John Deere Snow Blower MTF 031039C User Manual

ST0521M  
ST0521E  
Snow Thrower  
OPERATOR’S  
MANUAL  
MTF-031039C  
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RULES FOR SAFE OPERATION  
IMPORTANT  
WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with  
spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your  
snowthrower.  
Safe Operation Practices for Snowthrowers  
As Recommended By: American National Standards Institute.  
a. Use an approved fuel container.  
b. Never remove fuel tank cap or add fuel to a running en-  
gine (motor) or hot engine (motor).  
Engine Exhaust, some of its constituents, and  
certain vehicle components contain or emit  
chemicals known to the State of California to  
cause cancer and birth defects or other repro-  
ductive harm.  
c. Fill fuel tank outdoors with extreme care. Never fill fuel  
tank indoors.  
d. Replace fuel cap securely and wipe up spilled fuel.  
e. Never store fuel or snowthrower with fuel in the tank  
inside of a building where fumes may reach an open  
flame or spark.  
Battery posts, terminals and related accesso-  
ries contain lead and lead compounds, chemi-  
cals known to the State of California to cause  
cancer and birth defects or other reproductive  
harm. WASH HANDS AFTER HANDLING.  
f. Check fuel supply before each use, allowing space for  
expansion as the heat of the engine (motor) and/or sun  
can cause fuel to expand.  
5. For all units with electric starting motors use electric  
starting extension cords certified CSA/UL. Use only with  
a receptacle that has been installed in accordance with  
local inspection authorities.  
6. Adjust the snowthrower height to clear gravel or crushed  
rock surface.  
7. Never attempt to make any adjustments while the en-  
gine (motor) is running (except when specifically recom-  
mended by manufacturer).  
IMPORTANT: Safety standards require operator presence  
controls to minimize the risk of injury. Your snowthrower is  
equipped with such controls. Do not attempt to defeat the  
function of the operator presence control under any cir-  
cumstances.  
8. Let engine (motor) and snowthrower adjust to outdoor  
temperatures before starting to clear snow.  
9. Always wear safety glasses or eye shields during oper-  
ation or while performing an adjustment or repair to pro-  
tect eyes from foreign objects that may be thrown from  
the snowthrower.  
Training  
1. Read the operating and service instruction manual care-  
fully. Be thoroughly familiar with the controls and the  
proper use of the equipment. Know how to stop the unit  
and disengage the controls quickly.  
2. Never allow children to operate the equipment. Never  
allow adults to operate the equipment without proper  
instruction.  
Operation  
1. Do not operate this machine if you are taking drugs or  
other medication which can cause drowsiness or affect  
your ability to operate this machine.  
3. Keep the area of operation clear of all persons, particu-  
larly small children and pets.  
2. Do not use this machine if you are mentally or physically  
unable to operate this machine safely.  
4. Exercise caution to avoid slipping or falling especially  
when operating in reverse.  
3. Do not put hands or feet near or under rotating parts.  
Keep clear of the discharge opening at all times.  
4. Exercise extreme caution when operating on or crossing  
gravel drives, walks or roads. Stay alert for hidden haz-  
ards or traffic.  
5. After striking a foreign object, stop the engine (motor),  
remove the wire from the spark plug, thoroughly inspect  
snowthrower for any damage, and repair the damage  
before restarting and operating the snowthrower.  
6. If the unit should start to vibrate abnormally, stop the  
engine (motor) and check immediately for the cause.  
Vibration is generally a warning of trouble.  
Preparation  
1. Thoroughly inspect the area where the equipment is to  
be used and remove all doormats, sleds, boards, wires,  
and other foreign objects.  
2. Disengage all clutches before starting the engine  
(motor).  
3. Do not operate the equipment without wearing adequate  
winter outer garments. Wear footwear that will improve  
footing on slippery surfaces.  
4. Handle fuel with care; it is highly flammable.  
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RULES FOR SAFE OPERATION  
7. Stop the engine (motor) whenever you leave the operat-  
Maintenance And Storage  
ing position, before unclogging the auger/impeller hous-  
ing or discharge chute and when making any repairs,  
adjustments, or inspections.  
1. Check shear bolts and other bolts at frequent intervals  
for proper tightness to be sure the equipment is in safe  
working condition.  
8. When cleaning, repairing, or inspecting, make certain  
the auger/impeller and all moving parts have stopped  
and all controls are disengaged. Disconnect the spark  
plug wire and keep the wire away from the spark plug to  
prevent accidental starting.  
2. Never store the snowthrower with fuel in the tank inside  
a building where ignition sources are present such as  
hot water and space heaters, clothes dryers, and the  
like. Allow the engine (motor) to cool before storing in  
any enclosure.  
9. Take all possible precautions when leaving the snow-  
thrower unattended. Disengage the auger/ impeller, stop  
engine (motor), and remove key.  
3. Always refer to operator’s guide instructions for import-  
ant details if the snowthrower is to be stored for an ex-  
tended period.  
10.Do not run the engine (motor) indoors, except when  
starting the engine (motor) and for transporting the  
snowthrower in or out of the building. Open the outside  
doors; exhaust fumes are dangerous (containing CAR-  
BON MONOXIDE, an ODORLESS and DEADLY GAS).  
4. Maintain or replace safety and instruction labels, as  
necessary.  
5. Run the snowthrower a few minutes after throwing  
snow to prevent freeze- up of the auger/impeller.  
11. Do not clear snow across the face of slopes. Exercise  
extreme caution when changing direction on slopes. Do  
not attempt to clear steep slopes.  
12.Never operate the snowthrower without proper guards,  
plates or other safety protective devices in place.  
13.Never operate the snowthrower near enclosures, auto-  
mobiles, window wells, drop- offs, and the like without  
proper adjustment of the snow discharge angle. Keep  
children and pets away.  
WARNING: Avoid  
injury from rotating  
auger- keep hands,  
feet, and clothing  
away.  
14.Do not overload the machine capacity by attempting to  
clear snow at too fast a rate.  
15.Never operate the machine at high transport speeds on  
slippery surfaces. Look behind and use care when back-  
ing up.  
16.Never direct discharge at bystanders or allow anyone in  
front of the unit.  
17.Disengage power to the collector/impeller when snow-  
thrower is transported or not in use.  
WARNING: Do not  
use hands to un-  
clog discharge  
chute.  
18.Use only attachments and accessories approved by the  
manufacturer of the snowthrower (such as tire chains,  
electric start kits, ect.).  
19.Never operate the snowthrower without good visibility or  
light. Always be sure of your footing and keep a firm  
hold on the handles. Walk;never run.  
Stop engine/motor before removing debris.  
Do not walk in front of running machine.  
Do not discharge at bystanders.  
20.Do not over- reach. Keep proper footing and balance at  
all times.  
21.Exercise caution if operating on steep sloping surfaces.  
Keep people and pets a safe distance from the  
machine.  
22.This snowthrower is for use on sidewalks, driveways  
and other ground level surfaces.  
Before leaving machine, shut off engine/ motor  
and remove key.  
23.Do not use the snowthrower on surfaces above ground  
level such as roofs of residences, garages, porches or  
other such structures or buildings.  
