During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking
temperatures.
• Whole poultry should reach 165° F. Juices should run clear
and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink
juices. Beef, veal and lamb steaks, roasts and chops can
be cooked to 145° F. All cuts of pork should reach 160° F.
• Place food over the unlit burner(s).
• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.
WARNING: To ensure that it is safe to eat, food must be
cooked to the minimum internal temperatures listed in the
table below.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
USDA* Safe Minimum Internal Temperatures
Fish
145°F
160°F
160°F
Pork
Egg Dishes
Steaks and Roasts of Beef,
Veal or Lamb
145°F
160°F
Ground Beef, Veal or Lamb
Whole Poultry (Turkey,
Chicken, Duck, etc.)
165°F
165°F
Ground or Pieces Poultry
(Chicken Breast, etc.)
*United States Department of Agriculture
10 • 464430111
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PARTS LIST
Key Qty Description
Part #
Key Qty Description
Part #
SH20705006-2
SH20705006-4
302470076
SH20705006-3
SH20705006-5
SH302340001
SH20705006-1
302450005
302230012
1
1
1
LEFT FRONT LEG
LEFT REAR LEG
37
38
39
40
41
5
1
CONTROL KNOB
LEFT FASCIA
205040005
20704006-2
205050001
SH302480014
SH302480015
206050002
20704006-1
SH206020002
SH206040002
SH302160006
302140004
302080002
20702011-2
202140010
2
3
2
1
LEG FEET
1
LEFT SIDE SHELF
4
RIGHT FRONT LEG
RIGHT REAR LEG
MATCH HOLDER
2
2
2
1
TOWEL BAR
5
1
END CAP, F/ TOWEL BAR, RF/LR
END CAP, F/ TOWEL BAR, RR/LF
RIGHT FASCIA
6
1
42
43
44
45
46
47
48
49
50
51
7
1
BOTTOM SHELF
8
2
1
WHEEL
1
RIGHT SIDE SHELF
DRIP PAN, F/ SB
SIDEBURNER LID
ELECTRODE, F/ SB
SIDEBURNER
302460003
9
AXLE ROD
1
302470077
SH204280006
204260003
10
11
2
2
2
1
WHEEL SPACER
1
SIDE BRACE, F/ CART
FRONT PANEL
1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
204310004
TANK EXCLUSION
BACK BRACE, F/ CART
HEAT SHIELD, F/ TANK
GRILL LID
1
SIDEBURNER GRATE
GREASE TRAY
204280005
1
1
204130002
1
1
GREASE PAN
SH20701009-1
201150002
202150009
302110024
1
52
53
54
55
4
3
1
HEAT DIFFUSER
1
BEZEL, F/ TEMPERATURE GAUGE
LOGO PLATE F/ LID
TEMPERATURE GAUGE
HANDLE, F/ LID
COOKING GRATE
WARMING RACK
WING SCREW TANK
SH302050021
SH302020010
SH302390011
201090001
302070017
SH302360001
1
1
1
1
2
4
1
HANDLE END, F/ LID HANDLE
LID BUMPER
Not Pictured
302060001
505000010
307010030
…
…
…
…
1
1
1
1
HARDWARE PACK
SH302010013
SH20702011-1
SH302120014
SH302190030
TOP LID HARDWARE
FIREBOX, GRILL BOTTOM
MAIN BURNER
ASSEMBLY MANUAL, ENGLISH
307010031
505020003
1
ASSEMBLY MANUAL, SPANISH
HARDWARE PACK,
F/ PRE-ASSEMBLY
4
1
ELECTRODE, MAIN BURNER
BURNER CARRY OVER TUBE
H202090002
S
1
SH202250015
SH203030006
1
HEAT SHIELD, FIREBOX
BRACKET, F/ CONTROL PANEL,
LEFT
1
If you are missing hardware or have damaged
parts after unpacking grill, call 1-800-241-7548
for replacement.
SH203030007
30
1
BRACKET, F/ CONTROL PANEL,
RIGHT
SH203050004
SH203010008
302260011
31
1
1
1
1
TOP PANEL, F/ CONTROL PANEL
CONTROL PANEL, MAIN
32
33
34
To order replacement parts after using grill,
call 1-800-4-MY-HOME®.
