IMPORTANT MANUAL
Do Not Throw Away
02478
WARNING:
Read the Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
OWNER'SMANUAL
MODEL:
PR2042 (PPR2042STB)
LAWNTRACTOR
183247 Rev. 2 4.1.02 JH
Printed in U.S.A.
Always Wear Eye Protection During Operation
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Besuretheareaisclearofotherpeoplebeforemowing.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
Stop machine if anyone enters the area.
Nevercarrypassengersorchildrenevenwiththeblades
off.
Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
•
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 15-18
ASSEMBLY................................................................ 6-8
OPERATION............................................................. 9-14
MAINTENANCE SCHEDULE....................................... 15
SERVICE AND ADJUSTMENTS .............................19-23
STORAGE ................................................................... 24
TROUBLESHOOTING .............................................25-26
REPAIR PARTS ......................................................28-43
WARRANTY ................................................................ 46
3
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CONGRATULATIONS onyourpurchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
2.00 GALLONS
AND TYPE:
UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. Wehavecompetent,well-trainedtech-
nicians and the proper tools to service or repair this tractor.
OIL TYPE (API-SF-SJ):
OIL CAPACITY:
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
3.75 PINTS
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH): FORWARD:
CUSTOMER RESPONSIBILITIES
1st
2nd
3rd
4th
5th
6th
1.2
1.5
2.4
3.5
4.8
5.3
1.5
•
•
Read and observe the safety rules.
Followaregularscheduleinmaintaining,caringforand
using your tractor.
•
Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
REVERSE:
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
TIRE PRESSURE:
FRONT:
REAR:
14 PSI
10 PSI
CHARGING
BATTERY:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR:
28
MIN. CCA:
CASE SIZE: U1R
230
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
BLADE BOLT TORQUE:
27-35 FT. LBS.
InthestateofCaliforniatheaboveisrequiredbylaw(Section
4442oftheCaliforniaPublicResourcesCode). Otherstates
mayhavesimilarlaws. Federallawsapplyonfederallands.
4
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UNASSEMBLEDHARDWARE
Steering Wheel
Seat
Steering
Extension
Shaft
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Wheel Insert
Steering
Sleeve
(1) Knob
(1) Oil Drain Tube
For Future Use
(1) Locknut
1/2-20
Slope Sheet
Keys
(2) Keys
(1) Locknut 1/4-28
(1) Large Flat
Washer
Blades
Steering
Wheel
Adapter
(2) Mulcher Blades
(1) Hex Bolt 1/4-28 x 1-1/4
5
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches
(1) 3/4" wrench
Pliers
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
Utility knife
Tirepressuregauge
1/2 HEX NUT
LARGE FLAT
WASHER
TO REMOVE TRACTOR FROM CARTON
STEERING
WHEEL
UNPACK CARTON
STEERING
BOOT
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
TABS
ADAPTER
BEFORE REMOVING TRACTOR FROM
SKID
EXTENSION SHAFT
1/4 HEX BOLT
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
1/4 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
10-12 FT. LBS TORQUE.
•
Place tabs of steering boot over tab slots in dash and push
down to secure.
1/4 LOCKNUT
INSTALL STEERING WHEEL
•
•
•
•
Position front wheels of the tractor so they are pointing
TAB
SLOTS
straight forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
LOWER
STEERING
SHAFT
Assemble large flat washer, 1/2 hex nut and tighten se-
curely.
FIG. 1
•
•
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
HOW TO SET UP YOUR TRACTOR
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
CHECK BATTERY (See Fig. 2)
•
•
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
6
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ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
SEAT PAN
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and
function of controls)
LABEL
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
FIG. 2
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•
Be sure all the above assembly steps have been
completed.
•
•
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
•
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•
•
•
•
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
Depress clutch/brake pedal into full “BRAKE” position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Applybraketostoptractor, setparkingbrakeandplace
gearshift lever in neutral position.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
Turn ignition key to “OFF” position.
SEAT PAN
Continue with the instructions that follow.
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
7
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ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (See Fig. 4).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
TO SET UP YOUR MOWER FOR MULCHING
•
Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
themulcherplate.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
•
•
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•
•
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
CAUTION:Donotremovedeflectorshield
from mower.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
✓
✓
All assembly instructions have been completed.
No remaining loose parts in carton.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
DEFLECTOR
SHIELD
MULCHER
PLATE
✓
✓
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
LATCH
HOOKS
✓
✓
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE:Themulcherbladeswilldischargeandbaggrass,but
forbestbagginganddischarginginstallthehighperformance
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
blades.
•
✓
Remove mulcher plate and mulcher blades and install
highperformanceblades,(seeBLADEREMOVALinthe
CUSTOMERRESPONSABILITYsectionofthismanual).
