Owner’s Manual
Quest Treadmill
Service
(800) 750-4766
Assembly
(888) 559-8810
Ironman Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
CAUTION! Read all precautions
and instructions in this manual
before using this equipment.
Model Name : Quest
Serial Number :
Write down for future reference
Serial Number Decal Location
415-00182
11/07 Rev A
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Important Safety Information
WARNING! Before using this treadmill or starting any exercise program, consult your
physician. This is especially important for persons over the age of 35 and/or persons with
pre-existing health problems. The manufacturer or distributor assumes no responsibility for
personal injury or property damage sustained by or through the use of this product.
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the
user, it is important to review this manual and the following precautions before operation.
SAVE THESE INSTRUCTIONS
SAFETY PRECAUTIONS AND TIPS
1. Always secure Safety Key firmly to waistband.
2. It is the owner’s responsibility to ensure that all users of this treadmill have read the
Owner’s Manual and are familiar with warnings and safety precautions.
3. This treadmill has a user maximum capacity of 300 pounds.
4. The treadmill should only be used on a level surface and is intended for indoor use only.
The treadmill should not be placed in a garage, patio, or near water and should never be
used while you are wet. Ironman Fitness recommends a treadmill mat be placed under the
treadmill to protect floor or carpet and for easier cleaning.
5. Follow safety information in regard to plugging in your treadmill. Keep the power cord away
from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
6. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not
use the treadmill with bare feet, sandals, socks or stockings.
7. Always straddle the belt and allow it to start moving before stepping onto the belt.
8. Hold on to handrail when adjusting speed or other controls.
9. Always examine your treadmill before using to ensure all parts are in working order.
10. Allow the belt to fully stop before dismounting.
11. Pets should never be allowed near or on the treadmill.
12. Close supervision is necessary when this appliance is used by or near children, invalids or
disabled persons.
13. Never operate the treadmill where oxygen is being administered, or where aerosol products
are being used.
14. Never insert any object or body parts into any opening.
15. For safety and to prevent damage to your treadmill, no more than one person should use
the treadmill at a time.
16. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill
should only be performed by an authorized service representative, unless authorized and/or
instructed by the manufacturer
17. Failure to follow these instructions will void the treadmill warranty.
18. Never leave the treadmill unattended when plugged in. Unplug from outlet when not in
use and before service or maintenance.
19. Always unplug this appliance immediately after using and before cleaning. To disconnect,
turn all controls to the off position, then remove plug from outlet.
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Before You Start
Thank you for purchasing the Ironman Quest Treadmill! This quality product you have cho-
sen was designed to meet your needs for cardiovascular exercise. Before you start, please read
the Owner's Manual and become familiar with the operation of your new treadmill.
Remember to take the time to perform the stretching exercises provided to avoid
injury.
Do not stand on the walking belt while pressing the Power button or Start/Stop button.
Always adjust the speed of the treadmill in small increments as this treadmill is capable of
high speeds.
If you are taking medication, consult your physician to see if the medication will affect your
exercise heart rate.
If you have heart problems, you are not active, and/or are over the age of 35 years, do not
use the pre-set treadmill programs or start an exercise program without first contacting and
receiving approval from your physician.
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the
console. Ironman Fitness recommends a sealed water bottle for beverages consumed while
using the treadmill.
Please review the following drawing below to familiarize yourself with the listed
parts. This manual covers several treadmills, so the one pictured below may not be
identical to your particular model.
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Assembly: Parts Identifier
The Ironman Quest Treadmill will require assembly before operating. Place unopened box on
a clean, level surface. After opening the box, remove any packing material from the treadmill.
Do not throw away any packing materials until the unit is working properly.
Do not remove unit from box until it has been fully assembled.
Make sure the electrical cord will easily reach an electrical outlet.
If at anytime you need assistance with assembly, call 888-559-8810.
Locate the hardware pack and identify the following parts required for assembly.
Tools:
1. Allen Wrench- 3/16”
2. Allen Wrench- 7/32”
3. Phillips Screwdriver
ALLEN BOLT M8*30 2 PCS
ALLEN BOLT M8*20 2 PCS
WASHER Φ9*Φ22*2
ALLEN BOLT M8*15 4 PCS
8 PCS
LEFT OUTSIDE FENDER
PHILLIPS SCREWS
ST4.2*16 22 PCS
LEFT INSIDE FENDER
SCREW
DRIVER
MULTI-TOOL
ALLEN
WRENCH
LEFT OUTSIDE
HANDLE COVER
LEFT UPPER
HANDLE COVER
LEFT LOWER
HANDLE COVER
RIGHT INSIDE FENDER
RIGHT OUTSIDE
HANDLE COVER
RIGHT UPPER
HANDLE COVER
RIGHT LOWER
HANDLE COVER
RIGHT OUTSIDE FENDER
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Assembly
Assembly requires the included Allen wrench and Phillips screwdriver. Leave the unit on the
original packing material to assemble all parts.
Do not plug in the power cord until all assembly steps are completed.
Step 1
Remove top cover of box, and break the sides of the box to create a level assembly surface.
After opening the box, remove any packing material from the treadmill. Carefully cut the strap
surrounding the treadmill, only while the treadmill is laying flat.
Do not remove unit from box until it has been fully assembled.
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Assembly
Pop Pin
WASHER
Φ9*Φ22*2
ALLEN BOLT
M8*15
Pop Pin
Step 2
While standing on the treadmill, hold onto the center cross bar located on the console. Carefully
lift up and backwards, lifting the uprights into place.
Do so until you hear both pop pins click. This clicking sound signifies that the uprights are
locked into place. This is done to prevent any injury while proceeding to the following steps.
Align the holes on the treadmill to the holes on the uprights. Secure the uprights by using two
washers 9*22*2 and two allen bolts M8*15 on each side. Note: Do not overtighten bolts.
WARNING!
The uprights are only being held in place by 2 pop pins. To prevent personal injury or damage to
the unit, do not lean on the uprights or use excessive force when assembling.
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Assembly
Pop Pin
Step 3
With the uprights already in place and while standing on the unit, move the console into place.
To do so, carefully pull the console towards you.
Do so until you hear the pop pin click. This clicking sound signifies that the console is locked
into place. This is done to prevent any injury while proceeding to the following steps.
WARNING!
The uprights and the console are only being held in place by a pop pin. To prevent personal in-
jury or damage to the unit, do not lean on the uprights or use excessive force when assembling.
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Assembly
Provided wrench
ALLEN BOLT M8*30
2 PCS
WASHER Φ9*Φ22*2
ALLEN BOLT M8*20
2 PCS
Step 4
Align the holes on the console to the holes on the uprights. Secure the console onto the uprights
using one allen bolt M8*30 and one washer 9*22*2 going through the outside holes of each
side, and one allen bolt M8*20 and one washer 9*22*2 going through the holes in the front
of the handlebar area. When tightening the bolts going through the outside, use the wrench
provided to tighten the attached nut on the unit. Note: Do not overtighten bolts.
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Assembly
A
B
D
C
F
E
Phillips Screw
ST4.2*16
Step 5
Locate the four fender pieces (A). To install the right fender onto the unit:
1. Slide the right interior fender piece onto the unit, making sure that all of the bolts from the
treadmill are properly fed into the slots and holes of the fender piece (B and C).