ELECTRONIC IGNITION MODULE
BUTTON, F/ IGNITION MODULE
302260011-1
HOSE VALVE REGULATOR
ASSEMBLY
30225002
35
36
1
302240001
5
BEZEL F/ CONTROL KNOB
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
464430111 • 11
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PARTS DIAGRAM
19
17
54
16
18
23
53
53
52
21
52
22
27
22
25
41
46
20
21
28
26
25
25
25
40
42
49
22
24
45
42
22
48
47
39
38
31
29
34
30
33
50
40
44
41
32
36
43
35
36
51
37
11
37
37
14
37
11
37
2
5
15
13
1
7
4
8
55
6
3
10
3
9
12
12
10
8
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ASSEMBLY
Bottom Shelf and Legs
□ Attach legs to bottom shelf with 1/4-20x2-3/8” machine screws. Be sure that metal tabs on legs
1
face to cart interior as shown.
Left Rear Leg
Left Front Leg
Metal Tabs
Metal Tabs
Right Rear Leg
Right Front Leg
Bottom Shelf
1/4-20x2-3/8”
Machine Screws
Qty. 8
Wheels and Leg Extenders
□ Turn cart upside down.
2
□ Insert axle rod through wheel, wheel spacer, right legs, another wheel spacer and wheel. Secure
with one axle washer and hitch pin. Be sure that cone side of each wheel is against leg.
Axle Rod
Wheel
Hitch Pin
Qty. 1
Wheel Spacer
Wheel Spacer
Hitch Pin
Axle Washer
Qty. 1
"Cone" side of wheel against leg
Axle Washer
464430111 · 13
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Side Braces
□ Turn cart upright.
□ Attach side braces to legs using four 1/4-20x1/2” screws each side.
3
1/4-20x1/2”
Machine Screws
Qty. 8
Side Brace
Side Brace
Front Panels
□ Fit one front panel between front legs and attach with two 5/32-32x3/8” machine screws each side.
4
Then attach the front panel to bottom shelf with two 5/32-32x3/8”machine screws.
□ Fit the other front panel between front legs and attach with two 5/32-32x3/8” machine screws each
side. Then use one 5/32-32x3/8” machine screw and nut to secure two front panels in the middle
hole as shown.
5/32-32x3/8”
Machine Screws
5/32-32x3/8”
Machine Screws
Qty. 11
5/32-32
Flange Nut
Front Panels
5/32-32
Flange Nut
Qty. 1
Bottom Shelf
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Tank Exclusion Brace
□ Insert the end without hole into the left slot in the front panels, and then use one 5/32-32x3/8”
5
machine screw to attach tank exclusion brace to bottom shelf.
5/32-32x3/8”
Machine Screws
Qty. 1
Tank Exclusion
Brace
Back Brace
□ Use one 5/32-32x3/8” machine screw each side to attach back brace to rear legs. Attach so that
6
holes in back brace face up.
Back Brace
5/32-32x3/8”
Machine Screws
Qty. 2
464430111 · 15
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Tank Heat Shield
□ Use four 5/32-32x3/8" machine screws to attach tank heat shield to back brace on one side. Attach other side under
7
lip of upper front panel as shown.
5/32-32x3/8”
Machine Screws
Qty. 4
Tank Heat Shield
Grill Head
□ This step requires two people to lift and position grill head onto card.
□ Cut tie wraps from regulator hose and remove styrofoam. Carefully lower the grill head onto cart,
making sure the regulator hose and sideburner ignition wire are hanging outside cart . Rest the back
and front of grill head on tabs protruding from front and rear legs as shown (A).
8
□ Open top lid, and use four 1/4-20x1/2" machine screws to attach grill head from inner firebox to
cart side braces as shown (B).
Grill Head
□ Use two 1/4-20x1/2" machine screws to attach grill head to the
two rear legs as shown (C).
A
B
1/4-20x1/2”
Machine Screws
Qty. 6
C
16 · 464430111
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Side Shelf and Fascias
□ Use three 5/32-32x3/8” machine screws to attach fascia to left side shelf as shown (A).
9
□ Remove grate from beneath lid of sideburner shelf. Use three 5/32-32x3/8” machine screws to
attach fascia to sideburner shelf as shown (B).
Left Fascia
A
5/32-32x3/8”
Machine Screws
Qty. 6
Left Side Shelf
Right Fascia
B
Sideburner Shelf
464430111 · 17
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Left Side Shelf
□ Loosen the preassembled screws in the left rear leg and front of firebox, shown A, to within 1/8" of
surface. Hang left side shelf onto the screws through the keyhole slots in the shelf. Fully tighten all
screws.