Storemulcherbladesandmulcherplateinasafeplace.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
✓
✓
•
8
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
OVER TEMP
LIGHT
FUEL
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
UNLOCKED
LOCK
LOCKED
P
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
MOWER LIFT
15
15
15
ATTACHMENT
CLUTCH DISENGAGED
ATTACHMENT
CLUTCH ENGAGED
KEEP AREA CLEAR
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
9
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
LIGHT
SWITCH
POSITION
IGNITION
SWITCH
ATTACHMENT
CLUTCH LEVER
AMMETER
LIFT LEVER
PLUNGER
CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL
GEARSHIFT
LEVER
PARKING
BRAKE LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT LIFT LEVER - Used to raise, lower, and
THROTTLE CONTROL: Used for starting and controlling
enginespeed.
adjustthemowerdeckorotherattachmentsmountedtoyour
tractor.
CHOKE CONTROL: Used for starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH LEVER: Used to engage the
mowerblades,orotherattachmentsmountedtoyourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
PARKINGBRAKELEVER:LocksClutch/BrakePedalinto
the brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
10
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OPERATION
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safetymaskoverspectaclesorstandardsafetyglasses.
NOTE: Under certain conditions when tractor is standing
HOW TO USE YOUR TRACTOR
idle with the engine running, hot engine exhaust gases
may cause “browning” of grass. To eliminate this
possibility, always stop engine when stopping tractor on
grass areas.
TO SET PARKING BRAKE (See Fig. 6)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
•
Depress clutch/brake pedal into full “BRAKE” position
andhold.
•
Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
ATTACHMENT CLUTCH
CHOKE
•
Full throttle offers the best bagging and mower perfor-
mance.
LEVER "ENGAGED"
CONTROL
POSITION
TO USE CHOKE CONTROL (See Fig. 6)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
IGNITION KEY
THROTTLE
CONTROL
"DISENGAGED"
POSITION
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
PARKING BRAKE
"ENGAGED" POSITION
"BRAKE"
POSITION
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlled by the
gearshift lever.
GEAR SHIFT
LEVER
PARKING BRAKE
"DISENGAGED"
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
•
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
FIG. 6
•
•
Move gear shift lever to desired position.
Slowly release clutch/brake pedal to start movement.
STOPPING (See Fig. 6)
MOWER BLADES -
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
•
Tostopmowerblades,moveattachmentclutchleverto
“DISENGAGED”position.
GROUNDDRIVE-
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
The position of the attachment lift lever determines the
•
Move gear shift lever to neutral (N) position.
cutting height.
ENGINE -
•
•
•
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
Thecutting height rangeis approximately1-1/2to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•
Never use choke to stop engine.
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
"ENGAGED" POSITION
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
ATTACHMENT
LIFT LEVER
HIGH POSITION
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheelsshouldbeassembledsotheyareslightlyoffthe
ground. Install gauge wheel in appropriate hole with
shoulderbolt,3/8washer,and3/8-16locknutandtighten
securely.
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
•
DEFLECTOR
SHIELD
•
Repeatforoppositesideinstallinggaugewheelinsame
adjustmenthole.
FIG. 8
GAUGE WHEEL
MOUNTING
BRACKET
TO OPERATE ON HILLS
CAUTION: Donotdriveupordownhills
withslopesgreaterthan15°anddonot
drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
3/8-16
LOCKNUT
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
SHOULDER
BOLT
3/8 WASHER
GAUGE WHEEL
•
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
Make all turns slowly.
FIG. 7
TO OPERATE MOWER (See Fig. 8)
Yourtractor isequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
•
•
•
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
TO TRANSPORT
•
•
•
Raise attachment lift to highest position with attach-
ment lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
•
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
yourtractoronatruckoratrailer,besurehoodisclosedand
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
12
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OPERATION
TO START ENGINE (See Fig. 6)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
•
•
Place gear shift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pullchokecontroloutforacoldenginestartattempt.For
a warm engine start attempt the choke control may not
beneeded.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
afterseveralattempts,pushchokecontrolin,waitafew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh,clean,regularunleadedgasolinewithaminimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Donotmixoilwithgasoline. Purchasefuelinquantities
thatcanbeusedwithin30daystoassurefuelfreshness.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torunroughly,pullthechokecontroloutslightlyforafew
secondsandthencontinuetopushthecontrolinslowly.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
COLD WEATHER STARTING (50° F and below)
CAUTION: Alcoholblendedfuels(called
gasohol or using ethanol or methanol)
canattractmoisturewhichleadstosepa-
ration and formation of acids during
storage. Acidicgascandamagethefuel
systemofanenginewhileinstorage. To
avoidengineproblems,thefuelsystem
shouldbeemptiedbeforestorageof30
daysorlonger. Drainthegastank,start
the engine and let it run until the fuel
lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructionsforadditionalinformation.
Neveruseengineorcarburetorcleaner
products in the fuel tank or permanent
damage may occur.