2. Line up the two tabs on the bottom of the fender piece with the slots on the treadmill
frame, and press down to secure (D and E).
Locate the right outer fender piece and line up all of the tabs with the slots and holes of the
right interior fender piece and the treadmill frame. Using 4 screws 4.2*16, connect both pieces
together.
Repeat for the left side.
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Assembly
PHILLIPS SCREWS ST4.2*16
Step 6
Locate the handle covers for the right and left sides. Line up the holes of the two inside covers
and the outside cover with the holes on the treadmill upright joints. Secure using four Phillips
screws ST4.2*16.
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Assembly
Congratulations!
You have completed the assembly of your new Ironman Quest Treadmill!
Please remove the treadmill out of the box.
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Moving Instructions
Caution! To Avoid The Risk Of Injury, Never Attempt To Move The Treadmill While
It Is In The Unfolded Operating Position. To Reduce The Possibility Of Injury While
Lifting, Bend Your Legs And Keep Your Back Straight. As You Raise The Treadmill,
Lift Using Your Legs, Not Your Back. In Order To Raise Or Lower The Treadmill Safely,
You Must Be Able To Lift 45 Pounds (20kg). It Is Suggested You Always Use The Aid
Of A Second Person When Moving The Treadmill.
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail
and place one foot on the center of the base crossbar. Next, with a firm grasp on the handrail,
carefully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution, move
the treadmill to the desired location. To set the treadmill down, place one foot on the center of
the base crossbar and carefully lower treadmill onto base in resting position. Do not attempt to
move the treadmill over an uneven or rough surface.
Note: The treadmill pictured below may not be identical to your particular model.
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Power Requirements
Improper connection of the equipment grounding connector can result in a risk of an
electric shock. Check with a qualified electrician or service man if you are in doubt as
to whether the product is properly grounded. Do not modify the plug provided with
the product. If plug does not fit into the outlet, have a proper outlet installed by a
qualified electrician.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical
power. Voltage spikes, surges, and noise interference can result from weather conditions or
from other appliances being turned on or off. To reduce the possibility of treadmill damage,
always use a dedicated surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends
a single outlet surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor
(TVSS) with UL suppressed voltage rating of 400V or less and an electrical rating of 120VAC,
15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides
a path of least resistance for electric current should the treadmill malfunction. This treadmill
comes with an electrical cord with an equipment-grounding conductor and a grounding plug.
Always plug the power cord into a surge protector, and plug the surge protector into an appro-
priate outlet that is properly installed and grounded in accordance with all local codes and ordi-
nances. Do not connect other equipment to the surge protector or this could cause permanent
damage to your treadmill.
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like
the plug illustrated in the drawing below.
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Console Panel Functions
There are four display windows on the control panel to provide feedback information.
INCLINE / PULSE WINDOW:
INCLINE: Indicates incline in percent of grade 0-12% in 0.5 increments.
PULSE: Displays user's current heart rate. Note: User must have both on hands on the pulse
grips.
TIME / PACE WINDOW
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59
seconds)
PACE: Indicates estimated amount of time needed to complete 1 Mile based on current speed.
CALORIES / DISTANCE WINDOW:
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed,
incline, and time.
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 incre-
ments starting at 10.0.
SPEED/ BODY FAT WINDOW:
SPEED: Indicates MPH (miles per hour) or KPH (kilometer per hour) in .1 increments.
BODY FAT: Indicates Body Fat Calculation.
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Console Panel Functions
POWER
This button is used to turn the treadmill on and off.
START/STOP
This button is used to start or stop the current program.
PAUSE
This button is used to stop your workout temporarily and continue from where you left off when
you are ready.
ENTER
This button is used to confirm selection settings , such as time, distance, calories, and pulse.
PROGRAM UP AND DOWN
These buttons are used to cycle through to the desired program.
BODY FAT
This button starts the Body Fat program.
FAN
This button is used to switch the fan between medium, high, and stop.
INCLINE + and -
These buttons are used to adjust the incline value during the workout.
SPEED + and -
These buttons are used to adjust the speed of the treadmill during workout. These buttons are
also used to adjust the values when setting up your workout.
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Program Operation
QUICK START / MANUAL MODE (P1)
1. Plug into a surge protector outlet. Attach the Safety Key to the treadmill console.
2. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
3. Press POWER button. There will be an eight (8) second delay after pressing the POWER but-
ton before data can be entered.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly
after the belt starts moving. Speed or incline may be adjusted by using the appropriate +
(increase) or – (decrease) button.
5. To end your workout, press START/STOP button. Belt will gradually slow down to zero.
6. To pause your workout, press PAUSE.
7. To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT
WILL RESUME AT THE SPEED THE TREADMILL WAS MOVING AT BEFORE PAUSING.
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Program Operation
PROGRAM MODE
Plug treadmill into a surge protector outlet. Attach the Safety Key on to the treadmill console.
1. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
2. Press POWER button. There will be an eight (8) second delay before data can be entered.
3. There are thirteen (13) pre-set and two (2) user programs. Refer to next page for a pro-
gram overview that includes Speed and Incline setting for each program. Press the
PROGRAM UP or DOWN button to select which program you wish to use. Press ENTER
PROGRAM.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after
the belt starts moving.
COOL DOWN
At the end of the program, the unit will enter a Cool Down program with a fixed time of 2 min-
utes. At this time, the TIME window will continue to show the entered Time. The Speed and
Incline will go to 1/2 of their current settings. For example, If you are running at 5 MPH with
an Incline of 4%, when the unit goes into Cool Down, Speed will decrease to 2.5 MPH and the
Incline will decrease to 2%. After the 2 minute Cool Down, the unit will self power down.
NOTE: If any button is pressed during the 2 minute Cool Down period, the unit will change to
Manual Mode (see P1). At this time, full manual control of treadmill settings such as Speed
and Incline are available to the User.
TIME GOAL (P2):
Program allows user to set desired TIME of workout. Once the desired TIME is accomplished,
the treadmill will enter Cool Down.
1. Press PROGRAM UP button or PROGRAM DOWN button until P2 is selected. Press ENTER.
The TIME window will blink. Use the SPEED + or – arrows or toggles to select your workout
time. Press ENTER.
2. The SPEED window will then blink. Use the SPEED + or – arrows or toggle to select the
speed for your workout. Press ENTER.
3. The INCLINE window will then blink. Use the INCLINE + or – arrows or incline toggles to set
your workout incline. Press ENTER.
4. To start, press the START/STOP button.
DISTANCE GOAL (P3):
Program will allow user to set desired DISTANCE for workout. Distance will count up to desired
Distance. Once the desired DISTANCE is accomplished, the treadmill will enter Cool Down.
1. Press PROGRAM UP button or PROGRAM DOWN button until P3 is selected. Press ENTER.
The DISTANCE/CALORIE window will blink. Use the SPEED + or – arrows or toggles to select
your workout distance. Press ENTER.
2. The SPEED window will then blink. Use the SPEED + or – arrows or toggle to select the
speed for your workout. Press ENTER.
3. The INCLINE window will then blink. Use the INCLINE + or – arrows or incline toggles to set
your workout incline. Press ENTER.
4. To start, press the START/STOP button.
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Program Operation
CALORIES GOAL (P4):
Program allows user to set desired CALORIES of workout. Once the desired CALORIES is accom-
plished, the treadmill will enter Cool Down.
