Jonsered Chainsaw 50C User Manual

Operator’s manual (EPA II)  
Please read the operator’s manual carefully  
and make sure you understand the  
instructions before using the machine.  
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CONTENTS  
Contents  
Before using a new chain saw  
KEY TO SYMBOLS  
Please read the operator’s manual carefully and make  
sure you understand the instructions before using the  
machine.  
Key to symbols .............................................................  
CONTENTS  
Contents ......................................................................  
Before using a new chain saw .....................................  
SAFETY INSTRUCTIONS  
Check that the cutting equipment is correctly fitted and  
adjusted. See instructions under the heading Assembly.  
Refuel, start the chain saw and check the carburettor  
settings. See the instructions under the headings Fuel  
Handling, Starting and Stopping, and Carburettor.  
Personal protective equipment .....................................  
Machines safety equipment ........................................  
Checking, maintaining and servicing the machines  
Do not use the chain saw until sufficient chain oil has  
reached the chain. See instructions under the heading  
Lubricating cutting equipment.  
safety equipment ..........................................................  
Cutting equipment ........................................................ 10  
How to avoid kickback .................................................. 15  
General safety precautions .......................................... 17  
General working instructions ....................................... 18  
WHAT IS WHAT?  
IMPORTANT! If the carburettor mixture is too lean it greatly  
increases the risk of engine failure. Poor maintenance of the  
air filter will cause carbon build-up on the spark plug and lead  
to starting difficulties. If the chain is improperly adjusted it will  
cause increased wear or damage to the bar, drive sprocket  
and chain.  
What is what on the chain saw? .................................. 24  
ASSEMBLY  
Maintenance, replacement, or repair of the emission control  
devices and system may be performed by any nonroad  
engine repair establishment or individual.  
Fitting the bar and chain .............................................. 25  
FUEL HANDLING  
Fuel .............................................................................. 26  
Chain oil ....................................................................... 26  
Fuelling ........................................................................ 27  
STARTING AND STOPPING  
WARNING! Under no circumstances may the  
design of the machine be modified without  
the permission of the manufacturer. Always  
use genuine accessories. Non-authorized  
modifications and/or accessories can result  
in serious personal injury or the death of the  
operator or others.Your warranty may not  
cover damage or liability caused by the use  
of non-authorized accessories or  
!
Starting and stopping ................................................... 28  
MAINTENANCE  
Carburettor ................................................................... 30  
Starter .......................................................................... 31  
Air filter ......................................................................... 32  
Spark plug .................................................................... 32  
Muffler .......................................................................... 32  
Needle bearing lubrication ........................................... 33  
Adjustment of the oil pump .......................................... 33  
Cooling system ............................................................ 33  
Centrifugal cleaning “Turbo” ......................................... 33  
Heated handles ............................................................ 34  
Electrical carburettor heating ....................................... 34  
Winter use .................................................................... 34  
Daily maintenance ....................................................... 35  
Weekly maintenance .................................................... 35  
Monthly maintenance ................................................... 35  
TECHNICAL DATA  
replacement parts.  
WARNING! A chain saw is a dangerous tool  
if used carelessly or incorrectly and can  
cause serious, even fatal injuries. It is very  
important that you read and understand the  
contents of this operator’s manual.  
!
WARNING! The inside of the muffler contain  
chemicals that may be carcinogenic. Avoid  
contact with these elements in the event of a  
damaged muffler.  
!
Technical data .............................................................. 36  
WARNING! Long term inhalation of the  
engine’s exhaust fumes, chain oil mist and  
dust from sawdust can represent a health  
risk.  
FEDERAL EMISSION CONTROL WARRANTY  
STATEMENT  
!
YOUR WARRANTY RIGHTS AND OBLIGATIONS ..... 38  
English – 3  
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CONTENTS  
You will find the following labels on your machine:  
EPA II  
The Emissions Compliance Period referred to on the  
Emission Compliance label indicates the number of operating  
hours for which the engine has been shown to meet Federal  
emissions requirements. Category C = 50 hours, B = 125  
hours, and A = 300 hours.  
Jonsered has a policy of continuous product development  
and therefore reserves the right to modify the design and  
appearance of products without prior notice.  
4 – English  
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SAFETY INSTRUCTIONS  
Personal protective equipment  
Machines safety equipment  
This section describes the machines safety equipment, its  
purpose, and how checks and maintenance should be carried  
out to ensure that it operates correctly. See the ”What is  
what?” section to locate where this equipment is positioned  
on your machine.  
WARNING! Most chain saw accidents  
happen when the chain touches the  
operator.  
!
You must use approved personal protective  
equipment whenever you use the machine.  
Personal protective equipment cannot  
eliminate the risk of injury but it will reduce  
the degree of injury if an accident does  
happen. Ask your dealer for help in choosing  
the right equipment.  
WARNING! Never use a machine that has  
faulty safety equipment! Carry out the  
inspection, maintenance and service  
routines listed in this section.  
!
Chain brake and front hand guard  
WARNING! Long or continuous exposure to  
high noise levels may cause permanent  
hearing impairment. Always wear approved  
hearing protection when operating a chain  
saw.  
!
Throttle lock  
Protective helmet  
Hearing protection  
Protective goggles or a visor  
Chain catcher  
Gloves with saw protection  
Right hand guard  
Protective trousers with saw protection  
Vibration damping system  
Stop switch  
Boots with saw protection, steel toe-cap and non-slip sole  
Muffler  
Generally clothes should be close-fitting without restricting  
your freedom of movement.  
Always have a first aid kit nearby.  
Cutting equipment. See instructions under the heading  
Cutting equipment.  
English – 5  
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SAFETY INSTRUCTIONS  
You can also use the chain brake as a temporary brake  
Chain brake and front hand guard  
when you change position or if you put the chain saw  
down for a short time! Apart from the fact that a chain saw  
with a chain brake greatly reduces the risk of accidents  
due to kickback, you should also apply the chain brake  
manually if there is a risk of the chain accidentally hitting  
anyone or anything close by.  
Your chain saw is equipped with a chain brake that is  
designed to stop the chain immediately if you get a kickback.  
The chain brake reduces the risk of accidents, but only you  
can prevent them.  
Take care when using your saw and make sure the kickback  
zone of the bar never touches any object.  
The chain brake (A) can either be activated manually (by  
your left hand) or automatically by the inertia release  
mechanism (a pendulum that swings independently of the  
chain saw. On most of our models the front hand guard  
acts as a counterweight in case of kickback).  
To release the chain brake pull the front hand guard  
backwards, towards the front handle.  
The brake is applied when the front hand guard (B) is  
pushed forwards.  
Kickback can be very sudden and violent. Most kickbacks  
are minor and do not always activate the chain brake. If  
this happens you should hold the chain saw firmly and not  
let go.  
This movement activates a spring-loaded mechanism that  
tightens the brake band (C) around the engine drive  
system (D) (clutch drum).  
The way the chain brake is activated, either manually or  
automatically by the inertia release mechanism, depends  
on the force of the kickback and the position of the chain  
saw in relation to the object that the kickback zone of the  
bar strikes.  
The front hand guard is not designed solely to activate the  
chain brake. Another important feature is that it reduces  
the risk of the chain hitting your left hand if you lose grip  
of the front handle.  
If you get a violent kickback while the kickback zone of the  
bar is farthest away from you the chain brake will be  
activated by the movement of the counterweight (inertia  
activated) in the kickback direction.  
The chain brake must be engaged when the chain saw is  
started.  
If the kickback is less violent or the kickback zone of the  
bar is closer to you the chain brake will be activated  
manually by the movement of your left hand.  
6 – English  
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SAFETY INSTRUCTIONS  
During felling your left hand grasps the front handle in  
Vibration damping system  
such a way that it cannot activate the chain brake. In this  
position, i.e. when your left hand is in such a position that  
it cannot affect the movement of the front hand guard, the  
chain brake can only be activated by the inertia of the  
counterweight.  
Your machine is equipped with a vibration damping system  
that is designed to minimize vibration and make operation  
easier.  
When you use a chain saw, vibration is generated by the  
uneven contact between the chain and the wood you are  
cutting.  
The inertia activated chain brake is a valuable feature but  
there are certain factors to remember (see point above).  
Cutting hardwoods (most broadleaf trees) creates more  
vibration than cutting softwoods (most conifers). Cutting with  
cutting equipment that is blunt or faulty (wrong type or badly  
sharpened) will increase the vibration level. See instructions  
under the heading Cutting equipment.  
Throttle lock  
The throttle lock is designed to prevent accidental operation  
of the throttle control. When you press the lock (A) (i.e. when  
you grasp the handle) it releases the throttle control (B).  
When you release the handle the throttle control and the  
throttle lock both move back to their original positions. This  
movement is controlled by two independent return springs.  
This arrangement means that the throttle control is  
automatically locked at the idle setting.  
The machines vibration damping system reduces the transfer  
of vibration between the engine unit/cutting equipment and  
the machines handle unit. The body of the chain saw,  
including the cutting equipment, is insulated from the handles  
by vibration damping units.  
Chain catcher  
WARNING! Overexposure to vibration can  
lead to circulatory damage or nerve damage  
in people who have impaired circulation.  