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
thechokecontroloutslightlyforafewsecondsandthen
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
•
The attachments can be used during the engine warm-
upperiodandmayrequirethechokecontrolbepulledout
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
13
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OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
MOWING TIPS
•
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
•
Thespecialmulchingbladewillrecutthegrassclippings
many times and reduce them in size so that as they fall
ontothelawntheywilldisperseintothegrassandnotbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 9).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
•
Avoidcutting yourlawn whenitis wet. Wetgrasstends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
•
•
•
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 10). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
•
•
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
FIG. 10
FIG. 9
14
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CUSTOMERRESPONSIBILITIES
E
S
G
S
S
R
MAINTENANCE SCHEDULE
S
A
R
R
U
R
R
U
U
O
U
O
T
O
O
H
O
FILL IN DATES
H
H
0
0
S
H
5
0
E
R
8
2
5
1
AS YOU COMPLETE
REGULAR SERVICE
Y
Y
Y
Y
R
O
R
R
R
F
E
E
E
E
V
E
V
V
V
B
EVERY SEASONSERVICE DATES
E
E
E
E
BEFORE EACH USE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
4
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
E
Clean Engine Cooling Fins
Replace Spark Plug
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
SPINDLE
ZERK
SPINDLE
ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
ENGINE
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
BEFORE EACH USE
GEARSHIFT
PIVOTS
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
SAE 30 OR 10W30 MOTOR OIL
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
•
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT
THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY.
LUBRICATED, USE ONLY
A
15
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CUSTOMERRESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
MANDREL
ASSEMBLY
TRAILING
EDGE UP
BLADE
CENTER
HOLE
BRAKE OPERATION
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
FLAT WASHER
LOCK WASHER
STAR
TIRES
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 11
TO SHARPEN BLADE (See Fig. 12)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
Care should be taken to keep the blade balanced. An
unbalancedbladewillcauseexcessivevibrationandeven-
tual damage to mower and engine.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
•
•
•
•
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
5/8" BOLT
OR PIN
BLADE
BLADE REMOVAL (See Fig. 11)
•
•
•
Raise mower to highest position to allow access to
blades.
Remove blade bolt, lock washer and flat washer secur-
ingblade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
FIG. 12
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
•
Reassemble blade bolt, lock washer and flat washer in
exact order as shown.
Tighten blade bolt securely (27-35 Ft. Lbs. torque).
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
16
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CUSTOMERRESPONSIBILITIES
NOTE: The original equipment battery on your tractor is
TO CHANGE ENGINE OIL (See Fig. 13)
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
TO CLEAN BATTERY AND TERMINALS
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
•
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
OIL DRAIN VALVE
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the
SERVICEANDADJUSTMENTSsectionofthismanual).
CLOSED
AND
LOCKED
POSITION
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan
restrict cooling.
DRAIN
TUBE
YELLOW
CAP
ENGINE
FIG. 13
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
•
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
•
•
SAE VISCOSITY GRADES
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
SAE 30
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
•
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
Change the oil after every 25 hours of operation or at least
onceayearifthetractorisnotusedfor25hoursinoneyear.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
17
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CUSTOMERRESPONSIBILITIES
AIR FILTER (See Fig. 14)
IN-LINE FUEL FILTER (See Fig. 15)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
TOSERVICEPRE-CLEANER
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
CLAMP
•
If very dirty or damaged, replace pre-cleaner.
CLAMP
TO SERVICE CARTRIDGE
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
FUEL
FILTER
•
Reinstall precleaner cartridge, cover and secure with
knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FIG. 15
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
KNOBS
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
CARTRIDGE
COVER
FOAM
PRE-CLEANER
FIG. 14
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
18
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SERVICE AND ADJUSTMENTS
WARNING: TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH
TRACTOR
TO REMOVE MOWER (See Fig. 16)
SPRING INTO SQUARE HOLE IN FRAME.
Mowerwillbeeasiertoremovefromtherightsideoftractor.
TO INSTALL MOWER (See Fig. 16)
•
•
Place attachment clutch in “DISENGAGED” position.
Moveattachmentliftleverforwardtolowermowertoits
lowest position.
•
•
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off
pulley bolt.
•
•
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainersprings..
•
•
•
•
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re-
movingretainerspring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs.
•
•
•
•
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
withretainerspring.
Push clutch cable housing guide into bracket, slide
collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
SQUARE HOLE
SUSPENSION ARMS
SMALL RETAINER SPRING
CLUTCH SPRING
ENGINE PULLEY
FRONT LINK
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
RETAINER SPRINGS
(BOTH SIDES)
LARGE
RETAINER
SPRING
HOUSING GUIDE
BRACKET
DEFLECTOR
SHIELD
FIG. 16
19
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SERVICE AND ADJUSTMENTS
•
•
•
•
If links are not equal in length, adjust one link to same
TO LEVEL MOWER HOUSING
length as other link.
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PROD-
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
Tolowerfrontofmowerloosennut“E”onbothfrontlinks
an equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nuts “F” against trunnion on both front links.
Toraisefrontofmower, loosennut“F”fromtrunnionon
both front links. Tighten nut “E” on both front links an
equal number of turns. The two front links must remain
equal in length.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
Recheckside-to-sideadjustment.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
•
Raise mower to its highest position.
•
Atthemidpointofbothsidesofmower, measureheight
frombottomedgeofmowertoground. Distance“A”on
both sides of mower should be the same or within 1/4"
of each other.
•
•
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
MANDREL
"D"
"D"
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
FIG. 19
•
Recheck measurements after adjusting.