1. Press PROGRAM UP button or PROGRAM DOWN button until P4 is selected. Press ENTER. The
DISTANCE/CALORIES window will blink. Use the SPEED + or – arrows or toggles to select
your workout CALORIES. Press ENTER.
2. The SPEED window will then blink. Use the SPEED + or – arrows or toggle to select the
speed for your workout. Press ENTER.
3. The INCLINE window will then blink. Use the INCLINE + or – arrows or incline toggles to set
your workout incline. Press ENTER.
4. To start, press the START/STOP button.
5K RUN AND 10K RUN (P5 - P6)
Pre-set programs will allow user to workout for a preset DISTANCE of 5K (3.1 Miles) and 10K
(6.2 Miles). Once the pre-set DISTANCE is reached, the treadmill will enter Cool Down.
1. Press PROGRAM UP button or PROGRAM DOWN button until P5 or P6 is selected. Press
ENTER. The SPEED window will blink. Use the SPEED + or – arrows or toggles to select your
workout SPEED. Press ENTER.
2. The INCLINE window will then blink. Use the INCLINE + or – arrows or incline toggles to set
your workout incline. Press ENTER.
3. To start, press the START/STOP button.
PROGRAMS (P7 - P13)
These are pre-set programs with predefined values.
1. Press PROGRAM UP or PROGRAM DOWN until desired program is selected.
2. The TIME window will blink. Use the SPEED + or - arrows or toggles to select your workout
TIME. Press ENTER.
3. The SPEED window will then blink. Use the SPEED + or – arrows or toggle to select the
speed for your workout. Press ENTER.
4. To start, press the START/STOP button.
Please refer to pages 21-22 for Program Profiles.
CUSTOM PROGRAMS (P14, P15)
These are fully customizable programs that will record changes made to Speed and Incline as
you run through the program. These changes made to Speed and Incline will be used in subse-
quent runnings of the program.
1. Press PROGRAM UP button or PROGRAM DOWN button until desired program is selected.
Press ENTER. The TIME window will blink if the values of the program are ready to be set.
The TIME window will be solid if the program has already been programmed. If the program
has been programmed but you wish to re-program values, press the Pause key at this time
and the Time window should begin flashing, indicating that the program is ready to be re-
programmed.
2. When the Time window is flashing, use the SPEED + or – arrows or toggles to select your
workout time. Press ENTER.
3. The SPEED window will then blink. Use the SPEED + or – arrows or toggle to select the ini-
tial speed for your workout. Press ENTER.
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Program Operation
CUSTOM PROGRAMS (P14, P15) Continued
4. The INCLINE window will then blink. Use the INCLINE + or – arrows or incline toggles to set
your initial workout incline. Press ENTER.
5. To start the program, press the START/STOP button.
6. As the program runs, changes made to Speed and Incline will be recorded every 15 sec-
onds, and these changes will be used in subsequent operation of the program.
BODY FAT
This program is designed to calculate body fat ratio. This program is only available when tread-
mill is in idle mode (powered up, but before belt movement is initiated).
1. Press BODY FAT on console. Treadmill must be in idle mode.
2. GENDER will scroll across center display. Enter GENDER using the PROGRAM UP and DOWN
buttons. Press ENTER. The display is limited in the way it can display the Male and Female.
See pictures below.
3. AGE will scroll across center display. Enter AGE using PROGRAM UP and DOWN buttons.
Press ENTER.
4. HEIGHT will scroll across center display. Enter HEIGHT using PROGRAM UP and DOWN
buttons. Press ENTER.
5. WEIGHT will scroll across center display. Enter WEIGHT using PROGRAM UP and DOWN
buttons. Press ENTER.
6. WAIT will scroll across center display.
7. At this time, User should firmly grasp the Pulse Hand grips. The BODY FAT analysis will take
approximately 10 seconds.
The calculated BODY FAT % will be displayed in the center display. If the body fat analysis
fails, “----” will be displayed in the center display.
Note: Ironman Body Fat readings should be used to monitor individual body
composition. These readings should be used as a guide only. Ironman Fitness
recommends that you consult your physician for additional Body Fat testing and
information.
Never use the Body Fat function while using the following devices: Medical
electronic implants such as a pacemaker, Electronic life support systems, or
portable electronic medical devices such as an electrocardiograph.
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Program Profiles
HILLS
MOUNTAIN CLIMB
10
9
8
7
6
5
4
3
2
1
0
10
9
8
7
6
5
4
3
2
1
0
P7 - Each time segment will last 1
minute, and will either increase or
decrease the incline. This program will
repeat this cycle until programmed
time is accomplished.
P8 - Each time segment will last 1
minute, and will increase incline. This
program will repeat this cycle until
programmed time is accomplished.
MOUNTAIN
INTERVAL 1
10
10
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
P9 - Each time segment will last 1
minute, and will increase or decrease
incline. This program will repeat
this cycle until programmed time is
accomplished.
P11 - Each time segment will last 1
minute, and will increase or decrease
incline. This will alternate between
5% and 0% Incline. This program will
repeat this cycle until programmed
time is accomplished.
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Program Profiles
INTERVAL 2
ESCALATING INTERVAL
10
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
0
P12 - Each time segment will last 1
minute, and will increase or decrease
incline. This program will alternate
between 8%, 0%, and 10%. This
program will repeat this cycle until
programmed time is accomplished.
P13 - Each time segment will last 1
minute, and will increase or decrease
incline. This program will alternate
between 2%, 0%, 4%, 6%, 8%,
and 10%. This program will repeat
this cycle until programmed time is
accomplished.
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Monitoring Your Heart Rate
Monitoring Your Heart Rate
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to
work within your target heart rate zone. The American Heart Association (AHA) defines this tar-
get as 60%-75% percent of your maximum heart rate.
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary from
one person to another, but use this number to find your approximate effective target zone. For
example, the maximum heart rate for an average 40 year-old is 180 bpm. The target heart
rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.
Before beginning your workout, check your normal resting heart rate. Place your fingers lightly
against your neck, or against your wrist over the main artery. After finding your pulse, count
the number of beats in 10 seconds. Multiply the number of beats by six to determine your
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after
warming up, during your workout and two minutes into your cool down, to accurately track
your progress as it relates to better fitness.
During your first several months of exercising, the AHA recommends aiming for the lower part
of the target heart rate zone-60%, then gradually progressing up to 75%.
According to the AHA, exercising above 75% of your maximum heart rate may be too strenu-
ous unless you are in top physical condition. Exercising below 60% of your maximum will result
in minimal cardiovascular conditioning.
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop
exercising, or if it’s higher than normal the morning after exercising, your exertion may have
been too strenuous for your current fitness level. Rest and reduce the intensity next time.
Fitness Safety The target heart rate chart indicates average rate zones for different ages. A
variety of different factors (including medication, emotional state, temperature and other condi-
tions) can affect the target heart rate zone that is best for you. Your physician or health care
professional can help you determine the exercise intensity that is appropriate for your age and
condition.
(MHR) = Maximum Heart Rate
(THR) = Target Heart Rate
220 - age = maximum heart rate (MHR)
MHR x .60 = 60% of your maximum heart rate.
MHR x .75 = 75% of your maximum heart rate.
