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OWNER’S MANUAL
Model No. CR38C
Product No. 954 04 04-01
38 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
532140602 Rev. 3 9.08.03 rad
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keepchildrenoutofthemowingareaandunderthewatchful
care of another responsible adult.
CAUTION: Do not coast down a hill
in neutral, you may lose control of
the tractor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
CAUTION: Tow only the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
tractionwiththegroundandcauseyou
to lose control of your tractor.
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: In order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to
give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/
department. They have competent, well trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
BAG OF PARTS..........................................................4-5
ASSEMBLY.................................................................... 6
OPERATION ................................................................ 11
CUSTOMER RESPONSIBILITIES............................... 12
STORAGE.................................................................... 12
REPAIR PARTS...................................Center of Manual
3
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KNOWYOUR GRASS CATCHER
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and
while mowing. We recommend wide vision safety mask for over the spectacles or standard safety
glasses.
00155
CARTON CONTENTS:
UNPACKING INSTRUCTIONS
•
•
Remove all parts and packing materials from carton.
(2) Container Tops
(1) Mounting Bracket
Fold flaps to inside of carton and turn carton upside-
down on floor of work area. To protect grass catcher
cover during assembly place cover upsidedown on
overturned carton.
(2) Container Bottoms (1) Cover Assembly
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
(2) Wheel Weights
•
Check carton contents against list. Be sure all parts
are there.
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as-
sembly instructions will identify the group needed for that step.
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
HARDWARE SHOWN ACTUAL SIZE
GROUP "A"
MOWER
DECK
BAFFLE
(1) Bolt 3/8-16 x 1-1/4
(1) Locknut 3/8-16
GROUP "B"
GROUP "C"
REAR
MOUNTING
BRACKET
TO
DRAW BAR
(4) Shoulder Bolt Self Tapping
SUPPORT
POST
TO
CONTAINER
SUPPORT
(3) Carriage Bolt 5/16 - 18 x 3/4
(3) Locknut 5/16-18
4
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BAG OF PARTS CONTENTS (continued)
GROUP "D"
SUPPORT
POST
(1) Bracket Support Pin
TO
MOUNTING
BRACKET
(1) Retainer Spring
(3) Tubing End Caps
GROUP "E"
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
(1) Wing Nut
(1) Washer 13/32 x 1 x 16 Ga.
GROUP "F"
CHUTE
LATCH
ASSEMBLY
to
(1) Screw #10 x 1-1/8
(1) Spacer, Split #10
UPPER
CHUTE
(2) Washer 3/16 x 3/4 x 16 Ga.
(1) Nut, Acorn #10
(1) Rubber Latch
GROUP "G"
CHUTE
LATCH
ASSEMBLY
to
LOWER
CHUTE
(1) Washer, Lock #10
(1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10
(1) Screw #10 x 5/8
GROUP "H"
**ITEMS NOT SHOWN FULL SIZE**
WHEEL
WEIGHTS
TO
FRONT
WHEELS
(2) "U" Bolt
(4 ) Locknut
5
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ASSEMBLY
PARTS IDENTIFICATION
COVER
UPPER CHUTE
DUMP
BAGGER
INDICATOR
.
.
GRASS
CATCHER
CONTAINERS
CHUTE LATCH
.
.
.
LOWER CHUTE
LOWER CHUTE
ATTACHING
WING NUT
WHEEL WEIGHT
U-BOLT
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
(1) 3/8" Wrench
(1) Drive Ratchet
(1) 1/2" Wrench
(2) 9/16" Wrenches
(1) 1/2" Socket
(1) 3" or longer Extension
(1) Short Handle
THESE ARE THE TOOLSYOU WILL NEED TO AS-
SEMBLEYOUR GRASS CATCHER:
Phillips Screwdriver
(1) 9/16" Deep well Socket
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift/motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
6
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MOWER DECK BAFFLE (See Fig. 1)
Use Hardware - - GROUP "A"
COVER SEAL (See Fig. 3)
No hardware required
1
3
1. Raise your tractor mower deck to its highest position.
1. Align mark on seal with mark at cover opening.
2. Install the hex bolt, and locknut through mower deck
baffle and tighten securely.