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
BOTTOM EDGE
BOTTOM EDGE
OF MOWER
TO GROUND
OF MOWER
TO GROUND
“A”
NUT "F"
TRUNNION
“A”
GROUND LINE
NUT "E"
FIG. 17
SUSPENSION ARM
FRONT LINKS
FIG. 20
LIFT LINK ADJUSTMENT
NUT
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 21)
FIG. 18
The mower blade drive belt may be replaced without tools.
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
Park the tractor on level surface. Engage parking brake.
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
Toobtainthebestcuttingresults,themowerhousingshould
be adjusted so that the front is approximately 1/8" to 1/2"
lowerthantherearwhenthemowerisinitshighestposition.
Checkadjustmentonrightsideoftractor. Measuredistance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
BELT REMOVAL
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of this manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELTINSTALLATION
•
Install new belt in reverse order of removal.
•
Make sure belt is in all pulley grooves and inside all belt
guides.
•
Before making any necessary adjustments, check that
both front links are equal in length.
•
Install mower in reverse order of removal instructions.
20
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SERVICE AND ADJUSTMENTS
BELT INSTALLATION -
MANDREL
PULLEY
IDLER PULLEYS
•
Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
•
•
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Install belt through stationary idler and clutching idler.
Make sure belt is in all pulley grooves and inside all belt
guidesandkeepers.
•
•
•
Install mower (See “TO INSTALL MOWER” in this
section of manual).
MANDREL
PULLEY
ENGINE
PULLEY
FIG. 21
CLUTCHING
IDLER
TO ADJUST BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
STATIONARY
IDLER
CENTER SPAN
KEEPER
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut“A”untildistancebecomes1-1/2". Retightenjamnut
against nut “A”.
TRANSAXLE
PULLEY
•
•
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
FIG. 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL
ADJUSTMENT (See Fig. 24)
The transaxle should be in neutral when the gear shift lever
isinneutral(N)(lockgate)position.Theadjustmentispreset
atthefactory;however,ifadjustmentisneeded,proceedas
follows:
WITH PARKING BRAKE "ENGAGED"
1-1/2"
NUT "A"
•
Make sure transaxle is in neutral (N).
JAM NUT
NOTE: When the tractor rear wheels move freely, the
transaxle is in neutral.
•
•
•
Loosen adjustment bolt in front of the right rear wheel.
Position the gear shift lever in the neutral (N) position.
Tighten adjustment bolt securely.
OPERATING ARM
NOTE: Ifadditionalclearanceisneededtogettoadjustment
FIG. 22
bolt, move mower deck height to the lowest position.
TO REPLACE MOTION DRIVE BELT
(See Fig. 23)
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
NEUTRAL
GEARSHIFT LEVER
LOCK GATE
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
ADJUSTMENT
BOLT
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
•
•
•
FIG. 24
Remove belt from stationary idler and clutching idler.
Removebeltdownwardfromaroundenginepulley.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Removebeltfromcenterspankeeperandpullbeltaway
from tractor.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
•
21
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SERVICE AND ADJUSTMENTS
TO REMOVE CABLES, REVERSE ORDER -
FRONT WHEEL TOE-IN/CAMBER
•
BLACK cable first from chassis and then from the fully
chargedbattery.
Thefrontwheeltoe-inandcamberarenotadjustableonyour
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-
in or camber, contact your nearest authorized service
center/department.
•
RED cable last from both batteries.
TO REMOVE WHEEL FOR REPAIRS (See Fig.
25)
•
•
Block up axle securely.
Removeaxlecover,retainingringandwasherstoallow
wheelremoval(rearwheelcontainsasquarekey-Donot
lose).
•
•
Repairtireandreassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
•
Replace washers and snap retaining ring securely in
axlegroove.
Replace axle cover.
FIG. 26
•
REPLACING BATTERY (See Figs. 27 and 28)
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery,removemetalbracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
WASHERS
RETAINING
RING
AXLE
COVER
•
•
Lift seat pan to raised position.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
SQUARE KEY
(REAR WHEEL ONLY)
•
•
Installnewbatterywithterminalsinsamepositionasold
battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
FIG. 25
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 26)
•
ConnectBLACKgroundingcabletonegative(-)terminal
withremaininghexboltandkepsnut. Tightensecurely.
WARNING: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
SEAT PAN
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCUSTOMERRESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow
thisprocedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A
12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
FIG. 27
KEPS NUT
TERMINAL
TO ATTACH JUMPER CABLES -
COVER
•
ConnectoneendoftheREDcabletothePOSITIVE(+)
terminal of each battery(A-B), taking care not to short
against tractor chassis.
HEX
BOLT
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
POSITIVE (RED)
CABLE
NEGATIVE
(BLACK) CABLE
FIG. 28
22
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SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
TO ADJUST CHOKE CONTROL (See Fig. 31)
•
•
•
Raisehood.
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
•
•
•
Withenginenotrunning,movechokecontrol(locatedon
dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
•
Closehood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
•
Replace air cleaner cover assembly and tighten knob.
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operateproperlyduetosuspectedcarburetorproblems,take
yourtractortoanauthorizedservicecenterforrepairand/or
adjustment.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 29)
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
•
Toreplace, reverseaboveprocedure.