For example, if you are 30 years old, your calculations will be as
follows:
220 - 30 = 190
190 x .60 = 114 (low end or 60% of MHR)
190 x .75 = 142 (high end or 75% of MHR)
30 year-old (THR) Target Heart Rate would be 114-142
See Heart Rate Table (on next page) for additional calculations.
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Monitoring Your Heart Rate
TARGET HEART RATE ZONE
200
100%
195
190
185
180
175
Serious
athletic
170
165
160
training range
155
132
85%
170
150
166
146
162
143
157
139
153
135
Cardiovascular
conditioning
range
149
131
105
145
128
102
140
124
99
136
120
96
75%
Fat burning
range
116
93
60%
120
117
114
111
108
20 25 30 35
40 45 50 55 60 65
AGE
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Workout Information
Frequency, Intensity, Time, Target Heart Rate Zone
The exercise practices include four major variables: frequency, intensity, time, target heart rate
zone. A continuous workout will help to improve your cardiovascular functions and increase the
ability of your muscles to obtain the oxygen and nutrition. A good workout provides a greater
advantage to extend the endurance of muscle and body flexibility.
Frequency: How Often Should You Exercise
Three to five times a week is highly suggested to improve your cardiovascular and muscle fit-
ness.
Intensity: How Hard Should You Exercise
The intensity of an exercise is reflected in your heart rate. Exercise must be sufficient to
strengthen your heart muscle and condition your cardiovascular system. Only your doctor or
an authorized coach can prescribe the target training heart range appropriate for your particular
needs and physical condition.
Start with exercise that stimulates you to breathe more deeply. Alternate periods of moderate
and easy exercise to help your body adapt to new levels of exertion without unnecessary strain.
The inability to maintain a smooth, rhythmic motion is a sign that your speed or elevation is too
high. If you feel out of breath before you have exercised 12 minutes, you are probably overdo-
ing it.
As your fitness level improves, you will need to increase your workload to reach your target
heart rate. The first increase may be necessary after two to four weeks of regular exercise.
Never exceed your target heart rate zone.
Weight Management
Consistent aerobic exercise will help you change your body composition by lowering your per-
centage of body fat. For weight control, how long and how often you exercise is more important
than how hard you exercise.
Exercise at least four to five times a week.
Reach and maintain 60-75% of your maximum heart rate with moderate exercise.
Exercise for 30-45 minutes at 60-65% of your target heart rate.
Here are some tips to achieve your weight management goal.
Consume most of your dietary calories at breakfast and lunch, and eat a light dinner.
Do not eat anything near the bedtime.
Moderate exercise will help suppress your appetite.
Take regular breaks and rests to help increase metabolism.
Warning!
If you have any questions or concerns about your target heart rate consult your physician
Medications may affect your heart rate. Stop exercise if: you feel faint or dizzy, acute illness
(cold or fever), any pain or tightness in your chest, an irregular heartbeat, of if you exceed
your maximum heart rate set by your physician.
25
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Workout Information
Exercise Practice Procedures
Warm-Up
Workout
Cool Down
A good warm-up will help you perform better and will decrease the aches and pains. The warm-
up prepares your muscles for exercise and allows your oxygen supply to ready itself for what is
to come. Experience tells us that muscles perform best when they are warmer than normal body
temperature. This normally takes about 5-10 minutes when you begin to perspire on your brow
and breathe more deeply.
Note: The older you are, the longer your warm-up period should be.
Workout: Brisk and Rhythmic Exercise
A workout trains your heart, lungs, and muscles to be more efficient. Increase exercise in
response to your heart rate to train and strengthen your cardiovascular system. Concentrate on
moving your arms and legs smoothly. Walking naturally and avoid jerking motions like pulled
muscles, sprained joints, and loss of balance.
If you cannot sustain 12 continuous minutes in your target heart rate zone, then, exercise sev-
eral times a day to get into habit. Try to reach and maintain 60-65% of your maximum heart
rate. Alternate exercise with periods of rest until you can sustain 12 continuous minutes of
exercise at 60-65% of your maximum heart rate. Best start with a target of 3-4 minutes, then,
increase it gradually.
If you can sustain 12 but not 20 continuous minutes of exercise in your target heart rate zone:
•Exercise 3-5 days a week. Rest at least two days per week.
•Try to reach and maintain 65-70% of your maximum heart rate with moderate rhythmic
exercises.
•Begin with 12 continuous minutes. Increase your time by one to two minutes per week
until you can sustain 20 continuous minutes.
If you can sustain 20 minutes continuously in your target heart rate zone, begin to increase the
length and intensity of your workout.
•Exercise 4-6 days a week or on alternate days.
•Try to reach and maintain 70~85% of your maximum heart rate with moderate to some-
what hard exercise.
•Exercise 20-30 minutes.
WARNING: These strategies are intended for average healthy adults. If you have pain or tight-
ness in your chest, an irregular heartbeat, shortness of breath or you feel faint or have any dis-
comfort when you exercise STOP. Consult your physician before continuing. Remember every
workout should begin with warm-up and finished with cool-down.
Cool down: Slow and Relaxed Exercise
The cool-down allows your body’s cardiovascular system to gradually return to normal and
should be roughly 5-10 minutes. Lower your exercise intensity gradually, and when your heart
rate has returned below 110 beats per minutes, you can end your workout.
26
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Workout Information
EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician.
This is especially important for individuals over the age of 35 or individuals with pre-existing
health problems.
Flexibility is a key to fitness. Stretch all major muscle groups at least two to three times per
week after a 5 to 10 minute warmup. Stretch just to the point of a gentle tug. If you have
back, joint, or other health problems, talk to your doctor first.
Knees to Chest
Prone on Elbows
Supline Lumbar Rotation
Lie on your back with your
knees bent. Keeping your
knees together and your shoul-
ders against the floor, roll your
knees to one side until you feel
a stretch in your back or hip.
Hold for 30-60 seconds or until
muscles feel looser. Repeat on
opposite side.
Lie on your back. Bend your
knees, and lift your feet off the
floor. Grasp your knees with
your arms and pull your knees
toward your chest. Hold for 20
seconds. Repeat three to five
times.
Lie on your stomach with
your feet together. Rest
on your forearms with your
elbows directly under your
shoulders. Relax lower back
and abdomen into floor. Hold
for 30-60 seconds or until
muscles feel looser.
Cat and Camel
Cervical Side Bends
Shoulder Circles
Rest on your hands and
knees. Round your back by
contracting your abdominal
muscles and tucking in your
pelvis; hold for five seconds.
Then allow your back to sag
toward the floor as you lift
your chest and head; hold
for five seconds. Repeat the
combination 10 times
Tilt your head gently toward
one shoulder, keeping your
shoulders level and your face
pointed straight ahead. Hold
for five seconds, then tilt your
head toward the other shoulder
and hold for five seconds. Re-
peat five times on each side.
In a smooth, continuous mo-
tion, make a circle with your
shoulders: Raise them up
towards your ears, pull them
together behind you, lower
them to a resting position,
then roll them forward. Repeat
10 times.
27
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Workout Information
WARNING! Before beginning this or any exercise program, you should consult your physician.
This is especially important for individuals over the age of 35 or individuals with pre-existing
health problems.
Wrist Extensor
Wrist Flexor
Triceps Stretch
Extend your right arm in front
of you with your palm up and
your elbow straight. Point
your fingertips toward the
floor by bending at the wrist.