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TABLE OF CONTENTS  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
PARTS BAGS CONTENTS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
TOOLS REQUIRED FOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
HOW TO REMOVE THE SNOW THROWER FROM THE CARTON . 8  
HOW TO INSTALL THE CHUTE CRANK . . . . . . . . . . . . . . . . . . . . . . . . . 8  
HOW TO ASSEMBLE THE HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
HOW TO INSTALL THE CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
ENGINE AND SNOW THROWER OPERATING CONTROLS . . . . . . . 11  
SNOWTHROWER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
HOW TO STOP THE SNOWTHROWER . . . . . . . . . . . . . . . . . . . . . . . . . 12  
HOW TO CONTROL SNOW DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . 12  
HOW TO THROW SNOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
HOW TO MOVE FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
HOW TO MIX THE FUEL MIXTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
BEFORE STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO STOP THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO START THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO REMOVE SNOW FROM THE AUGER HOUSING . . . . . . . . 15  
SNOW THROWING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
SERVICE RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
HOW TO LUBRICATE THE IDLER ARM . . . . . . . . . . . . . . . . . . . . . . . . . 17  
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
HOW TO ADJUST THE BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . 18  
HOW TO REPLACE THE AUGER BELT . . . . . . . . . . . . . . . . . . . . . . . . . 18  
HOW TO FREE THE AUGER CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
HOW TO ADJUST THE CHUTE CRANK . . . . . . . . . . . . . . . . . . . . . . . . . 20  
HOW TO ADJUST THE AUGER CONTROL CABLE . . . . . . . . . . . . . . . 20  
HOW TO REPLACE THE DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
HOW TO REPLACE THE AUGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
TO ADJUST THE CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
TO ADJUST OR REPLACE THE SPARK PLUG . . . . . . . . . . . . . . . . . . . 23  
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
PARTS SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
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SAFETY DECALS  
the meaning, then thoroughly read all safety and operation  
instructions in this Owner’s Manual or contact your local  
dealer.  
WARNING: If safety decals are dam-  
aged or missing, replace immediately.  
If any safety decals become worn or damaged and cannot  
be read, order replacement decals from your local dealer.  
Look for this symbol to indicate important safe-  
ty precautions. This symbol indicates: “Atten-  
tion! Become Alert! Your Safety Is At Risk.”  
Identifying Your Snowthrower  
The snowthrower has two (2) identifying numbers: (1) unit  
model number: (2) unit serial number. The two preceding  
numbers are required to insure that the proper replace-  
ment parts are obtained when required. If you have any  
questions concerning parts, service, or technical data, con-  
tact the dealer where the unit was purchased.  
Before operation of your snowthrower, read the safety de-  
cals as shown on your snowthrower. The cautions and  
warnings are for your safety. To avoid a personal injury or  
damage to your snowthrower, understand and follow all  
safety decals. If you have any questions regarding the  
meaning or how to comply with the instructions, do not op-  
erate until you understand the purpose for the warning or  
danger given in the safety decal. If you do not understand  
For complete warranty information refer to the warranty in  
the Owner’s Information section of this manual.  
Figure 1  
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OWNER’S INFORMATION  
THREE YEAR LIMITED WARRANTY  
Murray warrants to the original purchaser of this Frontier Branded Snowthrower that this unit shall be free from defects in  
material and workmanship under normal use and service for a period of Three (3) Year from the date of purchase; however,  
this warranty does not cover accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the  
companies that manufacture these items furnish their own warranties and provide service through their authorized field  
service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether  
your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms  
and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser  
any part covered by this Limited Warranty during the applicable warranty period.  
Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free  
from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear  
Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use,  
abuse or misuse will be honored.  
This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower is your exclusive remedy; however,  
this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused. If used for  
commercial and/or professional (non-homeowner) uses, the duration of this warranty is ninety (90) days after the date of  
purchase. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or  
workmanship. For assistance in making such adjustments, consult your Operator’s Manual.  
The engine on this Frontier Branded Snowthrower is warranted to the original purchaser for only a Two (2) Year Limited  
Warranty. See your engine manual for information regarding the warranty policy and items covered under warranty. See  
MT  
your authorized John Deere/Frontier Dealer for service or replacement parts.  
To make a claim under this Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower, return the unit  
(or if authorized in advance, the defective part) along with your proof of purchase to an Authorized John Deere/Frontier Dealer  
near you. To locate the nearest Authorized John Deere/Frontier Dealer, check the Yellow Page listings in your local telephone  
directory. If you return the entire unit, John Deere/Frontier will repair all warranty items. If authorize to return the defective  
part only, John Deere/Frontier will either replace or repair the part. This Murray Three (3) Year Limited Warranty for your  
Frontier Branded Snowthrower gives you specific legal rights, and you may also have other rights which vary from state to  
state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied  
warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this  
written warranty or assistance in obtaining service, contact you local John Deere/Frontier Dealer.  
FOR YOUR RECORDS  
DATE PURCHASED:  
MODEL NO:  
SERIAL NO:  
STORE WHERE PURCHASED:  
ADDRESS:  
CITY:  
STATE:  
TELEPHONE :  
Record this information about your unit so that you will  
be able to provide it in case of loss or theft.  
7
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ASSEMBLY  
PARTS BAGS CONTENTS:  
WARNING: Always wear safety glasses or eye  
shields while assembling the snowthrower.  
1 - 2.6 ounces 2-cycle oil  
1 - Owner’s Manual  
Figure 6 shows the snow thrower in the operating position.  
TOOLS REQUIRED FOR ASSEMBLY  
1-Knife  
References to the right or left hand side of the snow throw-  
er are from the viewpoint of the operator’s position behind  
the unit.  
1-Pliers  
2-Adjustable Wrenches  
3. Cut down all four corners of the carton and lay the side  
panels flat.  
HOW TO REMOVE THE SNOW THROWER  
FROM THE CARTON  
4. Cut off the plastic bag that covers the snowthrower.  
1. Locate all parts that are packed separately and remove  
from the carton.  
5. Hold onto the lower handle and pull the snow thrower off  
the carton.  
CAUTION: DO NOT back over cables.  
2. Remove and discard the packing material from around  
the snow thrower.  
6. Remove the packing material from the handle assembly.  
HOW TO INSTALL THE CHUTE CRANK  
Chute Crank  
Rod  
1. Remove the screw and nut from the shaft (see  
Figure 2).  
2. Put the chute crank rod through the bracket on the low-  
er handlebar.  
Nut  
3. Install the chute crank rod onto the shaft.  
4. Fasten the chute crank rod with the screw and nut that  
were removed in step 1.  
Screw  
Shaft  
5. Raise the upper handle to the operating position. Hold  
the upper handle apart to prevent scratching the lower  
handle.  
6. Line up the holes.Tighten the knobs.  
Figure 2  
8
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ASSEMBLY  
HOW TO ASSEMBLE THE HANDLE  
1. Remove the packing material from the upper and  
lower handles.  
NOTE: Make sure the cables are not caught between  
the upper and lower handle.  
2. Loosen the knobs on each side of the handle. (See  
Figure 3)  
4. Tighten the knobs.  
3. Raise the upper handle to the operating position (see  
Figure 4). Hold the upper handle apart to prevent  
scratching the lower handle.  
Upper Handle  
Upper Handle  
Knob  
Lower Handle  
Knob  
Lower Handle  
Figure 3  
Figure 4  
HOW TO INSTALL THE CHUTE  
1. Remove the three bolts and lock nuts from the chute  
2. Install the chute with the bolts and locknuts. Make  
sure the locknuts are to the outside as shown.  
base (see Figure 5).  
Chute  
Locknuts  
Chute  
Figure 6  
Figure 5  
9
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ASSEMBLY  
n CHECKLIST  
Before you operate your new snowthrower, to ensure that  
you receive the best performance and satisfaction from  
this quality product, please review the following checklist:  
n All assembly instructions have been completed.  
n The discharge chute rotates freely.  
n No remaining loose parts in carton.  