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
HOOD
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
STOP
HEADLIGHT
WIRE
CONNECTOR
CLAMP
SCREW
SWIVEL
FIG. 30
FIG. 29
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 30)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
CLAMP SC
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
FIG. 31
23
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STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
ENGINE
FUEL SYSTEM
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
•
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
•
•
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
24
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
25
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
Battery will not charge
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
26
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TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
SCHEMATIC
RED
BLACK
BATTERY
FUSE
RED
RED
A
M
STARTER
AMMETER
(OPTIONAL)
BLACK
WHITE
SOLENOID
RED
S
B
M
CLUTCH / BRAKE
(PEDAL UP)
G
A1
A2
WHITE
L
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
SWITCH
WHITE
BLACK
BLACK
BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
GROUNDING
CONNECTOR
BLACK
HOUR
METER
(OPTIONAL)
SPARK
PLUG
BLACK
IGNITION
UNIT
GAP
FUEL
LINE
(2 PLUGS ON
TWIN CYL. ENGINES)
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
RED
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
DIODE
ORANGE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS
BROWN
BLACK
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
IGNITION SWITCH
REMOVABLE
POSITION CIRCUIT “MAKE”
CONNECTIONS
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B+A1
NONE
START B + S + A1 NONE
27
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
ELECTRICAL
22
21
42
24
41
43
27
27
40
26
27
27
25
16
16
33
30
D
.
C
.
A
M
P
52
E
R
E
S
29
8
45
28
27
2
90
1
28
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
ELECTRICAL
KEY PART
NO.
NO.
DESCRIPTION
1
163465
74760412
176689
176138
175685
4152J
Battery
2
Bolt Hex Hd 1/4-20unc X 3/4
Box Battery Fender
Switch Interlock
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
90
Harness Socket Light with 415J
Bulb, Light # 1156
CableBattery
Cable Battery 6 Ga Red w/16 wire
Fuse 20 Amp
Nut Keps Hex 1/4-20 Unc
Cable Ground 6ga 12 black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
HarnessIgn
Bolt Fin Hex 1/4-20uncx 1/2
CoverTerminalRed
Solenoid
4799J
146147
175158
73510400
4207J
121305X
175566
140401
179720
71110408
131563
178861
121433X
141940
180449
AmmeterRectangular
ProtectionLoop
CoverTerminalBattery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
29
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
CHASSIS
212
17
159
29
30
24
18
12
28
24
25
26
25
26
53
58
51
31
52
55
5
3
57
5
208
9
219
208
54
20
23
11
208
207
26
64
219
1
3
35
13
33
10
3
3
142
3
115
145
37
37
3
3
114
211
2
3
142
208
3
35
14
3
206
38
34
26
14
38
30
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
1
174619
Chassis
2
176554
Drawbar
3
17060612
155272
168337X012 Dash P/L
Screw 3/8-16 X .75
BumperHood/Dash
5
9
10
11
12
13
14
17
18
20
23
24
25
26
28
29
30
31
33
34
35
37
38
51
52
53
54
55
57
58
64
72140608
174996
145660
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
172105X010 Panel Dash Rh
17490608
Screw Thdrol 3/8 x 16 x 1/2
159639X428 HoodLT/PL
126938X
180679
124028X
74780616
19131312
73800600
179844
BumperHood
Plate Mtg Battery Fuel Tank Fr
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille/Lens Asm
170472X599 Lens LT/PL
169470X428 Fender Footrest Pnt
136619
Bracket Fender
179716X428 Footrest Pnt Lh
179717X428 Footrest Pnt Rh
72110606
17490508
175710
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
73800400
19091416
144697
161464
144696
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Rh
74780412
174930
Bolt Hex 1/4-20 x 3/4
Duct Air
154798
DashLowerSTLT
114 158112
115 17060620
142 175702
145 156524
Keeper Belt Rear LH
Screw 3/8-16 x 1-1/4
PlateReinforcementSTLT
Rod Pivot Chassis/Hood
159 169473X428 Cupholder
206 170165
207 17670508
208 17670608
211 145212
212 156229
219 17000512
Bolt Shoulder5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Nut Hexflange Lock
Insert Lens Relect
Screw 5/16-18 x 3/4
Plug BTN. Blk
---
5479J
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
DRIVE
57
51
89
69
63
197
212
81
59
61
70
116
66
65
64
84
159
158
161
198
113
162
56
41
21
55
85
164
83
169
10
14
163
13
14
112
168
202
50
18
150
80
85
4
82
8
165
18
166
38
48
3
51
156
5
11
151
51
27
49
39
6
79
16
52
32
47
30
32
30
6
170
52
62
120
6
37
35
36
77
34
25
28
24
36
19
35
26
2
53
145
77
74
96
26
29
78
26
76
22
27
1
75
32
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
63
64
65
66
69
70
74
75
76
77
78
79
80
81
82
83
84
85
89
96
175410
Pulley Eng
1
– – – –
Transaxle(Orderpartsfromengine
manufacturer)Peerless206-545C
Spring Return Brake T/a Zinc
Pulley Transaxle 18/20" tires
RingRetainer#5100-62
StrapTorque30Degrees
Screw 5/16-18 x 3/4
71170764
10040700
154778
Bolt Hex 7/16-20 x 4 Gr 5
Washer Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
Guide Belt Mower Drive RH
Spacer Split
2
146682
3
123666X
12000028
121520X
17060512
165619
145432
4
134683
5
137057
6
121749X
12000001
123583X
121748X
2228M
Washer 25/32 x 1 1/4 x 16 Ga
E-ring#5133-75
8
Rod Shifter Fender STLT
Pin Cotter 1/8 x 1 Cad
10
11
13
14
16
18
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
76020416
105701X
74550412
10040400
73800500
74780616
73800600
140845
Key Square
Washer Plate Shf 388 Sq Hole
Bolt 1/4-28unf Gr8 W/Patch
Washer Lock Hvy Helical 1/4
Nut Lock Hex w/Ins. 5/16-18 Unc
Bolt Fin Hex 3/8-16 Unc x 1 Gr 5
Nut Lock Hex w/Ins. 38/-16 Unc
KnobDeluxe
Rod Brake Blk Zinc 26 840
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 x 13/16 x 16 Ga.