Using your left hand, pull the
back of your right hand to-
ward you gently. Hold for 20
seconds; repeat three to five
times with each arm.
Extend your right arm in front
of you, palm down, elbow
straight. Point your fingertips
toward the floor by bending
at the wrist. Using your left
hand, pull your right palm to-
ward you gently. Hold for 20
seconds; repeat three to five
times with each arm.
Place your right hand behind
your head, palm facing your
head. With your left hand,
grasp your right elbow and
pull downward until you feel
a stretch in the back of your
right arm. Hold for 20 sec-
onds; repeat three to five
times with each arm.
One-Arm Pectoralis Stretch
Stand against an immobile
structure like a wall or a tree.
While facing the wall, raise
your right hand out to your
side at chest height, palm
against the wall. Turn your
body toward the left, away
from the wall and your ex-
tended arm, until you feel a
stretch. Hold for 20 seconds;
repeat three to five times with
each arm.
Piriformis Stretch
Groin (Adductors) Stretch
Sitting with your back
straight, bring the soles of
your feet together. Let your
knees lower toward the floor.
Hold for 30-60 seconds or
until muscles feel looser.
Lie on your back. Bend your
right knee and lift it halfway
to your chest. Grasp your
knee with your left hand and
pull it toward your left shoul-
der, keeping both buttocks
against the floor. Hold for 20
seconds; repeat three to five
times with each leg.
28
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Workout Information
WARNING! Before beginning this or any exercise program, you should consult your physician.
This is especially important for individuals over the age of 35 or individuals with pre-existing
health problems.
Standing Quadriceps Stretch Achilles Stretch
Calf Stretch
Steady yourself with one hand. Face the wall with your left
With the other, grab outside leg foot ahead of your right, toes
at ankle, keeping body straight straight ahead. Bend both
Face a solid structure such as
a wall with your left foot ahead
of your right, toes straight
ahead. Bend your left knee,
press your hips forward, and
lean into the wall. Keep both
heels down, your right leg
straight, and you left knee
over your ankle. Hold for 20
seconds; repeat three to five
times with each leg.
from knee to hip. Gently pull
foot up and towards the but-
tocks until you feel a stretch
along the front of the thigh.
knees, press your hips forward,
and lean into the wall. Keep
both heels down and both
knees in line with your feet.
Thigh should be pulled straight Hold for 20 seconds; repeat
back and not drift to outside. three to five times with each
Hold 20-30 seconds. For varia- leg.
tion, grab opposite ankle (i.e.,
grab right ankle with left hand).
Do two to three repetitions per
leg.
29
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Change to MPH or KPH
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers
per hour). All treadmills are calibrated at the factory for British Units (miles per hour). To
change the display to read in kilometers, follow the steps described here:
1) Turn power OFF on the console (Do not unplug treadmill). Attach the magnet safety key to
the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening
in the backside of the console (see diagram below).
3) Depress the calibration mode switch ONCE. CL11 should appear in the TIME window.
4) Pressing the SPEED +/- button will activate your choice.
5) To accept the setting, press the POWER button.
30
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Calibration Sequence
Do not attempt to calibrate the treadmill unless an Error Code is present. See Error
Messages (page 34).
Our treadmill is equipped with a software package that will perform a calibration sequence
unique to your specific model number.
Please perform the following steps to calibrate the Ironman Quest Treadmill.
1. Unplug power cord from outlet strip.
2. Attach Safety Key to console.
3. Plug power cord into outlet strip.
4. Initiate calibration sequence. Locate the hole on the back of the console and insert the
eraser end of a pencil through the hole and press the calibration switch twice. As show on
page 30.
5. CL21 should appear in the Time window, if not, continue to press the calibration switch until
CL21 appears.
Note: During the calibration sequence, the Time window will display which step you are at in
the process (C21, C22, C23 and so on). The CAL/DIST window will display which key should be
pressed next. For example, “E” for Enter, “P” for Power, or “SS” for Start / Stop.
6. CL21: MPH or KPH will be flashing in the Speed window, pressing the Speed +/ - button will
toggle options. Choose MPH (KPH), press Enter.
7. CL22: 8, 10, or 12 (13, 16, or 20 in KPH mode) will be displayed in the Speed window,
pressing the Speed +/ - button will toggle options. Choose 10 (or 16 for KPH mode), press
Enter.
8. CL23: FFF, UUU, or HHH will be displayed in the Speed window, pressing the Speed +/ -
button will toggle options. Choose UUU, press Enter.
9. CL24: 111 or 222 will be displayed in the Speed window, pressing the Speed +/ - button
will toggle options. Choose 222, press Enter.
10. CL25: “NHR” will be displayed in the Speed window, press Enter.
11. CL26: OPA or OPI will be displayed in the Speed window, pressing the Speed +/ - button
will toggle options. Choose OPA, press Enter.
12. CL27: Blank (nothing), “a”, “b”, “c”, “d” or “e” will be displayed in the Incline window,
pressing the Speed +/ - button will toggle options. Choose “E”, press Enter.
13. CAL/DIST window will display “55”. Press Start / Stop. “E” will display in CAL/DIST win-
dow.
14. At this time, make sure you are not standing on the walking belt, as the machine will auto-
matically initiate belt movement and run through a complete calibration and diagnostic routine.
Press Enter. Belt will begin to move. Unit will begin self-calibration.
15. When Speed and Incline calibration has finished, press Power button twice, display should
be blank, and treadmill should be ready for use.
To avoid possible damage to the treadmill and the possibility of injury, do not operate
the treadmill until the problem is corrected. Call Ironman Fitness Customer Service at
(800) 750-4766 if problem persists.
31
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Belt Adjustment
WARNING! Do not over-tighten rollers! This will
cause premature roller bearing failure!
Belt adjustment and tension performs two functions:
adjustment for tension and centering. Your new tread-
mill comes pre-adjusted from the factory for tension and
centering. Please follow the procedures below if the belt
shifts to the left or right while walking:
WALKING BELT IS SHIFTING TO THE LEFT
(Diagram 1)
First, turn treadmill on to run at 1 mph. Using the hex key
provided, turn the left rear roller adjustment bolt ¼ turn in
the clockwise direction. Next, run the treadmill at 2.5 mph.
You should see the belt start to correct itself by moving
back toward the center. Repeat the above procedure until
the walking belt is centered. It may be necessary to set
walking belt tension once you have completed this proce-
dure if the belt feels like it is slipping while walking. Refer
below to the “Walking Belt Slipping” instructions.
Diagram 1
WALKING BELT IS SHIFTING TO THE RIGHT
(Diagram 2)
First, turn the treadmill on to run at 1 mph. Using the hex
key provided, turn the right rear roller adjustment bolt
¼ turn in the clockwise direction. Next, run the treadmill
at 2.5 mph. You should see the belt start to correct itself,
moving back toward the center. Repeat the above proce-
dure until the walking belt is centered. It may be neces-
sary to set walking belt tension once you have completed
this procedure if the belt feels like it is slipping while walk-
ing. Refer below to the “Walking Belt Slipping” instructions.
Diagram 2
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector.
Using the hex key provided, turn both left and right rear
roller adjustment bolts the same distance, usually a ¼
turn, in the clockwise direction. Plug the power cord back
into the surge protector and run the treadmill at 2.5 mph.