While learning how to use your snow thrower, pay extra  
attention to the following important items:  
n Make sure the fuel tank is filled with the correct mixture  
(50:1 ratio) of gasoline and oil.  
n Become familiar with the location of all controls and un-  
derstand their function.  
n Before starting the engine, make sure all controls oper-  
ate correctly.  
10  
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OPERATION  
KNOW YOUR SNOWTHROWER  
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare the  
illustrations with your SNOWTHROWER to familiarize yourself with the location of various controls and adjustments. Save  
this manual for future reference.  
Auger Drive Lever  
Chute Control Rod  
Chute Deflector  
Recoil  
Starter  
Primer  
Button  
Recoil  
Starter  
Handle  
Discharge Chute  
Ignition Switch  
Key  
Choke Control  
Figure 7  
ENGINE AND SNOW THROWER OPERATING CONTROLS  
The engine operating controls and their functions are as  
follows:  
Ignition Switch Key - Must be inserted and turned to the  
ON position to start the engine.  
Auger Drive Lever - Starts and stops the auger.  
Recoil Starter Handle - Starts the engine manually.  
Chute Control Rod - Changes the direction of snow throw-  
ing through the discharge chute.  
Electric Starter Button - (Not shown) On electric start mod-  
els, use to start the engine when using the 120V electric  
starter.  
Chute Deflector - Changes the distance the snow is  
thrown.  
Choke Control - Used to start a cold engine.  
Discharge Chute - Changes the direction the snow is  
thrown.  
Primer Button - Injects fuel directly into the carburetor  
manifold for fast starts in cold weather.  
11  
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OPERATION  
NOTE: If the snowthrower continues to slowly move  
forward, see “How To Adjust The Auger Control  
Cable” in the Maintenance Section.  
SNOWTHROWER OPERATION  
The most effective use of the snowthrower will be established  
by experience, taking into consideration the terrain, wind  
conditions and building location which will determine the  
direction of the discharge chute.  
8. To stop the engine, move the ignition key to the OFF  
position.  
NOTE: Do not discharge snow toward a building as  
hidden objects could be thrown with sufficient force to  
cause damage.  
HOW TO CONTROL SNOW DISCHARGE  
1. Turn the chute control rod to set the direction of the  
snow throwing. (See Figure 7)  
WARNING: Read Owner’s Manual before oper-  
ating machine. This machine can be dangerous  
if used carelessly.  
2. Loosen the wing knob on the chute deflector and move  
the deflector to set the distance. Move the deflector (Up)  
for more distance, (Down) for less distance. Then tighten  
the wing knob (See Figure 8).  
Never operate the snowthrower without all guards,  
covers, and shields in place.  
Never direct discharge toward windows or allow by-  
standers near machine while engine is running.  
Stop the engine whenever leaving the operating posi-  
tion.  
Deflector Down  
Deflector Up  
Disconnect spark plug before unclogging the impeller  
housing or the discharge chute and before making re-  
pairs or adjustments.  
When leaving the machine, remove the ignition key.  
To reduce the risk of fire, keep the machine clean and  
free from spilled gas, oil and debris.  
Wing Knob  
HOW TO STOP THE SNOWTHROWER  
Figure 8  
7. To stop throwing snow, release the auger drive lever.  
(See Figure 9).  
NOTE: If the auger continues to rotate, see “How To  
Adjust The Auger Control Cable” in the Maintenance  
section.  
HOW TO THROW SNOW  
1. Engage the auger drive lever. (See Figure 9).  
2. To stop throwing snow, release the auger drive lever.  
HOW TO MOVE FORWARD  
1. Hold the auger drive lever against the handle (See  
Figure 9). The auger will begin rotating.  
Auger  
Drive Lever  
2. To go forward, raise the handle to allow the rubber au-  
ger blades to contact the ground. Maintain a firm hold on  
the handle as the snowthrower starts to move forward.  
Guide the snowthrower by moving the handle either left  
or right. Do not attempt to push the snowthrower.  
“Z” Hook  
Figure 9  
3. To stop, release the auger drive lever.  
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OPERATION  
Mix gasoline and oil as follows:  
BEFORE STARTING THE ENGINE  
WARNING: Experiences indicates that alcohol  
blended fuels (called gasohol or those using  
ethanol or methanol) can attract moisture  
1. Pour one (1) U.S. quart of fresh, clean, unleaded auto-  
motive gasoline into a one gallon size gasoline con-  
tainer.  
which leads to separation and formation of acids dur-  
ing storage. Acidic gas can damage the fuel system  
of an engine while in storage.  
2. Add 2.6 ounces of clean, high quality, two-cycle oil to  
the gasoline container.  
NOTE: To avoid engine problems, the fuel system  
must be emptied before storage for 30 days or longer.  
Start the engine and let it run until the fuel lines and  
carburetor are empty. Use the carburetor bowl drain  
to empty residual gasoline from the float chamber.  
Use fresh fuel next season. See the Storage section in  
this manual for additional information.  
IMPORTANT: Do not use outboard motor oil or  
multi-viscosity oils,such as 10W-30 or 10W-40.  
3. Install the fuel cap onto the gasoline container. Vigor-  
ously shake the gasoline container to mix the oil with  
the gasoline.  
4. Add an additional three (3) U.S. quarts of gasoline to  
the gallon container. Again shake the gasoline contain-  
er.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage can occur.  
WARNING: Gasoline is flammable. Always use  
caution when handling or storing gasoline.  
Do not fill fuel tank while snow thrower is run-  
ning, when it is hot, or when snow thrower is in an  
enclosed area.  
Keep away from open flame or an electrical spark and  
do not smoke while filling the fuel tank.  
Never fill the tank completely. Fill the tank to within  
1/4”-1/2” from the top to provide space for expansion  
of fuel.  
HOW TO MIX THE FUEL MIXTURE  
The two cycle engine, used on this snow thrower, requires  
a mixture of gasoline and oil for lubrication of the bearings  
and other moving parts. The correct fuel mixture ratio is  
50:1 (2.6 oz. oil per one gallon of gas - see the Fuel Mix-  
ture Chart). Gasoline and oil must be pre-mixed in a clean  
gasoline container. Always use fresh, clean, unleaded gas-  
oline.  
FUEL MIXTURE CHART (mixture 50:1)  
Always fill fuel tank outdoors and use a funnel or  
spout to prevent spilling.  
Make sure to wipe up any spilled fuel before stating  
the engine.  
Store gasoline in a clean, approved container and  
keep the cap in place on the container.  
U.S.  
IMPERIAL  
SI. (Metric)  
GAS  
OIL  
GAS  
1 Gal.  
OIL  
GAS  
OIL  
1 Gal.  
2.6  
oz.  
3.1 oz.  
4
liter  
80  
ML  
Do not fill the fuel tank with gasoline that does not have oil mixed in it. Shake the gasoline container before  
each filling of the fuel tank.  
Add more gas  
(3 U. S. Quarts)  
1 U.S.  
Gallon  
Special  
Gasoline  
1 U.S. Gallon container  
Figure 10  
13  
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OPERATION  
3. Before starting the engine, make sure all controls oper-  
BEFORE STARTING THE ENGINE  
ate correctly.  
1. Before you service or start the engine, familiarize your-  
self with the snow thrower. Be sure you understand the  
function and location of all controls.  
