Weed Eater Lawn Mower WE12538J User Guide

MODEL NO. WE12538J

12.5 HP 38 Inch

LawnTractor

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

178106 Rev. 1 07.09.01 RH

PRINTED IN U.S.A.

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

•

Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

Never carry passengers or children even with the blades

off.

Do not mow in reverse unless absolutely necessary. Al-

ways look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Keep children out of the mowing area and under the

watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children.

Mow up and down slopes (15° Max), not across.

CAUTION: Inordertopreventacciden-

talstartingwhensettingup,transport-

ing, adjusting or making repairs, al-

ways disconnect spark plug wire and

placewirewhereitcannotcontactspark

plug.

•

CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

•

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

•

Useslowspeed. Choosealowgearsothatyouwillnothave

to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down

the slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

CAUTION: Tow only the attachments

that are recommended by and comply

withspecificationsofthemanufacturer

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction

with the ground and cause you to lose

control of your tractor.

•

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

knowntotheStateofCaliforniatocausecancerand

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

containleadandleadcompounds,chemicalsknown

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

afterhandling.

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CONGRATULATIONS onyourpurchaseofanewtractor. It

has been designed, engineered and manufactured to give

you the best possible dependability and performance.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

1.25 GALLONS

UNLEADED REGULAR

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center/department. Wehavecompetent,well-trainedtech-

nicians and the proper tools to service or repair this tractor.

OIL TYPE (API-SF-SJ):

SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY:

3 PINTS

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

SPARK PLUG:

(GAP: .030")

CHAMPION RJ19LM

CUSTOMER RESPONSIBILITIES

GROUND SPEED (MPH): FORWARD:

1st

1.1

2.2

3.3

4.4

4.9

•

Read and observe the safety rules.

2nd

3rd

4th

5th

Followaregularscheduleinmaintaining,caringforand

using your tractor.

•

Follow the instructions under “Customer Responsibili-

ties” and “Storage” sections of this owner’s manual.

REVERSE: 1.4

TIRE PRESSURE:

CHARGING SYSTEM:

BATTERY:

FRONT:

REAR:

14 PSI

12 PSI

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine’s exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

3 AMPS BATTERY

5 AMPS HEADLIGHTS

AMP/HR:

MIN. CCA:

190

CASE SIZE: U1R

A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE-

PAIR PARTS section of this manual).

BLADE BOLT TORQUE:

27-35 FT. LBS.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ......................4, 14-18

ASSEMBLY................................................................ 6-8

OPERATION............................................................. 9-13

MAINTENANCE SCHEDULE....................................... 14

SERVICE AND ADJUSTMENTS .............................19-23

STORAGE ................................................................... 24

TROUBLESHOOTING .............................................25-26

REPAIR PARTS ......................................................28-43

WARRANTY ............................................................45-46

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UNASSEMBLEDPARTS

Steering Wheel

Seat

Steering

Wheel

Adapter

Steering

Extension

Shaft

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Steering

Wheel

Insert

(1) Lock

Washer 1/2

(1) Bolt

Steering

Boot

(1) Lockwasher 3/8

(1) Locknut

5/16-18

(1) Large Flat

Washer

(1) Hex Bolt

3/8-16 x 1

(1) Oil Drain Tube

For Future Use

Keys

Slope Sheet

(2) Keys

(1) Hex Bolt

5/16-18 x 1-1/4

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ASSEMBLY

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

INSERT

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

3/8 HEX BOLT

(2) 1/2" wrenches

(1) 9/16" wrench

Pliers

Tirepressuregauge

Utility knife

3/8 LOCK WASHER

LARGE FLAT

WASHER

Whenrightorlefthandismentionedinthismanual,itmeans

when you are in the operating position (seated behind the

steeringwheel).

TO REMOVE TRACTOR FROM CARTON

STEERING

WHEEL

UNPACK CARTON

STEERING

BOOT

•

Remove all accessible loose parts and parts cartons

from carton.

Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

Check for any additional loose parts or cartons and

remove.

TABS

ADAPTER

BEFORE REMOVING TRACTOR FROM

SKID

EXTENSION SHAFT

5/16 HEX BOLT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

•

Slide extension shaft onto lower steering shaft. Align mount-

ing holes in extension and lower shafts and install

5/16 hex bolt and locknut. Tighten securely.

5/16 LOCKNUT

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

•

Place tabs of steering boot over tab slots in dash and push

down to secure.

INSTALL STEERING WHEEL

LOWER

STEERING

SHAFT

•

Position front wheels of the tractor so they are pointing

TAB

SLOTS

straight forward.

Remove steering wheel adapter from steering wheel and

slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to

right) and slide inside boot and onto adapter.

FIG. 1

Assemblelargeflatwasher, 3/8lockwasher, 3/8hexboltand

tighten securely.

•

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

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ASSEMBLY

HOW TO SET UP YOUR TRACTOR

SEAT

CHECK BATTERY (See Fig. 2)

•

Lift seat pan to raised position and open battery box

door.

•

If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See"BATTERY"inCUSTOMERRESPONSIBILITIES

section of this manual for charging instructions).

SEAT PAN

SHOULDER

BOLT

SEAT PAN

LABEL

BATTERY

FLAT WASHER

LOCK WASHER

BOX DOOR

TERMINAL

ADJUSTMENT

BOLT

FIG. 2

FIG. 3

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

•

Remove adjustment bolt, lock washer and flat washer

securing seat to cardboard packing and set aside for

assembly of seat to tractor.

TOROLLTRACTOROFFSKID (SeeOperation

section, page 10, for location and function of

controls)

•

Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

Pivot seat and pan forward and assemble adjustment

bolt, lockwasherandflatwasherloosely. Donottighten

•

Press lift lever plunger and raise attachment lift lever to

its highest position.

•

Releaseparkingbrakebydepressingclutch/brakepedal.

Place gearshift lever in neutral (N) position.

Roll tractor forward off skid.

Remove banding holding deflector shield up against

tractor.

•

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which

allowsyoutopressclutch/brakepedalallthewaydown.

•

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

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ASSEMBLY

TO DRIVE TRACTOR OFF SKID (See Opera-

CHECKLIST

tion section, page 10, for location and func-

tion of controls)

BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BESTPERFORMANCEANDSATISFACTIONFROMTHIS

QUALITYPRODUCT.

WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

ꢀ

All assembly instructions have been completed.

No remaining loose parts in carton.

Batteryisproperlypreparedandcharged. (Minimum1

hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

•

Be sure all the above assembly steps have been

completed.

•

Check engine oil level and fill fuel tank with gasoline.

Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

ꢀ

•

Place gear shift lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever to

its highest position.