2. Work seal into opening so cover sits between flanges
of seal.
HEX BOLT
ALIGNMENT
MARKS
LOCKNUT
02085
MOWER DECK BAFFLE
02342
FIG. 1
COVER SEAL
FIG. 3
REAR MOUNTING BRACKET
(See Figs. 2A & 2B)
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear drawbar, simply hang the mounting
bracket, lanced tabs towards bottom, on the bolts. Discard
hardware group "B" and disregard the remaining Step 2
instructions.
2
SUPPORT POST (See Fig. 4)
Use Hardware - - GROUP "C"
4
CAUTION: Container support is spring
loaded and locked to the cover. Handle
cover assembly carefully so as not to
unlatch the cover from the container
support.
1. Rotate cover assembly onto its side as shown.
2. Assemble support post to container support with
the three (3) carriage bolts and locknuts. Tighten
securely.
SHOULDER
BOLTS
02
46
2
LANCED TABS
TOWARD BOTTOM
FIG. 2A
CARRIAGE
BOLTS
If your tractor does not have four (4) shoulder bolts installed
on the drawbar, follow the instructions below.
Use Hardware - - GROUP "B"
1. Using the four formed holes in the drawbar, install the
four shoulder bolts as shown and tighten securely.
2. Hangthemountingbracket,lancedtabstowardsbottom,
on the bolts.
SUPPORT
POST
SELF
TAPPING
SHOULDER
BOLTS
LOCKNUTS
FIG. 4
LANCED TABS
TOWARD BOTTOM
FIG. 2B
7
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MOUNTING TO TRACTOR (See Fig. 5)
Use Hardware - - GROUP "D"
CONTAINER ASSEMBLY (See Fig. 6)
No hardware required
6
5
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting assembly to
tractor.
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to
meet bottom half.
3. Press halves tightly together while lifting top to lock
into place as shown.
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN
IN INSET.
1. Raise seat on tractor to allow assembly to be
mounted.
2. With cover closed, lift assembly and place support
post inside mounting bracket. Allow assembly to rest
on lanced tabs of mounting bracket.
3. Line up holes in mounting bracket with holes in support
postandinsertbracketsupportpin.Securewithretainer
spring.
4. Repeat for other containers.
CONTAINER
BOTTOM HALF
4. Unlatch and open cover.
5. Install the three (3) tubing end caps onto container
support.
6. Tap each end cap onto container support tubes to seat
securely.
2089
0
BRACKET
SUPPORT PIN
COVER ASSEMBLY
CONTAINER
TOP HALF
RETAINER
SPRING
PRESS TOGETHER
TO FORM SEAL
CONTAINER
WHILE LIFTING
TOP HALF
TOP HALF
CONTAINER
BOTTOM
HALF
LOCKING
TAB
END CAP
SUPPORT POST
FIG. 6
ASSEMBLY CHECK: Squeeze sides of lower half of con-
tainer and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
LANCED TABS
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MOUNTING
BRACKET
02097
FIG. 5
8
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CONTAINER MOUNTING
(See Fig. 7)
7
DEFLECTOR SHIELD
No hardware required
WASHER
1. Install one container to left side first with warning to
outside of unit. Install other container to right side.
MOWER DECK
BAFFLE
NOTE:Rightcontainershouldalwaysoverlapleftcontainer
at center support.
2. Close cover and lock latch handle over center support
tube.
COVER LATCH
HANDLE
HEX BOLT
WING NUT
FIG. 8
CONTAINER
WARNING
W
A
R
N
N
I
G
CHUTE LATCH ASSEMBLY
(See Fig. 9)
CONTAINER
HANDLE
9
Use Hardware - - GROUPS "F & G"
CENTER
SUPPORT
TUBE
1. Assemble latch pin to upper chute, as shown.
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2. Press weld nut into rubber latch and assemble rubber
latch to lower chute, as shown.
nd
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3. Tighten all hardware securely.
CONTAINER
WARNING
2082
0
WASHERS
3/16 X 3/4 X 16
FIG. 7
#10 X 1-1/8" SCREW
GA.