HOW TO STOP THE ENGINE  
2. Be sure that all fasteners are tight.  
To stop the engine, move the ignition key to the stop position.  
S
S
Push four times if temperature is below 15° F (-10° C).  
Push five time if temperature is below 0° F (-18° C).  
HOW TO START THE ENGINE  
The following starting instructions include directions for both  
Recoil Start and Electric Start engines. For models that are  
Recoil Start only, disregard the Electric Start information.  
9. (Electric Start) Push on the electric start button until  
the engine starts. Do not crank for more than 10 seconds  
at a time. The electric starter is thermally protected. If the  
electric starter overheates, it will automatically stop and  
can only be restarted when it has cooled to a safe tem-  
perature. A wait of about 5 to 10 minutes is required to  
allow the electric starter to cool.  
Electric Start models are equipped with a 120 volt AC elec-  
tric starter and also a recoil starter. Before starting the en-  
gine, make certain that you have read the following  
information.  
The starter is designed to operate on 120 volt A.C.  
household current. Carefully follow all instruc-  
tions in the “How To Start The Engine” section.  
To connect a 120 volt A.C. power cord, always connect  
the power cord to the switch box on the engine first.  
Then, plug the other end into the receptacle. When dis-  
connecting the power cord, always unplug the end from  
the receptacle first.  
10. (Recoil Start) Rapidly pull the recoil starter handle. Do  
not allow the recoil starter handle to snap back. Slowly  
return the recoil starter handle.  
11. If the engine does not start in 5 or 6 tries, See the “Trouble  
Shooting Chart” Instructions.  
12. (Electric Start) When the engine starts, release the  
electric start button.  
13. (Electric Start) First disconnect the power cord from the  
receptacle. Then, disconnect the power cord from the  
switch box.  
HOW TO START A COLD ENGINE  
1. Fill the fuel tank with a fresh, clean fuel mixture. See  
“How To Mix The Fuel Mixture”.  
14. As the engine warms up, move the choke control to 1/2  
choke position. When the engine runs smoothly, move  
the choke control to the off position.  
2. Move the choke control to FULL position.  
3. Make sure the auger drive lever is in the disengaged  
NOTE: Allow the engine to warm up for several minutes  
before blowing snow in temperatures below 05F.  
(released) position.  
4. Insert the ignition key and turn to the ON position.  
5. Move the choke control to the full choke position.  
WARM START  
If restarting a warm engine after a short shutdown, leave  
choke at “OFF” and do not push the primer button. If the en-  
gine fails to start, follow the Cold Start instructions.  
6. (Electric Start) Connect the power cord to the switch  
box located on the engine.  
7. (Electric Start) Plug the other end of the power cord into  
a 120 VOLT, A.C. receptacle. (See the WARNING in this  
section).  
WARNING: Never run engine indoors or in en-  
closed, poorly ventilated areas. Engine exhaust  
contains CARBON MONOXIDE, AN ODORLESS  
AND DEADLY GAS. Keep hands, feet, hair and loose  
clothing away from any moving parts on engine and  
snow thrower.  
8. Push the primer button while covering the vent hole as  
follows: Remove finger from primer button between  
primes.  
The temperature of muffler and nearby areas may ex-  
ceed 1505F. Avoid these areas.  
S
S
Do not prime if temperature above 50° F (10° C).  
DO NOT allow children or young teenagers to operate  
or be near snow thrower while it is operating.  
Push twice if temperature is 50° F (10° C) to  
15°F (-10° C).  
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OPERATION  
1. Release the auger drive lever.  
HOW TO REMOVE SNOW FROM THE AUGER  
HOUSING  
2. Remove the ignition key.  
3. Disconnect the spark plug wire.  
WARNING: Do not attempt to remove snow or  
debris that may become lodged in auger  
housing without taking the following precau-  
4. Do not place your hands in the auger housing or the dis-  
charge chute. Use a pry bar to remove any snow or de-  
bris.  
tions.  
10. After each snow throwing job, allow the engine to run for  
a few minutes. The snow and accumulated ice will melt  
off the engine.  
SNOW THROWING TIPS  
1. When the handle is raised, the auger blades will engage  
the ground and the snow thrower will move forward.  
When the auger drive lever is released, the auger blades  
will stop. If the blades do not stop, see “How To Adjust  
The Auger Control Cable” in the Service And Adjustment  
section.  
11. Clean the snow thrower after each use.  
12. Remove ice, snow and debris from the entire snow  
thrower. Flush with water to remove all salt or other  
chemicals. Wipe snow thrower dry.  
2. Most efficient snow throwing is accomplished when the  
snow is removed immediately after if falls.  
DRY AND AVERAGE SNOW  
3. For complete snow removal, slightly overlap each pre-  
vious path.  
1. Snow up to eight inches deep can be removed rapidly  
and easily by walking at a moderate rate. For snow or  
drifts of a greater depth,slow your pace to allow the dis-  
charge chute to dispose of the snow as rapidly as the au-  
ger receives the snow.  
4. Whenever possible, discharge the snow down wind.  
5. The distance the snow will be discharged can be ad-  
justed by moving the discharge chute deflector. Raise  
the deflector for more distance or lower the deflector for  
less distance.  
2. Plan to have the snow discharged in the direction the  
wind is blowing.  
6. In windy conditions, lower the chute deflector to direct the  
discharged snow close to the ground where it is less like-  
ly to blow into unwanted areas.  
WET PACKED SNOW  
Move slowly into wet, packed snow. If the wet, packed snow  
causes the auger to slow down or the discharge chute begins  
to clog, back off and begin a series of short back and forth  
jabs into the snow. These short back and forth jabs, four to six  
inches, will “belch” the snow from the chute.  
7. For safety and to prevent damage to the snow thrower,  
keep the area to be cleared free of stones, toys and other  
foreign objects.  
8. Do not use the auger propelling feature when clearing  
gravel or crushed rock driveways. Move the handle down  
to slightly raise the auger.  
SNOW BANKS AND DRIFTS  
In snow of greater depth than the unit, use the same “jabbing”  
technique described above. Turn the discharge chute away  
from the snow bank. More time will be required to remove  
snow of this type than level snow.  
9. The forward speed of the snow thrower is dependent on  
the depth and weight of the snow. Experience will estab-  
lish the most effective method of using the snow thrower  
under different conditions.  
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SERVICE RECOMMENDATIONS  
SERVICE RECOMMENDATIONS  
FIRST  
2
HOUR  
BEFORE  
EACH  
USE  
EVERY  
5
HOURS  
EVERY  
10  
HOURS  
EVERY  
25  
HOURS  
BEGINNING  
EACH  
SEASON  
BEFORE  
STORAGE  
PROCEDURE  
OFTEN  
S
N
O
W
T
Tighten all screws and nuts  
Lubricate Chute Control  
Flange  
Lubricate Auger Bail  
H
R
Check Auger Drive Cable  
Adjustment  
(See Cable Adjustment)  
O
W-  
E
Check Drive Belt  
R
The warranty on this snowthrower does not cover items that have been subjected to operator abuse or negligence. To receive  
full value from the warranty, operator must maintain snowthrower as instructed in this manual. The following Service Recom-  
mendations are supplied to assist operator to properly maintain snow thrower. This is a check list only. Adjustment referred  
to will be found in Adjustments/Repairs section of this manual.  
AFTER EACH USE  
1. Check for any loose or damaged parts.  
2. Tighten any loose fasteners.  
Auger Bail  
3. Check and maintain the auger.  
4. After each use, remove all snow and slush off of the  
snowthrower to prevent freezing of auger or controls.  