The chain catcher is designed to catch the chain if it snaps or  
jumps off. This should not happen if the chain is properly  
tensioned (see instructions under the heading Assembly) and  
if the bar and chain are properly serviced and maintained  
(see instructions under the heading General working  
instructions).  
!
Contact your doctor if you experience  
symptoms of overexposure to vibration.  
Such symptoms include numbness, loss of  
feeling, tingling, pricking, pain, loss of  
strength, changes in skin colour or  
condition.These symptoms normally appear  
in the fingers, hands or wrists.The risk  
increases at low temperatures.  
Stop switch  
Use the stop switch to switch off the engine.  
Right hand guard  
Apart from protecting your hand if the chain jumps or snaps,  
the right hand guard stops branches and twigs from  
interfering with your grip on the rear handle.  
English – 7  
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SAFETY INSTRUCTIONS  
Checking the front hand guard  
Muffler  
The muffler is designed to keep noise levels to a minimum  
and to direct exhaust fumes away from the user.  
Make sure the front hand guard is not damaged and that there  
are no visible defects such as cracks.  
WARNING! The exhaust fumes from the  
engine are hot and may contain sparks  
which can start a fire. Never start the  
machine indoors or near combustible  
material!  
!
Move the front hand guard forwards and back to make sure it  
moves freely and that it is securely anchored to the clutch  
cover.  
In areas with a hot, dry climate there is a high risk of fires.  
These areas are sometimes controlled by legislation and  
requirements that among other things the muffler must be  
equipped with an approved type of spark arrestor mesh.  
For mufflers it is very important that you follow the instructions  
on checking, maintaining and servicing your machine. See  
instructions under the heading Checking, maintaining and  
servicing the machine’s safety equipment.  
Checking the inertia brake release  
WARNING! The muffler gets very hot in use  
and remains so for a short time afterwards.  
Do not touch the muffler if it is hot!  
!
Hold the chain saw over a stump or other firm object. Let go  
of the front handle so that the bar drops towards the stump as  
the chain saw rotates around the rear handle.  
Checking,maintaining and servicing  
the machines safety equipment  
WARNING! All servicing and repair work on  
the machine requires special training.This is  
especially true of the machines safety  
!
equipment. If your machine fails any of the  
checks described below you must contact  
your service agent.When you buy any of our  
products we guarantee the availability of  
professional repairs and service. If the  
retailer who sells your machine is not a  
servicing dealer, ask him for the address of  
your nearest service agent.  
When the bar hits the stump the brake should be applied.  
Chain brake and front hand guard  
Checking brake band wear  
Checking the brake trigger  
Place the chain saw on firm ground and start it.Make sure the  
chain does not touch the ground or any other object. See the  
instructions under the heading Start and stop.  
Brush off any wood dust, resin and dirt from the chain brake  
and clutch drum. Dirt and wear can impair operation of the  
brake.  
Regularly check that the brake band is at least 0.6 mm thick  
at its thinnest point.  
8 – English  
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SAFETY INSTRUCTIONS  
Grasp the chain saw firmly, wrapping your fingers and thumbs  
around the handles.  
Chain catcher  
Check that the chain catcher is not damaged and is firmly  
attached to the body of the chain saw.  
Apply full throttle and activate the chain brake by tilting your  
left wrist forward onto the front hand guard. Do not let go of  
the front handle. The chain should stop immediately.  
Right hand guard  
Throttle lock  
Check that the right hand guard is not damaged and that  
there are no visible defects, such as cracks.  
Make sure the throttle control is locked at the idle setting  
when the throttle lock is released.  
Vibration damping system  
Press the throttle lock and make sure it returns to its  
original position when you release it.  
Regularly check the vibration damping units for cracks or  
deformation.  
Check that the throttle control and throttle lock move freely  
and that the return springs work properly.  
Make sure the vibration damping units are securely attached  
to the engine unit and handle unit.  
Start the chain saw and apply full throttle. Release the  
throttle control and check that the chain stops and  
remains stationary. If the chain rotates when the throttle  
control is in the idle position you should check the  
carburettor idle adjustment.  
Stop switch  
Start the engine and make sure the engine stops when you  
move the stop switch to the stop setting.  
English – 9  
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SAFETY INSTRUCTIONS  
Keep the chain’s cutting teeth properly sharpened!  
Muffler  
Follow our instructions and use the recommended file  
gauge. A damaged or badly sharpened chain increases  
the risk of accidents.  
Never use a machine that has a faulty muffler.  
Maintain the correct raker clearance! Follow our  
instructions and use the recommended raker gauge.  
Too large a clearance increases the risk of kickback.  
Regularly check that the muffler is securely attached to the  
machine.  
Keep the chain properly tensioned! If the chain is slack  
it is more likely to jump off and lead to increased wear on  
the bar, chain and drive sprocket.  
If the muffler on your machine is fitted with a spark arrestor  
mesh this must be cleaned regularly. A blocked mesh will  
cause the engine to overheat and may lead to serious  
damage.  
Keep cutting equipment well lubricated and properly  
maintained! A poorly lubricated chain is more likely to  
break and lead to increased wear on the bar, chain and  
drive sprocket.  
Never use a muffler if the spark arrestor mesh is missing  
or defective.  
Cutting equipment designed to minimise  
kickback  
WARNING! Never use a machine with faulty  
safety equipment.The machine’s safety  
equipment must be checked and maintained  
as described in this section. If your machine  
fails any of these checks contact your  
service agent to get it repaired.  
!
WARNING! Faulty cutting equipment or the  
wrong combination of bar and chain  
increases the risk of kickback! Use only the  
bar and chain combinations that we  
recommend. See the Technical data section.  
!
Cutting equipment  
This section describes how to choose and maintain your  
cutting equipment in order to:  
The only way to avoid kickback is to make sure that the  
kickback zone of the bar never touches anything.  
Reduce the risk of kickback.  
By using cutting equipment with ”built-in” kickback reduction  
and keeping the chain sharp and well-maintained you can  
reduce the effects of kickback.  
Reduce the risk of the chain breaking or jumping.  
Obtain maximum cutting performance.  
Extend the life of cutting equipment.  
Bar  
The smaller the tip radius the smaller the kickback zone and  
the lower the chance of kickback.  
General rules  
Only use cutting equipment recommended by us!  
See the Technical data section.  
10 – English  
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SAFETY INSTRUCTIONS  
Bar groove width (inches/mm).The groove in the bar must  
match the width of the chain drive links.  
Chain  
A chain is made up of a number of links, which are available  
in standard and low-kickback versions.  
None  
Standard  
Low-kickback  
Cutting link  
Drive link  
Side link  
Chain oil hole and hole for chain tensioner. The bar must  
be matched to the chain saw design.  
Chain  
Chain pitch (inches)  
Combining these links in different ways gives different  
degrees of kickback reduction. In terms of kickback reduction  
alone, four different types of link are available.  
Level of kick-  
back reduction  
Cutting link Drive link  
Side link  
Drive link width (mm/inches)  
Number of drive links.  
Low  
Standard  
High  
Extra high  
Some terms that describe the bar and chain  
Level of kickback reduction. The level of kickback  
reduction offered by a chain is only indicated by its model  
number. See the Technical data section to find the model  
numbers of chains that are recommended for use with  
your model of chain saw.  
When the cutting equipment supplied with your saw becomes  
worn or damaged you must replace it with one of the bars and  
chains recommended by us. See the Technical data section.  
Bar  
Length (inches/cm)  
Number of teeth on bar tip sprocket (T). Small number =  
small tip radius = low risk of kickback.  
Sharpening your chain and adjusting raker  
clearance  
WARNING! The risk of kickback is increased  
with a badly sharpened chain!  
Chain pitch (inches).The spacing between the drive links  
of the chain must match the spacing of the teeth on the  
bar tip sprocket and drive sprocket.  
!
General information on sharpening cutting teeth  
Never use a blunt chain.When the chain is blunt you have  
to exert more pressure to force the bar through the wood  
and the cuttings will be very small.If the chain is very blunt  
it will not produce any cuttings at all. Wood powder would  
be the only result.  
Number of drive links. The number of drive links is  
determined by the length of the bar, the chain pitch and  
the number of teeth on the bar tip sprocket.  
English – 11  
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SAFETY INSTRUCTIONS  
A sharp chain eats its way through the wood and  
produces long, thick cuttings.  
WARNING! The following faults will increase  
the risk of kickback considerably:  
!
File angle too large  
Cutting angle too small  
File diameter too small  
The cutting part of the chain is called the cutting link and  
this consists of a cutting tooth (A) and the raker lip (B).The  
cutting depth is determined by the difference in height  
between the two.  
Sharpening cutting teeth  
When you sharpen a cutting tooth there are five important  
factors to remember.  
1
Filing angle  
To sharpen cutting teeth you will need a round file and a file  
gauge. See the Technical data section for information on the  
size of file and gauge that are recommended for the chain  
fitted to your chain saw.  
2
3
Cutting angle  
File position  
Check that the chain is correctly tensioned. A slack chain  
will move sideways, making it more difficult to sharpen  
correctly.  
Always file cutting teeth from the inside face. Reduce the  
pressure on the return stroke.File all the teeth on one side  
first, then turn the chain saw over and file the teeth on the  
other side.  
4
5
Round file diameter  
File depth  
File all the teeth to the same length. When the length of  
the cutting teeth is reduced to 4 mm (0.16") the chain is  
worn out and should be replaced.  
