Sears Lawn Mower 917_27576 User Manual

Owner’s Manual

LAWN TRACTOR

18.5 HP, 42” Mower

Electric Start

Automatic Transmission

Model No.

917.27576

02494

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner’s Manual.

For answers to your questions

IMPORTANT:

about this product, Call:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

•

Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

•

Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

speciﬁ cations of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

•

Slow down before turning.

Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

•

Operate machine only in daylight or

good artiﬁcial light.

Do not operate the machine while

under the inﬂuence of alcohol or drugs.

Watch for trafﬁc when operating near

or crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or

truck.

Always wear eye protection when oper-

ating machine.

Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

•

I. GENERAL OPERATION

•

Read, understand, and follow all

instructions on the machine and in the

manual before starting.

Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•

Follow the manufacturer’s recommen-

dation for wheel weights or counter-

weights.

Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

Keep machine free of grass , leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

•

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

SAFETY RULES

•

Never carry children, even with the

II. SLOPE OPERATION

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

•

Mow up and down slopes, not across.

Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

•

Never allow children to operate the

machine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

•

Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

Do not mow on wet grass. Tires may

lose traction.

IV.TOWING

•

Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

•

Follow the manufacturer’s recom-

mendation for weight limits for towed

equipment and towing on slopes.

Never allow children or others in or on

towed equipment.

On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

•

Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely ﬂammable

and the vapors are explosive.

•

Do not try to stabilize the machine by

putting your foot on the ground.

Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

•

Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

Use only approved gasoline container.

Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

Never fuel the machine indoors.

Never store the machine or fuel con-

tainer where there is an open ﬂame,

spark, or pilot light such as on a water

heater or other appliances.

Never ﬁll containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

ﬁlling.

•

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

•

Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

Be alert and turn machine off if a child

enters the area.

Before and while backing, look behind

and down for small children.

•

SAFETY RULES

•

Remove gas-powered equipment from

•

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

the truck or trailer and refuel it on the

ground. If this is not possible, then

refuel such equipment with a portable

container, rather than from a gasoline

dispenser nozzle.

•

Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling is complete. Do

not use a nozzle lock-open device.

If fuel is spilled on clothing, change

clothing immediately.

•

Never make any adjustments or repairs

with the engine running.

•

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer’s recom-

mended parts, when necessary.

Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

Maintain or replace safety and instruc-

tion labels, as necessary.

Never overﬁll fuel tank. Replace gas

cap and tighten securely.

•

GENERAL SERVICE

•

Never operate machine in a closed are.

Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-

tion.

Never tamper with safety devices.

Check their proper operation regularly.

•

Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

•

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max),

not across.

Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

•

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

Be alert and turn machine off if a child

enters the area.

•

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

mufﬂer is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

PRODUCT SPECIFICATIONS

Gasoline

Capacity

and Type:

2.00 Gallons

Unleaded

Regular

Oil Type

(API-SG-SL):

SAE 30 (above 32°F)

SAE 5W-30

(Below 32°F)

Oil Capacity:

W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Champion RC12YC

REPAIR PROTECTION

AGREEMENTS

Spark Plug:

(GAP: .030")

Ground Speed

(MPH):

Congratulations on making a smart pur-

chase.Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That’s when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Forward: 5.5

Reverse: 2.4

Front: 14 PSI

Rear: 10 PSI

Tire Pressure:

Charging System:3 Amps Battery

5 Amps Headlights

Battery:

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Amp/Hr:

Min. CCA: 230

Case Size: U1R

Here’s what’s included in the Agreement:

•

Expert service by our 12,000 profe-

sional repair specialists.

Unlimited service and no charge for

parts and labor on all covered repairs.

Product replacement if your covered

product can’t be ﬁxed.

Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

Fast help by phone – phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Blade Bolt

Torque:

27–35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualiﬁed service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

•

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the “SAFETY RULES”.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service.You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That’s the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under “Mainte-

nance” and “Storage” sections of this

owner’s manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine’s

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel Insert

(1) Large Flat Washer

Steering

Boot

Steering

Wheel Adapter

Steering

Extension

Shaft

(1) 5/16 Lock Washer

(1) Hex Bolt

5/16-18 x 4

Seat

(1) Washer

17/32 x 1-3/16 x 12

Gauge

(1) Knob

(1) Oil Drain Tube

For Future Use

Keys

Slope Sheet

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

Insert

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

5/16 Hex Bolt

5/16 Lock Washer

(1) 3/4" wrench

(1) 1/2" wrench

(1) Pliers

(1) Utility knife

Large Flat

Washer

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

Steering

Wheel

Steering

Boot

Tabs

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

Adapter

Extension

Shaft

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels ﬂat.