5. Check controls to make sure they are functioning  
properly.  
Pivot  
Point  
6. If any parts are worn or damaged, replace immediately.  
LUBRICATION  
Before Storage  
1. Lubricate the chute control flange. Apply a clinging  
type of grease such as Lubriplate (see Figure 11).  
2. Apply oil to the pivot point on each side of the auger  
bail (see Figure 11).  
Chute Control  
Flange  
Figure 11  
3. Wipe off the excess oil.  
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SERVICE RECOMMENDATIONS  
HOW TO LUBRICATE THE IDLER ARM  
CAUTION: DO NOT get oil on the belt or pulleys.  
Idler Arm  
1. Remove the screws from the belt cover. Remove the belt  
cover.  
B
2. Apply a drop of oil to the idler arm at point B (see  
Figure 12).  
3. Pivot the auger bail up and down several times.  
4. Wipe off the excess oil.  
5. Install the cover.  
Figure 12  
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MAINTENANCE  
11. Remove the boot from the auger cable spring as fol-  
HOW TO ADJUST THE BELT TENSION  
lows:  
IMPORTANT: When you release the auger bail, the au-  
ger must stop rotating. If the auger does not stop, ad-  
just the belt tension as follows:  
S Disconnect the end of the idler spring from the  
idler arm (see Figure 14).  
S Remove the auger belt from the idler pulley.  
1. Disconnect the spark plug wire from the spark plug.  
2. Remove the belt cover.  
3. Loosen the idler pulley nut (see Figure 14).  
4. Move the idler pulley to the bottom of the idler arm  
slot. If the idler pulley is already in the bottom posi-  
tion, replace the auger belt. See How To Replace The  
Auger Belt in the Maintenance section.  
S Remove the end of the auger cable spring from  
the auger bail (see Figure 13).  
S Remove the boot from the auger cable spring.  
S Attach the end of the auger cable spring to the  
auger bail.  
12. To adjust the auger cable spring:  
5. Tighten the idler pulley nut.  
S Install the auger belt to the idler pulley (see  
6. Install the belt cover.  
Figure 14).  
HOW TO REPLACE THE AUGER BELT  
1. Disconnect the spark plug wire from the spark plug.  
2. Remove the belt cover.  
S Attach the idler spring to the idler arm.  
S Loosen the jam nut (see Figure 13).  
S Turn the adjuster until the auger cable is slightly  
3. Remove the belt guide (see Figure 14).  
4. Remove the auger belt from the engine drive pulley.  
5. Push down the idler arm to move the brake away the  
auger drive pulley. Remove the auger belt from the  
auger drive pulley.  
6. Loosen the idler pulley nut. Move the idler pulley to the  
top of the idler arm slot. Tighten the idler pulley nut.  
7. Install a new auger belt.  
slack.  
S Tighten the jam nut.  
13. Remove the idler spring from the idler arm (see  
Figure 14). Remove the auger belt from the idler  
pulley. Install the boot to the auger cable spring.  
14. Install the auger belt, idler spring, and belt cover.  
8. Install the belt guide. Make sure the fasteners that  
secure the belt guide are tight.  
Auger Cable Spring  
Auger  
Bail  
9. Check the operation. When you release the auger  
bail, the auger must stop turning. When you engage  
the auger bail, there MUST be clearance between the  
brake arm and the auger drive pulley.  
10. When you release the auger bail, the auger must stop  
rotating. Make sure the brake contacts the auger  
drive pulley (Figure 14) and that the auger cable  
spring (Figure 13) has slack (no tension). If not, check  
the cable spring adjustment as follows:  
Jam Nut  
Adjuster  
Auger Cable  
Figure 13  
Idler Pulley  
Idler  
Spring  
Idler Arm  
Auger  
Brake  
Drive  
Pulley  
Idler Pulley  
Nut  
Engine Drive  
Pulley  
Belt Guide  
Auger  
Belt  
Figure 14  
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MAINTENANCE  
HOW TO REPLACE THE SCRAPER BLADE  
1. Remove the fasteners that secure the scraper blade  
(Figure 15).  
2. Install a new scraper blade and secure with the  
fasteners removed in step 1.  
Scraper Blade  
Figure 15  
HOW TO FREE THE AUGER CABLE  
IMPORTANT: If the auger cable will not move when you  
ENGAGE the bail, the auger cable could be frozen in-  
side the conduit. DO NOT pull on the auger cable.  
Instead, thaw the conduit and lubricate the auger  
cable.  
1. Thaw the conduit so the auger cable moves freely.  
2. Work grease into the opening on the top of the conduit  
where the auger cable enters.  
Conduit  
Figure 16  
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MAINTENANCE  
WARNING: To prevent accidental starting when  
making any adjustments or repairs, always dis-  
connect the spark plug wire and place it where  
it cannot make contact with the spark plug .  
HOW TO ADJUST THE CHUTE CRANK  
Crank Adjusting  
Bracket  
Nut  
If the chute crank will not rotate fully to the left or right, adjust  
as follows.  
Flange  
1/8” (3mm)  
1. Remove the top cover. See “How To Remove The Top  
Cover”.  
Worm Gear  
2. Loosen the nuts.  
3. Move the crank adjusting bracket to allow 1/8 inch  
(3mm) clearance between the notch in the flange and  
the outer diameter of the worm gear.  
ure 17  
4. Tighten the nuts.  
HOW TO ADJUST THE AUGER CONTROL CABLE  
The auger control cable is adjusted at the factory. During nor-  
mal use, the auger control cable can become stretched and  
the auger drive lever will not properly engage or disengage  
the auger.  
1. Remove the “Z” hook from the auger drive lever  
(Figure 18).  
2. Slide the cable boot off the cable adjustment bracket  
Auger Drive  
(Figure 19).  
Lever  
3. Push the bottom of the auger control cable through the  
cable adjustment bracket until the “Z” hook can be re-  
moved.  
Z-Hook  
4. Remove the “Z” hook from the cable adjustment brack-  
et. Move the “Z” hook down to the next adjustment hole.  
Figure 18  
5. Pull the auger control cable up through the cable ad-  
justment bracket.  
6. Put the cable boot over the cable adjustment bracket.  
7. Install the “Z” hook to the auger drive lever.  
8. To check the adjustment, start the snow thrower. Make  
sure the auger does not rotate when the auger drive lever  
is released.  
Auger Control Cable  
Cable Boot  
Z-Hook  
Cable Adjustment  
Bracket  
Figure 19  
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MAINTENANCE  
HOW TO REPLACE THE DRIVE BELT  
Belt Guide  
Idler Pulley  
Engine PUlley  
The drive belt is of special construction and must be re-  
placed with original factory replacement belt available from  
your nearest authorized service center.  
Drive Belt  
1. Remove the belt cover. See “How To Remove The Belt  
Cover”.  
2. Remove the drive belt from the idler pulley. (See  
Figure 20 and Figure 21)  
Belt Guide  
Figure 20  
3. Remove the drive belt from the engine pulley. Be  
careful, not to bend the belt guides.  
4. Remove the drive belt from the auger pulley. (See  
Figure 21)  
Idler Pulley  
5. Remove the old drive belt.  
Engine  
Pulley  
6. To install the new drive belt, reverse the above steps.  
7. Make sure the drive belt is seated properly on the pul-  
Drive Belt  
leys.  
Auger Pulley  
Figure 21  
NOTE: When the auger control lever is engaged, the  
belt guides must be 1/16” from the drive belt . (See  
Figure 22)  
Engine Pulley  
Idler Pulley  
8. Install belt cover. See “How To Remove The Belt Cov-  
er”.  