It is very difficult to sharpen a chain correctly without the right  
equipment. We recommend that you use our file gauge. This  
will help you obtain the maximum kickback reduction and  
cutting performance from your chain.  
General advice on setting raker clearance  
When you sharpen the cutting teeth you reduce the raker  
clearance (=cutting depth). To maintain optimal cutting  
performance you must file back the raker lip to the  
recommended height.  
See the Technical data section for information about  
sharpening your chain.  
12 – English  
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SAFETY INSTRUCTIONS  
See the Technical data section to find the raker clearance  
for your particular chain.  
Tensioning the chain  
WARNING! A slack chain may jump off and  
cause serious or even fatal injury.  
!
On a low-kickback cutting link the front edge of the raker  
lip is rounded. It is very important that you maintain this  
radius or bevel when you adjust the raker clearance.  
The more you use a chain the longer it becomes. It is  
therefore important to adjust the chain regularly to take up the  
slack.  
Check the chain tension every time you refuel. NOTE! A new  
chain has a running-in period during which you should check  
the tension more frequently.  
The position of the chain tensioning screw on our chain saws  
varies from model to model. See the What is what? section to  
find out where it is on your model.  
We recommend that you use our raker gauge to achieve  
the correct clearance and bevel on the raker lip.  
Tension the chain as tightly as possible, but not so tight that  
you cannot pull it round freely by hand.  
WARNING! The risk of kickback is increased  
if the raker clearance is too large!  
!
Setting the raker clearance  
Undo the bar nuts that hold the clutch cover/chain brake.  
Use the combination spanner. Then tighten the bar nuts  
by hand as tight as you can.  
Before setting the raker clearance the cutting teeth should  
be newly sharpened. We recommend that you adjust the  
raker clearance every third time you sharpen the chain.  
NOTE! This recommendation assumes that the length of  
the cutting teeth is not reduced excessively.  
To adjust the raker clearance you will need a flat file and a  
raker gauge.  
Raise the tip of the bar and stretch the chain by tightening  
the chain tensioning screw using the combination  
spanner. Tighten the chain until it does not sag from the  
underside of the bar.  
Place the gauge over the raker lip.  
Use the combination spanner to tighten the bar nuts while  
lifting the tip of the bar at the same time. Check that you  
can pull the chain round freely by hand and that it does not  
sag from the underside of the bar.  
Place the file over the part of the lip that protrudes through  
the gauge and file off the excess.The clearance is correct  
when you no longer feel any resistance as you draw the  
file over the gauge.  
English – 13  
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SAFETY INSTRUCTIONS  
Check that the oil channel in the bar is not obstructed.  
Clean if necessary.  
Lubricating cutting equipment  
WARNING! Poor lubrication of cutting  
equipment may cause the chain to snap,  
which could lead to serious, even fatal  
injuries.  
!
Chain oil  
Chain oil must demonstrate good adhesion to the chain and  
also maintain its flow characteristics regardless of whether it  
is warm summer or cold winter weather.  
Check that the groove in the edge of the bar is clean.  
Clean if necessary.  
As a chain saw manufacturer we have developed an optimal  
chain oil which has a vegetable oil base. We recommend the  
use of our own oil for both maximum chain life and to minimise  
environmental damage. If our own chain oil is not available,  
standard chain oil is recommended.  
In areas where oil specifically for lubrication of saw chains is  
unavailable, ordinary EP 90 transmission oil may be used.  
Check that the bar tip sprocket turns freely and that the  
lubricating hole in the tip sprocket is not blocked. Clean  
and lubricate if necessary.  
Never use waste oil! This is dangerous for yourself, the  
machine and the environment.  
Filling with chain oil  
All our chain saws have an automatic chain lubrication  
system. On some models the oil flow is also adjustable.  
If the chain lubrication system is still not working after carrying  
out the above checks and associated measures you should  
contact your service agent.  
Lubricating the bar tip sprocket  
The sizes of the chain oil tank and fuel tank have been  
chosen so that the engine will run out of fuel before  
running out of oil. This means that you should never run  
with a dry chain.  
Lubricate the bar tip sprocket each time you refuel. Use the  
special grease gun and a good quality bearing grease.  
However, this safety feature requires that you use the right  
sort of chain oil (if the oil is too thin it will run out before the  
fuel), and that you adjust the carburettor as recommended  
(a weak mixture may mean that the fuel lasts longer than  
the oil) and that you also use the recommended cutting  
equipment (a bar that is too long will use more chain oil).  
The above conditions also apply to chain saw models with  
an adjustable oil pump.  
Needle bearing lubrication  
Checking chain lubrication  
Check the chain lubrication each time you refuel.  
Aim the tip of the bar at a light coloured surface about 20  
cm (8 inches) away. After 1 minute running at 3/4 throttle  
you should see a distinct line of oil on the light surface.  
The clutch drum is fitted with one of the following drive  
sprockets:  
A Spur sprocket (the chain sprocket is welded on the drum)  
B Rim sprocket (replaceable)  
Both versions have a needle bearing on the drive shaft, which  
has to be greased regularly (once a week). CAUTION! Use  
only high quality bearing grease or engine oil.  
If the chain lubrication is not working:  
14 – English  
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SAFETY INSTRUCTIONS  
Whether the tip of the bar is uneven or badly worn. If a  
hollow forms on the underside of the bar tip this is due to  
running with a slack chain.  
Checking wear on cutting equipment  
Check the chain daily for:  
To prolong the life of the bar you should turn it over daily.  
Visible cracks in rivets and links.  
Whether the chain is stiff.  
Whether rivets and links are badly worn.  
WARNING! Most chain saw accidents  
happen when the chain touches the  
operator.  
We recommend you compare the existing chain with a new  
chain to decide how badly the existing chain is worn.  
!
Wear personal protective equipment. See  
instructions under the heading Personal  
protective equipment.  
Do not tackle any job that you feel you are  
not adequately trained for. See instructions  
under the headings Personal protective  
equipment, How to avoid kickback, Cutting  
equipment and General working  
When the length of the cutting teeth has worn down to only 4  
mm the chain must be replaced.  
Chain drive sprocket  
instructions.  
Avoid situations where there is a risk of  
kickback. See instructions under the  
heading Machines safety equipment.  
The clutch drum is fitted with one of the following drive  
sprockets:  
Use the recommended protective equipment  
and check its condition. See instructions  
under the heading General working  
instructions.  
A Spur sprocket (the chain sprocket is welded on the drum)  
B Rim sprocket (replaceable)  
Check that all the chain saw safety features  
are working. See instructions under the  
headings General working instructions and  
General safety precautions.  
Regularly check the degree of wear on the drive sprocket.  
Replace if wear is excessive. Replace the drive sprocket  
whenever you replace the chain.  
How to avoid kickback  
WARNING! Kickback can happen very  
suddenly and violently; kicking the chain  
saw, bar and chain back at the user. If this  
happens when the chain is moving it can  
cause very serious, even fatal injuries. It is  
vital you understand what causes kickback  
and that you can avoid it by taking care and  
using the right working technique.  
!
Bar  
Check regularly:  
Whether there are burrs on the edges of the bar. Remove  
these with a file if necessary.  
What is kickback?  
The word kickback is used to describe the sudden reaction  
that causes the chain saw and bar to jump off an object when  
the upper quadrant of the tip of the bar, known as the kickback  
zone, touches an object.  
Whether the groove in the bar has become badly worn.  
Replace the bar if necessary.  
English – 15  
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SAFETY INSTRUCTIONS  
Kickback always occurs in the cutting plane of the bar.  
4
Never use the chain saw above shoulder height and try  
Normally the chain saw and bar are thrown backwards and  
upwards towards the user. However, the chain saw may move  
in a different direction depending on the way it was being used  
when the kickback zone of the bar touched the object.  
not to cut with the tip of the bar. Never use the chain saw  
one-handed!  
5
In order to keep control of your saw, always maintain a  
firm foothold. Never work on a ladder, in a tree or on any  
other insecure support.  
Kickback only occurs if the kickback zone of the bar touches  
an object.  
General rules  
1
If you understand what kickback is and how it happens  
then you can reduce or eliminate the element of surprise.  
By being prepared you reduce the risk.Kickback is usually  
quite mild, but it can sometimes be very sudden and  
violent.  
6
7
Always use a fast cutting speed, i.e. full throttle.  
Take great care when you cut with the top edge of the bar,  
i.e. when cutting from the underside of the object. This is  
known as cutting on the push stroke. The chain tries to  
push the chain saw back towards the user.  
2
Always hold the chain saw firmly with your right hand on  
the rear handle and your left hand on the front handle.  
Wrap your fingers and thumbs around the handles.You  
should use this grip whether you are right-handed or left-  
handed.This grip minimises the effect of kickback and lets  
you keep the chain saw under control.  
Do not let go of the handles!  
Unless the user resists this pushing force there is a risk  
that the chain saw will move so far backwards that only the  
kickback zone of the bar is in contact with the tree, which  
will lead to a kickback.  
3
Most kickback accidents happen during limbing. Make  
sure you are standing firmly and that there is nothing in  
the way that might make you trip or lose your balance.  
Lack of concentration can lead to kickback if the kickback  
zone of the bar accidentally touches a branch, nearby tree  
or some other object.  