You should now walk on the belt to determine if the belt is
still slipping. Repeat the above procedure until the walking
belt is not slipping. The tension should be just tight enough
not to slip.
Diagram 3
Note: Turning the hex key clockwise brings the rear roll-
ers and belt towards you.
Turning the hex key counter clockwise pushes the rear
roller and belt away from you.
32
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Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug the
power cord from the surge protector.
CLEANING: Routine cleaning of your unit will extend the life of your unit.
WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit is
unplugged from the wall electrical outlet before attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean,
water dampened soft cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes
contacts the belt and eventually makes it to underneath the treadmill. Vacuum underneath
treadmill once a week.
DECK LUBRICATION: The walking belt has been pre-lubricated at the factory. However, it is
recommended that the walking board be checked periodically for lubrication to ensure optimal
treadmill performance. Every 30 days or 30 hours of operation, lift the sides of the walking belt
and feel the top surface of the walking board as far under as you can reach. If you feel signs
of silicone, no further lubrication is required. If it feels dry to the touch, lubrication is needed.
Ironman Fitness recommends “Lube N Walk” for cleaning and lubricating the treadmill belt and
deck. Ask your retailer or call Ironman Fitness at (800)750-4766.
TO APPLY LUBRICANT TO THE WALKING BOARD
1.) Take foam wand applicator, without lube, and insert it in between the walking belt and deck,
exposing the two plastic tabs at either end of the walking belt. Take both tabs and run the
wand back and fort along the entire length of your deck. Remove the applicator and prepare for
lubrication.
2) Apply about a dime's worth of lubrication onto the side of the applicator wand that was not
used for removing dirt and debris (step 1). You can add more or less lubricant, depending on
your lubrication schedule.
3) Insert the wand between the walking belt and deck, exposing the two white plastic tabs at
either end of the walking belt.
4) Take both of the tabs and run the wand back and forth along the entire length of your deck.
You are done until your next scheduled lubrication date.
5) Allow the silicone to ‘set’ for one minute before using the treadmill.
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped
off with a clean towel.
33
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Error Messages
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be
displayed when there is a problem. The following error codes will be displayed in the console
display windows.
Safety Interlock Error Messages
SI 1 - Safety key missing, replace and try again.
SI 2 - Over voltage protection trip. Notify Ironman Fitness Customer Service.
Other Error Messages
E11 - Lack of speed feedback data from belt motor. Attempt calibration. See Calibration
Sequence section on page 31 of this Owners Manual for detailed information.
E22 - Under Speed condition detected from the belt motor. Attempt calibration. See Calibration
Sequence section for detailed information.
E33 - Over Speed condition detected from the belt motor. Attempt calibration. See Calibration
Sequence section for detailed information.
E44 - Lodged key detected at power up, notify Ironman Fitness Customer Service.
To avoid possible damage to the treadmill and the possibility of injury, do not operate
the treadmill until the problem is corrected. Call Ironman Fitness Customer Service at
(800) 750-4766.
34
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Troubleshooting Guide
Treadmill will not start.
1. Is the Safety Key inserted into the treadmill Console?
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged
into a properly grounded outlet, and the surge protector is turned on. (Refer to “Power
Requirements” on page 14.)
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it
has tripped. Wait five minutes and then press the switch back in.
4. Check the house electrical breaker box and the circuit breaker for the room where the
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in
home.
5. Have an electrician check to insure there is adequate voltage at the outlet.
Treadmill loses power during use.
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has
tripped. Wait five minutes and then press the switch back in.
2. Check the house electrical breaker box and the circuit breaker for the room where the
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in
home.
3. If the treadmill will not operate, please call Ironman Fitness Customer Service at
(800) 750-4766.
Treadmill walking belt slows during use.
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated
at 15 amps, with a 14-gauge cord of five feet or less and the surge protector is securely
plugged into the outlet.
2. If treadmill will not operate, please call Ironman Fitness Customer Service at
(800) 750-4766.
Treadmill walking belt slips or is not centered on rear roller.
1. Refer to “Belt Adjustment” section on page 32.
2. Need help? Call Ironman Fitness Customer Service at (800) 750-4766.
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be
displayed when there is a problem.
To avoid possible damage to the treadmill and the possibility of injury, do not operate
the treadmill until the problem is corrected. Call Ironman Fitness Customer Service at
(800) 750-4766, or see “Error Messages” on page 34 of this Owner’s Manual.
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Parts List
QUEST PART LIST REV.A
REF #
1
2
3
4
5
6
7
8
PART #
DESCRIPTION
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
2
4
4
1
1
2
6
2
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
4
1
1
3
3
2
2
1
2
2
2
2
1
2
1
1
14
1
2
REF #
77
78
79
80
81
82
83
84
85
87
88
89
90
91
92
93
94
95
96
97
98
99
PART #
DESCRIPTION
QTY
2
4
2
2
2
4
8
7
12
54