Drive Belt  
Belt Guide  
Figure 22  
1/16 inch  
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MAINTENANCE  
HOW TO REPLACE THE AUGER  
1. Remove the belt cover. See “How To Remove The Belt  
Cover”.  
5. Remove the fasteners from the bearing assembly. Re-  
move the bearing assembly from the auger housing.  
2. Remove the drive belt. See “How To Replace The Drive  
Belt”.  
6. Slide the auger out of the bearing assembly on the  
right side of the snow thrower.  
3. Remove the auger pulley from the auger shaft  
(threads are left hand; turn clockwise to remove). (See  
Figure 23).  
7. Tip the auger enough to allow the auger to slide out of  
the auger housing.  
4. To keep the auger from rotating, set a 2”x4” piece of  
wood on the center paddle to secure auger.  
8. To install auger, reverse the above steps.  
Wood  
Auger Housing  
Center Paddle  
Auger  
Bearing Assemlby  
Auger Pulley  
Figure 23  
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MAINTENANCE  
TO ADJUST THE CARBURETOR  
The carburetor is not adjustable. Engine performance  
should not be affected at altitudes up to 7,000 feet. For  
operation at higher elevations, contact your nearest autho-  
rized service center.  
Fuel Cap  
Shroud  
IMPORTANT: Never tamper with the engine governor,  
which is factory set for proper engine speed. Over-speed-  
ing the engine above the factory high speed setting can be  
dangerous. If the engine-governed high speed needs an  
adjustment, contact an authorized service center. They  
have the proper equipment and experience to make any  
necessary adjustments.  
TO ADJUST OR REPLACE THE SPARK PLUG  
Check the spark plug every twenty-five (25) hours. Re-  
place the spark plug if the electrodes are pitted or burned  
or if the porcelain is cracked.  
Figure 24  
The spark plug is housed in the engine compartment under  
the top cover and cannot be seen under normal condi-  
tions.  
Spark Plug  
Wire  
WARNING: STOP the engine. Wait for it to cool  
before removal of spark plug.  
Spark  
Plug  
CAUTION: DO NOT clean the plug with abrasives.  
1. Remove the fuel cap (see Figure 24).  
2. Remove the screws from the shroud. Remove the  
shroud. Install the fuel cap.  
3. Disconnect the spark plug wire (see Figure 25).  
4. Clean the area around the spark plug base to prevent dirt  
from entering the engine when the spark plug is re-  
moved.  
Figure 25  
5. Remove the spark plug.  
6. Check the spark plug. If the spark plug is cracked,  
fouled or dirty, it must be replaced .  
.030” (0.76 mm) Gap  
7. Set the gap between the electrodes of the new spark  
plug at 0.030 inch (Figure 26).  
8. Install the spark plug in the cylinder head and firmly tight-  
en. Recommended torque is 18 to 20 foot pounds. Attach  
the spark plug wire.  
9. Remove the fuel cap and install the shroud (see  
Figure 24).  
10. Install the fuel cap.  
Figure 26  
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STORAGE  
5. Insure that all nuts, bolts, and screws are securely fas-  
OFF SEASON STORAGE  
tened. Inspect all visible moving parts for damage,  
breakage, and wear. Replace if necessary.  
WARNING: Never store the engine, with fuel in  
the tank, indoors or in a poor ventilated enclo-  
sure where fuel fumes could reach an open  
flame, spark or pilot light as on a furnace, water heater,  
clothes dryer, etc.  
6. Touch up all rusted or chipped paint surfaces; sand lightly  
before painting.  
Handle gasoline carefully. It is highly flammable and  
careless use could result In serious fire damage to your  
person and /or property.  
7. Cover the bare metal parts of the blower housing and au-  
ger with rust preventative.  
Drain fuel into approved containers outdoors, away  
from open flame.  
8. If possible, store your snowthrower indoors and cover it  
to give protection from dust and dirt.  
If the snowthrower is to be stored for thirty (30) days or more  
at the end of the snow season, the following steps are  
recommended to prepare your snowthrower for storage.  
9. On models with folding handles, loosen the knobs that  
secure the upper handle. Rotate the upper handle back.  
NOTE: Gasoline must be removed or treated to prevent  
gum deposits from forming in the tank, filter, hose, and  
carburetor during storage.  
10. If the machine must be stored outdoors, block up the s-  
nowthrower and insure the entire machine is off the  
ground. Cover the snowthrower with a heavy tarpaulin.  
1. To remove gasoline, run engine until tank is empty and  
engine stops.  
REMOVING THE SNOWTHROWER FROM  
STORAGE  
When removing the snowthrower from storage, follow the  
steps below.  
If you do not want to remove the gasoline, add fuel stabilizer  
to any gasoline left in the tank to minimize gum deposits and  
acids. If the tank is almost empty, mix stabilizer with fresh  
gasoline in a separate container and add some to the tank.  
ALWAYS FOLLOW INSTRUCTIONS ON STABILIZER  
CONTAINER. THEN RUN ENGINE AT LEAST 10 MINUTES  
AFTER STABILIZER IS ADDED TO ALLOW MIXTURE TO  
REACH CARBURETOR. STORE SNOWTHROWER IN  
SAFE PLACE.  
1. Put the upper handle in the operating position, tighten the  
knobs that secure the upper handle.  
2. Fill the fuel tank with a fresh fuel-oil mixture. See “How  
to Mix The Fuel Mixture” in the Operation section.  
2. Lubricating the piston/cylinder area. This can be done by  
first removing the spark plug and squirting clean engine  
oil into the spark plug hole. Then cover the spark plug  
hole with a rag to absorb oil spray. Next, rotate the engine  
by pulling the starter two or three times. Finally, reinstall  
spark plug and attach spark plug wire.  
3. Lubricate the auger bail and idler arm.  
4. Check the spark plug. Make sure the gap is correct. If the  
spark plug is worn or damaged, replace before using.  
5. Make sure all fasteners are tight.  
3. Thoroughly clean the snowthrower.  
6. Make sure all guards, shields, and covers are in place.  
7. Make sure all adjustments are correct.  
4. Lubricate all lubrication points (see “Lubrication“ in the  
Service Recommendations section).  
24  
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TROUBLE SHOOTING CHART  
PROBLEM  
LOOK FOR  
REMEDY  
Difficult starting  
Defective spark plug.  
Replace defective spark plug.  
Clean fuel line.  
Engine runs erratically Blocked fuel line.  
Empty gas tank.  
Check fuel supply,  
Add fresh gasoline.  
Stale gasoline.  
Water or dirt in fuel system.  
Remove carburetor bowl to drain fuel tank. Refill  
with fresh fuel. CAUTION: Do not remove  
carburetor bowl when the engine is hot.  
Engine stalls  
Loss of power  
Unit running on CHOKE.  
Set choke lever to RUN position.  
Gas cap vent hole is plugged.  
Remove ice and snow from cap. Be sure vent  
hole is clear.  
Excessive vibration  
Loose parts.  
Stop engine immediately and remove spark plug  
wire. Tighten all bolts and make all necessary  
repairs. If vibration continues, have the unit  
serviced by a competent repairman.  
Unit fails to propel  
itself  
Drive belt loose or damaged.  
Replace drive belt. Refer to Drive Belt  
Replacement in the Maintenance section of this  
manual.  
Incorrect adjustment of traction drive  
cable.  