3. Check for any additional loose parts or

cartons and remove.

Lower

Steering

Shaft

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

Tab

Slots

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

INSTALL STEERING WHEEL

1. Remove adjustment bolt, lock washer

and ﬂat washer securing seat to

cardboard packing and set aside for

assembly of seat to tractor.

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large ﬂat washer, 5/16 lock

washer, 5/16 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder

bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as-

semble adjustment bolt, lockwasher

and ﬂat washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

8. Remove protective materials from trac-

tor hood and grill.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment bolt

securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

Seat

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in “trans-

mission disengaged” position (See “TO

TRANSPORT” in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deﬂector

shield up against tractor.

Seat Pan

Shoulder

Bolts

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

Flat Washer

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and ﬁll fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See “TO

TRANSPORT” in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

02615

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

Label

5. Place motion control lever in neutral

(N) position.

Seat Pan

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

Terminal

7. Start the engine. After engine has

started, move throttle control to idle

position.

Terminal

02602

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

✔CHECKLIST

The tires on your tractor were overinﬂated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section

of this manual.

Please review the following checklist:

✓ All assembly instructions have been

completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly inﬂated. (For ship-

ping purposes, the tires were overin-

ﬂated at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inﬂated

for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly

clamped.

✓ Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the ﬁgures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See “TO ADJUST BRAKE” in

the Service and Adjustments section of

this manual.

✓ Engine oil is at proper level.

✓ Fuel tank is ﬁlled with fresh, clean, reg-

ular unleaded gasoline.

✓ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe oper-

ating condition.

✓ Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

✓ It is important to purge the transmission

before operating your tractor for the ﬁrst

time. Follow proper starting and trans-

mission purging instructions (See “TO

START ENGINE” and “PURGE TRANS-

MISSION” in the Operation section of

this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

FAST

SLOW

REVERSE

HIGH

LOW

NEUTRAL

CHOKE

IGNITION SWITCH

ENGINE START

ENGINE ON

PARKING BRAKE

REVERSE

OPERATION

SYSTEM (ROS)

PARKING BRAKE PARKING BRAKE

ENGINE OFF

LOCKED

UNLOCKED

OIL PRESSURE

BATTERY

REVERSE

FUEL

FORWARD

OVER TEMP

LIGHT

MOWER HEIGHT

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

BRAKE/CLUTCH

PEDAL

SLOPE HAZARDS

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

LIGHTS ON

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

FREE WHEEL

(Automatic Models only)

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

DANGER, KEEP HANDS

AND FEET AWAY

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Switch

Attachment

ROS "ON" Position

Clutch Lever

Lift Lever Plunger

Light Switch

Attachment

Lift Lever

Throttle/Choke

Control

Height

Adjustment

Indicator

Clutch/Brake

Pedal

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

02838_LSW

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

other attachments mounted to your tractor. MOTION CONTROL LEVER - Selects the

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

speed and direction of tractor.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

FREEWHEEL CONTROL - Disengagages REVERSE OPERATION SYSTEM (ROS)

transmission for pushing or slowly towing

the tractor with the engine off.

"ON" POSITION - Allows operation of

mower deck or other powered attachment

IGNITION SWITCH - Used for starting and while in reverse.

stopping the engine.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

00155

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause

“browning” of grass. To eliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

HOW TO USEYOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without ﬁrst setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

Attachment Clutch Lever

TO USE THROTTLE CONTROL

“Engaged” Position

Throttle/

Choke

Control

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

Ignition Key

“Disengaged”

Position

“Brake”

Position

Motion Control

Lever

01844

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

“Disengaged”

Position

Clutch/

Brake

Pedal

Parking Brake

“Engaged”

Position

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

STOPPING

TO ADJUST MOWER CUTTING HEIGHT

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to “DISENGAGED” position.

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

GROUND DRIVE -

• Press plunger with thumb and move

lever to desired position.

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

ENGINE -

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking

lawns, mow often and after moderate

growth.