ꢀ

•

Starttheengine.Afterenginehasstarted,movethrottle

control to idle position.

Depress clutch/brake pedal into full "BRAKE" position

and hold. Move gearshift lever to 1st gear.

Slowly release clutch/brake pedal and slowly drive

tractor off skid.

Applybraketostoptractor, setparkingbrakeandplace

gearshift lever in neutral position.

ꢀ

Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

Turn ignition key to "OFF" position.

ꢀ

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

Become familiar with all controls - their location and

function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Continue with the instructions that follow.

ꢀ

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

ꢀ

•

Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See“TOLEVELMOWERHOUSING”intheService

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Afteryoulearnhowtooperateyourtractor,checktoseethat

the brake is properly adjusted. See “TO ADJUST BRAKE”

in the Service and Adjustments section of this manual.

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OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

REVERSE

FORWARD

LIGHTS ON

FAST

SLOW

OVER TEMP

LIGHT

ENGINE ON

ENGINE OFF

OIL PRESSURE

PARKING BRAKE

LOCKED

UNLOCKED

MOWER LIFT

FUEL

CHOKE

MOWER HEIGHT

ATTACHMENT

CLUTCH ENGAGED

REVERSE

NEUTRAL

HIGH

LOW

PARKING BRAKE

KEEP AREA CLEAR

SLOPE HAZARDS

ATTACHMENT

CLUTCH DISENGAGED

(SEE SAFETY RULES SECTION)

IGNITION

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

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OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save

this manual for future reference.

IGNITION

SWITCH

LIGHT SWITCH

ATTACHMENT

CLUTCH

LEVER

LIFT LEVER

PLUNGER

THROTTLE/CHOKE

CONTROL

ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

PEDAL

MOWER DECK

HEIGHT ADJUSTMENT

POSITIONS

GEARSHIFT

LEVER

PARKING

BRAKE

FIG. 4

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjustthemowerdeckorotherattachmentsmountedtoyour

tractor.

mowerblades,orotherattachmentsmountedtoyourtractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controllingenginespeed.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-

ing the tractor and starting the engine.

IGNITION SWITCH: Used for starting and stopping the

engine.

PARKINGBRAKE:Locksclutch/brakepedalintothebrake

position.

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OPERATION

Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan

resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safetymaskoverspectaclesorstandardsafetyglasses.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Yourtractorisequippedwithanoperatorpresencesensing

switch. Whenengineisrunning,anyattemptbytheoperator

to leave the seat without first setting the parking brake will

shut off the engine.

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idlewiththeenginerunning,hotengineexhaustgasesmay

cause “browning” of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

•

Depress clutch/brake pedal into full “BRAKE” position

CAUTION: Alwaysstoptractorcom-

pletely, as described above, before

leaving the operator's position; to

empty grass catcher, etc.

andhold.

•

Place parking brake lever in “ENGAGED” position and

releasepressurefromclutch/brakepedal. Pedalshould

remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

TO USE THROTTLE CONTROL (SEE FIG. 5)

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

Always operate engine at full throttle.

•

Operating engine at less than full throttle reduces the

batterychargingrate.

THROTTLE/CHOKE

CONTROL LEVER

•

Full throttle offers the best bagging and mower perfor-

mance.

IGNITION KEY

TO MOVE FORWARD AND BACKWARD

(See Fig. 5)

The direction and speed of movement is controlled by the

gearshift lever.

"DISENGAGED"

POSITION

PARKING BRAKE

"ENGAGED"

POSITION

"BRAKE"

POSITION

•

Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

GEARSHIFT

LEVER

•

Move gearshift lever to desired position.

Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO

SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.

PARKING BRAKE

"DISENGAGED" POSITION

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height.

FIG.5

STOPPING (See Fig. 5)

MOWERBLADES-

•

Grasp lift lever.

Press plunger with thumb and move lever to desired

position.

•

Tostopmowerblades,moveattachmentclutchleverto

“DISENGAGED”position.

Thecutting height rangeis approximately1-1/2to 4". The

heights are measured from the ground to the blade tip with

theenginenotrunning. Theseheightsareapproximateand

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

GROUNDDRIVE-

•

To stop ground drive, depress clutch/brake pedal into

full “BRAKE” position.

•

Move gearshift lever to neutral (N) position.

ENGINE-

•

Theaveragelawnshouldbecuttoapproximately2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

•

Move throttle control to slow position.

NOTE: Failuretomovethrottlecontroltoslowpositionand

allowingenginetoidlebeforestoppingmaycauseengineto

“backfire”.

•

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

•

Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorizeduse.

•

Never use choke to stop engine.

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OPERATION

TO OPERATE MOWER (See Fig. 6)

TO TRANSPORT

•

Raiseattachmentlifttohighestpositionwithattachment

lift control.

Yourtractor isequippedwithanoperatorpresencesensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH.

•

Select desired height of cut.

Start mower blades by engaging attachment clutch

control.

NOTE: Toprotecthoodfromdamagewhentransportingyour

tractor on a truck or a trailer, be sure hood is closed and

securedtotractor. Useanappropriatemeansoftyinghood

to tractor (rope, cord, etc.).

•

TO STOP MOWER BLADES - disengage attachment

clutch control.

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, while on a slope, is dangerous. Tires can lose traction

withthegroundandcauseyoutolosecontrolofyourtractor.

CAUTION: Do not operate the mower

without either the entire grass catcher,

onmowerssoequipped,orthedeflector

shield in place.

"ENGAGED" POSITION

ATTACHMENT LIFT

LEVER HIGH POSITION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•

The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill.

LOW

POSITION

•

ATTACHMENT

CLUTCH LEVER

"DISENGAGED"

POSITION

•

For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Customer Responsibilities section of this manual).

Tochangeengineoil,seetheCustomerResponsibilities

section in this manual.

ADD GASOLINE

•

Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

DEFLECTOR

SHIELD

FIG. 6

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

TO OPERATE ON HILLS

CAUTION: Donotdriveupordownhills

with slopes greater than 15° and do not

WARNING: Experienceindicatesthatalcoholblendedfuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the

fuelsystemshouldbeemptiedbeforestorageof30daysor

longer. Drainthegastank,starttheengineandletitrununtil

the fuel lines and carburetor are empty. Use fresh fuel next

season. SeeStorageInstructionsforadditionalinformation.

Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

drive across any slope.

•

Choose the slowest speed before starting up or down

hills.

•

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slowerposition.

•

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

CAUTION: Fill to bottom of gas tank

fillerneck. Donotoverfill. Wipeoffany

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

•

Torestartmovement,slowlyreleaseparkingbrakeand

clutch/brakepedal.

Make all turns slowly.