Adjust traction drive cable. Refer to Cable  
Adjustment in the Maintenance section of this  
manual.  
Unit fails to discharge  
snow  
Auger drive belt loose or damaged.  
Replace or adjust auger drive belt. Refer to Drive  
Belt Replacement and Drive Belt Adjustment in  
the Maintenance section of this manual.  
Auger control cable not adjusted  
correctly.  
Adjust auger control cable. Refer to Cable  
Adjustment in the Maintenance section of this  
manual.  
Discharge chute clogged.  
Stop engine immediately and disconnect spark  
plug wire. Refer to the first Warning in  
Snowthrower Operation in the Operation  
section of this manual. Clean discharge chute  
and inside of auger housing.  
Foreign object lodged in auger.  
Stop engine immediately and disconnect spark  
plug wire. Remove object from auger housing.  
Identifying Your Snowthrower  
Your new snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding  
numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions  
concerning parts, service, or technical data, contact your nearest John Deere/Frontier dealer.  
For complete warranty information refer to the warranty in the Owner’s Information section of this manual.  
25  
MTF-031039C  
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NOTES  
26  
MTF-031039C  
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REPLACEMENT PARTS  
WE RECOMMEND JOHN DEERE/FRONTIER quality parts and lubricants available at your John Deere/Frontier dealer.  
PART NUMBERS MAY CHANGE. When you order replacement parts, use the part numbers listed below and on the fol-  
lowing pages. If a part number changes, your John Deere/Frontier dealer will have the latest part number.  
WHEN YOU ORDER PARTS, your John Deere/Frontier dealer must have your snowthrower model and serial number and  
your engine model number. This is the model and serial number that you recorded in the “Owner’s Information” section of  
this Owner’s Manual.  
QUICK REFERENCE PART NUMBERS  
The following is a list of replacement parts that you may need for routine service and maintenance. If you do not see the  
replacement part you need in the following chart, then check the full list of replacement part illustrations following this  
page.  
ITEM  
PART NUMBER *  
MT37x130  
Belt  
Scraper Blade  
Spark Plug  
MT302418  
Champion RCJ8Y  
* Part Numbers are subject to change without notice.  
27  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
ENGINE ASSEMBLY  
10  
11  
9
14  
12  
13  
1
7
15  
6
16  
5
4
3
17  
18  
19  
2
20  
7
21  
26  
23  
28  
24  
22  
25  
29  
27  
28  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
ENGINE ASSEMBLY  
Key No.  
Part No.  
Description  
1
MT760632  
MT760631  
ENGINE, RECOIL START  
ENGINE, ELECTRIC START  
2
MT340381E701  
MT313780  
MT301419E701  
MT301415E701  
MT71391  
AUGER HOUSING, 21”  
SCREW, .31-18x .5  
SUPPORT, FRAME  
SUPPORT, ENGINE  
NUT.31-18 HEX  
3
4
5
6
7
MT71391  
NUT .31-18 HEX  
9
MT314135  
MT314142  
MT316001  
MT73826  
HANDLE, UPPER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
COVER, CABLE SPRING  
CABLE, DRIVE  
LOCKNUT .25-20 HEX  
WASHER .286-0.62-.07  
SCREW .25-20x1.50  
WASHER .318-0.56-.05  
SCREW, .31-18x .63  
PLATE, REAR  
MT71067  
MT70971  
MT71060  
MT313676  
MT301421  
MT45892  
BOLT, CARRIAGE .38-16x1.50  
SPRING, IDLER BRAKE  
PULLEY, 4.5 HP  
MT339017  
MT333784  
MT333805  
MT71391  
BOLT, SHOULDER .625x.280  
NUT.31-18 HEX  
MT120386  
MT340428  
MT590  
WASHER, FLAT .312X .73X.065  
GUIDE, BELT  
JAM NUT.38-16 HEX  
PULLEY, IDLER  
MT48924  
MT37x130  
MT333594  
BELT, POLY-V 10 RIB 35.14  
BOLT, SHOULDER  
29  
--  
MT339415  
BRACKET, IDLER ARM  
OWNER’S MANUAL  
MTF-031039C  
29  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
FRAME ASSEMBLY  
12  
13  
10  
9
11  
15  
19  
20  
15  
16  
14  
8
11  
7
18  
17  
2
6
21  
17  
22  
5
4
18  
3
2
23  
1
24  
5
11  
25  
25  
11  
25  
11  
26  
25  
11  
30  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
FRAME ASSEMBLY  
Key No.  
Part No.  
Description  
1
MT340381E701  
AUGER HOUSING 21”  
2
MT323387  
MT323395  
MT56679  
CLAMP, TUBING  
3
TUBING, FUEL  
4
FILTER, FUEL  
5
MT313780  
MT323363  
MT47345  
SCREW .31-18x.50  
TUBING, FUEL  
6
7
CLAMP, TUBING  
8
MT326142  
MT327018  
MT311671  
MT309814  
MT308677  
MT997316  
MT274707  
MT318139  
MT301420E701  
MT71391  
FUEL TANK  
9
CAP, FUEL  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
CLAMP, WORM DR  
SCREW 10-24x.62  
BRACKET, FUEL TANK  
NUT, LOCK 10-24  
SCREW 10-24x.50  
SCREW .25-20x.62  
PLATE, REAR MT RH  
NUT, LOCK .31-18  
SCREW .31-18x.75  
FRAME SUPPORT  
HEAT SHIELD  
MT313676  
MT301419E701  
MT311738E701  
MT760631  
MT301421E701  
MT302635  
MT303041  
MT590  
ENGINE w/ELECTRIC START  
PLATE, REAR MT LH  
NUT, LOCK .25-20  
WASHER, FLAT  
NUT.38-16 HEX JAM CTRLK  
BOTTOM SHROUD  
MT305869  
31  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
HANDLE ASSEMBLY  
3
5
1
4
6
7
8
6
18  
17  
16  
9
10  
4
15  
11  
14  
15  
9
12  
17  
15  
14  
15  
13  
Key No. Part No.  
Description  
Key No. Part No.  
Description  
1
MT307747  
MT309815  
MT329935  
MT308716  
MT311936  
MT314135  
MT308715  
MT337584  
MT310169  
DRIVEBAR  
11  
12  
13  
14  
15  
16  
17  
18  
MT71055  
NUT, LOCK 10-24  
PLATE, REAR MT LH  
FRAME SUPPORT  
NUT, LOCK .31-18  
WASHER, LOCK  
3
SCREW 10-24x1.00  
KNOB  
MT301421E701  
MT301419E701  
MT71391  
4
5
BRACKET, UPPER CRANK  
WASHER, FORMED  
HANDLE, UPPER w/FOAM  
BRACKET, LOWER CRANK  
BOLT, FORMED HEAD  
SCREW .25-20x.62  
6
MT71060  
7
MT301420E701  
MT313676  
PLATE, REAR MT RH  
SCREW .31-18x.75  
LOWER HANDLE  
8
9
MT309964E701  
10  
32  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
AUGER HOUSING  
6
1
2
3
1
1
4
5
3
5
2
7
9
8
4
12  
10  
11  
Key No. Part No.  