Pin Cotter 1/8 x 3/4 Cad
Rod Brake Parking Lt/Yt
Cap Brake Parking
Washer 25/32 x 1-5/8 x 16ga
Key Woodruff
145090
165592
Arm, Shift
Shaft Assembly
123782X
19171216
166231
Spring, Torsion
Washer 17/32 x 3/4 x 16 Gauge
LinkTransaxle
130804
150360
Nut, Nylock
73350600
106888X
19131316
76020412
175765
169372X428 Console, Shift, STLT
4497H
RetainerSpring
Washer 9/32 x 3/4 x 10 Ga
StrapTorque
Bolt RdHd Sqnk 3/8-16 x 1 Unc
Nut Lock Flg. 3/8-16 Unc
Bolt Hex Flghd 5/16-18 x Gr.5
SpacerRetainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16ID x 1 .125
Bracket Shift Mount
112 19091210
113 127285X
116 72140608
120 73900600
145 74490540
150 175456
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
170 178394
197 169613
198 169593
202 72110612
212 145212
71673
169592
74760512
175578
Bracket Mtg Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft Asm Pedal Foot
120183X
19211616
1572H
Bearing Nylon Blk 629 Id
Washer 21/32 x 1 x 16 Ga
Pin Roll 3/16 x 1"
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5
Nut Crownlock1/4-20UNC
Bolt Hex Fin 1/4-20 UNC x 1 Gr.5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
179114
Pulley Composite Flat
74760648
175556
Bolt Fin Hex 3/8-16unc x 3
Keeper Belt Idler
127783
154407
Pulley Idler
Bellcrank Clutch Grnd Drv STL
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16 Unc x 1-1/2
Nut Crownlock 3/8-16 UNC
Nut CrownLock5/16-18
Link Clutch 7 66
123205X
74760624
73680600
73680500
105710X
105709X
17060620
130801
Screw 5/16-18 x 5/8
Bolt shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt T/A
Nyliner Snap-In 5/8’’ ID
Washer Nyl 7/8ID x .105’’
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
Nut Hex Flange Lock
Spring Return Clutch 6 75
Screw 3/8-16 x 1-1/4
V-Belt Gd Drive
169691
17120614
8883R
KeeperBeltCenterspan
Screw 3/8-16 x .875
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Cover Pedal Blk Round
33
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
STEERING ASSEMBLY
38
12
39
1
41
42
37
37
36
44
51
54
88
91
43
71
67
67
68
46
8
29
67
13
6
65
17
46
2
8
6
87
5
87
3
32
5
68
11
4
29
43
82
40
43
6
8
33
15
29
15
34
35
15
10
34
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
STEERING ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
159944X428 WheelSteering
2
172393
Axle Asm Cast Iron LT
3
169840
Spindle Asm LH
4
169839
Spindle Asm RH
5
6266H
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
RingKlip#t5304-75
LinkDrag
6
121748X
12000029
175121
8
10
11
12
13
15
17
29
32
33
34
35
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
10040600
73940800
136518
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 Unf
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
145212
180641
17060612
171888
Screw 3/8-16 x .75
RodTie
19111216
10040500
73540500
155099
Washer 11/32 x 3/4 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
CrownlockNut5/16-24Unf
Bushing Strg
152927
Screw
159946X428 Insert Cap Strg Wh
19182411
7810H
159945
Washer 9/16 ID X 1-1/2 OD 11 Ga
Lock nut
AdaptorWheelStrg
145054X428 Boot Steering Dash
121749X
180640
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering Shaft LR/LT
Cap Spindle Fr Top Blk
NutCrownlock1/4-28
Bolt Hex 1/4-28unf x 1-1/4 Ga. 8
Spacer Brace Axle
121232X
73540400
71130420
160367
72140618
169827
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
Axle, Brace
Steering Asm.