Cutting with the bottom edge of the bar, i.e. from the top  
of the object downwards, is known as cutting on the pull  
stroke. In this case the chain saw pulls itself towards the  
tree and the front edge of the chain saw body rests  
naturally on the trunk when cutting. Cutting on the pull  
stroke gives the operator better control over the chain saw  
and the position of the kickback zone.  
16 – English  
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SAFETY INSTRUCTIONS  
8
Follow the instructions on sharpening and maintaining  
3
Check that the throttle lock works correctly and is not  
your bar and chain. When you replace the bar and chain  
use only combinations that are recommended by us. See  
instructions under the headings Cutting equipment and  
Technical data.  
damaged.  
4
Check that the start and stop switch works correctly and  
is not damaged.  
5
6
Check that all handles are free from oil.  
WARNING! The risk of kickback is increased  
if you use the wrong cutting equipment or a  
chain that is not sharpened correctly.The  
wrong combination of bar and chain can  
increase the risk of kickback!  
Check that the anti vibration system works and is not  
damaged.  
!
7
8
9
Check that the muffler is securely attached and not  
damaged.  
Check that all parts of the chain saw are tightened  
correctly and that they are not damaged or missing.  
General safety precautions  
Check that the chain catcher is in place and not damaged.  
Chain saws are designed solely for cutting wood.The only  
accessories you may use with this engine unit are the  
combinations of bars and chains we recommend in the  
Technical data section.  
Starting  
Never use the machine if you are tired, if you have drunk  
alcohol, or if you are taking medication that could affect  
your vision, your judgement or your co-ordination.  
WARNING! Long term inhalation of the  
engine’s exhaust fumes, chain oil mist and  
dust from sawdust can represent a health  
risk.  
!
Never start a chain saw unless the bar, chain and all  
covers are fitted correctly.  
The chain brake should be activated when starting (see  
section on “Starting”). Do not drop start. This method is  
very dangerous because you may lose control of the saw  
(see section on “Starting”).  
Wear personal protective equipment. See instructions  
under the heading Personal protective equipment.  
Never use a machine that has been modified in any way  
from its original specification.  
Never use a machine that is faulty. Carry out the checks,  
maintenance and service instructions described in this  
manual. Some maintenance and service measures must  
be carried out by trained and qualified specialists. See  
instructions under the heading Maintenance.  
Never start a chain saw unless the bar, chain and clutch  
cover are fitted correctly. See instructions under the  
heading Assembly.  
Never use any accessories other than those  
recommended in this manual. See instructions under the  
headings Cutting equipment and Technical data.  
Never start the machine indoors. Exhaust fumes can be  
dangerous if inhaled.  
WARNING! The risk of accident is increased  
if you use the wrong cutting equipment or a  
chain that is not sharpened correctly. Using  
the wrong combination of bar and chain can  
increase the risk of accidents.  
!
Before use:  
Observe your surroundings and make sure that there is no  
risk of people or animals coming into contact with the  
cutting equipment.  
,
1
2
Check that the chain brake works correctly and is not  
damaged. See the instructions under the heading  
Checking the chain brake.  
Check that the rear right hand guard is not damaged.  
English – 17  
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SAFETY INSTRUCTIONS  
Place the chain saw on the ground and hold the rear  
Ensure the machine is cleaned and that a complete  
handle down with your right foot. Grasp the front handle  
firmly using your left hand. Make sure the chain saw is  
steady and the chain is not touching the ground or other  
objects.Then grasp the starter handle with your right hand  
and pull the starter cord. Never wrap the starter cord  
around your hand  
service is carried out before long-term storage.  
The transport guard must always be fitted to the cutting  
attachment when the machine is being transported or in  
storage.  
General working instructions  
WARNING! This section describes basic  
safety rules for using a chain saw.This  
information is never a substitute for  
!
professional skills and experience. If you get  
into a situation where you feel unsafe, stop  
and seek expert advice. Contact your chain  
saw dealer, service agent or an experienced  
chain saw user. Do not attempt any task that  
you feel unsure of!  
Fuel safety  
Before using a chain saw you must understand the effects of  
kickback and how to avoid them. See instructions under the  
heading How to avoid kickback.  
WARNING! Fuel and fuel vapour are highly  
flammable.Take care when handling fuel and  
chain oil. Be aware of the risks of fire,  
explosion and those associated with  
inhalation.  
Before using a chain saw you must understand the difference  
between cutting with the top and bottom edges of the bar.See  
instructions under the heading How to avoid kickback.  
!
Basic safety rules  
Never refuel the machine while the engine is running.  
Make sure there is plenty of ventilation when refuelling or  
mixing fuel (gasoline and 2-stroke oil).  
Look around you:  
-
To ensure that people, animals or other things cannot  
affect your control of the machine.  
Move the machine at least 3 m from the refuelling point  
before starting it.  
-
To make sure that none of the above might come  
within reach of your saw or be injured by falling trees.  
Never start the machine:  
Follow the instructions above, but do not use a chain saw in a  
situation where you cannot call for help in case of an accident.  
1
If you have spilt fuel or chain oil on the machine.Wipe  
off the spillage and allow remaining fuel to evaporate.  
Do not use the machine in bad weather, such as dense  
fog, heavy rain, strong wind, intense cold, etc. Working in  
bad weather is tiring and often brings added risks, such as  
icy ground, unpredictable felling direction, etc.  
2
If you have spilt fuel on yourself or your clothes,  
change your clothes. Wash any part of your body that  
has come in contact with fuel. Use soap and water.  
3
If the machine is leaking fuel.Check regularly for leaks  
from the fuel cap and fuel lines.  
Take great care when removing small branches and avoid  
cutting bushes (i.e. cutting many small branches at the  
same time). Small branches can be grabbed by the chain  
and thrown back at you, causing serious injury.  
Transport and storage  
Always store the chain saw and fuel so that there is no risk  
of leakages or fumes coming into contact with sparks or  
naked flames from electrical equipment, electric motors,  
relays/switches, boilers and the like.  
Always store fuel in an approved container designed for  
that purpose.  
For longer periods of storage or for transport of the chain  
saw, the fuel and chain oil tanks should be emptied. Ask  
where you can dispose of waste fuel and chain oil at your  
local gas station.  
18 – English  
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SAFETY INSTRUCTIONS  
Make sure you can move and stand safely.Check the area  
Basic cutting technique  
around you for possible obstacles (roots, rocks, branches,  
ditches, etc.) in case you have to move suddenly. Take  
great care when working on sloping ground.  
General  
Always use full throttle when cutting!  
Reduce the speed to idle after every cut (running the  
engine for too long at full throttle without any load, i.e.  
without any resistance from the chain during cutting, can  
lead to serious engine damage).  
Cutting from above = Cutting on the pull stroke.  
Cutting from below = Cutting on the push stroke.  
Cutting on the push stroke increases the risk of kickback. See  
instructions under the heading How to avoid kickback.  
Take the utmost care when cutting through branches or  
logs that are in tension. A log or branch that is in tension  
can suddenly spring back into its natural position before or  
after you cut it. If you stand on the wrong side or start  
cutting in the wrong place it may strike you or your chain  
saw, so that you lose control. Both situations could cause  
serious injury.  
Terms  
Cutting = General term for cutting through wood.  
Limbing = Cutting branches off a felled tree.  
Splitting = When the object you are cutting breaks off before  
the cut is complete.  
There are five important factors you should  
consider before making a cut:  
1
Make sure the cutting equipment will not jam in the cut.  
2
Make sure the object you are cutting will not split.  
Before moving your chain saw switch off the engine and  
lock the chain using the chain brake. Carry the chain saw  
with the bar and chain pointing backwards. Fit a guard to  
the bar before transporting the chain saw or carrying it for  
any distance.  
3
Make sure the chain will not strike the ground or any other  
object during or after cutting.  
4
5
Is there a risk of kickback?  
Never put a chain saw down while the engine is running  
unless you have it in clear view and the chain brake is on.  
Switch the engine off before leaving your chain saw for  
any length of time.  
Do the conditions and surrounding terrain affect how  
safely you can stand and move about?  
Two factors decide whether the chain will jam or the object  
that you are cutting will split: the first is how the object is  
supported before and after cutting, and the second is whether  
it is in tension.  
English – 19  
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SAFETY INSTRUCTIONS  
In most cases you can avoid these problems by cutting in two  
Start by cutting from below (about 1/3 of the way through).  
stages;from the top and from the bottom.You need to support  
the object so that it will not trap the chain or split during  
cutting.  
WARNING! If the chain jams in the cut: stop  
the engine! Don’t try to pull the chain saw  
free. If you do you may be injured by the  
chain when the chain saw suddenly breaks  
free. Use a lever to open up the cut and free  
the chain saw.  
!
Finish by cutting from above so that the two cuts meet.  
The following instructions describe how to handle the  
commonest situations you are likely to encounter when using  
a chain saw.  
The log is supported at both ends. There is a high risk that  
the chain will jam.  
Cutting  
The log is lying on the ground. There is little risk of the  
chain jamming or the object splitting. However there is a risk  
that the chain will touch the ground when you finish the cut.  
Start by cutting from above (about 1/3 of the way through).  
Cut all the way through the log from above. Avoid letting the  
chain touch the ground as you finish the cut. Maintain full  
throttle but be prepared for what might happen.  