10
□ Use two 1/4-20x1/2” machine screws to attach left side shelf to firebox from inner firebox as shown
(B).
A
1/4-20x1/2”
Machine Screws
Qty. 2
B
18 · 464430111
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SideBurner Shelf
□ Loosen the preassembled screws in the right rear leg and front of firebox, shown A, to within 1/8" of
surface. Hang sideburner shelf onto the screws through the keyhole slots in the shelf. Fully tighten
all screws.
11
□ Use two 1/4-20x1/2” screws to lock side burner shelf with firebox as shown (B). Replace sideburner
grate.
A
1/4-20x1/2”
Machine Screws
Qty. 2
B
464430111 · 19
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Side Burner Valve and Bezel
□ Remove the two screws, shown A, preassembled to the sideburner valve.
12
□ Insert the sideburner valve control stem through the fascia and sideburner bezel, shown A. Use the
two previously removed screws to attach sideburner valve to fascia and bezel.
□ Insert sideburner valve into sideburner tube. Use two 5/32-32x3/8 screws to tighten sideburner
bowl, shown B.
A
Sideburner Bezel
Sideburner Tube
B
5/32-32x3/8”
Machine Screws
Qty. 2
Sideburner Valve
20 · 464430111
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Sideburner Knob
□ Push knob onto valve stem.
13
Sideburner Knob
Side Burner Ignitor Wire
□ Insert the socket pin of sideburner electrode wire into harness of ignitor wire as shown below.
14
Sideburner
Electrode Wire
Ignitor Wire
464430111 · 21
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Grease Tray and Grease Pan
□ Slide grease tray onto rails beneath firebox past rail stops. Slide grease pan onto rails beneath
15
grease tray past rail stops.
CAUTION
Failure to install grease tray and pan
will cause hot grease to drip from
bottom of grill with risk of fire or
property damage.
Grease Tray
Grease Tray
Grease Pan
Heat Diffusers
□ Place heat diffusers over burners as shown. Diffuser ends insert into channels on front and back of
16
firebox.
Heat Diffuser
22 · 464430111
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Install Grates, Warming Rack and Battery
□ Insert cooking grates into firebox. To obtain sear marks in cooked meat, be sure to insert grates so
that side with four corner feet faces down. Install warming rack into firebox with legs inserted into
sidewall holes as shown.
17
□ Unscrew ignitor cap and insert AAA battery into ignitor slot with positive end (+) facing outward.
Replace the ignitor cap.
Warming Rack
Cooking Grate
_
+
AAA Battery
□ LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill
and leak check before attaching to grill and regulator (see Use and Care section).
18
□ Place LP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger
tighten tank thumbscrew to hold LP tank securely in place.
See Use and Care section to correctly Leak Test and
perform the Burner Flame Check.
LP Tank
CAUTION
Failure to install tank correctly may cause gas
hose to be damaged in operation, resulting in
the risk of fire.
Tank Thumbscrew
464430111 · 23
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Possible Cause
Prevention/Solution
Gas leaking from
cracked/cut/burned
hose.
• Damaged hose.
• Turn off gas at LP cylinder or at source on natural gas systems.
If the hose is cracked or cut but not burned, simply replace
valve/hose/ regulator. If the hose is burned, the cause could be
other than a faulty valve/hose/regulator. Discontinue use of
grill until a plumber or gas technician has investigated and
corrected the problem.
• Mechanical failure due to rusting or
mishandling.
Gas leaking from LP
cylinder.
• Replace LP cylinder.
• Failure of cylinder valve from
mishandling or mechanical failure.
Gas leaking from LP
cylinder valve.
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.
• Improper installation, connection not
tight, failure of rubber seal.
Gas leaking between
LP cylinder and
regulator connection.
• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak
Test and Connecting Regulator to the LP Cylinder.
• Fire in burner tube section of burner
due to blockage.
Fire coming through
control panel.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold,
remove burner and inspect for spider nests or rust. See Spider
Alert and Cleaning the Burner Assembly sections of this Use &
Care Guide.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles
and excess grease from inside firebox area, grease tray, and
other surfaces.
• Too much grease buildup in burner
area.
Grease fire or
continuous excessive
flames above cooking
surface.
Troubleshooting
Problem
Possible Cause
Prevention/Solution
GAS ISSUES:
• Trying to light wrong burner.
• See instructions on control panel and in Use and Care section.
Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)
• Burner not engaged with control valve. • Make sure valves are positioned inside of burner tubes.
• Obstruction in burner.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
Continued on next
page.
• No gas flow.
• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”
• Vapor lock at coupling nut to LP
cylinder.
• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.
• Coupling nut and LP cylinder valve not
fully connected.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not
use tools.
ELECTRICAL ISSUES:
• Electrode cracked or broken; “sparks at
crack.”
• Replace electrode(s).
Main Burners:
• Electrode tip not in proper position.
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.
• Wire and/or electrode covered with
cooking residue.
• Clean wire and/or electrode with rubbing alcohol and clean
swab.
• Wires are loose or disconnected.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire/electrode assembly.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• Replace with a new AAA-size alkaline battery.
24 • 464430111
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Troubleshooting (continued)
Problem
Possible Cause
Prevention/Solution
Burner(s) will not light ELECTRONIC IGNITION:
using ignitor.
• No spark, no ignition noise.
• See Section I of Electronic Ignition System.
• See Section II of Electronic Ignition System.
• See Section III of Electronic Ignition System.
(See Electronic Ignition
Troubleshooting also)
• No spark, some ignition noise.
• Sparks, but not at electrode or at full
strength.
Burner(s) will not
match light.
• See “GAS ISSUES:” on previous page.
• Match will not reach.
• Use long-stem match (fireplace match).
• Improper method of match-lighting.
• Out of gas.
• See “Match-Lighting” section of Use and Care.
• Check for gas in LP cylinder.
Sudden drop in gas
flow or low flame.
• Excess flow valve tripped.
• Turn off knobs, wait 30 seconds and light grill. If flames are still
low, turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve,
wait 30 seconds and then light grill.
• Vapor lock at coupling nut/LP cylinder
connection.
• Turn off knobs and LP cylinder valve. Disconnect coupling nut
from cylinder. Reconnect and retry.
Flames blow out.
Flare-up.
• High or gusting winds.
• Low on LP gas.
• Turn front of grill to face wind or increase flame height.
• Refill LP cylinder.
• Excess flow valve tripped.
• Grease buildup.
• Refer to “Sudden drop in gas flow” above.
• Clean burners and inside of grill/firebox.
• Excessive fat in meat.
• Trim fat from meat before grilling.
• Excessive cooking temperature.
• Adjust (lower) temperature accordingly.
Persistent grease fire.
• Grease trapped by food buildup
around burner system.
• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in
position and let fire burn out. After grill cools, remove and clean
all parts.
Flashback...
(fire in burner tube(s)).
• Burner and/or burner tubes are
blocked.
• Turn knobs to OFF. Clean burner and/or burner tubes. See
burner cleaning section of Use and Care.
Unable to fill LP
cylinder.
• Some dealers have older fill nozzles
with worn threads.
• The worn nozzles don’t have enough “bite” to engage the valve.
Try a second LP dealer.
One burner does not
light from other
burner(s).
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Clean carry-over tube(s) with wire brush.
464430111 • 25
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Troubleshooting - Electronic Ignition
Problem (Ignition)
Possible Cause
Check Procedure
Prevention/Solution
SECTION I
• Battery not installed
properly.
• Check battery orientation.
• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up
and “–” end down.)
No sparks appear at
any electrodes when
Electronic Ignition
Button is pressed; no
noise can be heard
from spark module.
• Dead battery.
• Has battery been used
previously?
• Replace battery with new AAA-size alkaline battery.
• Button assembly not
installed properly.
• Check to insure threads are • Unscrew button cap assembly and reinstall,
properly engaged. Button
should travel up and down
without binding.
making sure threads are aligned and engaged
fully.
• Faulty spark module.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Replace spark module assembly.
SECTION II
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
No sparks appear at
any electrodes when
Electronic Ignition
Button is pressed; noise
can be heard from
spark module.
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
SECTION III
Sparks are present
but not at all
electrodes and/or not
at full strength
• Arcing to grill away
from burner(s).
• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Weak battery.
• All sparks present but weak • Replace battery with a new AAA-size alkaline
battery.
or at slow rate.
• Electrodes are wet.
• Has moisture accumulated
on electrode and/or in
burner ports?
• Use paper towel to remove moisture.
• Electrodes cracked or • Inspect electrodes for
• Replace cracked or broken electrodes.
broken “sparks at
crack”.
cracks.
26 • 464430111
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NOTES
464430111 • 27
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