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OPERATION

TO START ENGINE (See Fig. 5)

Whenstartingtheengineforthefirsttimeoriftheenginehas

run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

MOWING TIPS

•

Tire chains cannot be used when the mower housing is

attached to tractor.

Mower should be properly leveled for best mowing

performance. See“TO LEVEL MOWER HOUSING”in

the Service and Adjustments section of this manual.

•

Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

•

Thelefthandsideofmowershouldbeusedfortrimming.

•

Place gear shift lever in neutral (N) position.

Move attachment clutch to “DISENGAGED” position.

Move throttle control to choke position.

Drivesothatclippingsaredischargedontotheareathat

has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

NOTE: Before starting, read the warm and cold starting

proceduresbelow.

•

Whenmowinglargeareas,startbyturningtotherightso

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished

(See Fig. 7 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desiredheight.

•

Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start

after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and above)

•

Do not mow grass when it is wet. Wet grass will plug

mowerandleaveundesirableclumps. Allowgrasstodry

beforemowing.

Alwaysoperateengineatfullthrottlewhenmowing

to assure better mowing performance and proper dis-

chargeofmaterial. Regulategroundspeedbyselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

•

Whenenginestarts,movethethrottlecontroltothefast

position.

•

The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

•

When operating attachments, select a ground speed

thatwillsuittheterrainandgivebestperformanceofthe

attachment being used.

•

Whenenginestarts,allowenginetorunwiththethrottle

control in the choke position until the engine runs

roughly, thenmovethrottlecontroltofastposition. This

may require an engine warm-up period from several

secondstoseveralminutes,dependingonthetempera-

ture.

•

The attachments can also be used during the engine

warm-upperiod.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Adjustments

section of this manual.

FIG. 7

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CUSTOMERRESPONSIBILITIES

MAINTENANCE SCHEDULE

URS

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

_N_ES_STE_OR_RAV_GEICE DATES

EVERY 8

HOURSEVERY 5

O BEFOSOR

RY SEA

BEFORE EACH USE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

2,3

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.

2 - Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

6 - Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

SPINDLE

ZERK

GENERAL RECOMMENDATIONS

SPINDLE

ZERK

The warranty on this tractor does not cover items that have

beensubjectedtooperatorabuseornegligence. Toreceive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

FRONT WHEEL

BEARING ZERK

FRONT WHEEL

BEARING ZERK

Some adjustments will need to be made periodically to

properly maintain your tractor.

ENGINE

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

•

Onceayearyoushouldreplacethesparkplug,cleanor

replaceairfilter,andcheckbladesandbeltsforwear. A

newsparkplugandcleanairfilterassureproperair-fuel

mixtureandhelpyourenginerunbetterandlastlonger.

BEFORE EACH USE

•

Check engine oil level.

Checkbrakeoperation.

Check tire pressure.

Checkoperatorpresenceand

interlock systems for proper operation.

Check for loose fasteners.

GENERAL PURPOSE GREASE

REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

•

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CUSTOMERRESPONSIBILITIES

TRACTOR

MANDREL

ASSEMBLY

TRAILING

EDGE UP

Always observe safety rules when performing any mainte-

nance.

CENTER

HOLE

BRAKE OPERATION

Iftractorrequiresmorethansix(6)feetstoppingdistanceat

high speed in highest gear, then brake must be adjusted.

(See“TOADJUSTBRAKE”intheServiceandAdjustments

section of this manual).

STAR

LOCK WASHER

TIRES

BLADE

•

Maintainproperairpressureinalltires(See“PRODUCT

SPECIFICATIONS” section of this manual).

FLAT WASHER

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

HEX BOLT (GRADE

8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

FIG. 8

TO SHARPEN BLADE (See Fig. 9)

NOTE: Wedonotrecommendsharpeningblade-butifyou

do, be sure the blade is balanced.

OPERATOR PRESENCE SYSTEM

Besureoperatorpresenceandinterlocksystemsarework-

ing properly. If your tractor does not function as described,

repairtheproblemimmediately.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

•

The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer,followtheinstructionssuppliedwithbalancer).

•

The engine should not start unless the clutch/brake

pedalisfullydepressedandattachementclutchcontrol

is in the disengaged position.

Whentheengineisrunning,anyattemptbytheoperator

to leave the seat without first setting the parking brake

should shut off the engine.

Whentheengineisrunningandtheattachmentclutchis

engaged, any attempt by the operator to leave the seat

should shut off the engine.

Theattachmentclutchshouldneveroperateunlessthe

operator is in the seat.

•

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

•

Slide blade on to an unthreaded portion of the steel bolt

orpinandholdtheboltorpinparallelwiththeground. If

blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

BLADE CARE

Forbestresultsmowerbladesmustbekeptsharp. Replace

bentordamagedblades.

CENTER HOLE

BLADE REMOVAL (See Fig. 8)

•

Raise mower to highest position to allow access to

blades.

Removehexbolt,lockwasherandflatwashersecuring

blade.

Install new or resharpened blade with trailing edge up

towards deck as shown.

BLADE

5/8" BOLT

OR PIN

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

FIG. 9

•

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

•

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

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CUSTOMERRESPONSIBILITIES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

BATTERY

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

•

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

Change the oil after every 25 hours of operation or at least

onceayearifthetractorisnotusedfor25hoursinoneyear.

Checkthecrankcaseoillevelbeforestartingtheengineand

after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

NOTE: The original equipment battery on your tractor is

maintenancefree.Donotattempttoopenorremovecapsor

covers. Adding or checking level of electrolyte is not

necessary.

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

TO CLEAN BATTERY AND TERMINALS

Corrosionanddirtonthebatteryandterminalscancausethe

battery to “leak” power.

•

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

•

Open battery box door.

DisconnectBLACKbatterycablefirst thenRED battery

cable and remove battery from tractor.

•

Removeyellowcapfrombottomfittingofdrainvalveand

install the drain tube onto the fitting.

•

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until bright.

OIL DRAIN VALVE

•

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the

Service and Adjustments section of this manual).

CLOSED

AND

LOCKED

POSITION

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan

restrict cooling.

DRAIN

TUBE

YELLOW

CAP

FIG. 11

ENGINE

•

Unlockdrainvalvebypushinginwardandturningcoun-

terclockwise.

To open, pull out on the drain valve.

Afteroilhasdrainedcompletely,closeandlockthedrain

valve by pushing inward and turning clockwise until the

pin is in the locked position as shown.

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil’s SAE viscosity grade

accordingtoyourexpectedoperatingtemperature.

•

SAE VISCOSITY GRADES

•

Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

“PRODUCTSPECIFICATIONS”sectionofthismanual.