SPLIT
SPACER
UPPER CHUTE
ACORN NUT
LOWER CHUTE (See Fig. 8)
Use Hardware - - GROUP "E"
8
1. Raise and hold deflector shield in upright position.
#10 X 5/8"
SCREW
RUBBER
LATCH
2. Slide back edge of chute over rear corner of mower
deck and pivot forward.
3. Align slot in lower chute with hex bolt in mower deck
baffle and close chute over deck openning.
4. Secure with washer and wing nut.
LOWER CHUTE
WELD
NUT
0
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching lower chute
and allow it to rest on chute while in
operation.
WASHER
3/16 X 3/4 X 16 GA.
2102
LOCK WASHER
FIG. 9
9
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WHEEL WEIGHTS (See Fig. 11)
Use Hardware - - GROUP "H"
UPPER CHUTE (See Figs. 10A & 10B)
10No hardware required
11
1. Lower mower deck to its lowest cutting position.
1. Assemble wheel weights and U-bolts onto the outside
of front wheels and hold in position.
2. Fasten locknuts onto U-bolts on the inside of wheel
and tighten securely.
2. Assemble upper chute by inserting curved end into
hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag
indicator.
3. Push in and turn upper chute until it is in line with lower
chute.
FRONT WHEEL
LOCKNUTS
4. Align the bosses on lower chute with alignment slots
on upper chute and slide together.
WHEEL WEIGHT
5. Secure with rubber latch by hooking hole in latch over
latch pin.
U-BOLT
FIG. 11
HANDLE
DUMP BAGGER
INDICATOR
UPPER
CHUTE
COVER
LEVEL MOWER DECK
12No hardware required
Besuredeckisproperlyleveledforbestmowerperformance.
See your tractors owner's manual for instructions.
0
2
3
4
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LOWER
CHUTE
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FIG. 10A
ALIGNMENT
SLOTS
LATCH PIN
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RUBBER
LATCH
BOSSES
FIG. 10B
10
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OPERATION
•
Avoid cutting wet grass or in the morning while the dew
TIPS FOR IMPROVED BAGGING
OPERATION:
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the flow path causing clogging.
Follow the mower operation instructions in your tractor
owner's manual.
•
Your bagger is equipped with a dump bag indicator.As
the bags become full, the flow indicating ball will drop
down in its slot, indicating that the bags are full or the
chutes have become clogged. Care should be taken
not to damage the parts and that the ball moves freely
at the beginning of each use.
When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.
NOTE: To help prevent clogging of chutes, check/empty
bags when ball begins to drop down in the slot.Experience
will teach you the best time to empty the bags.
•
•
Always run throttle at full speed when bagging.
Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
performance.
•
If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
NOTE: It may be necessary to overlap width of cut to suit
your conditions.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
•
If grass is extremely tall, it should be mowed twice.The
first time relatively high, the second time to desired
height.
•
•
Use left hand side of mower for trimming.
Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
- Reassemble and latch chutes
c. Checktoinsuredumpbagindicatorhasnotbecome
clogged.
b. Raise seat. Unlatch and raise cover.
- The air passage hole must be clear of debris.
Gentlyinsertasmalltwigorwireintopassageway
to clear.
c. Remove one container at a time by grasping
container handles and pulling toward the rear, off
of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
CAUTION
e. Tip the container on its side and slide the filled bag
from the container.
f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right container
overlaps left container at center supports.
• Do not operate mower with grass catcher
partially installed.
• Disengage blades and stop engine before
leaving tractor seat to empty containers,
unclogging chutes, etc.
• Close cover before starting.
j. Closecoverandsecurelatchesovercentersupport
tubes.
• Disengage mower when crossing driveways
or gravel surfaces and other areas where
thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other
potentially hazardous projectiles.
11
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CUSTOMER RESPONSIBILITIES
STORAGE
GENERAL RECOMMENDATIONS
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc.Store
in a clean, dry place.
Always observe safety rules when performing any main-
tenance.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
CAUTION: Donotleavegrassinbagger
containers. Emptycontainersaftereach
useandbeforestoring. Failuretodoso
mayresultinspontaneouscombustion
which could develop into a fire.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
•
See BLADE CARE instructions in your tractor owner's
manual.