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

“backﬁre”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the ﬁrst cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Attachemnt

Lift Lever

High

Attachment

Clutch Lever

“Engaged”

Position

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a ﬂat level surface.

1. Adjust mower to desired cutting height

(See “TO ADJUST MOWER CUTTING

HEIGHT” in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 locknut and tighten

securely.

Position

Low

Position

“Disengaged”

Position

Deﬂector

Shield

01931

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the attachment clutch engaged

will shut off the engine unless the ignition

key is placed in the ROS "ON" position.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

WARNING: Backing up with the at-

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

Gauge

Wheel

Mounting

Bracket

3/8-16

Locknut

USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral

(N) position.

3/8 Washer

Shoulder

Bolt

Gauge Wheel

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing

up.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

TO STOP MOWER BLADES -

disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deﬂector

shield in place.

TO OPERATE ON HILLS

TOWING CARTS AND OTHER ATTACH-

MENTS

WARNING: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

Tow only the attachments that are recom-

mended by and comply with speciﬁcations

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already ﬁlled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

2. Remove oil ﬁll cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If necessary,

add oil until “FULL” mark on dipstick is

reached. Do not overﬁll.

• For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank ﬁller neck.

Do not overﬁll. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

• To re-engage transmission, reverse

above procedure.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open ﬂame.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

Transmission Engaged

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation

and formation of acids during storage. Acid-

ic gas can damage the fuel system of an

engine while in storage.

02219

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

AUTOMATIC TRANSMISSION WARM UP

TO START ENGINE

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

When starting the engine for the ﬁrst time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.)

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than ﬁfteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

PURGE TRANSMISSION

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the ﬁrst time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

WARM WEATHER STARTING (50° F and

above)

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely in an area that is

ﬂat for approximately 80 feet in front of

the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

3. Slowly move motion control lever to

full forward position and hold for ﬁve

(5) seconds, or approximately 40 feet.

Slowly move lever to full reverse posi-

tion and hold for ﬁve (5) seconds, or

approximately 20 feet. After the tractor

moves approximately 20 feet in reverse

return the motion control lever to the

neutral (N) position. Repeat this proce-

dure three (3) times.

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine

to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control

to fast position. This may require an

engine warm-up period from several

seconds to several minutes, depending

on the temperature.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

00272

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until ﬁnished.

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible ﬁre hazard from dried clippings.

Make ﬁrst cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MAINTENANCE

MAINTENANCE SCHEDULE

USE

HOURS

FILL IN DATES

HOURSHOURS

50 100

STORAGE

EACH

SEASON

AS YOU COMPLETE

REGULAR SERVICE

^BEFORESERVICE DATES

EVERY EVERY EVERY EVERY EVERY

BEFORE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

ROS Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

1,2

Change Engine Oil (without oil filter)

1,2

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

➀ Spindle

Zerk

Some adjustments will need to be made

periodically to properly maintain your

tractor.

➀Front Wheel

Bearing Zerk

➀Front Wheel

Bearing

Zerk

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

➁Engine

• At least once a year you should replace

the spark plug, clean or replace air ﬁlter,

and check blades and belts for wear.

A new spark plug and clean air ﬁlter

assure proper air-fuel mixture and help

your engine run better and last longer.

01964

➀ General Purpose Grease

➁ REFER TO Maintenance “ENGINE” SECTION

BEFORE EACH USE

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than ﬁve (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. (See

“TO ADJUST BRAKE” in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch is engaged,

any attempt by the operator to shift into

reverse should NOT shut off the engine

BLADE CARE

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

ﬂat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

ﬂat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and ﬂat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen-

gaged position.

Mandrel Assembly

Trailing

Edge Up

Blade

Center

Hole

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat

without ﬁrst setting the parking brake

should shut off the engine.

Flat Washer

Lock Washer

Star

Blade Bolt

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a ﬁle

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ig-

nition switch in the engine "ON" position

and the attachment clutch is engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

• Inspect cooling ﬁns for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling ﬁns.

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and ﬂuid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualiﬁed service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

Blade

5/8” Bolt or Pin

Center Hole

BATTERY

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classiﬁcation SG-SL. Se-

lect the oil’s SAE viscosity grade according

to your expected operating temperature.

Your tractor has a battery charging system

which is sufﬁ cient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20

32 40

100

-20

-30

-10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Disconnect BLACK battery cable ﬁrst

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See “REPLACING

BATTERY" in the Service and Adjust-

ments section of this manual).