SAE 30

5W-30

-20

32 40

100

-20

-30

-10

•

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 10

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CUSTOMERRESPONSIBILITIES

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

enginedamagefromoverheating. Cleanwithawirebrushor

compressedairtoremovedirtandstubborndriedgumfibers.

AIR FILTER (See Fig. 13)

Yourenginewillnotrunproperlyusingadirtyairfilter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

ENGINE COOLING FINS (See Fig. 12)

Remove any dust, dirt or oil from engine cooling fins to

preventenginedamagefromoverheating.

Service air cleaner more often under dusty conditions.

•

Remove knob(s) and cover.

TOSERVICEPRE-CLEANER

•

Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

Saturateitinengineoil. Wrapitinclean,absorbentcloth

and squeeze to remove excess oil.

•

Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

•

Cover oil fill opening to prevent entry of dirt.

Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

•

If very dirty or damaged, replace pre-cleaner.

Reinstallpre-cleanerovercartridge.

•

Toreassemble, reverseaboveprocedure.

Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

BLOWER

HOUSING

SCREWS

•

Removecartridgenut.

Carefullyremovecartridgetopreventdebrisfromenter-

ing carburetor. Clean base carefully to prevent debris

fromenteringcarburetor.

SCREWS

•

Cleancartridgebytappinggentlyonflatsurface. Ifvery

dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure

withknob(s).

AIR SCREEN

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

OIL FILL

TUBE

ASSEMBLY

COVER

KNOB

SPARK

PLUG

ENGINE COOLING FINS

CARTRIDGE

NUT

COVER

FIG. 12

PAPER

CARTRIDGE

FOAM

PRE-CLEANER

BASE

FIG. 13

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CUSTOMERRESPONSIBILITIES

MUFFLER

CLAMP

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

CLAMP

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

“PRODUCT SPECIFICATIONS” section of this manual.

FUEL

FILTER

FIG. 14

IN-LINE FUEL FILTER (See Fig. 14)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacementisrequired.

CLEANING

•

Clean engine, battery, seat, finish, etc. of all foreign

matter.

•

With engine cool, remove filter and plug fuel line sec-

tions.

Place new fuel filter in position in fuel line with arrow

pointingtowardscarburetor.

Be sure there are no fuel line leaks and clamps are

properlypositioned.

Immediately wipe up any spilled gasoline.

Keep finished surfaces and wheels free of all gasoline,

oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

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SERVICE AND ADJUSTMENTS

CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:

•

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in “DISENGAGED” position.

Turn ignition key “OFF” and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

•

Disconnect front links from deck by removing retainer

springs.

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

TRACTOR

TO REMOVE MOWER (See Fig. 15)

Mowerwillbeeasiertoremovefromtherightsideoftractor.

•

Place attachment clutch in “DISENGAGED” position.

Moveattachmentliftleverforwardtolowermowertoits

lowest position.

Roll belt off engine pulley.

Remove small retainer spring, and lift clutch spring off

pulley bolt.

Remove large retainer spring, slide collar off and push

housing guide out of bracket.

Disconnect anti-swaybar from chassis bracket by re-

movingretainerspring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE

CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

•

TO INSTALL MOWER (See Fig. 15)

•

Raise attachment lift lever to its highest position.

Slide mower under tractor with deflector shield to right

side of tractor.

•

Lower lift lever to its lowest position.

Install mower in reverse order of removal instructions.

SUSPENSION ARMS

SQUARE HOLE

ENGINE PULLEY

SMALL RETAINER SPRING

CLUTCH SPRING

FRONT LINK

RETAINER SPRING

ANTI-SWAY BAR

COLLAR

RETAINER SPRINGS

(BOTH SIDES)

HOUSING GUIDE

LARGE RETAINER

SPRING

BRACKET

Fig. 15

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SERVICE AND ADJUSTMENTS

•

Whendistance“D”is1/8"to1/2"loweratfrontthanrear,

TO LEVEL MOWER HOUSING

tighten nuts “F” against trunnion on both front links.

Adjust the mower while tractor is parked on level ground or

driveway. Makesuretiresareproperlyinflated(See“PROD-

UCTSPECIFICATIONS”sectionofthismanual). Iftiresare

over or underinflated, you will not properly adjust your

mower.

•

Toraisefrontofmower, loosennut“F”fromtrunnionon

both front links. Tighten nut “E” on both front links an

equal number of turns.

Whendistance“D”is1/8"to1/2"loweratfrontthanrear,

tighten nut “F” against trunnion on both front links.

•

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

Recheckside-to-sideadjustment.

•

Raise mower to its highest position.

•

Atthemidpointofbothsidesofmower, measureheight

frombottomedgeofmowertoground. Distance“A”on

both sides of mower should be the same or within 1/4"

of each other.

MANDREL

•

If adjustment is necessary, make adjustment on one

side of mower only.

To raise one side of mower, tighten lift link adjustment

nut on that side.

To lower one side of mower, loosen lift link adjustment

nut on that side.

"D"

FIG. 18

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NOTE: Threefullturnsofadjustmentnutwillchangemower

height about 1/8".

•

Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER

TO GROUND

BOTTOM EDGE

OF MOWER

TO GROUND

NUT "F"

NUT "E"

TRUNNION

“A”

GROUND LINE

FRONT LINKS

FIG. 16

SUSPENSION ARM

FIG. 19

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 20)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

LIFT LINK

ADJUSTMENT

NUT

BELT REMOVAL -

•

Remove mower from tractor (See “TO REMOVE

MOWER” in this section of this manual).

FIG. 17

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

•

Work belt off both mandrel pulleys and idler pulleys.

Pull belt away from mower.

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

BELT INSTALLATION -

•

Install new belt in reverse order of removal.

Make sure belt is in all pulley grooves and inside all belt

guides.

Toobtainthebestcuttingresults,themowerhousingshould

be adjusted so that the front is approximately 1/8" to 1/2"

lowerthantherearwhenthemowerisinitshighestposition.

•

Install mower in reverse order of removal instructions.

Checkadjustmentonrightsideoftractor. Measuredistance

“D” directly in front and behind the mandrel at bottom edge

of mower housing as shown.

MANDREL

PULLEY

IDLER PULLEYS

•

Before making any necessary adjustments, check that

both front links are equal in length.

If links are not equal in length, adjust one link to same

length as other link.

Tolowerfrontofmowerloosennut“E”onbothfrontlinks

an equal number of turns.

MANDREL

PULLEY

FIG. 20

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SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

whenwheelsarepositionedstraightforward,removesteer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

Iftractorrequiresmorethansix(6)feetstoppingdistanceat

high speed in highest gear on a level dry concrete or paved

surface, then brake must be adjusted.