Finish by cutting from below so that the two cuts meet.  
Limbing  
When limbing thick branches you should use the same  
approach as for cutting.  
If it is possible (can you turn the log?) stop cutting about 2/3  
of the way through the log.  
Cut difficult branches piece by piece.  
2
1
3
Turn the log and finish the cut from the opposite side.  
The log is supported at one end. There is a high risk that it  
will split.  
20 – English  
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SAFETY INSTRUCTIONS  
Tree felling technique  
WARNING! During critical felling operations,  
hearing protectors should be lifted  
immediately when sawing is completed so  
that sounds and warning signals can be  
heard.  
!
WARNING! It takes a lot of experience to fell  
a tree. Inexperienced users of chain saws  
should not fell trees. Do not attempt any task  
that you feel unsure of!  
!
Clearing the trunk and preparing your retreat  
Safe distance  
Remove any branches that are in the way.To do this it is best  
to work from the top down and keep the trunk between you  
and the chain saw. Never limb above shoulder height.  
The safe distance between a tree that is to be felled and  
anyone else working nearby is at least 21/2 tree lengths.  
Make sure that no-one else is in this ”risk zone” before or  
during felling.  
Remove any undergrowth from the base of the tree and check  
the area for obstacles (stones, branches, holes, etc.) so that  
you have a clear path of retreat when the tree starts to fall.  
Your path of retreat should be roughly 135 degrees away from  
the intended felling direction.  
Felling direction  
The aim is to fell the tree in a position where you can limb and  
cross-cut the log as easily as possible.You want it to fall on  
ground where you can stand and move about safely.The main  
point to avoid is letting the tree fall onto another tree. See  
instructions under the heading Freeing a tree that has fallen  
badly.  
Felling  
Felling is done using three cuts.First you make the directional  
cuts, which consist of the top cut and the bottom cut, then you  
finish with the felling cut. By placing these cuts correctly you  
can control the felling direction very accurately.  
Once you have decided which way you want the tree to fall  
you must judge which way the tree would fall naturally.  
Several factors affect this:  
Directional cuts  
Lean of the tree  
Bend  
To make the directional cuts you begin with the top cut. Stand  
to the right of the tree and cut on the pull stroke.  
Wind direction  
Arrangement of branches  
Weight of snow  
Next make the bottom cut so that it finishes exactly at the end  
of the top cut.  
You may find you are forced to let the tree fall in its natural  
direction because it is impossible or dangerous to try to make  
it fall in the direction you first intended.  
The directional cuts should run 1/4 of the diameter through  
the trunk and the angle between the top cut and bottom cut  
should be 45°.  
Another very important factor, which does not affect the felling  
direction but does affect your safety, is to make sure the tree  
has no damaged or dead branches that might break off and  
hit you during felling.  
English – 21  
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SAFETY INSTRUCTIONS  
The line where the two cuts meet is called the directional cut  
line. This line should be perfectly horizontal and at right  
angles (90°) to the chosen felling direction.  
When the felling cut and directional cut are complete the tree  
should start to fall by itself or with the aid of a felling wedge or  
breaking bar.  
Felling cut  
We recommend that you use a bar that is longer than the  
diameter of the tree, so that you can make the felling cut and  
directional cuts with single cutting strokes. See the Technical  
data section to find out which lengths of bar are  
recommended for your saw.  
The felling cut is made from the opposite side of the tree and  
it must be perfectly horizontal. Stand on the left side of the  
tree and cut on the pull stroke.  
Make the felling cut about 3-5 cm (1.5-2 inches) above the  
bottom directional cut.  
There are methods for felling trees with a diameter larger than  
the bar length. However these methods involve a much  
greater risk that the kickback zone of the bar will come into  
contact with the tree.  
Use full throttle and bring the bar and chain slowly into the  
tree.Make sure the tree does not start to move in the opposite  
direction to your intended felling direction. Drive a wedge or  
breaking bar into the cut as soon as it is deep enough.  
WARNING! Unless you have special training  
we advise you not to fell trees with a  
diameter larger than the bar length of your  
saw!  
!
Finish the felling cut parallel with the directional cut line so  
that the distance between them is at least 1/10 of the trunk  
diameter. The uncut section of the trunk is called the felling  
hinge.  
Limbing  
WARNING! Most kickback accidents happen  
during limbing! Pay close attention to the  
position of the kickback zone of the bar  
when you are limbing branches that are in  
tension!  
!
The felling hinge controls the direction that the tree falls in.  
Make sure that you can stand and move about safely.Work on  
the left side of the trunk. Work as close as possible to the  
chain saw for maximum control. If possible, let the weight of  
the chain saw rest on the trunk.  
All control over the felling direction is lost if the felling hinge is  
too narrow or non-existent, or if the directional cuts and felling  
cut are badly placed.  
Keep the trunk between you and the chain saw as you move  
along the trunk.  
22 – English  
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SAFETY INSTRUCTIONS  
Cutting the trunk into logs  
See instructions under the heading Basic cutting technique.  
Freeing a tree that has fallen badly  
Freeing a trapped tree”  
It is very dangerous to remove a trapped tree and there is high  
accident risk.  
The safest method is to use a winch.  
Tractor-mounted  
Portable  
Cutting trees and branches that are in tension  
Preparations:  
Work out which side is in tension and where the point of  
maximum tension is (i.e. where it would break if it was bent  
even more).  
Decide which is the safest way to release the tension and  
whether you are able to do it safely. In complicated situations  
the only safe method is to put aside your chain saw and use  
a winch.  
General advice:  
Position yourself so that you will be clear of the tree or branch  
when the tension is released.  
Make one or more cuts at or near the point of maximum  
tension. Make as many cuts of sufficient depth as necessary  
to reduce the tension and make the tree or branch break at  
the point of maximum tension.  
Never cut straight through a tree or branch that is in  
tension!  
English – 23  
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WHAT IS WHAT?  
Jonsered 2163 TURBO  
XXXX  
XXXXXXX  
Jonsered  
Huskvarna, SWEDEN  
J
O
N
S
E
R
E
D
S
E
R
V
I
C
E
What is what on the chain saw?  
1
2
3
4
5
6
7
8
9
Cylinder cover  
16 Spike bumper  
Front handle  
17 Chain catcher (Catches chain if it jumps or breaks.)  
18 Clutch cover  
Front hand guard  
Starter  
19 Right hand guard (Protects right hand if chain breaks or  
jumps.)  
Chain oil tank  
20 Throttle control  
Starter handle  
21 Throttle lock (Prevents accidental operation of throttle  
control.)  
Adjuster screws, carburettor  
Choke control/Start throttle lock  
Rear handle  
22 Decompression valve  
23 Combination spanner  
24 Chain tensioning screw  
25 Operators manual (EPA)  
26 Bar guard  
10 Stop switch (Ignition on/off switch.)  
11 Fuel tank  
12 Mufer  
13 Bar tip sprocket  
14 Chain  
27 Switch for heated handle (CS 2171W)  
28 Warning decal  
15 Bar  
24 – English  
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ASSEMBLY  
Tension the chain by turning the chain tensioning screw  
Fitting the bar and chain  
clockwise using the combination spanner. The chain should  
be tensioned until it does not sag from the underside of the  
bar.  
WARNING! Always wear gloves, when  
working with the chain, in order to protect  
your hands from injury.  
!
Check that the chain brake is in disengaged position by  
moving the front hand guard towards the front handle.  
The chain is correctly tensioned when it does not sag from the  
underside of the bar, but can still be turned easily by hand.  
Hold up the bar tip and tighten the bar nuts with the  
combination spanner.  
Remove the bar nuts and remove the clutch cover (chain  
brake). Take off the transportation ring (A).  
When tting a new chain, the chain tension has to be checked  
frequently until the chain is run-in. Check the chain tension  
regularly. A correctly tensioned chain ensures good cutting  
performance and long life.  
Fit the bar over the bar bolts. Place the bar in its rearmost  
position. Place the chain over the drive sprocket locate it in  
the groove on the bar. Begin on the top edge of the bar.  
Note: If clutch cover is difcult to remove, replace bar nuts,  
engage brake and rerelease (an audible click will be heard if  
released properly).  
Make sure that the edges of the cutting links are facing  
forward on the top edge of the bar.  
Fit the clutch cover and locate the chain adjuster pin in the  
hole in the bar. Check that the drive links of the chain t  
correctly over the drive sprocket and that the chain is correctly  
located in the groove in the bar. Tighten the bar nuts nger  
tight.  
English 25  
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FUEL HANDLING  
Mixing  
Fuel  
Always mix the gasoline and oil in a clean container  
intended for fuel.  
CAUTION!The machine is equipped with a two-stroke engine  
and must always been run using a mixture of gasoline and  
two-stroke engine oil. It is important to accurately measure  
the amount of oil to be mixed to ensure that the correct  
mixture is obtained.When mixing small amounts of fuel, even  
small inaccuracies can drastically affect the ratio of the  
mixture.  
Always start by lling half the amount of the gasoline to be  
used. Then add the entire amount of oil. Mix (shake) the  
fuel mixture. Add the remaining amount of gasoline.  
Mix (shake) the fuel mixture thoroughly before lling the  
machines fuel tank.  
WARNING! Always ensure there is adequate  
ventilation when handling fuel.  
!
Gasoline  
This engine is certied to operate on unleaded  
gasoline.  