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, they will result in increased

oil consumption when used above 32°F.

Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil ﬁll cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

TRANSAXLE COOLING

Determine temperature range expected

before oil change. All oil must meet API

service classiﬁcation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil ﬁll cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

The transmission fan and cooling ﬁns

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

ﬁtting.

Oil Drain Valve

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down

on handle to close.

Closed

and

Locked

Position

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deterio-

ration of the cartridge. Do not oil car-

tridge. Do not use pressurized air to clean

cartridge.

Yellow Cap

Handle

Drain Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Reﬁll engine with oil through oil ﬁll dip-

stick tube. Pour slowly. Do not overﬁll.

For approximate capacity see “PROD-

UCT SPECIFICATIONS” section of this

manual.

Cover

Cartridge

Pre-cleaner

Tabs

8. Use gauge on oil ﬁll cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil

at “FULL” line on dipstick. Tighten cap

onto the tube securely when ﬁnished.

Base

Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum ﬁbers.

ENGINE OIL FILTER

Replace the engine oil ﬁlter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

ENGINE COOLING SYSTEM

AIR FILTER

Debris may clog the engine’s air cool-

ing system. Remove blower housing and

clean area shown to prevent overheating

and engine damage.

Your engine will not run properly using a

dirty air ﬁlter. Replace pre-cleaner after

every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs ﬁrst.

Air Screen

Clean out chaff and debris

Service air cleaner more often under dusty

conditions.

1. Pull up on air ﬁlter cover handle and

rotate towards engine.

2. Remove cover.

3. Carefully remove air ﬁlter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris

from falling into carburetor.

NOTE: If very dirty or damaged, replace

cartridge.

5. Place new pre-cleaner and cartridge

ﬁrmly in base.

02744

CLEANING

MUFFLER

• Clean engine, battery, seat, ﬁnish, etc.

of all foreign matter.

Inspect and replace corroded mufﬂer and

spark arrester (if equipped) as it could cre-

ate a ﬁre hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

ﬁrst. Spark plug type and gap setting are

shown in “PRODUCT SPECIFICATIONS”

section of this manual.

• Keep ﬁnished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion covered to keep water out. Water

in engine or transmission will shorten the

usful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

IN-LINE FUEL FILTER

The fuel ﬁlter should be replaced once

each season. If fuel ﬁlter becomes

clogged, obstructing fuel ﬂow to carbu-

retor, replacement is required.

1. With engine cool, remove ﬁlter and

plug fuel line sections.

2. Place new fuel ﬁlter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp

Fuel Filter

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

1. Place attachment clutch in “DISEN-

GAGED” position.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

position.

2. Slide mower under tractor with deﬂec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

Small Retainer Spring

Clutch Spring

Flat

Washer

Square Hole

Small Retainer

Spring

Clutch

Spring

Suspension

Arms

Engine

Pulley

Front Link

Retainer

Spring

Anti-Sway

Bar

Retainer Springs

(Both Sides)

Collar

Deﬂector

Shield

Bracket

Housing

Guide

Large

Retainer Spring

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front links an equal number of

turns.

• When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F”

against trunnion on both front links.

• To raise front of mower, loosen nut “F”

from trunnion on both front links. Tighten

nut “E” on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

8. Place ﬂat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inﬂated (See “PROD-

UCT SPECIFICATIONS” section of this

manual). If tires are over or underinﬂated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance “A” on both

sides of mower should be the same or

within 1/4" of each other.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nut “F” against

trunnion on both front links.

• Recheck side-to-side adjustment.

01268

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

Mandrel

“D”

Both Front Links Should be Equal in Length

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

01267

Bottom edge of

Bottom edge

mower to ground

00598

of mower to

ground

Nut “E”

Nut “F”

Ground Line

Suspension Arm

Trunnion

01553

Lift Link

Adjustment Nut

Front Links

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance “D” directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See “TO

REMOVE MOWER” in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See “To Install Mower”

in this section of this manual).

With parking brake “Engaged”

Nut “A”

1-9/16”

Mandrel

Operating

Jam Nut

Arm

Idler Pulleys

Pulley

02557-LTH

Mandrel

Pulley

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than ﬁve (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE

MOWER” in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in “transmission dis-

engaged” position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut

against nut “A”.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See “TO INSTALL

MOWER” in this section of manual).