FRONT WHEEL TOE-IN/CAMBER

•

Depressclutch/brakepedalandengageparkingbrake.

Measuredistancebetweenbrakeoperatingarmandnut

“A” on brake rod.

Thefrontwheeltoe-inandcamberarenotadjustableonyour

tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-

in or camber, contact your nearest authorized service

center/department.

•

If distance is other than 1-1/2", loosen jam nut and turn

nut“A”untildistancebecomes1-1/2". Retightenjamnut

against nut “A”.

Roadtesttractorforproperstoppingdistanceasstated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorizedservicecenter/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 23)

•

Block up axle securely.

Removeaxlecover, retainingringandwasherstoallow

wheelremoval(rearwheelcontainsasquarekey-Donot

lose).

WITH PARKING BRAKE "ENGAGED"

•

Repairtireandreassemble.

Onrearwheelsonly: aligngroovesinrearwheelhuband

axle. Insert square key.

1-1/2"

NUT "A"

JAM NUT

•

Replacewashersandsnapretainingringsecurelyinaxle

groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATING

ARM

FIG. 21

WASHERS

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

RETAINING

RING

Parkthetractoronlevelsurface. Engageparkingbrake. For

assistance,thereisabeltinstallationguidedecalonbottom

side of left footrest.

•

Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

•

Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

Pull belt toward front of tractor and remove downwards

fromaroundenginepulley.

FIG. 23

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 24)

•

CAUTION: Lead-acidbatteriesgenerate

explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Alwaysweareyeprotectionwhen

aroundbatteries.

Install new belt by reversing above procedure.

ENGINE

PULLEY

CLUTCHING

IDLER

If your battery is too weak to start the engine, it should be

recharged.(See"BATTERY"intheCustomerResponsibili-

ties section of this manual).

STATIONARY

IDLER

If “jumper cables” are used for emergency starting, follow

thisprocedure:

TRANSAXLE

PULLEY

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

FIG. 22

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SERVICE AND ADJUSTMENTS

TO ATTACH JUMPER CABLES -

•

ConnecteachendoftheREDcabletothePOSITIVE(+)

terminalofeachbattery,takingcarenottoshortagainst

chassis.

SEAT PAN

•

ConnectoneendoftheBLACKcabletotheNEGATIVE

(-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

BATTERY

BOX DOOR

TO REMOVE CABLES, REVERSE ORDER -

•

BLACK cable first from chassis and then from the fully

chargedbattery.

•

RED cable last from both batteries.

NEGATIVE TERMINAL

POSITIVE TERMINAL

FIG. 25

KEPS

NUT

HEX

BOLT

CHASSIS

CABLES

POSITIVE (RED)

CABLE

NEGATIVE

(BLACK) CABLE

NEGATIVE

TERMINAL

POSITIVE

TERMINAL

FIG. 26

CHARGED

BATTERY

TO REPLACE HEADLIGHT BULB

FIG. 24

•

Raisehood.

Pullbulbholderoutoftheholeinthebacksideofthegrill.

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

REPLACING BATTERY (See Figs. 25 AND 26)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

•

Closehood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

•

Checkwiring. SeeelectricalwiringdiagramintheRepair

Parts section.

Positive terminal must be connected

firsttopreventsparkingfromacciden-

tal grounding.

TO REPLACE FUSE

Replacewith20ampautomotive-typeplug-infuse. Thefuse

holder is located behind the dash.

•

Lift seat pan to raised position and open battery box

door.

DisconnectBLACKbatterycablefirstthenREDbattery

cable and carefully remove battery from tractor.

Installnewbatterywithterminalsinsamepositionasold

battery.

First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.

ConnectBLACKgroundingcabletonegative(-)terminal

withremaininghexboltandkepsnut. Tightensecurely.

Close battery box door.

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SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL ASSEMBLY

TO ADJUST CARBURETOR

(See Fig. 27)

The carburetor has been preset at the factory and adjust-

mentshouldnotbenecessary. However,minoradjustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, see engine manual.

•

Raisehood.

Unsnapheadlightwireconnector.

Standinfrontoftractor. Grasphoodatsides,tilttoward

engine and lift off of tractor.

•

Toreplace, reverseaboveprocedure.

Highspeedstopisfactoryadjusted. Donotadjust-damage

may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

HOOD

HEADLIGHT

WIRE

CONNECTOR

NEAREST

AUTHORIZED

SERVICE

CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE

ADJUSTMENTS.

MAKE

ANY

NECESSARY

FIG. 27

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 28)

The throttle control has been preset at the factory and

adjustmentshouldnotbenecessary. Checkadjustmentas

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•

Withenginenotrunning,movethrottlecontrolleverfrom

slow to choke position. Slowly move lever from choke

to fast position.

•

Check that holes “A” in governor control lever and hole

in governor plate line-up. If holes “A” are not aligned,

loosenclampscrewandmovethrottlecableuntil holes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROL

PLATE

CONTROL LEVER

CLAMP

SCREW

HOLES “A”

THROTTLE

CABLE

FIG. 28

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STORAGE

Immediatelyprepareyourtractorforstorageattheendofthe

season or if the tractor will not be used for 30 days or more.

•

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL

HOSE, OR TANK DURING STORAGE.

ALSO,

TRACTOR

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Removemowerfromtractorforwinterstorage. Whenmower

is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry

area.

•

Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetorareempty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

•

Cleanentiretractor(See“CLEANING”intheCustomer

Responsibilities section of this manual).

•

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

•

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

•

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

•

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•

ENGINE OIL

Drainoil(withenginewarm)andreplacewithcleanengineoil.

(See“ENGINE”intheCustomerResponsibilitiessectionof

this manual).

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

•

Tohelppreventcorrosionandpowerleakageduringlong

periods of storage, battery cables should be discon-

nectedandbatterycleanedthoroughly(see“TOCLEAN

BATTERYANDTERMINALS”intheCustomerRespon-

sibilities section of this manual).

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

CYLINDER(S)

•

Removesparkplug(s).

Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

Turnignitionkeyto“START”positionforafewseconds

to distribute oil.

•

Replace with new spark plug(s).

OTHER

•

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•

Ifpossible,storeyourtractorindoorsandcoverittogive

protection from dust and dirt.

Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

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TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Will not start

1. Out of fuel.

1. Fill fuel tank.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Dirty fuel filter.

6. Replace fuel filter.

7. Water in fuel.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Loose or damaged wiring.

8. Check all wiring.

9. Carburetor out of adjustment.

9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment.