Bracket Susp Chassis Front
Washer Flat .781 x 1 1/2 x .14
BoltShoulder7/16-20
Clip Steering
175146
169835
173966
175118
175553
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
17
3
12
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
13
14
15
16
17
21
22
24
25
121248X
72050412
134300
121250X
123976X
171852
73800500
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
1
171683
Seat
2
140551
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 1 X 10 Ga
ClipPush-In
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
166369
121246X
SpringCprsn
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
5
6
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1.5 Smgml
Washer 13/32 X 1 X 14 Ga.
Pan Seat
Knob Seat
Bracket Mounting Switch
7
8
9
10
11
12
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
DECALS
16
11
2
4
3
2
4
10
1
20
9
8
7
5
14
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
7
8
156369
176305
176308
177020
180710
179128
170563
DecalOper
11
14
16
20
- -
- -
- -
- -
- -
- -
- -
172743
160396
176307
145005
Decal Ins Strg Whl
DecalFender
DecalHoodLH
Decal V-Belt Schematic
DecalHoodRh
Decal Side Panel Logo
Decal HP Engine
Decal Deck "B" "42"
DecalMowerWarnKeepHand
Away
Decal FenderLogo
DecalFenderDangerE/F
Decal Bat Dan/Psn
179769X428 Pad Footrest Rh
179768X428 Pad Footrest Lh
138311
173587
173589
183247
183248
Decal Handle Lft Height Adjust
Decal Fend Reflector Rh
Decal Fend Reflector Lh
ManualOwner's(English)
ManualOwner's(French)
9
10
172740
157140
KEY
NO.
PART
NO.
WHEELS AND TIRES
DESCRIPTION
1
1
59192
65139
170455
59904
Cap Valve Tire
2
Stem Valve
2
5,8
3
Tire F T 15 X 6 0 - 6 Service
4,10
4
Tube Front (Service Item Only)
7
5
106732X421 Rim Asm 6"front Service
6
278H
9040H
Fitting Grease (Front Wheel Only)
BearingFlange(FrontWheelnly)
3,9
7
8
106108X421 Rim Asm 8"rear Service
6
11
9
170456
7152J
Tire R T 20x10-8 Service
Tube Rear (Service Item Only)
10
11
- -
104757X428 Cap Axle Blk 1 50 X 1 00
144334
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
ENGINE
27
2
3
7
8
1
14
38
10
6
13
25
26
81
17
17
5
16
32
11
12
44
46
33
37
33
31
40
45
41
112
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
38
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
170771
17720408
ControlThrot
Screw Hex Thd Cut 1/4-20x5/8 T
- - - - - - - - Engine B&S Model No. 407777
(Orderpartsfromenginemanufacturer)
4
149723
Muffler Exhaust
5
159955
Exhaust Asm. Lh
6
160589
Exhaust Asm. Rh
7
138129
ClampTubeDoubleEngine
Bolt 5/16-18unc x 3/4 w/sems
Heat Shield Lt
8
171877
10
11
12
13
14
16
17
23
25
26
27
29
31
32
33
37
38
40
41
44
45
46
81
162797
10040500
71070512
165391
Washer Lock Hvy. Helical 1/4
Screw Hex Hd Cap 5/16-18 x 3/4
Gasket Muffler
148456
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw3/8-16x1-1/2
ShieldBRN/DBRGuard
ControlChoke
11050600
17060624
169837
145996
73920600
152927
Nut Keps 3/8-24 Unf
Screw
137180
ArrestorSpark
180645
Tank Fuel
140527
CapFuel
123487X
137040
Clamp Hose Blk
LineFuel
148315
124028X
139277
17670412
17000612
19091416
73510400
Plug Drain Oil Easy
Bushing Snap Nyl Black
Stem Tank Fuel
Screw Hexwsh Thdrol 1/4-20 x 3/4
Screw Hex wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Nut Keps Hex 1/4-20 Unc
Bushing
112 3645J
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
MOWER DECK
68
67
40
37
157
158
36
40
143
156
153
155
151
152
45
150
144
159
46
40
153
154
37
145
59
148
44
91
94
132
56
55
53
182
52
51
146
183
95
132
33
32
31
48
54
49
50
142
147
30
105
106
103
34
1
21
106
105
102
21
104
103
104
101
2
21
102
147
21
142
23
114
24
111
113
116
25
26
115
2
117
16
119
28
15
14
118
3
27
20
18
29
18
114
115
149
4
13
112
5
6
118
11
117
116
119
113
10
9
19
21
8
40
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
165892X421 Mower Deck Assembly, 42"
68
91
94
95
144959
180532
132264
180533
V-Belt, 42" Mower
Bracket Roller Nose Lh
Roller Nose 38 & 42
Bracket Roller Nose Rh
MulcherCover
2
72140506
138017
165460
4939M
Bolt
3
Bracket Asm Fr. Sway Bar 3/42
Bracket Asm Deck 42" Sway Bar
RetainerSpring
4
5
101 136420
102 71081010
103 19061216
104 10071000
105 160793
106 2029J
111 179292X421 Bracket, Ga., Wheel LH
112 179293X421 Bracket, Ga., Wheel RH
113 17060510
114 73510500
115 72110505
116 4898H
6
178024
850857
10030600
140296
134149
138498
137645
128774
110485X
174493
72140505
132827
159770
73680500
177563
105304X
123713X
110452X
Bar Sway Deck
Screw Pan Hd Phillips 10-24 x 5/8
Washer, Flat
8
Bolt 3/8-24 x 25 Gr. 8 patched
Washer, Lock
Washer,Hardened
9
Washer, Lock
10
11
Latch Assembly
Blade, Mulching 42” Std
Blade Mower 42” Hi-Lift Std
Shaft Assembly, Mandrel, Vented
Housing,Mandrel,Vented
Bearing, Ball, Mandrel
Stripper, MowerDeck
Bolt, Carriage 5/16-18 x 5/8
Bolt,Shoulder
Baffle, Vortex
Nut
Bracket, Deflector Mower 42"
Cap, Sleeve 80 x 112 Blk Mower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
Nut, Weld
13
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
59
67
Screw 3/8-16 x .625
Nut, Keps 5/16 - 18 Unc
Bolt, Carriage 5/16-18 x 5/8
Bolt,Shoulder
117 165746
118 73930600
119 19121414
121 173986
132 17060612
142 165890
143 157109
144 173441
145 173437
146 173443
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720408
159 72140614
182 179126
183 163552
Wheel,Ga.