4. Engage transmission by placing

freewheel control in “transmission

engaged” position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than ﬁve (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualiﬁed service center.

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the

tractor. See “PURGE TRANSMISSION” in

the Operation section of this manual.

Engine Pulley

Clutching Idler

Stationary Idler

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

Center Span

Keeper

Transmission

Input Pulley

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualiﬁed

service center.

01510

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion con-

trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neutral

(N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

ﬂat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

5. If tractor still creeps, repeat above

steps until satisﬁed.

WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, ﬂame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

Motion Control

Neutral

Lever

Lock

Gate

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

Adjustment

Bolt

If “jumper cables” are used for emergency

starting, follow this procedure:

Seat Pan

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

02602

Terminal

Cover

Keps

Nut

Hex

Bolt

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

02603

Positive (Red) Cable

Negative (Black) Cable

TO REMOVE CABLES, REVERSE

ORDER -

TO REPLACE HEADLIGHT BULB

1. Raise hood.

1. BLACK cable ﬁrst from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

02614

Fully Charged Battery

Weak or Dead Battery

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

REPLACING BATTERY

WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

ﬁrst to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable ﬁrst

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

Headlight Wire

Connector

02495

IMPORTANT: Damage to the needle

valve and the seat in carburetor may result

if screw is turned in too tight.

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-

bled to the carburetor when making

carburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -(See “TO ADJUST

THROTTLE CONTROL CABLE” in this

section of the manual.)

1. Start engine and allow to warm for ﬁve

minutes. Make ﬁnal adjustments with

engine running and shift/motion control

lever in neutral (N) position.

2. Move throttle control lever to slow posi-

tion. With ﬁnger, rotate and hold throttle

lever against idle speed screw. Turn

idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check that holes “A” in governor

control lever and hole in governor plate

line-up. If holes “A” are not aligned,

loosen clamp screw and move throttle

cable until holes are aligned. Tighten

clamp screw securely.

valve full travel clockwise then counter-

clockwise until engine runs rough. Turn

valve to a point midway between those

two positions. Release throttle lever.

Governor Control Lever

Governor Control Plate

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun-

terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

Throttle

Cable

Holes

"A"

Clamp Screw

High speed stop is factory adjusted. Do

not adjust or damage may result.

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differ-

ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mix-

ture. Turning the idle mixture valve out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeeding

the engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs adjust-

ing, contact a Sears or other qualiﬁed ser-

vice center, which has proper equipment

and experience to make any necessary

adjustments.

01915

Idle Speed

Screw

Throttle

Lever

Idle Mixture

Valve with

Limiter

STORAGE

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open ﬂame

or spark. Allow the engine to cool before

storing in any enclosure.

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See “CLEANING”

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START” position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Will not start

1. Out of fuel.

1. Fill fuel tank.

2. See “TO START ENGINE” in

Operation section.

3. Wait several minutes before

attempting to start.

2. Engine not “CHOKED”

properly.

3. Engine ﬂooded.

4. Bad spark plug.

5. Dirty air ﬁlter.

6. Dirty fuel ﬁlter.

7. Water in fuel.

4. Replace spark plug.

5. Clean/replace air ﬁlter.

6. Replace fuel ﬁlter.

7. Empty fuel tank and carbure-

tor, reﬁll tank with fresh gas-

oline and replace fuel ﬁlter.

8. Check all wiring.

8. Loose or damaged wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor”

in Service and Adjustments

section.

10.Contact a Sears or other

qualiﬁed service center.

10.Engine valves out of

adjustment.

Hard to start

1. Dirty air ﬁlter.

1. Clean/replace air ﬁlter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel ﬁlter.

5. Empty fuel tank and reﬁll tank

with fresh, clean gasoline.

6. Check all wiring.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel ﬁlter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in

Service and Adjustments

section.

8. Contact a Sears or other

qualiﬁed service center.

8. Engine valves out of

adjustment.

Engine will not

turn over

1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery.

4. Blown fuse.

3. Recharge or replace battery.

4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

9. Contact a Sears or other

qualiﬁed service center.

Engine clicks but 1. Weak or dead battery.

1. Recharge or replace battery.

will not start

2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Loss of power

1. Cutting too much grass/too

fast.