Use good quality unleaded gasoline.  
Do not mix more than one months supply of fuel at a time.  
If the machine is not used for some time the fuel tank  
should be emptied and cleaned.  
This engine is certied to operate on unleaded  
gasoline.  
The lowest octane recommended is 87. If you run the  
engine on a lower octane than 87 it can result in knocking.  
This gives rise to a high engine temperature, which can  
result in serious engine damage.  
Chain oil  
When working with continuous high revs (e.g. limbing) a  
higher octane is recommended.  
The chain lubrication system is automatic and we  
recommend the use of special oil (chain oil) with good  
adhesion characteristics.  
Two-stroke oil  
For the best results and performance use JONSERED  
two-stroke oil, which is specially formulated for our two-  
stroke engines. Mixture 1:50 (2%).  
Never use two-stroke oil intended for water-cooled  
outboard engines, sometimes referred to as outboard oil.  
Never use oil intended for four-stroke engines.  
Gasoline, litre  
Two-stroke oil, litre  
2% (1:50)  
0,10  
In countries where no special chain oil is available, EP90  
transmission oil can be used.  
5
10  
0,20  
Never use waste oil. This results in damage to the oil  
pump, the bar and the chain.  
15  
0,30  
20  
0,40  
It is important to use oil of the right grade (suitable  
viscosity range) to suit the air temperature.  
US gallon  
US . oz.  
2 1/2  
1
In temperatures below 0°C (32°F) some oils become too  
viscous. This can overload the oil pump and result in  
damage to the oil pump components.  
2 1/2  
5
6 1/2  
12 7/8  
Contact your service agent when choosing chain oil.  
26 English  
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FUEL HANDLING  
Fuelling  
WARNING!Taking the following precautions,  
will lessen the risk of re:  
!
Do not smoke or place hot objects near fuel.  
Always shut off the engine before refuelling.  
When refuelling, open the fuel cap slowly so  
that any excess pressure is released gently.  
Tighten the fuel cap carefully after refuelling.  
Always move the machine away from the  
refuelling area before starting.  
Clean the area around the fuel cap. Clean the fuel and chain  
oil tanks regularly. The fuel lter must be replaced at least  
once a year. Contamination in the tanks causes malfunction.  
Make sure the fuel is well mixed by shaking the container  
before refuelling.The capacities of the chain oil tank and fuel  
tank are carefully matched.You should therefore always ll  
the chain oil tank and fuel tank at the same time.  
Min 3 m  
(10ft)  
English 27  
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STARTING AND STOPPING  
Warm engine  
Starting and stopping  
WARNING! Note the following before  
starting:  
!
Never start a chain saw unless the bar, chain  
and all covers are tted correctly. Otherwise  
the clutch can come loose and cause  
personal injuries.  
Use the same procedure as for starting a cold engine but  
without setting the choke control in the choke position. The  
correct choke/start throttle setting is obtained by moving the  
choke control to the choke position and then pushing it in  
again.  
Always move the machine away from the  
refuelling area before starting.  
Place the machine on rm ground. Make  
sure you have a secure footing and that the  
chain cannot touch anything.  
Starting  
Keep people and animals well away from the  
working area.  
Cold engine  
Grip the front handle with your left hand. Hold the chain saw  
on the ground by placing your right foot through the rear  
handle. Pull the starter handle with your right hand and pull  
out the starter cord slowly until you feel a resistance (as the  
starter pawls engage) then pull rmly and rapidly.Never wrap  
the starter cord around your hand  
Starting: The chain brake should be activated when starting  
the chain saw. Activate the chain brake by pushing the front  
hand guard forwards.  
Ignition: Slide the ignition switch to the left.  
As the chain brake is still activated the engine must return to  
idling speed as soon as possible by disengaging the throttel  
latch in order to avoid unnecessery wear on the clutch  
assembly.  
Choke: Set the choke control in the choke position.  
Start throttle: The correct choke/start throttle setting is  
obtained by moving the control to the choke position.  
Push in the choke control as soon as the engine re and make  
repeated starting attempts. Immediately press and release  
the throttle when the engine starts. That will disengage the  
throttle latch.  
If the machine is tted with a decompression valve (A): Press  
the valve to reduce the pressure in the cylinder and make  
starting easier.You should always use the decompression  
valve when starting the machine. Once the machine has  
started the valve will automatically return to its original  
setting.  
CAUTION! Do not pull the starter cord all the way out and do  
not let go of the starter handle when the cord is fully extended.  
This can damage the machine.  
28 English  
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STARTING AND STOPPING  
Pull the front hand guard towards the front handle.The chain  
brake is now disengaged.Your saw is ready for use.  
Stopping  
Stop the engine by switching off the ignition.  
English 29  
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MAINTENANCE  
Fine adjustment  
Carburettor  
When the machine has been run-inthe carburettor should  
be nely adjusted. The ne adjustment should be carried  
out by a qualied person. First adjust the L-jet, then the  
idling screw T and then the H-jet.  
Your Jonsered product has been designed and manufactured  
to specications that reduce harmful exhaust fumes.  
Function, Basic settings, Fine adjustment  
Conditions  
WARNING! Do not start the chain saw unless  
the bar, chain and clutch cover (chain brake)  
are tted, otherwise the clutch may come  
loose and cause personal injury.  
Before any adjustments are made the air lter should be  
clean and the cylinder cover tted. Adjusting the  
carburettor while a dirty air lter is in use will result in a  
leaner mixture next time the lter is cleaned.This can give  
rise to serious engine damage.  
!
Function  
Do not attempt to adjust the L and H jets beyond  
either stop as this could cause damage.  
The carburettor governs the engines speed via the  
throttle control. Air and fuel are mixed in the carburettor.  
The air/fuel mixture is adjustable. Correct adjustment is  
essential to get the best performance from the machine.  
Now start the machine according to the starting  
instructions and let it warm up for 10 minutes. CAUTION!  
If the chain rotates while idling the T-screw must be  
turned anti-clockwise until the chain stops.  
The setting of the carburettor means that the engine is  
adepted to local conditions, for example, the climate,  
altitude, fuel and the type of 2-stroke oil.  
Place the machine on a at surface so that the bar points  
away from you and so that the bar and chain do not come  
into contact with the surface or other objects.  
The carburettor has three adjustment controls:  
-
-
-
L = Low speed jet  
Low speed jet L  
H = High speed jet  
Turn the low speed jet L clockwise until it stops. If the engine  
accelerates poorly or idles unevenly, turn the low speed jet L  
anticlockwise until good acceleration and idling are achieved.  
T = Idle adjustment screw  
H
T
CAUTION! If the chain rotates while idling the T-screw  
must be turned anti-clockwise until the chain stops.  
Final setting of the idling speed T  
Adjust the idle speed with the T-screw. If it is necessary to re-  
adjust, turn theT-screw clockwise while the engine is running,  
until the chain starts to rotate. Then turn counter-clockwise  
until the chain stops. A correctly adjusted idle speed setting  
occurs when the engine runs smoothly in every position. It  
should also be good margin to the rpm when the chain starts  
to rotate.  
L
The L and H-jets are used to adjust the supply of fuel to  
match the rate that air is admitted, which is controlled with  
the throttle. If they are screwed clockwise the air/fuel ratio  
becomes leaner (less fuel) and if they are turned anti-  
clockwise the ratio becomes richer (more fuel). A lean  
mixture gives a higher engine speed and a rich mixture  
gives a lower engine speed.  
WARNING! Contact your servicing dealer, if  
the idle speed setting cannot be adjusted so  
that the chain stops. Do not use the chain  
saw until it has been properly adjusted or  
repaired.  
!
The T-screw regulates the throttle setting at idle speed. If  
the T-screw is turned clockwise this gives a higher idle  
speed; turning it anti-clockwise gives a lower idle speed.  
High speed jet H  
Basic settings and running in  
At the factory the engine is adjusted at sea level. When  
working at a high altitude or in different weather conditions,  
temperatures and atmospheric humidity, it may be necessary  
to make minor adjustments to the high speed jet.  
The basic carburettor settings are adjusted during testing at  
the factory.  
Avoid running at a too high speed during the rst 10 hours.  
CAUTION! If the chain rotates while idling the T-screw  
must be turned anti-clockwise until the chain stops.  
CAUTION! If the high speed jet is screwed in too far, it may  
damage the piston/cylinder.  
Rec. idle speed: 2700 rpm  
When test run at the factory, the high speed jet is set so that  
the engine satises the applicable legal requirements at the  
same time as achieving maximum performance. The  
carburettors high speed jet is then locked using a limiter cap  
in the fully screwed out position. The limiter cap limits the  
potential to adjust the high speed jet to at most half a turn.  
WARNING! Contact your servicing dealer, if  
the idle speed setting cannot be adjusted so  
that the chain stops. Do not use the chain  
saw until it has been properly adjusted or  
repaired.  
!
30 English  
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MAINTENANCE  
CAUTION! There is an integrated speed governor in the  
centre of the pulley. Insert the starter cord through the  
hole in the starter housing and the starter handle. Make a  
secure knot in the end of the starter cord.  
ignition system that limits the maximum speed to 13600 rpm.  
The maximum speed will not exceed 13600 rpm when the  
high speed jet is adjusted (screwed in). When the speed  
governor is activated, you will get the same sound experience  
as when the chain saw 4-cycles.  