10. Contact an authorized service center/department.

Hard to start

1. Dirty air filter.

1. Clean/replace air filter.

2. Bad spark plug.

2. Replace spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment.

8. Contact an authorized service center/department.

Engine will not turn over

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

start

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

4. Check/replace solenoid or starter.

Loss of power

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

1. Set in “Higher Cut” position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Low oil level/dirty oil.

5. Check oil level/change oil.

6. Faulty spark plug.

7. Dirty fuel filter.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment.

15. Contact an authorized service center/department.

Excessive vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Loose/damaged part(s).

3. Tighten loose part(s). Replace damaged parts.

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TRACTOR - - MODEL NUMBER WE12538J

SCHEMATIC

RED

BLACK

BATTERY

FUSE

RED

STARTER

AMMETER

(OPTIONAL)

BLACK

WHITE

SOLENOID

RED

CLUTCH / BRAKE

(PEDAL UP)

WHITE

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

SWITCH

WHITE

BLACK

ATT'MENT CLUTCH

(CLUTCH OFF)

GROUNDING

CONNECTOR

BLACK

HOUR

METER

(OPTIONAL)

SPARK

PLUG

BLACK

IGNITION

UNIT

GAP

FUEL

LINE

(2 PLUGS ON

TWIN CYL. ENGINES)

BLUE

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

RED

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

DIODE

ORANGE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

NOTE

YOUR TRACTOR IS

BROWN

BLACK

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

HEADLIGHTS

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

IGNITION SWITCH

REMOVABLE

POSITION CIRCUIT “MAKE”

CONNECTIONS

OFF

RUN/LIGHT

M+G+A1

B+A1

NONE

A2+L

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

RUN

B+A1

NONE

START B + S + A1 NONE

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

ELECTRICAL

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

ELECTRICAL

KEY PART

NO. NO.

DESCRIPTION

144925

Battery 12 Volt 25 Amp

Bolt Hex Hd 1/4-20unc X 3/4

Case Battery Mech Hiinge

Switch Interlock Push-In

Harness Asm Light W/4152j

Bulb Light #1156

Cable Battery 6 Ga 11"red

CableBattery

Fuse 20 AMP

Nut Keps Hex 1/4-20 Unc

Cable Ground 6 Ga 12"black

Switch Plunger Nc Gray

Switch Ign

Key Ign

HarnessIgn

74760412

156417

153664

166181

4152J

4799J

146147

175158

73510400

4207J

121305X

175566

140401

170217

71110408

131563

175141

140844

141940

Bolt Blk Fin Hex 1/4-20

CoverTerminalRed

Solenoid

AdapterAmmeter

ProtectionWireLoop

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

CHASSIS

212

209

208

209

145

205

208

206

205

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

CHASSIS

KEY PART

NO. NO.

DESCRIPTION

174620

Chassis

176554

Drawbar,Stretch

Screw 3/8-16 x 3/4

Bumper,Hood/Dash

17060612

155272

155924X011 Saddle Silkscreen Flt Sdl

155138 ClipRetainerSlide-On

168347X011 Dash

72140608

155927

145660

Bolt, Carriage 3/8-16 x 1

Panel Dash LH

Clip Tinnerman Grille P.L

172107X010 Panel Slkscr Dash RH

74180512

73510500

Screw MachTRHD5/16-18uncx3/4

Nut Keps 5/16-18 Unc

159639x550 Hood

126938X

74780616

19131312

73800600

157373

BumperHood

Bolt Fin Hex 3/8-16unc X 1 Gr. 5

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex w/Ins 3/8-16 Unc

Grille P.L Ms 428

140273X599 Lens Grille Private Label

169465X550 Fender

136619

BracketFenderRepl109873x

105476X550 Footrest Pnt LH Perf

105475X550 Footrest Pnt RH Perf

72110606

17490508

169834

73800400

19091416

144697

161464

144696

74780412

150127

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Screw Thdrol 5/16-18 x 1/2 TYT

Bracket Asm. Pivot Mower Rear

Nut Lock W/Insert 1/4-20unc

Washer 9/32 x 7/8x16 Ga.

Bracket Grille Lh

Screw Hex 8-18 x 7/8

Bracket Grille Rh

Bolt Fin Hex 1/4-20 unc x .75

Duct Air Engine PL/LT

145 156524

205 17490608

206 170165

208 17670608

209 17000612

212 156229

Rod Pivot Chassis/Hood

Screw Thdrol 3/8-16 x 1/2

BoltShoulder5/16-18

Screw Thdrol 3/8-16 x 1/2

Screw Hex Wsh Thdrol 3/8-16

Insert Lens Reflect

---

5479J

Plug Button Blk 359 Dia Choke

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

DRIVE

212

116

112

113

202

150

170

151

120

145

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

DRIVE

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

- - - - - - -

Transaxle

127783

Pulley Idler V Groove Plastic

Bellcrank Clutch Grnd Drv STL

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc X 1-1/2

NutCrownlock3/8-16Unc

NutCrownlock5/16-18unc

Link Clutch 7 66

PeerlessModel205-544c

(Order parts from transaxle

manufacturer)

154407

123205X

74760624

73680600

73680500

105710X

105709X

17060616

130801

146682

SpringReturnBrake

123666X

12000028

121520X

17060512

162240

Pulley Transaxle 18"tires

RingRetainer#5100-62

StrapTorque30DegreesRH

Screw 5/16-18 x 3/4

Spring Return Clutch 6 75

Screw 3/8-16 x 1.0

Plate Rod Shift T/a

Rod Shifter Blk

V-Belt Ground Drive 95

Keeper Belt Chassis Span Ctr

Screw 3/8-16 x 3/4

Cover Pedal Blk Round

Engine Pulley LT/YT

Bolt Hex 7/16-20x4 Gr 5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine

Guide Belt Mower Drive RH

Spacer Axle

Washer 25/32 X 1 1/4 X 16 Ga

E-ring#5133-75

131679

169691

76020416

105701X

19151216

74550412

10040400

74780616

73800600

106933X

130804

Pin Cotter 1/8 X 1 Cad

Washer Plate Shf 388 Sq Hole

Washer 15/32 X 3/4 X 16 Ga

Bolt 1/4-28 unf Gr. 8 w/Patch

Washer Lock Hvy Helical 1/4

Bolt Fin Hex 3/8-16unc X 1 Gr. 5

Nut lock Hex w/Ins 3/8-16 Unc

Knob Rd 1/2-13 Plstc Thds Blk

Rod Brake LT

Nut Hex Jam 3/8-16 Unc

Spring Rod Brake 2 00 Zinc

Washer 13/32 X 13/16 X 16 Ga

Pin Cotter 1/8 X 3/4 Cad

Rod Brake Parking LT/YT

Cap Brake Parking Black

Bracket Transmission

17060612

8883R

175410

71170764

10040700

154778

134683

137057

121749X

12000001

123583X

121748X

2228M

73350600

106888X

19131316

76020412

175765

71673

174973

74760512

175578

120183X

19211616

1572H

165936

74760648

175461

175556

19131312

Key Square 2 0 X 1845/ 1865

Washer 25/32 X 1-5/8 X 16 Ga

Key Woodruff

4497H

RetainerSpring1"