Nut Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Bracket, Extruded
Screw 3/8-16 x .75
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
130968X428 Shield, Deflector 42" Blk
19111016
131491
173984
129963
173436
178342
72110614
173438
19131316
73680600
140088
4497H
137729
133944
174284
131340
69180
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge 42" 6 75 W/G
Screw Thdrol
Bolt CarriageIdler
SpringExtension
Washer,SpacerMowerVented
Pulley, Mandrel
Spring Return Idler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 42"
Nut, Toplock 9/16
Bolt
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut
Guard,Mandrel,LH
Retainer
Screw, Thdrol 1/4-20 x 5/8 T
Washer,Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Washer Flat 3/8" Type B
SpringRetainer
Spring Retention LVRCLTCHCAB
SpacerClutchCable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4
RodRollerNose
RetainerSpring
139888
131845
133943
155046
122052X
173442
171598
Bolt, Shoulder 5/16-18 Unc
Arm Assembly, Pad, Brake
Washer,Hardened
Arm, Idler
- -
130794
Mandrel Assembly (Includes
Housing, Shaft and Shaft Hardware
Only- Pulley not included)
MowerDeck,Complete
- -
172559
Spacer,Retainer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
GuardTUVIdler
KnobRound
41
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
MOWER LIFT
7
41
8
36
5
37
38
40
1
3
13
2
4
6
6
11
5
4
12
13
19
20
20
13
18
17
16
15
20
31
32
19
20
15
13
31
32
42
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REPAIR PARTS
TRACTOR - MODEL NUMBER PR2042 (PPR2042STB), PRODUCT NO. 954 56 84-41
MOWER LIFT
KEY PART
NO. NO.
DESCRIPTION
1
159460
Wire Asm Inner/Sprg W/plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring #5133-62
2
159471
3
105767X
12000002
19211621
120183X
125631X
170770
4
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
GripHandle
6
7
8
ButtonPlunger
11
12
13
15
16
17
18
19
20
31
32
36
37
38
40
41
139865
Link Lift LH Fixed Length
Link Lift RH Fixed Length
RetainerSpring
139866
4939M
173288
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion
73350800
175689
73800800
139868
Nut Lock W/Wsh 1/2-13 Unc
Arm SuspensionRear
RetainerSpring
163552
169865
Bearing Pvt Lift
73540600
155097
Nut Crownlock 3/8 - 24
PointerHeightIndicator
Plug Hole Blk. 1.485/1.515 Dia.
Screw 5/16-18 x 1
123935X
17060516
19112410
155098
Washer 11/32 x 1-1/210 Ga.
Indicator Height STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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SERVICENOTES
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®
®
Issued January 1980
Revised January 1991
LIMITED WARRANTIES
FOR
NEW PEERLESS GEAR POWER TRAIN COMPONENTS
A. Products Warranted
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations
contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train
Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle
drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment
used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or
by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by
Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the
original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and
ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such
examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated
in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power
Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh
Authorized Service Outlet within 30 days from the date of sale to the original purchaser.
B. Products And Items Not Warranted
1.
2.
Alterations or Modifications of Power Train Components.
Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.
This warranty covers only parts of new Power Train Components which are found upon examination to be defective
in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by
depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product,
failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and
parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the
original purchaser.
C. Securing Warranty Service
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh
Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by
contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton,
Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh
at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date
of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting
the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be
responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or
part(s) of the Power Train Components submitted for inspection and/or warranty work.
D. Limitation of Damages and Implied Warranties
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh
nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power
Train Component or any of its parts, other than as set forth herein.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE
EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN
DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT
WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific
legal rights and you may also have other legal rights which vary from state to state.
E. No Dealer Warranty
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any
other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller
or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises
on behalf of Tecumseh or to modify the terms or limitation4s5of Tecumseh’s warranty in any way.
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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47
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PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedtoyour
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistance.
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