To adjust the carburettor correctly you should contact a  
mechanic with access to a rev counter.  
CAUTION! As the spark is cut off, the rev counter does not  
show speeds higher than 13600 rpm.  
Correctly adjusted carburettor  
Tensioning the recoil spring  
When the carburettor is correctly adjusted the machine  
accelerates without hesitation and the machine 4-cycles a  
little at max speed. It is also important that the chain does not  
rotate at idle. If the L-jet is set too lean it may cause starting  
difculties and poor acceleration. If the H-jet is set too lean  
the machine will have less power, poor acceleration and could  
suffer damage to the engine.  
Hook the starter cord in the notch in the pulley and turn  
the starter pulley about 2 turns clockwise.  
Starter  
WARNING! When the recoil spring is wound  
up in the starter housing it is under tension  
and can, if handled carelessly, pop out and  
CAUTION! Check that the pulley can be turned at least a  
further 1/2 turn when the starter cord is pulled all the way  
out.  
!
cause personal injury. Always be careful  
when changing the recoil spring or the  
starter cord. Always wear protective  
goggles.  
Changing a broken recoil spring  
Changing a broken or worn starter cord  
Lift off the pulley. See instructions under heading  
Changing a broken or worn starter cord.  
Remove the recoil spring from inside the pulley by tapping  
the pulley lightly with its inside face downwards against a  
work bench or the like. If the spring pops out during tting,  
wind it up again, working from the outside in towards  
centre.  
Loosen the screws that hold the starter against the  
crankcase and remove the starter.  
Lubricate the recoil spring with light oil. Fit the pulley and  
tension the recoil spring.  
Pull out the cord approx. 30 cm and hook it into the notch  
in the rim of the pulley. Release the recoil spring by letting  
the pulley rotate slowly backwards.  
Undo the screw in the centre of the pulley and remove the  
pulley. Insert and fasten a new starter cord to the pulley.  
Wind approx. 3 turns of the starter cord onto the pulley.  
Connect the pulley to the recoil spring so that the end of  
the spring engages in the pulley. Fit the screw in the  
English 31  
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MAINTENANCE  
Fitting the starter  
Spark plug  
To t the starter, rst pull out the starter cord and place the  
starter in position against the crankcase. Then slowly  
release the starter cord so that the pulley engages with  
the pawls.  
The spark plug condition is inuenced by:  
Fit and tighten the screws that hold the starter.  
Incorrect carburettor adjustment.  
Wrong fuel mixture (too much oil).  
A dirty air lter.  
These factors cause deposits on the spark plug electrodes,  
which may result in operating problems and starting  
difculties.  
If the machine is low on power, difcult to start or runs  
poorly at idle speed: always check the spark plug rst  
before taking any further action. If the spark plug is dirty,  
clean it and check that the electrode gap is 0.5 mm  
(0,020").The spark plug should be replaced after about a  
month in operation or earlier if necessary.  
Air lter  
The air lter must be regularly cleaned to remove dust and dirt  
in order to avoid:  
Carburettor malfunctions  
Starting problems  
Loss of engine power  
Unnecessary wear to engine parts  
Excessive fuel consumption.  
CAUTION! Always use the recommended spark plug type!  
Use of the wrong spark plug can damage the piston/cylinder.  
Clean the air lter daily, or more often in demanding  
conditions.  
Mufer  
Remove the air lter after taking off the air lter cover.  
When retting make sure that the air lter seals tightly  
against the lter holder. Clean the lter by brushing or  
shaking it.  
The mufer is designed to reduce the noise level and to direct  
the exhaust gases away from the operator. The exhaust  
gases are hot and can contain sparks, which may cause re  
if directed against dry and combustible material.  
The lter can be cleaned more thoroughly by washing it in  
water and detergent.  
Some mufers are equipped with a special spark arrestor  
mesh. If your machine has this type of mufer, you should  
clean the mesh at least once a week.This is best done with a  
wire brush.  
An air lter that has been in use for a long time cannot be  
cleaned completely.The lter must therefore be replaced with  
a new one at regular intervals. A damaged air lter must  
always be replaced.  
CAUTION! The mesh must be replaced if it is damaged. If the  
mesh is blocked the machine will overheat and this will cause  
damage to the cylinder and piston. Never use a machine with  
a mufer that is in poor condition.  
A JONSERED chain saw can be equipped with different types  
of air lter according to working conditions, weather, season,  
etc. Contact your dealer for advice.  
32 English  
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MAINTENANCE  
Needle bearing lubrication  
Cooling system  
The clutch drum is tted with one of the following drive  
sprockets:  
To keep the working temperature as low as possible the  
machine is equipped with a cooling system.  
A Spur sprocket (the chain sprocket is welded on the  
drum)  
The cooling system consists of:  
1
2
3
4
5
Air intake on the starter.  
Air guide plate.  
B Rim sprocket (replaceable)  
Fins on the ywheel.  
Cooling ns on the cylinder.  
Cylinder cover (directs cold air over the cylinder).  
5
Both versions have a needle bearing on the drive shaft, which  
has to be greased regularly (once a week).  
4
3
CAUTION! Use only high quality bearing grease or engine oil.  
Adjustment of the oil pump  
2
The oil pump is adjustable. Adjustments are made by turning  
the screw using a screwdriver or combination spanner. The  
machine is supplied from the factory set to 1 turn open.  
Turning the screw clockwise will reduce the oil ow and  
turning the screw anti-clockwise will increase the oil ow.  
1
Clean the cooling system with a brush once a week, more  
often in demanding conditions. A dirty or blocked cooling  
system results in the machine overheating which causes  
damage to the piston and cylinder.  
Centrifugal cleaning Turbo”  
Centrifugal cleaning means the following: All air to the  
carburettor passes through the starter. Dirt and dust is  
centrifuged out by the cooling fan.  
WARNING! The engine must not be running  
when making adjustments.  
!
Recommended settings:  
Bar -15":  
1 turn from the closed position.  
2 turns from the closed position.  
3 turns from the closed position.  
4 turns from the closed position.  
IMPORTANT! In order to maintain operation of the centrifugal  
cleaning system it must be regularly maintained.  
Bar 15" -18":  
Bar 18" -24":  
Bar 24" -:  
Clean the air intake to the starter, the ns on the ywheel,  
the space around the ywheel, inlet pipe and carburettor  
compartment.  
These recommendations apply to JONSERED chain oil, for  
other chain oils increase the oil ow by one step.  
English 33  
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MAINTENANCE  
Heated handles  
Winter use  
(CS 2171W)  
During cold weather and under powder snow conditions,  
operating problems can arise due to:  
On models with the model code W, both the front handle bar  
and the rear handle are equipped with electrical heating coils.  
These are supplied with electricity from a generator built into  
the chain saw.  
Too low engine temperature.  
Icing of the air lter and carburettor.  
Special measures are therefore often required:  
Partly mask the air inlet on the starter to increase the  
working temperature of the engine.  
IMPORTANT!  
Any maintenance other than that described in this manual  
must be carried out by your servicing dealer (retailer).  
When the red mark on the switch is visible, the heating is on.  
Electrical carburettor heating  
(CS 2171WH)  
Canada  
If this chain saw has the model code WH then it is equipped  
with an electrically heated carburettor. The electrical heating  
prevents icing in the carburettor. A thermostat regulates  
heating so that the carburettor always has the correct working  
temperature.  
Other countries  
The carburettor heater is used in the following temperature  
range: 0ºC or colder. During high humidity, icing of the  
carburettor can occur earlier than specied.  
The carburettor heater only heats the carburettor when the 3-  
way switch is set to position II.  
The switch is off in position 0, supplies current to the handle  
heater in position I, supplies current to the carburettor in  
position II.  
CAUTION! The carburettor heater reaches maximum  
temperature after about 3 minutes. It is therefore important  
that the machine is not run for longer with the heater switched  
on. If the switch is left on for too long the carburettor will  
overheat and lead to running problems or starting problems.  
34 English  
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MAINTENANCE  
Below you will nd some general maintenance  
instructions.  
Weekly maintenance  
0,5 mm  
1
3
2
4
Daily maintenance  
1
2
3
8
5
6
7
6
5
4
1
Check that the vibration damping elements are not  
damaged.  
2
3
4
Lubricate the clutch drum bearing.  
7
8
9
File off any burrs from the edges of the bar.  
Clean the spark plug. Check that the electrode gap is 0.5  
mm (0,020 inch).  
1
2
Check the throttle trigger for smooth operation. If any  
binding occurs or if engine fails to return to idle, the  
machine should be taken to your dealer, before it is used  
again. Also, be sure that the trigger cannot be pulled until  
the throttle trigger lockout is depressed.  
5
Clean the ns on the ywheel. Check the starter and the  
recoil spring.  
6
7
8
Clean the cooling ns on the cylinder.  
Clean or replace the spark arrestor mesh in the mufer.  
Clean the carburettor compartment.  
Clean the chain brake and check that it operates safely.  
Make sure that the chain catcher is undamaged, and  
replace it if necessary.  
3
4
Clean or replace the air lter as necessary. Check for  
damage or holes.  
Monthly maintenance  
1
3
4
2
The bar should be turned daily for more even wear. Check  
the lubrication hole in the bar, to be sure it is not clogged.  