112 19091210

113 127285X

116 72140608

120 73900600

145 74490540

150 175456

151 19133210

170 173898

202 72110614

212 145212

Washer 9/32 X 3/4 X 10 Ga

StrapTorque90DegreesLH

Bolt Rdhd Sq Neck 3/8-16 x 1

Nut Lock Flg 3/8-16

Bolt Fin Hex 5/16-18 x 3/4

Shaft Asm Pedal Foot Nibbed

Bearing Nylon Blk 629 Id

Washer 21/32 X 1 X 16 Ga

Pin Roll 3/16 X 1"

Bolt Hex Flg.Hd. 5/16-18 x Gr.5

SpacerRetainerLt

Washer 13/32 x 2 x 10 Ga.

Keeper, Belt Transaxle Gear

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flg Lock

Pulley Composite Flat

Bolt Fin Hex 3/8-16 x 3

Spacer Split 395 X 59 Bzp

Keeper Belt Idler

Washer 13/32 X 13/16 X 12 Ga

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

STEERING

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

STEERING

KEY PART

NO. NO.

DESCRIPTION

140044X428 Wheel Steering Ayp/P/L Blk

154427

Axle Asm

169840

Spindle Asm LH

169839

Spindle Asm RH

6266H

BearingRaceThrustHarden

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 X 1-1/4 X 16 Ga

RingKlip#t5304-75

Bearing Col Strg Blk

LinkDrag

121748X

19272016

12000029

3366R

175121

10040600

136518

Washer Lock Hvy Hlcl Spr 3/8

Spacer earing Axle Front

HexflangeLock

145212

177876

Shaft Asm Strg

126847X

19131416

17060612

76020412

130465

Bushing Link Drag Blk LR

Washer 13/32 X 7/8 X 16 Ga

Screw 3/8-16 x 3/4

Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 Id Dash

Screw

155099

152927

140045X428 Cap Wheel Steer Ayp

19133812

7810H

100711L

Washer 13/32 x 2-3/8 x 12 Ga.

NutLockCenter3/8-24un

AdaptorWheelStrg

145054X428 Boot Dash Mtl Steering Blk

121749X

153720

121232X

6855M

Washer 25/32 X 1 1/4 X 16 Ga

ExtensionSteering

Cap Spindle Fr Top Blk

FittingGrease

73800500

74780520

74780616

160367

Nut Lock Hex W/Ins 5/16-18

Bolt Fin Hex 3/8-16unc x 1-1/4

Bolt Fin Hex 3/8-16unc x 1 Gr.5

Spacer Brace Axle

72140618

169827

Bolt Fin Hex 5/8-11 unc x 2-3/4

Brace Axle

175146

Steering Asm.

169835

Bracket Susp Chassis Front

FastenerChristmasTree

BoltShoulder7/16-20

Clip Steering

133835

175118

175553

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

ENGINE

OPTIONAL EQUIPMENT

Spark Arrester

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

ENGINE

KEY PART

NO.

DESCRIPTION

170551

Control Th/ch Flag

17720410

- - - - - - - -

Screw Hex Thd Cut 1/4-20x5/8 T

Engine, B&S 289707

(Orderpartsfromenginemanufacturer)

Muffler Exhaust B&S Lc

Gasket Eng 1 313 Id Tin Plated

Tube Drain Oil Easy

137348

165291

148456

11050600

169837

Washer Lock Ext Tooth 3/8

ShieldBRN/DBRGuard

Kit Spark Arrestor (Flat Scrn)

Tank Fuel Front

137180

109202X

140527

123487X

137040

148315

Cap Asm Fuel

ClampHose

Line Fuel 20"

Plug Drain Oil Easy

124028X

17670412

17000612

19091416

10040500

71070512

17060620

73510400

Bushing Snap Nyl Blk Fuel Line

Screw Thdrol 1/4-20 x 3/4

Screw Hex Wsh Thdrol 3/8-16

Washer 9/32 X 7/8 X 16 Ga

Washer Lock Hvy Hlcl Spr

Screw Hexcap 5/16-18 x 3/4

Screw 3/8-16 x 1-1/4

Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

SEAT

KEY PART

NO. NO.

KEY PART

DESCRIPTION

NO.

DESCRIPTION

127426X

Seat

72050412

134300

121250X

123976X

171852

73800500

71110814

19171912

127018X

10040800

Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2

Spacer Split .28 X .96

140551

Bracket Seat Pivot

71110616

19131610

145006

73800600

124181X

17000616

19131614

174894

121246X

121248X

Bolt Hex 3/8 - 16 X 1

Washer 13/32 X 1 X10Ga.

ClipPush-InHinged

Nut Lock Hex w/Ins 3/8 - 16

Spring Seat Cprsn 2 250 Blk Zi

Screw 3/8-16 x 1.5

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (Blk)

Bracket Pnt Mounting Switch

Bushing Snap Blk Nyl

SpringCprsn

Nut Lock 1/4 Lge Flg

Bolt Shoulder5/16-18Unc-2A

Nut Lock Hex w/Ins 5/16 - 18

Bolt Hex

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X .62

Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

DECALS

KEY PART

NO. NO.

KEY PART

DESCRIPTION

NO.

DESCRIPTION

101892X

Decal, Clutch/Brake Eng/Fr

Decal, Engine HP

DecalWarning

- -

157163

136832

138311

178106

178107

Decal, Oper Sdl P/L Gear Dr Eng

Decal, V-Belt Sch.

Decal, Handle Lft Height Adj.

Manual, Operator'sEnglish

Manual,Operator'sFrench

170839

170563

168421

157140

162398

171448

162391

162392

162389

162390

145005

Decal, Pnl Sd

Decal,FenderDangerEnglish

Decal Ins Str Wh

DecalFender

Decal, Deck Grasseater

Decal,GrilleWeedeater

Decal, HoodRH

Available accessories not included with mower:

- -

C38

GrassCatcher

Mulch Kit w/Blades

42" SnowBlower

WheelWeights

48" Snow Blade

TireChains

MK38

LSB42

LC05

LBD48

CH11

Decal, HoodLH

Decal, Caution, Battery

KEY PART

NO. NO.