43
4
28
7
2
6
6
2
4
11
8
4
1
6
2
4
4
1
1
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
4
1
6
4
3
3
3
3
8
2
10
2
2
2
423-00076 CROSS BAR, EDGE
423-00082 LEFT UPRIGHT, EDGE
423-00081 RIGHT UPRIGHT, EDGE
423-00080 DECK FRAME, EDGE
423-00079 BASE FRAME, EDGE
423-00078 ELEVATION FRAME, EDGE
423-00077 ELEVATION SUPPORT, EDGE
419-00033 LINKAGE PLATE, EDGE
419-00032 LEFT HANDLE BAR, EDGE
419-00034 RIGHT HANDLE BAR, EDGE
404-00002 POLY V-BELT 200J8(508J8)
403-00017 WALKING BOARD, 20*60, QUEST
404-00024 WALKBELT, 20*56, QUEST
406-00072 FRONT WHEEL
406-00044 REAR WHEEL
406-00073 ELEVATION WHEEL
409-00016 FRONT ROLLER, ENVISION/EDGE
409-00015 REAR ROLLER, ENVISION/EDGE
406-00162 BUMPER, RH70 WHITE
402-00128 ALLEN BOLT, M8*55
402-00011 ALLEN BOLT M8*15
402-00197 ALLEN BOLT, M8*20, ENVISION
402-00196 ALLEN BOLT M8*25, ENVISION
402-00195 ALLEN BOLT, M8*30, ENVISION
402-00105 ALLEN BOLT M10*15
402-00106 CHAMFER BOLT M6*25
402-00018 PHILIP SCREW M6*12
9
402-00194 PHILLIP SCREW, 5*12, ENVISION
402-00067 PHILIP SCREW ST4.2*16
402-00192 PHILLIP SCREW, ST4.2*12, ENVISION
402-00163 SCREW, THREAD FORMING PAN M4X12
402-00069 Philip Screw ST2.9x9.5
402-00035 SCREW ST2.9*6.5
402-00208 PHILIP SCREW, ST4.8*16, EDGE
402-00023 NYLON LOCK NUT M10
402-00021 NYLON LOCK NUT M8
402-00190 NYLON LOCK NUT, M5, ENVISION
402-00108 JAM NUT M8
402-00026 WASHER 9*16*1.6 (mm)
402-00193 WASHER, 9*22*2, ENVISION
402-00188 WASHER, 11*23*2, ENVISION
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
48
51
53
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
75
76
406-00079 BASE BUMPER, 28*25*13
406-00045 ADJUST SUPPORT
406-00080 CORD SPACER
413-00089 POWER CORD GOMETER, 19*2.2, EDGE
406-00204 BUMPER, 127*69.6*40.2, ENVISION
406-00291 MOTOR COVER, 698*365*162, QUEST
406-00236 FENDER LEFT OUTSIDE, 689*268*67, EDGE
406-00233 FENDER LEFT INSIDE, 690*268*38, EDGE
406-00237 FENDER RIGHT OUTSIDE, 689*268*67, EDGE
406-00234 FENDER RIGHT INSIDE, 690*268*38, EDGE
406-00231 HANDLE COVER, LIFT TOP INSIDE,203*111*53
406-00235 HANDLE COVER, RIGHT TOP INSIDE, 203*111*
406-00215 HANDLE COVER, LEFT OUTSIDE,210*62
406-00216 HANDLE COVER, RIGHT OUTSIDE, 210*62
406-00027 RIGHT BOTTOM HANDLE COVER
406-00229 HANDLE COVER, RIGHT INSIDE,209*142*52, E
406-00218 END CAP LEFT OUTSIDE, 152*20
406-00219 END CAP LEFT TOP,155*154*110, EDGE
406-00220 END CAP LEFT FRONT, 103*77*44
406-00228 END CAP RIGHT OUTSIDE, 152*20, EDGE
406-00227 END CAP RIGHT TOP, 155*154*110, EDGE
406-00226 END CAP RIGHT FRONT, 103*77*44
406-00225 END CAP RIGHT REAR, 113*70*63, EDGE
406-00209 CONSOLE BOX TOP, 746*457.5*41.5, ENVISIO
406-00224 CONSOLE BOX BOTTOM, 746*457.5*69, EDGE
406-00288 FAN GRILL, 133*72, QUEST
406-00289 LEFT, BOTTLE HOLDER, 189*129*99, QUEST
406-00290 RIGHT, BOTTLE HOLDER, 189*129*99
410-00067 PULSE RECEPTACLE PLATE, 187*52*36, EDGE
405-00027 SIDE BOARD, 84*33*1360, QUEST
406-00194 FAN MOTOR MOUNT, 98.7*85.7*31.8, ENVISIO
407-00125 CONSOLE FAN, 100*21.5, ENVISION
410-00063 PULSE RECEPTACLE PLATE, 40*24*8, EDGE
402-00210 SAFETY KEY, EDGE
419-00037 MOTOR CONTROLLER BRACKET, 191*155*1.5, E
402-00212 LATCH PIN, 10*9, EDGE
402-00220 SPRING FOR LATCH, 12.5*24, ENVISION
406-00210 BRACKET CONTROLLER, ENVISION
419-00012 REAR WHEEL SHAFT
100 402-00008 HEX BOLT M10*60
101 402-00100 PHILIP SCREW 4.2*25
102 402-00104 SHOULDER ALLEN BOLT M8*80
104 402-00046 CLIP NUT
105 402-00048 PAN SPRING WASHER 10*19*0.25
106 402-00114 SHOULDER ALLEN BOLT M8*60
108 406-00214 POWER CORD, EDGE
109 413-00092 ENCODER HARNESS, 6C*22#*760mm, EDGE
110 413-00091 HANDLE PULSE HARNESS, 2C*1370mm*22
111 413-00090 MAIN HARNESS, 12C*3150mm*24, EDGE
112 413-00088 JUMP HARNESS, 1C*500mm*16, EDGE
113 413-00087 HARNESS FOR FAN, 4C*460mm*22, EDGE
114 413-00086 PULSE HARNESS, 4C*355mm*24, EDGE
115 407-00129 ENCODER, SX 4009-P1, EDGE
116 412-00006 MOTOR, 12-0049 W/ FLYWHEEL ONLY
117 408-00056 FUSE, 12A\250V, EDGE
118 408-00055 FUSE, 15A\250V, EDGE
119 413-00093 REED SWITCH, 32mm*19mm*2C*900cm, EDGE
123 408-00054 CIRCUIT BRAKER, EDGE
124 402-00209 SCREW, 8/32*9.4, EDGE
125 402-00087 SCREW 8/32*16
126 402-00207 GEAR WASHER, 02-0033, EDGE
127 406-00230 MOTOR FOR FAN, 12V\700mA, EDGE
128 408-00057 FERRITE, EDGE
129 408-00058 TRANSFORMER, 110V\12V\2A, EDGE
130 407-00107 MOTOR CONTROLLER, 08-0158H HAIZHEN
131 407-00111 EKG MODULE, 07-0092H HAIZHEN
132 407-00131 PCB, EDGE
133 408-00059 PROGRAM BUTTON, 1.6mm*55mm*80mm, EDGE
134 408-00060 POWER BUTTON, 1.6mm*60mm*80mm, EDGE
135 412-00030 ACTUATOR, R20
136 412-00031 ACTUATOR FAN, EDGE
137 408-00061 FERRITE, 13.5*29.6, EDGE
139 410-00064 PLUG, 12*12*4.5, EDGE
140 406-00152 BUMPER, RH60 WHITE
141 402-00064 Screw ST4.2*32
142 402-00217 WASHER, 6.6*23*2.0, EDGE
143 402-00154 SCREW, PHILIP M4*10
144 402-00218 NUT, M4, EDGE
145 402-00049 CLIP NUT
146 406-00238 ISOLATOR SLEEVE RH60 RED, 27*32*23, EDGE
147 402-00128 ALLEN BOLT, M8*55
148 402-00163 SCREW, THREAD FORMING PAN M4X12
149 402-00077 Philip Screw M2.5x6
419-00031 STOPPER BRACKET, EDGE
402-00103 METAL BUSHING
419-00015 BOLT SHAFT A
419-00016 BOLT SHAFT B
419-00019 BELT GUIDE BRACKET, HT95T/4500T/5500T
410-00066 SOFT DROP SHOCK, EDGE
419-00028 LINKAGE PLATE 50*16*10*1.5, ENVISION
410-00065 LATCH SET, EDGE
419-00009 REED SWITCH PLATE
402-00198 SPRING WASHER, 20*12*3, ENVISION
402-00009 HEX BOLT M10*45
150 402-00078 Washer 2.5x5x0.5mm
151 402-00079 SPRING WASHER 2.5MM
152 402-00309 PHILLIP SCREW M4*8, QUEST
#
2
1
402-00201 ALLEN BOLT, M8*70, ENVISION
402-00310 BOLT PACK, QUEST
36
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Exploded View
37
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Exploded View
CONSOLE
45
87
44
131
132
90
137
47
91
133
103
43
150
151
127
134
56
72
149
46
145
55
58
48
119
WIRE HARNESS
110
109
111
118
123
114
113
112
108
38
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Warranty Information
Residential and Personal Use Limited Warranty
PLEASE READ THESE WARRANTY TERMS AND CONDITIONS FULLY AND CAREFULLY BEFORE USING YOUR IRONMAN FITNESS
EQUIPMENT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING TERMS AND CONDITIONS.