1. Raise cutting height/reduce

speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and 3. Clean underside of mower

trash under mower.

4. Dirty air ﬁlter.

5. Low oil level/dirty oil.

housing.

4. Clean/replace air ﬁlter.

5. Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Loss of power

(cont.)

6. Faulty spark plug.

6. Clean and regap or change

spark plug.

7. Dirty fuel ﬁlter.

8. Stale or dirty fuel.

7. Replace fuel ﬁlter.

8. Empty fuel tank and reﬁll tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure-

tor, reﬁll tank with fresh gas-

oline and replace fuel ﬁlter.

10.Connect and tighten spark

plug wire.

9. Water in fuel.

10.Spark plug wire loose.

11.Dirty engine air screen/ﬁns. 11.Clean engine air screen/ﬁns.

12.Dirty/clogged mufﬂer.

12.Clean/replace mufﬂer.

13.Check all wiring.

13.Loose or damaged wiring.

14.Carburetor out of adjustment. 14.See “To Adjust Carburetor”

in Service and Adjustments

section.

15.Contact a Sears or other

qualiﬁed service center.

15.Engine valves out of

adjustment.

Excessive

vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other

qualiﬁed service center.

3. Tighten loose part(s).

Replace damaged parts.

3. Loose/damaged part(s).

Engine dies when 1. Reverse operation system

1. Turn ignition key to

ROS "ON" position.

tractor is shifted

into reverse

(ROS) is not "ON" while

mower or other attachment

is engaged.

See Operation section.

Engine continues 1. Faulty operator-safety

1. Check wiring, switches and

connections. If not corrected,

contact a Sears or other

to run when

operator leaves

seat with

presence control system.

qualiﬁed service center.

attachment

clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Replace blade. Tighten blade

bolt.

2. Mower deck not level.

2. Level mower deck.

3. Buildup of grass, leaves, and 3. Clean underside of mower

trash under mower.

housing.

4. Bent blade mandrel.

4. Contact a Sears or other

qualiﬁed service center.

5. Clean around mandrels to

open vent holes.

5. Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Mower blades will 1. Obstruction in clutch

1. Remove obstruction.

not rotate

mechanism.

2. Worn/damaged mower drive 2. Replace mower drive belt.

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Replace idler pulley.

4. Contact a Sears or other

qualiﬁed service center.

Poor grass

discharge

1. Engine speed too slow.

1. Place throttle control in

“FAST” position.

2. Travel speed too fast.

3. Wet grass.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

Poor grass

discharge

(continued)

4. Mower deck not level.

4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air

pressure.

6. Worn, bent or loose blade.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Buildup of grass, leaves and 7. Clean underside of mower

trash under mower.

housing.

8. Replace mower drive belt.

8. Mower drive belt worn.

9. Blades improperly installed. 9. Reinstall blades sharp edge

down.

10.Improper blades used.

10.Replace with blades listed in

this manual.

11.Clean around mandrels to

open vent holes.

11.Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Headlight(s) not

working

(if so equipped)

1. Light switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Turn light switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not

charge

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

(if so equipped).

4. Faulty alternator.

4. Replace alternator.

Loss of drive

1. Freewheel control in

“disengaged” position.

1. Place freewheel control in

“engaged” position.

2. Motion drive belt worn,

damaged, or broken.

2. Replace motion drive belt.

3. Air trapped in transmission

during shipment or servicing.

3. Purge transmission.

Engine “backﬁres” 1. Engine throttle control not set 1. Move throttle control

when turning

engine “OFF”

between half and full speed

(fast) position before stopping

engine.

between half and full speed

(fast) position before

stopping engine.

Get it fixed, at your home or ours!

Your Home

For repair – in your home – of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME

(1-800-469-4663)

Anytime, day or night

(U.S.A. and Canada)

www.sears.ca

www.sears.com

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.)

1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

Au Canada pour service en français:

1-800-LE-FOYER^MC

1-888-SU-HOGAR^SM

(1-800-533-6937)

www.sears.ca

(1-888-784-6427)

02410

® Registered Trademark / ^TMTrademark / ^SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / ^TMMarca de Fábrica / ^SMMarca de Servicio de Sears, Roebuck and Co.

^MCMarque de commerce / ^MDMarque déposée de Sears, Roebuck and Co.

199447 05.11.05 TR

Printed in U.S.A.

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