WHEELS & TIRES

DESCRIPTION

59192

Cap, Tire valve

5,8

65139

Stem, Valve

106222X

59904

Tire, Front

4,10

Tube, Front (Service item only)

106732X427 Rim assembly, 6"front

3,9

278H

9040H

Fitting, Grease (Front wheel only)

Bearing, Flange(Frontwheelonly)

106108X427 Rim assembly, 8" rear

124635X

7152J

Tire,Rear

Tube, Rear (Service item only)

- -

104757X428 Cap, Hub Axle

144334

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

MOWER LIFT

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

MOWER LIFT

KEY PART

NO.

DESCRIPTION

159460

Wire AsmInner/Sprgw/plunger

Shaft Asm Lift RH

159471

105767X

12000002

19211621

120183X

109413X

124526X

139865

Pin Groove 1 500 Zinc

E Ring #5133-62

Washer 21/32 X 1 X 21 Ga

Bearing Nylon Blk 629 Id

Grip Handle Bicycle Matte Blk

Button Plunger Black

Link Lift LH Fixed Length

Link Lift RH Fixed Length

RetainerSpring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion Blk Zinc

Nut Lockw/Wsh 1/2-13 Unc

Arm SuspensionRear

Retainer, Spring

Bearing Pvt Lift

NutCrownlock3/8-24

139866

4939M

173288

73350800

130171

73800800

139868

163552

169865

73540600

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

MOWER DECK

146

148

107

157

158

108

156

153

155

151

152

153

154

150

123

113

110

122

109

149

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REPAIR PARTS

TRACTOR - - MODEL NUMBER WE12538J

MOWER DECK

KEY

NO.

PART

NO.

KEY

NO.

PART

NO.

DESCRIPTION

170280

72140506

138017

169970

4939M

130832

850857

10030600

140296

138497

137645

MowerHousingAssembly

Bolt Carriage 5/16-18 x 3/4

Bracket Asm Fr. Sway Bar

Bracket Deck Sway Bar 38"/42"

RetainerSpring

Arm, Suspension, Rear

Bolt 3/8-24 x 1.25 Grade 8

Washer, Lock 3/8

Washer,Hardened

BladeMower

133840

Idler Arm Assembly

Spacer,Retainer

165723

106932X

144200

Knob

V-Belt, 42" Mower

76020312

7631J

Pin, Cotter 3/32 x 3/4

Runner,LH

128772

Runner,RH

19111216

19131612

Washer 11/32 x 3/4 x 16 Ga

Washer 13/32 x 1 x 12 Ga.

SpacerRetainer

107 133502

108 133503

109 74760640

110 142587

113 17060512

122 131289

123 169971

146 165891

148 169022

149 165898

150 19091216

151 169670

152 172758

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720410

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing,Mandrel,Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Shoulder

Stiffener, Idler Arm

Bolt, Hex Hd 3/8-16 x 2-1/2

Upstop Deck Front 38"

Screw 5/16-1/ x 3/4

128774

110485X

174493

132827

73680500

137607

105304X

123713X

110452X

Rod, Brake LH

Rod, Brake RH

Nut

BoltCarriageIdler

Bracket, Mower Deflector

Cap, Sleeve

SpringReturnIdler

Retainer Spring Yellow

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable

Clutch Cable 38"/46"

Washer Flat 3/8" Type B

SpringRetainer

Spring, Torsion, Deflector

Nut, Push

106736X428 Shield,Deflector

19111016

106735X

157722

129963

153532

137266

131494

73680600

4497H

Washer 11/32 x 5/8 x 16 Gauge

Rod,Hinge

ScrewThdrol.WasherHead

Washer,Spacer

Pulley, Mandrel

Nut, Toplock 9/16

Pulley, Idler, Flat

Nut, Crownlock 3/8-16 Unc

Retainer

Spring Retention LVRCLTCHCAB

SpacerClutchCable

Rod Clutch Cable 3/8"

Screw Hex Thd Cut 1/4-20 x 5/8

Mandrel Assembly (Includes Key

Numbers13-15, 17-19, 31and33)

ReplacementMower,Complete

- -

130794

- -

170317

130840

133943

Brake Assembly

Washer,Hardened

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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SERVICE NOTES

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LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in

materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will

repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be

defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,

battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of

the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be

paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery

which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)

days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the

date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date

of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in accordance with the instructions furnished. This Warranty does not apply to any product which has

been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal

wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,

standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

In Canada contact:

Electrolux Home Products

a division of WCI Outdoor Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Electrolux Home Products

a division of WCI Outdoor Products, Inc.

7075 Ordan Drive

Augusta, GA 30909 USA

Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above

limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights

which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

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SERVICE

POLICY

WARRANTY

Issued January 1980

Revised January 1991

LIMITED WARRANTIES

FOR

NEW PEERLESS GEAR POWER TRAIN COMPONENTS

A. Products Warranted

Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations

contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train

Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle

drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment

used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or

by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by

Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the

original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and

ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial

purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted

for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such

examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated

in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power

Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh

Authorized Service Outlet within 30 days from the date of sale to the original purchaser.

B. Products And Items Not Warranted

Alterations or Modifications of Power Train Components.

Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.

This warranty covers only parts of new Power Train Components which are found upon examination to be defective

in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by

depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product,

failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and

parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the

original purchaser.

C. Securing Warranty Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh

Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by

contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton,

Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh

at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date

of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting

the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be

responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or

part(s) of the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh

nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power

Train Component or any of its parts, other than as set forth herein.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE

EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN

DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT

WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or

consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific

legal rights and you may also have other legal rights which vary from state to state.

E. No Dealer Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any

other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller

or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises

on behalf of Tecumseh or to modify the terms or limitations of Tecumseh’s warranty in any way.

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CUT OUT ON DOTTED LINES

THIS IS A 15 SLOPE

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TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Engine continues to run

when operator leaves

seat with attachment

clutch engaged

1. Faulty operator-safety presence control system.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

Poor cut - uneven

1. Worn, bent or loose blade.

2. Mower deck not level.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will not

rotate

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Frozen blade mandrel.

4. Replace blade mandrel.

Poor grass discharge

1. Engine speed too slow.

2. Travel speed too fast.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Wet grass.

4. Mower deck not level.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working 1. Switch is “OFF”.

1. Turn switch “ON”.

(if so equipped)

2. Bulb(s) or lamp(s) burned out.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Battery will not charge

1. Bad battery cell(s).

1. Replace battery.

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

Engine “backfires”

when turning engine

“OFF”

1. Engine throttle control not set at “SLOW”

1. Move throttle control to “SLOW” position and allow

position for 30 seconds before stopping engine.

to idle for 30 seconds before stopping engine.

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