CAUTION:BEFOREPERFORMINGANY
MAINTENANCE,SERVICEORADJUST-
MENTS:
•
•
•
Depress clutch brake pedal fully and
set parking brake.
Place gearshift/motion control lever in
"NEUTRAL" position.
Placeclutchcontrolin"DISENGAGED"
position.
•
•
Turn ignition key to "OFF" position.
Make sure blades and all moving parts
have completely stopped.
•
Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
CAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequentlycheckcomponents
and replace with manufacturer's
recommended parts, when necessary.
12
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NOTES
13
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REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER CR38C / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CR38C
PRODUCT NUMBER 954 04 04-01 / NUMÉRO DE PRODUIT 954 04 04-01
2
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REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER CR38C / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CR38C
PRODUCT NUMBER 954 04 04-01 / NUMÉRO DE PRODUIT 954 04 04-01
DESCRIPTION
DESCRIPTION
k #10-24
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
KEY PART
NO. NO.
ercle
Entretoise de couv
ercle C.D.
Ressort de couv
Poteau de soutien
Écrou frein 5/16-18
ue
Ressort de reten
r
Spacer, Cove
Spring, Cove
Post, Suppor
22 532133235
23 532132983
24 532127720
25 873800500
26 532124670
27 872110506
28 532170053
29 532170165
30 532131137
31 532174083
ant #10-24
ercle
Écrou auto-serr
Grillage de couv
Nut, Crownloc
2
3
4
532069180
532127533
532171061
r R.H. (gray)
t
er
Screen, Cov
.
Couvercle Ens
ly
Cover Assemb
y No. 3,38,39)
Locknut 5/16 x 18
Spring, Retainer
(Y combris 3,38,39)
(Includes Ke
ieure
Glissière supér
Vis spéciale
Chute, Upper
Screw, Special
Dump Bag Indicator
5
6
7
532139569
818021008
532140572
iot 5/16-18 x 3/4
Boulon de char
5/16-18 x 3/4
Carriage Bolt,
Bracket, Mounting
Shoulder Bolt
Support de montage
Boulon
Goupille du poteau de soutien
xtrémité de
Chapeau de l’e
au
tuy
Cadre de ramasse-herbe
Goupille de char
ercle
Garniture de couv
Indicateur de sac de
déchargement
Vis #10-24 x 1-1/8
Rondelle 3/16x3/4x16 J
Entretoise fendue
Écrou borgne #10-24
Rondelle frein
Loquet de glissière
Axe du loquet
Boulon H 3/8-16 x 1-1/4
Rondelle 13/32x1x16 J
Écrou frein 3/8-16
Post
Pin, Support
Screw, #10-24 x 1-1/8
Washer 3/16x3/4x16 Ga.
Spacer, Split
Nut, Acorn #10-24
Washer, lock
Latch, Chute
Nut, Weld
Bolt, Hex 3/8-16 x 1-1/4
Washer 13/32x1x16 Ga.
Locknut 3/8-16
8
9
532087175
819061216
Plug, Tubing End
a.
10 532007206
11 532060867
12 810071000
13 532109808
14 532125004
15 874930620
16 819131616
17 873930600
18 532132807
19 532135651
20 871081010
21 532132796
Bagger, Frame
Pin, Hinge
32 532126919
33 532128600
34 532127534
35 532183286
36 532129586
38 532130895
nière
r
Gasket, Cove
ieur
Conteneur supér
érieur
p
Container, To
Conteneur inf
Poignée de loquet de
ercle
Container, Bottom
, Cover
Latch Handle
a.
couv
Bande
Écrou frein 3/8-16
Étrier
Strip, Reinforcement
Locknut 3/8-16
U-Bolt
Wheel Weight
ual
Owner's Man
39 532155042
41 873800600
42 532137031
43 532123635
rieure
Glissière infé
r
Chute, Lowe
Écrou à oreilles 3/8-16
Vis #10-24 x 5/8
ercle C.G.
Ressort de couv
Wingnut 3/8-16
Screw #10-24 x 5/8
Poids de roue
r L.H. (black)
Spring, Cove
iétaire
Manuel du pror
—
532140602
02480
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