Clean the bar groove. If the bar has a sprocket tip, this  
should be lubricated.  
8
7
5
6
Check that the bar and chain are getting sufcient oil.  
5
9
6
Sharpen the chain and check its tension and condition.  
Check the drive sprocket for excessive wear and replace  
if necessary.  
7
Clean the air intake on the starter. Check the starter and  
starter cord for wear or damage.  
1
2
Check the brake band on the chain brake for wear.  
8
9
Check that nuts and screws are tight.  
Check the clutch centre, clutch drum and clutch spring for  
wear.  
Test the stop switch to be sure it shuts off the engine.  
3
4
Clean the outside of the carburettor.  
Check fuel hose for cracks or other damage. Change if  
necessary.  
5
6
7
8
9
Clean the inside of the fuel tank.  
Clean the inside of the oil tank.  
Check all cables and connections.  
Change the spark plug.  
Change the air lter.  
English 35  
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TECHNICAL DATA  
Technical data  
CS 2165  
CS 2171/WH  
Engine  
3
Cylinder volume, cu.in/cm  
Cylinder bore, inch/mm  
Stroke, inch/mm  
Idle speed, rpm  
3,97/65,1  
1,89/48  
1,42/36  
2700  
4,31/70,7  
1,97/50  
1,42/36  
2700  
Power, kW/ rpm  
3,4/9000  
3,9/9600  
Ignition system  
Manufacture  
SEM  
CD  
SEM  
CD  
Type of ignition system  
NGK BPMR 7A/  
Champion RCJ 7Y  
NGK BPMR 7A/  
Champion RCJ 7Y  
Spark plug  
Electrode gap, inch/mm  
0,02/0,5  
0,02/0,5  
Fuel and lubrication system  
Manufacturer of carburettor  
Carburettor type  
Walbro  
Walbro  
HD12B  
1,63/0,77  
HD12B  
1,63/0,77  
Fuel tank capacity, US pint/litre  
Oil pump capacity at 9,000 rpm, ml/min  
Oil tank capacity, US pint/litre  
Type of oil pump  
0,89/0,42  
Automatic  
0,89/0,42  
Automatic  
Weight  
Chain saw without bar or chain, empty tanks, Lbs/kg  
13,2/6,0  
13,4/6,1  
W: 13,9/6,3  
Chain/bar  
Standard bar length, inch/cm  
Recommended bar lengths, inch/cm  
Usable cutting length, inches/cm  
Chain speed at max. power, m/sec  
Pitch, inch/mm  
15/38  
15/38  
15-28/38-70  
14-27"/35-69  
20,1  
15-28/38-70  
14-27"/35-69  
21,4  
3/8" /9,52  
0,058/1,5  
7
3/8" /9,52  
0,058/1,5  
7
Thickness of drive links, inch/mm  
Number of teeth on drive sprocket  
36 English  
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TECHNICAL DATA  
Recommended original and replacement bar and chain combinations  
These Husqvarna chain saw models are in the ANSI category of saws above 3,8 cu. in. and are not required to comply with low  
kickback performance requirements. However, for these models we recommend the following cutting equipment.  
Bar  
Pitch, inch  
3/8  
Chain  
Length, inches  
Max nose radius  
16  
18  
20  
24  
28  
11T  
11T  
11T  
11T  
11T  
Jonsered S42, Oregon 73LP/73LG  
Jonsered S42, Oregon 73LP/73LG  
Jonsered S42, Oregon 73LP/73LG  
Jonsered S42, Oregon 73LP/73LG  
Jonsered S42, Oregon 73LP/73LG  
3/8  
3/8  
3/8  
3/8  
Note: For the chains above you are free to choose between 0,050", 0,058" and 0,063" gauge drive link for the corresponding bar,  
see the table below.  
0,050"/1,3 mm  
0,058"/1,5mm  
0,063"/1,6 mm  
72LP  
72LG  
73LG  
75LG  
72V  
73V  
75V  
S42/73LP  
75LP  
WARNING! This chain saw model is capable of severe kickback that could result in serious injuries to the  
user. Do not operate this saw unless you have extraordinary cutting needs and experience and specialized  
training for dealing with kickback. Saws with signicantly reduced kickback potential are available. Always  
use the safest saw and cutting equipment applicable to your cutting need.  
!
L
D
D
2
_
PITCH =  
English 37  
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FEDERAL EMISSION CONTROL WARRANTY STATEMENT  
rights and responsibilities, you should contact your nearest  
authorized servicing dealer or call Jonsered, at Sweden +46-  
36-146500.  
YOUR WARRANTY RIGHTS AND  
OBLIGATIONS  
WARRANTY PERIOD Any warranted part which is not  
scheduled for replacement as required maintenance, or  
which is scheduled only for regular inspection to the effect of  
repair or replace as necessaryshall be warranted for 2  
years.Any warranted part which is scheduled for replacement  
as required maintenance shall be warranted for the period of  
time up to the rst scheduled replacement point for that part.  
The EPA (The US Environmental Protection Agency),  
Environment Canada and Jonsered are pleased to explain  
the emissions control system warranty on your 2001 and later  
small nonroad engine. In U.S. and Canada, new small  
nonroad engines must be designed, built and equipped to  
meet the federal stringent anti-smog standards. Jonsered  
must warrant the emission control system on your small  
nonroad engine for the period of time listed below provided  
there has been no abuse, neglect or improper maintenance of  
your unit.Your emmission control system includes Parts such  
as the carburetor and the ignition system. Where a  
DIAGNOSIS The owner shall not be charged for diagnostic  
labor which leads to the determination that a warranted part  
is defective, if the diagnostic work is performed at an  
approved Jonsered servicing dealer.  
warrantable condition exists, Jonsered will repair your small  
nonroad engine at no cost to you. Expenses covered under  
warranty include diagnosis, parts and labor.  
CONSEQUENTIAL DAMAGES Jonsered may be liable for  
damages to other engine components caused by the failure  
of a warranted part still under warranty.  
MANUFACTURERS WARRANTY  
WHAT IS NOT COVERED  
All failures caused by abuse, neglect or improper  
maintenance are not covered.  
COVERAGE  
The 2001 and later small nonroad engines are warranted for  
two years. If any emission related part on you engine (as  
listed above) is defective, the part will be repaired or replaced  
by Jonsered.  
ADD -ON OR MODIFIED PARTS  
The use of add-on or modied parts can be grounds for  
disallowing a warranty claim. Jonsered is not liable to cover  
failures of warranted parts caused by the use of add-on or  
modied parts.  
OWNERSWARRANTY RESPONSIBILITIES  
As the small nonroad engine owner, you are responsible for  
the performance of the required maintenance listed in your  
Operators Manual. Jonsered recommends that you retain all  
receipts covering maintenance on your small nonroad engine,  
but Jonsered cannot deny warranty solely for the lack of  
receipts or for your failure to ensure the performance of all  
scheduled maintenance. As the small nonroad engine owner,  
you should, however, be aware that Jonsered may deny you  
warranty coverage if your small nonroad engine or a part of it  
has failed due to abuse, neglect, improper maintenance,  
unapproved modications or the use of parts not made or  
approved by the original equipment manufacturer.You are  
responsible for presenting your small nonroad engine to a  
Jonsered authorized servicing dealer as soon as a problem  
exists. The warranty repairs should be completed in a  
reasonable amount of time, not to exceed 30 days.If you have  
any questions regarding your warranty rights and  
HOW TO FILE A CLAIM  
If you have any questions regarding your warranty rights and  
responsibilities, you should contact your nearest authorized  
servicing dealer or call Jonsered, at Sweden +46-36-146500.  
WHERE TO GET WARRANTY SERVICE  
Warranty services or repairs shall be provided at all Jonsered  
authorized servicing dealers.  
MAINTENANCE, REPLACEMENT AND  
REPAIR OF EMISSION-RELATED PARTS  
Any Jonsered approved replacement part used in the  
performance of any warranty maintenance or repairs on  
emission-related parts, will be provided without charge to the  
owner if the part is under warranty.  
responsibilities, you should contact your nearest authorized  
servicing dealer or call Jonsered, at Sweden +46-36-146500.  
WARRANTY COMMENCEMENT DATE  
The warranty period begins on the date small nonroad engine  
is delivered.  
EMISSION CONTROL WARRANTY PARTS  
LIST  
1
2
3
4
Carburetor and internal parts  
Intake pipe, airlter holder and carburetor bolts.  
Airlter and fuellter covered up to maintenance schedule.  
Ignition System  
LENGTH OF COVERAGE  
Jonsered warrants to the initial owner and each subsequent  
purchaser that the engine is free from defects in materials and  
workmanship which cause the failure of a warranted part for  
a period of two years.  
1
2
Spark Plug, covered up to maintenance schedule  
Ignition Module  
WHAT IS COVERED  
MAINTENANCE STATEMENT  
The owner is responsible for the performance of all required  
REPAIR OR REPLACEMENT OF PARTS Repair or  
replacement of any warranted part will be performed at no  
charge to the owner at an approved Jonsered servicing  
dealer. If you have any questions regarding your warranty  
maintenance, as dened in the operators manual.  
´®z*x{o¶5~¨  
38 English  
´®z*x{o¶5~¨  
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1088917-95  
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´®z*x{o¶5~¨  
2004-01-26  
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