Frame: Lifetime
Drive Motor: 10 Years
Electronics and *Parts: 2 yrs
Labor: 1 Year
Missing/Cosmetic Parts: 30 Days
Ironman, as a manufacturer, reserves the right to replace the Product
with a Factory-Reconditioned Product that meets or exceed standards
comparable to those of the replaced Product.
Limited Warranty
This Limited Warranty applies in the United States and Canada to
Products manufactured or distributed by Keys Fitness Products, L.P.
under the Ironman Fitness (“Ironman”) brand name (as used herein,
the “Product” or “Products”). The warranty period to the original
purchaser is listed above, and commences on the date of original
purchase of the product, unless otherwise authorized by Ironman.
Ironman warrants that the Product purchased from Ironman or from
an authorized Ironman Fitness reseller “dealer” (for residential or
personal use only, unless otherwise authorized by Ironman in
writing), is free from defects in Materials and Workmanship relevant
to the functionality of the Product at initial startup, under normal use,
and during the applicable warranty period, unless otherwise
determined by Ironman.
The warranty covering the replacement Product shall expire on the
date the original warranty for the replaced Product would have expired,
unless otherwise determined by Ironman. Note that a non-defective
Product may not be eligible for return or replacement after 30 days from
date of purchase. If opting to return a non-defective product to Ironman,
as the manufacturer, within 30 days from date of purchase (in its
original packaging and with its original proof of purchase), the
“customer” shall be subject to a 15% restocking fee and pre-paid freight
charges accrued as a result of the return, unless otherwise determined
by Ironman.
Conditions and Restrictions
This warranty DOES NOT (A) cover shipping and handling charges,
export taxes, custom duties and taxes, or any other charges associated
with transportation of the parts or Product, beyond the initial courtesy
period of 60 days from original date of purchase of the Product; (B)
extend to Products not purchased from Ironman or from an authorized
Ironman reseller; (C) extend to Products purchased from online auction
sites; (D) cover any extended, additional, or third party warranties if
not offered exclusively by Ironman in writing; (E) cover Products
installed at fee based facilities/commercial environments (gyms, homes
used as wellness centers, etc.); (F) cover Products installed in light
institutional environments (non fee-based facilities with total Product
use time not exceeding 5 hours daily, to include for example, and not
be way of limitation, fire houses, police departments, rehab centers,
hospitals, clinics, apartment complexes, club houses, etc.); (G) cover
service calls to correct installation, perform maintenance, or instruct
owners on how to use the equipment; or (H) cover a Product on which
the serial number has been purposefully or accidentally defaced or
removed and there is no proof of purchase available (if serial number is
applicable), unless authorized by Ironman in writing or otherwise stated
on this warranty.
This warranty excludes expendable parts if the primary cause for a
warranty claim is wear. Expendable parts pertain to components on
the Product that are prone to normal wear and tear. These items
vary by Product, and may include (but not be limited to) hand grips,
skid pads, walking belts, walking decks, poly-v belts, console
overlays, toggle switch/button overlays, (luster free or dull) ekg
plates, decals, and any other items that are not essential to the
operation of the Product, unless otherwise determined by Ironman.
This warranty extends only to you, the original purchaser. It is not
transferable to anyone who subsequently purchases (or receives as a
gift) the Product from you. Your sales receipt, showing the
date/place of purchase and serial number (if applicable) of the
Product, is your proof of purchase, and may be required by Ironman
any time a warranty parts or service claim is made or if no warranty
record exists for the product.
Exclusive Remedies
During the warranty period listed above, Ironman will repair a
Product by correcting any minor issues (either by phone or online
support) that might be causing the Product failure. Should a
technical service and support representative be unable to correct
the issue, Ironman may replace the parts (with new parts or at the
option of Ironman, with serviceable used parts, that are equivalent
to new parts in performance) that become defective, malfunction, or
otherwise fail to conform to this Limited Warranty under normal use.
This Limited Warranty becomes void for Products that have been
damaged or rendered defective as a result of (a) accident, misuse, or
abuse (including but not limited to exceeding the Ironman listed,
maximum weight limit); (b) use of parts not manufactured or sold by
Ironman; (c) modification of the Product; (d) normal wear and tear; (e)
operation on incorrect power supplies; (f) ***failure to perform (or
performing improper) maintenance; (g) service by anyone other than
Ironman, or an authorized Ironman warranty service provider; (h)
floods, fires, earthquakes, lightning strikes, power surges, and other
unavoidable acts of nature; (j) residential mis-wires; or (k) incorrect
setup, installation, or assembly. Should any Product (submitted for
warranty parts replacement) be found ineligible under the terms
outlined on this warranty, an estimate for parts purchase (if available)
can be furnished at your request.
Replacement parts shall be warranted for 30 days from the shipment
reception date or through the end of the ‘replaced’ part warranty
period, whichever is longer. Any replacement parts, required past
the warranty period listed above, shall be subject to purchase at
retail price, plus any added shipping and handling charges associated
to the delivery of the part. Note that replacement parts may be
available only through the **lifetime (as defined) of the Product. In
conforming to this warranty, Ironman (as the manufacturer)
reserves the right to change manufacturers or vendors of any part to
cover the existing warranty.
*Parts is herein defined exclusively, for all intents and purposes, and
pertaining to this Limited Manufacturer Warranty, as components or Materials
essential to the functionality of the Product.
Ironman may also provide service (if deemed necessary and if
applicable) at no charge to you during (and not to exceed) the
service warranty period listed above, in an attempt to repair the
Product. Should the Product require service at your request or out of
the limited warranty period, Ironman can furnish contact information
for local (to your area) Ironman authorized service providers.
Service quotes, costs, and scheduling will be strictly dependent on
service provider rates and mutual (consumer/provider) service
agreements. Ironman is not responsible for any service repair costs
accrued through the use of authorized Ironman service providers
dispatched at your request or out of the limited warranty period
(without written consent from Ironman), and beyond the limitations
outlined on this warranty.
**Lifetime of a Product, is herein defined exclusively, for all intents and
purposes, and pertaining to this Limited Manufacturer Warranty, as the time
period 7 years beyond the end of production cycle of a Product in question.
*** Includes proper lubrication of the running deck and walk belt area, as
indicated in the owner’s manual.
Disclaimer and Release
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES
NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. IRONMAN EXPRESSLY DISCLAIMS ALL WARRANTIES
NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT
MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED
WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE
RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME
STATES DO NOT ALLOW LIMITATIONS ON IMPLIED WARRANTIES OR THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU
MAY ALSO HAVE OTHER RIGHTS THAT MAY VARY FROM STATE TO STATE.
THIS IS THE ONLY EXPRESS WARRANTY APPLICABLE TO
Replacements and Returns
If after a reasonable number of attempts, a defect has not been
repaired (or the Product is deemed non-repairable by Ironman
technical service and support staff), Ironman, based on a case by
case review, may opt to replace the Product, or recommend an
alternate resolution, such as a warranty buy-out (Product cost,
subject to deduction of a reasonable charge for usage) or a credit.
IRONMAN-BRANDED PRODUCTS. IRONMAN NEITHER ASSUMES NOR
AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER EXPRESS WARRANTY.
39
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Service
(800) 750-4766
Assembly
(888) 559-8810
Ironman Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
IRONMAN, IRONMAN TRIATHLON and M-DOT are registered trademarks of the World Triathlon Corporation. This product is licensed by the Ironman Triathlon.
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