Description  
1
2
MT579052  
MT71067  
SCREW .25-20X.63  
WASHER, FLAT .281x.63x.065  
PLATE, BEARING RETAINER  
PLATE & BEARING ASSY  
NUT, LOCK .25-20  
3
MT54836  
4
MT583459  
MT73826  
5
6
MT340381E701  
MT578101  
MT40677  
AUGER HOUSING 21”  
SPACER, SLEEVE  
7
8
WASHER, FLAT .640x1.25x.06  
PULLEY, POLY V  
9
MT333446  
MT302418  
MT302635  
MT321961E701  
10  
11  
12  
SCRAPER BLADE  
NUT, LOCK .25-20  
AUGER ASSY  
33  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
DISCHARGE CHUTE  
15  
18  
16  
19  
20  
21  
17  
16  
6
13  
5
22  
23  
14  
24  
28  
8
9
25  
25  
6
7
24  
26  
7
12  
6
11  
5
27  
29  
10  
1
2
3
4
3
2
1
30  
34  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
DISCHARGE CHUTE  
Key No.  
Part No.  
Description  
1
MT15X144  
NUT.31-18 HEX  
2
MT71060  
WASHER, LOCK  
3
MT71071  
WASHER, FLAT .349-0.69-.07  
BRKT, WORM ADJUST  
PIN, COTTER.094x0.75L  
WASHER, FLAT .400-0.75-.02  
WASHER, SPRING .395-0.73-.01  
BOLT-CARRIAGE .31-18x0.75  
BRKT, CHUTE ROD HOLE  
SCREW.25-20x0.50 HHC  
PLATE, CHUTE ROD  
4
MT302505E701  
MT71081  
5
6
MT12452  
7
MT313431  
MT340720  
MT300728E701  
MT313686  
MT307741  
MT73826  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
NUT, LOCK.25-20 HEX  
BLOCK, PIVOT CHUTE  
ROD ASSEMBLY, LOWER CHUTE  
NUT, LOCK .31-18 HEX  
WASHER, FLAT .349-0.69-.07  
SCREW.31-18x0.75  
MT51564  
MT307742  
MT71391  
MT71071  
MT578088  
MT305861  
MT310562  
MT57171  
CHUTE, UPPER  
WIRE FORM, HINGE  
WINGKNOB  
MT15X144  
MT302843  
MT305862  
MT313686  
MT15X143  
MT56962  
NUT.31-18 HEX  
BOLT-CARRIAGE .31-18x1.50  
CHUTE, LOWER  
SCREW.25-20x0.50  
NUT, FLANGED LOCK .25-20  
SCREW.25-14x0.62  
MT307842  
MT300790  
MT340720  
MT340381E701  
CHUTE RING  
CLIP, CHUTE RING  
BOLT-CARRIAGE .31-18x0.75  
AUGER HSG, 21”  
35  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
TOP COVER ASSEMBLY  
10  
18  
9
15  
17  
16  
14  
8
13  
12  
5
7
6
11  
5
19  
20  
24  
20  
4
3
20  
19  
23  
22  
2
1
26  
25  
36  
MTF-031039C  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
TOP COVER ASSEMBLY  
Key No.  
Part No.  
Description  
1
MT309813  
SCREW 10-14x.63  
2
MT711666  
MT71055  
WASHER, FLAT  
3
NUT, LOCK 10-24  
WASHER, FLAT  
4
MT303041  
MT309811  
MT12342  
5
NUT, U TYPE  
6
SCREW 10-24x.50  
BRACKET, ACCESS COVER  
COVER, ENGINE ACCESS  
SCREW 10-16x.62  
SCREW 10-16x.75  
INGNITION SWITCH  
WASHER, INTERNAL LOCK  
NUT, .62-32 PLASTIC  
BOOT, SWITCH  
7
MT312102  
MT305871  
MT312094  
MT312362  
MT56992  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
MT313683  
MT300193  
MT300194  
MT49643  
KEYS & RING  
MT54601  
PRIMER BULB  
MT57587  
GROMMET & WASHER  
KNOB, STANDARD T  
HOSE, PRIMER  
MT333643  
MT1259  
MT309814  
MT303008  
MT313057  
MT397761  
MT309964E701  
MT310798  
MT302416  
SCREW 10-24x.63  
NUT .25-20 KEPS  
S CLIP  
BRACKET, SHROUD MTG  
LOWER HANDLE  
SCREW 10-24x.38  
COVER, BELT  
37  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
WHEEL ASSEMBLY  
7
2
6
1
2
3
4
5
2
4
2
1
3
Key No. Part No.  
Description  
1
2
3
4
5
6
7
MT577598  
MT71072  
RING, RET. E  
WASHER, FLAT .406x.81x.07  
7.75”X1.75” WHEEL  
SPACER, SLEEVE  
MT1501741  
MT309656  
MT307719  
AXLE SHAFT  
MT301421E701  
MT301420E701  
PLATE, REAR MT LH  
PLATE, REAR MT RH  
38  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
CHUTE ROD ASSEMBLY  
9
8
7
6
10  
1
5
2
3
4
Key No. Part No.  
Description  
1
2
MT331532  
MT307755  
MT12452  
MT71081  
MT307742  
MT51564  
MT307756  
MT314159  
MT314158  
MT309449  
PUSH NUT  
KNOB, GRIP  
3
WASHER, FLAT .400x.75x.02  
PIN, COTTER  
4
5
ROD, CHUTE CNTRL LWR  
BLOCK, PIVOT  
6
7
ROD, CHUTE CNTRL MID  
NUT, LOCK 10-32  
SCREW, 10-32X.88  
ROD, CHUTE UPPER  
8
9
10  
39  
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FRONTIER MODEL ST0521M FACTORY MODEL 621501x16NA  
FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
DECALS  
2
3
4
5
1
7
6
Key No. Part No.  
Description  
1
2
3
4
MT48x5262  
MT48x2034  
MT337524  
DECAL, DANGER AUGER  
DECAL, DANGER CHUTE  
DECAL, AUGER CONTROL  
MT340709  
MT340708  
DECAL, CONTROL PANEL ST0521E (621500x16NA)  
DECAL, CONTROL PANEL ST0521M (621501x16NA)  
5
6
7
*
MT69880  
DECAL, HOT MUFFLER  
DECAL, FRONTIER ST0521  
DECAL, EPA  
MT48x5260  
MT48x5202  
MTF-031039C  
OPERATOR’S MANUAL  
* Not Illustrated  
40  
MTF-031039C  
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FRONTIER MODEL ST0521E FACTORY MODEL 621500x16NA  
ELECTRIC STARTER  
Ref. Hardware  
(Bolts)  
1
Ref. Electric  
Starter  
2
6
Ref. Engine  
Ref. Top Cover  
4
3
5
Key No. Part No.  
Description  
1
2
3
4
5
6
NA  
INCLUDED WITH ENGINE  
NUT, KEPS 8-32  
WASHER, FLAT  
MT271163  
MT414106  
MT311633  
MT56023  
MT57569  
SCREW 8-32x3.00  
CORD, EXTENSION  
RETAINER  
41  
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NOTES  
42  
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NOTES  
43  
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SPECIFICATIONS ST0521M, ST0521E  
Engine  
Tecumseh Snow King 2-Cycle  
5 hp  
Horsepower  
Starter  
ST0521M Recoil  
ST0521E Electric  
Fuel Capacity  
Drive System  
Tire Diameter  
Clearing Width  
Housing Height  
Auger Diameter  
Auger Type  
1.5 quart  
Auger  
7”  
21”  
12”  
9”  
Rubber-edged  
Remote  
190_  
Chute Rotation  
Chute Turning Radius  
Deflector Control  
Weight  
Manual  
ST0521M 89 lbs  
ST0521E 93 lbs  
Warranty - Engine  
Warranty - Machine  
2 years  
3 years  
44  
MTF-031039C  
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